CN109342467A - Pipeline automatic flaw detection locating and detecting device - Google Patents

Pipeline automatic flaw detection locating and detecting device Download PDF

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Publication number
CN109342467A
CN109342467A CN201811440024.3A CN201811440024A CN109342467A CN 109342467 A CN109342467 A CN 109342467A CN 201811440024 A CN201811440024 A CN 201811440024A CN 109342467 A CN109342467 A CN 109342467A
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CN
China
Prior art keywords
pipeline
mounting plate
fixed mounting
plate
wall
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Pending
Application number
CN201811440024.3A
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Chinese (zh)
Inventor
王颂
贺能
王谷日
李越成
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Xiangtan branch of Hunan special equipment inspection and Testing Research Institute
XIANGTAN HUIFENG EQUIPMENT MANUFACTURING Co.,Ltd.
Original Assignee
XIANGTAN CITY HUIFENG EQUIPMENT MANUFACTURING Co Ltd
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Application filed by XIANGTAN CITY HUIFENG EQUIPMENT MANUFACTURING Co Ltd filed Critical XIANGTAN CITY HUIFENG EQUIPMENT MANUFACTURING Co Ltd
Priority to CN201811440024.3A priority Critical patent/CN109342467A/en
Publication of CN109342467A publication Critical patent/CN109342467A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N23/00Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
    • G01N23/02Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material
    • G01N23/04Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material and forming images of the material
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2223/00Investigating materials by wave or particle radiation
    • G01N2223/03Investigating materials by wave or particle radiation by transmission
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2223/00Investigating materials by wave or particle radiation
    • G01N2223/10Different kinds of radiation or particles
    • G01N2223/101Different kinds of radiation or particles electromagnetic radiation
    • G01N2223/1016X-ray
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2223/00Investigating materials by wave or particle radiation
    • G01N2223/30Accessories, mechanical or electrical features
    • G01N2223/308Accessories, mechanical or electrical features support of radiation source
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2223/00Investigating materials by wave or particle radiation
    • G01N2223/60Specific applications or type of materials
    • G01N2223/628Specific applications or type of materials tubes, pipes
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2223/00Investigating materials by wave or particle radiation
    • G01N2223/60Specific applications or type of materials
    • G01N2223/646Specific applications or type of materials flaws, defects

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)

Abstract

The invention discloses a kind of pipeline automatic flaw detection locating and detecting devices, comprising: fixed mounting plate has the first container for accommodating pipeline, for being disposed around pipeline periphery;Positioning detection mechanism is rotationally connected with the first side of fixed mounting plate, for pipeline periphery rotate during by penetron tube road and in the way of imaging display pipes degree of impairment;Walking mechanism, it is connected to second side opposite with positioning detection mechanism in fixed mounting plate, is supported on the outer wall of pipeline and in such a way that the change of clamping position position is carried out with rolling walking circulation for rolling and clamping to drive fixed mounting plate and positioning detection mechanism is driven to walk along pipeline axial translation.The present invention can carry out automatic flaw detection detection and localization to pipeline, conduit line can be conveniently and effectively detected without manually bearing detection device climbing pipeline suitable for the detection in longer pipe road, detection working efficiency is improved, the incidence of manual working intensity and pressure pipeline accident is reduced.

Description

Pipeline automatic flaw detection locating and detecting device
Technical field
The present invention relates to technical field of nondestructive testing, particularly, are related to a kind of pipeline automatic flaw detection locating and detecting device.
Background technique
The pressure pipelines such as combustion gas safety is raw concerning the pressure pipelines user such as the pressure pipelines such as combustion gas company and vast combustion gas The safety of property is ordered, especially in the supply of the pressure pipelines such as combustion gas and use process, need to especially pay attention to the pressure pipelines such as combustion gas Safety problem, it is therefore desirable to pressure pipeline is detected.
Currently, the mode that pressure pipeline is detected be by manually bear weigh about 100 jin detection device climbing arrive It is detected on several meters of high pipelines.This mode be easy to cause safety accident, and working efficiency is low.Therefore, how to pacify The damage on pipeline is effectively detected to reduce the incidence of the pressure pipelines accident such as combustion gas entirely, is the technology of current urgent need to resolve Problem.
Summary of the invention
The present invention provides a kind of pipeline automatic flaw detection locating and detecting devices, be easy to cause peace to solve existing detection mode Full accident and the low technical problem of working efficiency.
The technical solution adopted by the invention is as follows:
A kind of pipeline automatic flaw detection locating and detecting device, comprising: fixed mounting plate has first for accommodating pipeline Container, for being disposed around pipeline periphery;Positioning detection mechanism is rotationally connected with the first side of fixed mounting plate, in pipe Road periphery rotation during by penetron tube road and in the way of imaging display pipes degree of impairment;Walking mechanism, even It is connected to second side opposite with positioning detection mechanism in fixed mounting plate, the outer wall of pipeline is supported on for rolling and clamping and leads to The change for crossing clamping position position recycles the mode carried out with walking is rolled to drive fixed mounting plate and drive detection and localization machine Structure is walked along pipeline axial translation.
Further, fixed mounting plate has the first opening entered for pipeline, the first container and the first open communication; Or fixed mounting plate includes two pieces of arc panels that pipeline periphery is fixed in mutual split, forms first between two pieces of arc panels and receives Tank.
Further, positioning detection mechanism includes swivel plate and driving mechanism;Swivel plate has for accommodating pipeline Two containers, swivel plate are rotationally connected with the first side of fixed mounting plate, for being disposed around pipeline periphery and around pipeline outer planet It is dynamic;Driving mechanism is connect with fixed mounting plate and swivel plate, for driving the relatively fixed mounting plate of swivel plate circumferential around pipeline Rotation.
Further, driving mechanism includes the motor of at least four gears and the rotation of sliding tooth wheel, at least four gears It is connected on the first side of fixed mounting plate, and is evenly distributed on the first container periphery;Swivel plate is rounded, opens up on swivel plate There is the second opening entered for pipeline, the second opening is connected to the second container, and swivel plate is loaded in fixed mounting plate by gear In the border circular areas being enclosed, the periphery of swivel plate, which is provided with, engages connection at least three gears in fixed mounting plate Dentation fringe, dentation fringe by least three gears support and driving and rotate in a circumferential direction around pipeline.
Further, inner wall on swivel plate in the second container is circumferentially arranged to be had outside for rolling support to pipeline Multiple cams of wall.
Further, walking mechanism includes two sets of opposite half of components for being fastened on pipeline two sides, and two sets one side of something components It is located at the two sides of the first opening;Half of component includes being connected to fixed mounting plate second side guiding axially extending along pipeline Mechanism, the walking unit for being connected to guiding mechanism, be arranged in walking unit for lock to the retaining mechanism of pipeline outer wall, with And the actuator for driving walking unit to walk along pipeline outer wall.
Preferably, guiding mechanism includes the two guiding worm screws laid side by side, and the periphery for being oriented to worm screw is provided with helical tooth Item;Half of component includes two walking units arranged before and after direction of travel, and each walking unit includes being set to two to lead To the connection framework between worm screw, multiple magnet pulleies for being adsorbed to pipeline outer wall, connection framework are provided in connection framework Outside be connected with the rod set for being sheathed on guiding worm screw, offer in the rod set of at least one of which walking unit logical Hole is provided with the turbine of peripheral zone rack gear in through-hole, and the rack gear on turbine engages connection with the helical rack of guiding worm screw;Driving Part is the movable motor that output sleeve is set in turbine, and movable motor drives rod set and its connection for driving turbine rotation Connection framework along guiding worm translation, and then drive connection framework on magnet pulley along pipeline outer wall roll.
Preferably, retaining mechanism is respectively arranged in each walking unit;Retaining mechanism includes being set in connection framework Locking motor and the latch segment that is connect with locking motor, latch segment there is the locking face of face pipeline outer wall, latch segment is being locked It is moved toward and away from pipeline outer wall under the driving of tight motor so that locking face is compacted to pipeline outer wall to lock or separate Pipeline outer wall is to unlock.
Preferably, one end of guiding mechanism is fixedly connected on fixed mounting plate by connecting plate, and the other end is solid by arc Fixed board support connection, wherein the extending direction that the plate face of arc fixed plate and connecting plate is each perpendicular to guiding mechanism is laid, the two Plate face on be equipped with the regulating mechanism that different-diameter pipeline is adapted to for adjusting distance between walking mechanism and pipeline outer wall, It is additionally provided on connecting plate and/or arc fixed plate for the end of guiding mechanism to be fixed after adjusting walking mechanism position Fixing piece.
Preferably, positioning detection mechanism further include: ray mechanism is fixedly connected on the side of the free side surface of swivel plate, For providing the ray for penetrating pipeline from the outside of pipe circumference;Imaging mechanism is fixedly connected on the free side surface of swivel plate The other side is laid in pipeline two sides and opposite laying with ray mechanism, for the received outside penetration tube from pipe circumference respectively Ray and imaging behind road;Ray mechanism includes the base for being fixedly connected on the free side surface of swivel plate, is equipped with X-ray on base Machine, the outer wall of the ray emitting position face pipeline of X-ray machine;The branch extended towards pipeline direction is also connected on base Seat, the end of support is equipped with the universal wheel for rolling support in pipeline outer wall;Imaging mechanism includes being fixedly connected on rotation The counterweight mounting base of the free side surface of plate, the end of counterweight mounting base be provided with imaging mounting plate for installing camera, with And for drive imaging mounting plate radially drawn close along pipeline or far from pipeline outer wall displacement motor.
The invention has the following advantages:
Pipeline automatic flaw detection locating and detecting device of the invention, is fixed on pipe for positioning detection mechanism by fixed mounting plate It on road, is realized by positioning detection mechanism and transillumination and imaging is circumferentially carried out to pipeline, by walking mechanism driving whole device along pipeline Axial translation, when pipe surface is rolled and walked, the part other than rolling portion clamp solid the rolling portion of walking mechanism It is fixed;For rolling portion clamping position in pipe surface, the part other than rolling portion drives positioning detection mechanism to rolling portion It is close, it is recycled and is carried out to realize that entire pipeline automatic flaw detection locating and detecting device moves on pipeline along axial traveling with this, it can Automatic flaw detection detection and localization is carried out to pipeline (pipeline especially in) to realize, is applicable to the detection in longer pipe road, Without manually bearing detection device climbing pipeline, conduit line can be conveniently and effectively detected, the effect of detection work is effectively improved Rate reduces the incidence of the pressure pipelines accidents such as artificial working strength and reduction combustion gas.
Other than objects, features and advantages described above, there are also other objects, features and advantages by the present invention. Below with reference to accompanying drawings, the present invention is described in further detail.
Detailed description of the invention
The attached drawing constituted part of this application is used to provide further understanding of the present invention, schematic reality of the invention It applies example and its explanation is used to explain the present invention, do not constitute improper limitations of the present invention.In the accompanying drawings:
Fig. 1 is the structural schematic diagram of the pipeline automatic flaw detection locating and detecting device of the preferred embodiment of the present invention;
Fig. 2 is the signal when pipeline automatic flaw detection locating and detecting device of the preferred embodiment of the present invention is installed to pipeline Figure;
Fig. 3 is the structural schematic diagram of the fixed mounting plate of the preferred embodiment of the present invention;
Fig. 4 is the structural schematic diagram of the swivel plate of the preferred embodiment of the present invention;
Fig. 5 is the structural schematic diagram of the walking mechanism of the preferred embodiment of the present invention;
Fig. 6 be in Fig. 5 structure from the schematic diagram of another angle;
Fig. 7 is the structural schematic diagram of the arc fixed plate of the preferred embodiment of the present invention.
Drawing reference numeral explanation:
1, fixed mounting plate;10, the first container;11, the first opening;12, base portion;13, arm;14, protrusion;
2, swivel plate;20, the second container;21, the second opening;22, dentation fringe;23, cam;
3, ray mechanism;30, base;31, X-ray machine;32, support;33, universal wheel;
4, imaging mechanism;40, counterweight mounting base;41, mounting plate is imaged;42, displacement motor;
5, driving mechanism;50, gear;51, motor;
6, walking mechanism;60, it is oriented to worm screw;61a, the first walking unit;61b, the second walking unit;62a, the first locking Mechanism;62b, the second retaining mechanism;63, movable motor;611, connection framework;612, magnet pulley;613, rod set;614, turbine; 621, locking motor;622, latch segment;6110, connecting rod;
7, connecting plate;
8, arc fixed plate;80, arc chute;
9, pipeline.
Specific embodiment
It should be noted that in the absence of conflict, the features in the embodiments and the embodiments of the present application can phase Mutually combination.The present invention will be described in detail below with reference to the accompanying drawings and embodiments.
The present invention provides one kind to realize to the multi-functional full-automatic smart flaw detection detection and localization of the pressure pipelines such as combustion gas Pipeline automatic flaw detection locating and detecting device can be used for carrying out the pipeline outer wall in using the nothing of weld defect, crack, crackle etc. Damage detection.The arranged direction of targeted pipeline can be various, such as can be horizontally disposed pipeline and be also possible to set vertically The pipeline set.
Referring to Figures 1 and 2, the preferred embodiment of the present invention provides a kind of pipeline automatic flaw detection locating and detecting device, packet Include: fixed mounting plate 1 has the first container 10 for accommodating pipeline 9, for being disposed around 9 periphery of pipeline;Detection and localization Mechanism is rotationally connected with the first side (i.e. downside in Fig. 1) of fixed mounting plate 1, for benefit during 9 periphery of pipeline rotates The degree of impairment of display pipes 9 with penetron tube road 9 and in a manner of imaging;Walking mechanism 6 is connected to fixed mounting plate 1 Upper second side (i.e. upside in Fig. 1) opposite with positioning detection mechanism drives solid for the slidably supported outer wall in pipeline 9 Dingan County's loading board 1 simultaneously drives positioning detection mechanism to walk along 9 axial translation of pipeline.
Pipeline automatic flaw detection locating and detecting device of the invention, is fixed on pipe for positioning detection mechanism by fixed mounting plate It on road, is realized by positioning detection mechanism and transillumination and imaging is circumferentially carried out to pipeline, by walking mechanism driving whole device along pipeline Axial translation, when pipe surface is rolled and walked, the part other than rolling portion clamp solid the rolling portion of walking mechanism It is fixed;For rolling portion clamping position in pipe surface, the part other than rolling portion drives positioning detection mechanism to rolling portion It is close, it is recycled and is carried out to realize that entire pipeline automatic flaw detection locating and detecting device moves on pipeline along axial traveling with this, it can Pipeline (pipeline especially in) is detected automatically with realizing, is applicable to the detection in longer pipe road, without artificial Detection device climbing pipeline is born, conduit line can be conveniently and effectively detected, effectively improve the efficiency of detection work, reduce Artificial working strength and the incidence for reducing the pressure pipelines accidents such as combustion gas.
In this preferred embodiment, positioning detection mechanism includes swivel plate 2, ray mechanism 3, imaging mechanism 4 and driving mechanism 5.Swivel plate 2 has the second container 20 for accommodating pipeline 9, and swivel plate 2 is rotationally connected with the first of fixed mounting plate 1 Side, for being disposed around 9 periphery of pipeline and being rotated around 9 periphery of pipeline.Driving mechanism 5 is connect with fixed mounting plate 1 and swivel plate 2, For driving the relatively fixed mounting plate 1 of swivel plate 2 to rotate in a circumferential direction around pipeline 9, to drive ray mechanism 3 circumferential to pipeline 9 Transillumination, imaging mechanism 4 is carried out pipeline 9 is circumferentially imaged.Ray mechanism 3 is fixedly connected on the free side surface of swivel plate 2 Side, for providing the ray for penetrating pipeline 9 from the outside of 9 circumference of pipeline.Imaging mechanism 4 is fixedly connected on swivel plate 2 freely The other side of side surface, with ray mechanism 3 be laid in respectively 9 two sides of pipeline and it is opposite lay, for from the outside of 9 circumference of pipeline Receive the ray after penetrating pipeline 9 and imaging.
Referring to Figure 1 and Figure 3, fixed mounting plate 1 has the first opening 11 entered for pipeline 9, the first opening 11 and first Container 10 is connected to.In the present embodiment, fixed mounting plate 1 is whole generally U-shaped comprising base portion 12 and from 12 both ends of base portion The arm 13 each extended over.The first opening 11, the connecting portion of arm 13 and base portion 12 are formed between the end of two arms 13 Place then surrounds the first container 10 of arc.For detection device of the invention during installation is on pipeline 9, pipeline 9 is by the One opening 11 enters in the first container 10.The distance between end of two arms 13 is that the size of the first opening 11 is not less than The maximum outside diameter of pipeline 9, to guarantee that pipeline 9 can smoothly enter in the first container 10 from the first opening 11.
In the present embodiment, uniformly distributed in fixed mounting plate 1 there are four through-holes, for for the motor 51 in driving mechanism 5 Output shaft pass through.Specifically, the both ends of base portion 12 offer through-hole respectively, and the end of arm 13 also offers through-hole.Certainly, The quantity of through-hole can also suitably increase.In the present embodiment, there are three protrusions 14 for the inner wall also projection of the first container 10, are used for Axis on the cam 23 of fixed swivel plate 2 is installed.1 structure of fixed mounting plate of the invention is simple, molding be easy, can reduce at This, and support and connect stronger, simple installation.
In other embodiments, fixed mounting plate 1 also may include two pieces of arcs that 9 periphery of pipeline is fixed in mutual split Plate forms the first container 10 between two pieces of arc panels.Two through-holes are opened up on every piece of arc panel, for installing the defeated of motor 51 Shaft.
Driving mechanism 5 includes at least four gears 50 and the motor 51 for driving the rotation of gear 50.At least four gears 50 It is connected to the first side of fixed mounting plate 1, and is evenly distributed on 10 periphery of the first container.In this preferred embodiment, driving machine Structure 5 uses high-precision servo motor, and servo motor translator shaft locking device (power-off brake clutch) is effectively guaranteed disconnected Motor shaft is locked when electric.Each servo motor has a positive limit, a negative limit and an origin switch, servo motor Control uses close-loop control mode, to guarantee accurate positioning.
In this preferred embodiment, uniformly distributed in fixed mounting plate 1 there are four through-holes.Second side of fixed mounting plate 1 is (i.e. Upside in Fig. 1) corresponding each through-hole is respectively arranged with motor 51, and the output shaft of motor 51 passes through through-hole and extend out to fixed installation The first side (i.e. downside in Fig. 1) of plate 1.Correspondence is arranged with gear 50 on the output shaft of each motor 51, also that is, the present embodiment In, in the first side of fixed mounting plate 1, there are four gear 50, four gears 50 are uniformly distributed in the outer of the first container 10 for setting It encloses, is used to support the rotation of swivel plate 2.In other embodiments, the quantity of gear 50 can suitably increase.Driving machine of the invention 5 structure of structure is simple, and control mode is easy and reliable.In other embodiments, the quantity of motor 51 may be set to be only one, By the transmission effect of swivel plate 2, at least one gear 50 is driven, the synchronous rotation of other gears 50 can be realized.
In conjunction with Fig. 4, swivel plate 2 is generally circular.The entered for pipeline 9 is offered from circumference to the center of circle on swivel plate 2 Two openings 21.Second container 20 of arc is set to the center of swivel plate 2, and the second opening 21 and the second container 20 connect It is logical.The size of second opening 21 is not less than the maximum outside diameter of pipeline 9, to guarantee that pipeline 9 can smoothly enter from the second opening 21 In second container 20.In other embodiments, swivel plate 2 can also be fixed on the two boards of 9 periphery of pipeline by mutual split It forms, forms the second container 20 between two boards.
In this preferred embodiment, swivel plate 2 is loaded in the border circular areas being enclosed by gear 50 in fixed mounting plate 1. The periphery of swivel plate 2 is provided with the dentation fringe 22 that connection is engaged at least three gears 50 in fixed mounting plate 1, dentation fringe 22 By at least three gears 50 support and driving and rotate in a circumferential direction around pipeline 9.In this preferred embodiment, two ends of dentation fringe 22 The distance between end is no more than the distance between two neighboring gear 50, no matter thereby may be ensured which swivel plate 2 turns to When angle, dentation fringe 22 has the support driving of at least three gears 50, will not deviate from from fixed mounting plate 1, guarantee its rotation Ray mechanism 3 and imaging mechanism 4 is driven to realize the detection to pipeline 9 outer wall circumferential direction.In conjunction with Fig. 2 and Fig. 3, this preferred embodiment In, four gears 50 are supported on the excircle of circular rotating plate 2, and the line of four gears 50 is square, and are located at diagonal The line of two gears 50 on line then passes through the center of circle of circular rotating plate 2.It is designed in this way, may make gear 50 to swivel plate 2 Support it is more reliable and more stable.
Preferably, inner wall on swivel plate 2 in the second container 20 is circumferentially arranged to be had for rolling support to pipeline 9 Multiple cams 23 of outer wall.The setting of cam 23 can swimmingly rotate convenient for swivel plate 2 around 9 outer wall of pipeline.Specifically, this is preferred In embodiment, the inner wall position of the second container 20 is circumferentially arranged there are three cam 23, and three cams 23 pass through axis respectively It is connected on the protrusion 14 in fixed mounting plate 1.
As shown in Figures 1 and 2, ray mechanism 3 is fixedly connected on the side of the free side surface of swivel plate 2, is used for from pipe The outside of 9 circumference of road provides the ray for penetrating pipeline 9.In the present embodiment, ray mechanism 3 includes being fixedly connected on swivel plate 2 certainly By the base 30 on side surface (i.e. surface opposite with the affixed side that fixed mounting plate 1 is fixed to each other on swivel plate 2), on base 30 X-ray machine 31, the outer wall of the ray emitting position face pipeline 9 of X-ray machine 31 are installed.Specifically, base 30 is arranged in swivel plate 2 The side of the upper opening of face second 21, it is substantially L-shaped.The end of base 30, which is also connected with towards 9 direction of pipeline, to be extended Support 32, the end of support 32 is equipped with for rolling support in the universal wheel 33 of 9 outer wall of pipeline.The present embodiment passes through in L Support 32 is arranged in 30 end of type base, and universal wheel 33 is arranged in 32 end of support, can play a supportive role to 9 outer wall of pipeline, The supporting point for increasing base 30 keeps it more firm, convenient for detecting the progress of work.
Imaging mechanism 4 is fixedly connected on the other side of the free side surface of swivel plate 2, is laid in pipe respectively with ray mechanism 3 9 two sides of road and opposite laying, for the ray after penetrating pipeline 9 from the received outside of 9 circumference of pipeline and imaging.The present embodiment In, imaging mechanism 4 includes being fixedly connected on swivel plate 2 close to the counterweight mounting base 40 of the second 21 place sides of opening, counterweight peace Dress seat 40 can guarantee its spin stabilization with the stress at 2 both ends of balance rotating plate.The end of counterweight mounting base 40 is provided with for pacifying Fill the imaging mounting plate 41 of camera and for driving imaging mounting plate 41 to draw close or along 9 radial direction of pipeline far from outside pipeline 9 The displacement motor 42 of wall.The output shaft of displacement motor 42 can realize the company with imaging mounting plate 41 by turbine and worm structure It connects, and realizes the movement of imaging mounting base with this structure.In the present invention, drive imaging mounting plate 41 separate by displacement motor 42 Pipeline 9 can drive whole device to rotate in a circumferential direction along the walking of pipeline 9 and swivel plate 2 around pipeline 9 convenient for walking mechanism 6;Pass through shifting The position driving imaging mounting plate 41 of motor 42 draws close 9 outer wall of pipeline, may make the camera installed thereon close to 9 outer wall of pipeline to saturating According to weld seam be imaged.In this preferred embodiment, it is imaged on mounting plate 41 and multiple cameras is installed, camera is wirelessly Image data is sent to long-range control system.Shooting style imaging can be used in camera, can also be using continuous camera shooting mode Imaging.
Referring to Fig.1, second side of fixed mounting plate 1 is arranged in walking mechanism 6, is rolled by rolling portion in pipe surface When dynamic walking, the part other than rolling portion is gripped;Rolling portion clamping position is in pipe surface, rolling portion Part in addition drives positioning detection mechanism close to rolling portion, recycles progress with this to realize that entire pipeline automatic flaw detection is fixed Level detecting apparatus moves on pipeline along axial traveling, realizes the detection to 9 extending direction many places weld seam of pipeline.Pipe of the invention The walking mechanism 6 of road automatic flaw detection locating and detecting device includes two sets of opposite half of components for being fastened on 9 two sides of pipeline, and two sets Half of component is separately positioned on the two sides of the first opening 11, with ensure will not hinder device install to pipeline 9.Two sets of half of components It can be respectively along the outer wall walking of the two opposite sides of pipeline 9.
Referring to figure 5 and figure 6, it is illustrated by taking the wherein structure of a set of half of component as an example.Every set one side of something component includes connecting 1 second side of fixed mounting plate is connected to along the axially extending guiding mechanism of pipeline 9, the walking unit for being connected to guiding mechanism, setting For locking to the retaining mechanism of 9 outer wall of pipeline and for driving walking unit to walk along 9 outer wall of pipeline in walking unit Actuator.
Preferably, in this preferred embodiment, guiding mechanism includes the two guiding worm screws 60 laid side by side, is oriented to worm screw 60 It is axially extending along pipeline 9.The periphery of guiding worm screw 60 is provided with helical rack, for realizing with walking unit cooperation in pipeline 9 On walking.
Preferably, half of component includes two walking units arranged before and after direction of travel.Each walking unit includes Two connection frameworks 611 being oriented between worm screw 60 are set to, are provided in connection framework 611 for being adsorbed to 9 outer wall of pipeline Multiple magnet pulleies 612, the outside of connection framework 611 be connected with for be sheathed with guiding worm screw 60 on rod set 613, at least its In a walking unit rod set 613 on offer through-hole, the turbine 614 of peripheral zone rack gear is provided in through-hole, on turbine 614 Rack gear with guiding worm screw 60 helical rack engage connection.Actuator is the movable motor that output sleeve is set in turbine 614 63, movable motor 63 is used to drive the rotation of turbine 614 to drive rod set 613 and its connection framework 611 of connection along guiding snail Bar 60 translates, and then the magnet pulley 612 in connection framework 611 is driven to roll along 9 outer wall of pipeline.
In this preferred embodiment, half of component includes the first walking unit 61a and the second walking unit that front and back is arranged 61b.By taking the first walking unit 61a as an example, the first walking unit 61a includes the first connection framework 611, the first connection framework 611 Including the two piece opposite connecting rods 6110 axially extending along pipeline 9, there are two magnet pulleies for connection between two connecting rods 6110 612, the both ends of the central axis of magnet pulley 612 pass through bearing respectively and are fixed in connecting rod 6110, realize magnet pulley by this method 612 fixation guarantees that it can be rolled along 9 outer wall of pipeline simultaneously.Every connecting rod 6110 is connected and fixed with a rod set 613 respectively. Rod set 613 is set on guiding worm screw 60, and the inner wall of rod set 613 is provided with the tooth with the helical rack cooperation on guiding worm screw 60 Item is, it can be achieved that rod set 613 is oppositely oriented the movement of worm screw 60.
It also offers through-hole respectively in two rod sets 613 of the first walking unit 61a, turbine 614 is set in through-hole, often A turbine 614 is connected to the output shaft of movable motor 63.First walking unit 61a is configured with two powerful movable motors 63, the rotation of turbine 614 is driven to drive rod set 613 to be oppositely oriented worm screw 60 and translate by movable motor 63, and then the company of drive The translation of frame 611 is connect, and the magnet pulley 612 in the first walking unit 61a is driven to roll along 9 outer wall of pipeline.
Retaining mechanism is respectively arranged in each walking unit.Retaining mechanism includes the lock being set in connection framework 611 Tight motor 621 and the latch segment 622 connecting with locking motor 621, latch segment 622 have the locking face of 9 outer wall of face pipeline, lock Tight block 622 is moved toward and away from 9 outer wall of pipeline so that locking face is compacted to outside pipeline 9 under the driving of locking motor 621 Wall is to lock or far from 9 outer wall of pipeline to unlock.Retaining mechanism, can for making walking unit be locked to 9 outer wall of pipeline It is easy to implement walking mechanism 6 to creep along 9 outer wall of pipeline being vertically arranged, without because gliding under gravity along pipeline 9.This is excellent It selects in embodiment, is configured on the first retaining mechanism 62a, the second walking unit 61b on the first walking unit 61a and is configured with second Retaining mechanism 62b.Retaining mechanism adds position two-mode field using servo motor torque mode, guarantees the coupling mechanism force to pipeline 9 Square and accurate positioning.
In this preferred embodiment, it is only necessary to which turbine 614 and movable motor are set in the rod set 613 of the first walking unit 61a 63, and the second walking unit 61b then no setting is required this turbine 614 and movable motor 63.With first on the first walking unit 61a After retaining mechanism 62a unlock, the first walking unit is driven when rotating forward by the movable motor 63 on the first walking unit 61a of control 61a is translate forward along guiding worm screw 60;When the first walking unit 61a walking in place after, using the first retaining mechanism 62a by the One walking unit 61a is locked to 9 outer wall of pipeline, and unlocks the second retaining mechanism 62b on the second walking unit 61b;It drives again Dynamic movable motor 63 inverts, and can translate forward with action-oriented worm screw 60, and then drives second be connected on guiding worm screw 60 Walking unit 61b is translate forward together.A set of walking mechanism 6 so can be achieved in the movement of creeping of 9 outer wall of pipeline, and can Drive ray mechanism 3 and imaging mechanism 4 of the fixed mounting plate 1 connecting with walking mechanism 6 and its connection etc. together outside pipeline 9 Wallflow is into realizing detection to the weld seam at different location on 9 extending direction of pipeline.
Opposite another set of its structure of half of component is identical, and control mode is also identical, and details are not described herein again.
In the present invention, for convenience of the spacing between two sets of adjustment half of components to adapt to climbing on different-diameter pipeline 9 One end of row, guiding mechanism is fixedly connected on fixed mounting plate 1 by connecting plate 7, and the other end is connected by the support of arc fixed plate 8 It connects, wherein the extending direction that the plate face of arc fixed plate 8 and connecting plate 7 is each perpendicular to guiding mechanism is laid, in the plate face of the two It is equipped with the regulating mechanism that different-diameter pipeline 9 is adapted to for adjusting distance between 9 outer wall of walking mechanism 6 and pipeline, connection It is additionally provided on plate 7 and/or arc fixed plate 8 for the end of guiding mechanism to be fixed after adjusting 6 position of walking mechanism Fixing piece.
In this preferred embodiment, one end of the guiding mechanism of two sets of half of components is connected to connecting plate 7.On connecting plate 7 Regulating mechanism can be straight trough, or according to preset space length be arranged multiple through-holes, through-hole spacing setting can be reasonable It is set as and different 9 diameter matches of pipeline.For example, two straight troughs can be set on connecting plate 7, the distance between two straight troughs with Spacing in a set of one side of something component between two guiding worm screws 60 is equal.Two be generally aligned in the same plane in two sets of half of components lead It is slidably connected in same straight trough to one end of worm screw 60.It is of course also possible to which every straight trough partition setting is divided into two directly Slot, in total four straight troughs.Or two exhausting holes can also be set on connecting plate 7, the distance between two exhausting holes and a set of half Spacing is equal between two guiding worm screws 60 in the component of side, by the way that the end of guiding mechanism to be packed into different through-holes Realize the pipeline 9 of matching different-diameter.
After the completion of the adjusting position on connecting plate 7 of the end of guiding mechanism, it is fixed using fixing piece.This is preferably In embodiment, fixing piece can be screw bolt and nut.For example, being oriented to the end of worm screw 60 when regulating mechanism is an exhausting hole It is correspondingly arranged bolt hole, the bolt hole on guiding worm screw 60 is passed through by bolt, then use nut locking, guiding snail can be realized The fixation of 60 end of bar prevents it from deviating from from through-hole.When regulating mechanism is straight trough, can be worn in the setting of guiding 60 end of worm screw Hole.Fixing piece then includes pull rod, bolt, nut and is arranged on connecting plate 7 positioned at bolt hole of through-hole side etc., pull rod Both ends are also provided with hole, pull rod are passed through the perforation on guiding worm screw 60, the both ends of pull rod then pass through screw bolt and nut and are locked in company Bolt hole on fishplate bar 7, equally can be achieved to exchange the guiding worm screw 60 that section postpones and is fixed.
The other end of guiding mechanism is supported by arc fixed plate 8.Referring to Fig. 2 and Fig. 7, in this preferred embodiment, two The other end for covering half of component is provided with two pieces of mutually independent arc fixed plates 8, and every piece of arc fixed plate 8 is to two sets of half of groups Two guiding worm screws 60 being generally aligned in the same plane in part are supported.Regulating mechanism on arc fixed plate 8 is to be arranged at intervals on Both ends and the arc chute 80 extended to centre.Certainly, regulating mechanism may be the multiple through-holes being arranged according to preset space length. Correspondingly, it can be exchanged on arc fixed plate 8 using with the realization of the fixing piece of fixing piece similar structures used on connecting plate 7 The guiding worm screw 60 that section postpones is fixed, and details are not described herein again.
Pipeline automatic flaw detection locating and detecting device of the invention further includes the multiple ultrasonic waves being installed at outside detection device Range sensor.Such as can be set and ultrasonic distance sensor is installed in fixed mounting plate 1 or walking mechanism 6, ultrasound Wave range sensor detects external obstacle in operation, for realizing the operation of timely arresting stop, and alert.
Driving mechanism 5, imaging mechanism 4 in the present invention and the motor in walking mechanism 6 use high-precision servo motor, Servo motor translator shaft locking device (power-off brake clutch), motor shaft is locked when power-off is effectively guaranteed.Often A servo motor has a positive limit, and a negative limit and an origin switch, Serve Motor Control use close-loop control mode, To guarantee accurate positioning.The present invention is also connect using dedicated motion controller with servo motor, issues control for servo motor Signal processed;The location information of servo motor feedback servo motor carries out closed-loop control to motion controller simultaneously.External simultaneously Limit signal, origin signal, ultrasonic distance sensor signal enter motion controller.It is more accurate using controlling, more rationally.
Imaging mechanism 4 of the invention uses multiple cameras, transmits wirelessly image data, facilitates long-range real time inspection device Operating condition and timely adjust.Camera is connected to control system with wireless telecommunications connection type.Imaging mechanism 4, driving Servo motor in mechanism 5 and walking mechanism 6 is also wirelessly connected to control system.The present invention uses remote wireless control side Case, effective distance can reach several kilometers.Control system includes console, console be divided into control operator control panel, picture control screen, Urgent scram button, control button.Control operator control panel integrates adjustment button, motor status, parameter setting, fault alarm. Picture control screen can split screen display available, can also individually amplify display, have " cross " cursor for weld seam, can accurately look into sight and look into.More than It is mating so that operating safer more humane more scientificization.In conjunction with the image recognition technology of artificial intelligence, pipeline-weld can be improved The efficiency of defect inspection.
Pipeline automatic flaw detection locating and detecting device of the invention is installed to pipeline 9 by taking horizontally disposed pipeline 9 as an example Process approximately as:
Device is placed in the lower section of pipeline 9, makes the first 11 align with tube 9 of opening in fixed mounting plate 1;Utilize promotion Mechanism for example promotes motor and is promoted to device, and when device is near pipeline 9, the motor 51 of control driving mechanism 5 starts, and makes Driving swivel plate 2 rotate, realize adjust automatically second opening 21 angle, make 21 align with tube 9 of the second opening, rise again In place;The locking motor 621 controlled in retaining mechanism operates, and to drive latch segment 622 to operate to compaction direction, locks in pipeline 9 On.
Pipeline automatic flaw detection locating and detecting device of the invention, walking process on pipeline 9 approximately as:
Positioned at the first half of component locking of 9 side of pipeline in walking mechanism 6;The half of component of the second of the other side is to moving ahead It walks, after walking to limit, the second half of component stops and locks;First half of component is walked forward, after walking to limit, first Half of component stops.So circulation, the speed of travel is adjustable, and travel distance is adjustable, and when detecting position while welding, device stops automatically Only.Two sets of half of components are acted in the double-legged pole-climbing that the movement of creeping of 9 outer wall of pipeline is similar to people.
When device detects weld seam, weld seam accurate positioning is carried out.By camera, can be seen by wireless control system Weld seam.When detecting weld seam, two sets of equal locking pipes 9 of half of component.After precisely aligning weld seam, carrying out flaw detection can be carried out. The process of carrying out flaw detection approximately as: rotational X-ray machine 31 returns to start bit;Speed, the shooting style of detection are set, by test Hurt detection button.Device starts to be detected automatically until detection is completed.
There are two types of detection modes.(1) shooting style: the number to be taken pictures of setting, camera and X-ray machine 31 are opened from start bit Begin, after the completion of clapping first, first, rotational X-ray machine 31 starts X-ray machine 31, and camera claps second, to the last one It completes.(2) it continuously images mode: the speed of rotation is set, start X-ray machine 31, rotational X-ray machine 31 is started with the speed of setting, Until rotating a circle, camera is continuously imaged, and is kept video file and is recorded 9 information of pipeline, facilitates the later period to check, finally close Close X-ray machine 31.
Pipeline automatic flaw detection locating and detecting device of the invention, by fixed mounting plate 1 by ray mechanism 3 and imaging mechanism 4 are fixed on pipeline 9, and drive swivel plate 2 to realize carry out circumferential to pipeline 9 relative to the rotation of fixed mounting plate 1 by driving mechanism 5 Transillumination and imaging, and by walking mechanism 6 drive whole device along 9 axial translation of pipeline, may be implemented to the pipeline 9 in using into The automatic detection of row, is applicable to the detection in longer pipe road 9, without manually bearing detection device climbing pipeline 9, can facilitate, have Effect ground detection 9 pipeline of pipeline, effectively improves the efficiency of detection work, and it is isobaric to reduce artificial working strength and reduction combustion gas The incidence of 9 accident of hydraulic piping.The present invention can carry out full-automatic intelligent carrying out flaw detection to pipeline.
In the description of the present invention, it is to be understood that, the orientation of the instructions such as term " on ", "lower", "horizontal", "vertical" Or positional relationship is direction based on the figure or positional relationship, is merely for convenience of description of the present invention and simplification of the description, and It is not that the device of indication or suggestion meaning or element are necessary for specified orientation, are constructed and operated in a specific orientation, because This is not considered as limiting the invention.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, made any to repair Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.

Claims (10)

1. a kind of pipeline automatic flaw detection locating and detecting device characterized by comprising
Fixed mounting plate (1) has the first container (10) for accommodating pipeline (9), for being disposed around pipeline (9) outside Week;
Positioning detection mechanism is rotationally connected with the first side of fixed mounting plate (1), for during pipeline (9) periphery rotates By penetron tube road (9) and in the way of imaging display pipes (9) degree of impairment;
Walking mechanism (6) is connected to second side opposite with the positioning detection mechanism on the fixed mounting plate (1), is used for It rolls and clamping is supported on the outer wall of pipeline (9) and in such a way that the change of clamping position position is carried out with rolling walking circulation To drive the fixed mounting plate (1) and the positioning detection mechanism driven to walk along pipeline (9) axial translation.
2. pipeline automatic flaw detection locating and detecting device according to claim 1, which is characterized in that
The fixed mounting plate (1) have for pipeline (9) enters first be open (11), first container (10) with it is described First opening (11) connection;Or
The fixed mounting plate (1) includes two pieces of arc panels that pipeline (9) periphery is fixed in mutual split, between two pieces of arc panels Form first container (10).
3. pipeline automatic flaw detection locating and detecting device according to claim 2, which is characterized in that
The positioning detection mechanism includes swivel plate (2) and driving mechanism (5);
The swivel plate (2) has the second container (20) for accommodating pipeline (9), and the swivel plate (2) is rotationally connected with First side of the fixed mounting plate (1), for being disposed around pipeline (9) periphery and being rotated around pipeline (9) periphery;
The driving mechanism (5) connect with the fixed mounting plate (1) and the swivel plate (2), for driving the swivel plate (2) the relatively described fixed mounting plate (1) rotates in a circumferential direction around pipeline (9).
4. pipeline automatic flaw detection locating and detecting device according to claim 3, which is characterized in that
The driving mechanism (5) include at least four gears (50) and drive gear (50) rotation motor (51), it is described extremely Few four gears (50) are connected on (1) first side of fixed mounting plate, and are evenly distributed on the first container (10) periphery;
The swivel plate (2) is rounded, and the second opening (21) entered for pipeline (9) is offered on the swivel plate (2), described Second opening (21) is connected to second container (20), and the swivel plate (2) is loaded on the fixed mounting plate (1) by tooth In wheel (50) border circular areas for being enclosed, the periphery of the swivel plate (2) be provided with on the fixed mounting plate (1) extremely The dentation fringe (22) of few three gear (50) engagement connections, support of the dentation fringe (22) by least three gears (50) It rotates in a circumferential direction with driving around pipeline (9).
5. pipeline automatic flaw detection locating and detecting device according to claim 3, which is characterized in that
Inner wall on the swivel plate (2) in second container (20) is circumferentially arranged to be had for rolling support to pipeline (9) multiple cams (23) of outer wall.
6. pipeline automatic flaw detection locating and detecting device according to claim 1, which is characterized in that
The walking mechanism (6) includes two sets of opposite half of components for being fastened on pipeline (9) two sides, and two sets of half of components It is located at the two sides of the first opening (11);
It is described one side of something component include be connected to the fixed mounting plate (1) second side along the axially extending guiding mechanism of pipeline (9), Be connected to the guiding mechanism walking unit, be arranged in walking unit for lock to the retaining mechanism of pipeline (9) outer wall, And the actuator for driving walking unit to walk along pipeline (9) outer wall.
7. pipeline automatic flaw detection locating and detecting device according to claim 6, which is characterized in that
The guiding mechanism includes the two guiding worm screws (60) laid side by side, and the periphery of guiding worm screw (60) is provided with spiral shell Revolve rack gear;
One side of something component includes two walking units arranged before and after direction of travel, and each walking unit includes being set to two Root is oriented to the connection framework (611) between worm screw (60), is provided on the connection framework (611) for being adsorbed to pipeline (9) Multiple magnet pulleies (612) of outer wall are connected on the outside of the connection framework (611) for being sheathed in guiding worm screw (60) Rod set (613) offers through-hole in the rod set (613) of at least one of which walking unit, is provided with peripheral zone in the through-hole The turbine (614) of rack gear, the rack gear on the turbine (614) engage connection with the helical rack of guiding worm screw (60);
The actuator is the movable motor (63) that output sleeve is set in the turbine (614), and the movable motor (63) is used In driving turbine (614) rotation to drive rod set (613) and its connection framework (611) of connection flat along guiding worm screw (60) It moves, and then the magnet pulley (612) on connection framework (611) is driven to roll along pipeline (9) outer wall.
8. pipeline automatic flaw detection locating and detecting device according to claim 7, which is characterized in that
The retaining mechanism is respectively arranged in each walking unit;
The retaining mechanism include the locking motor (621) that is set on connection framework (611) and with the locking motor (621) The latch segment (622) of connection, the latch segment (622) have the locking face of face pipeline (9) outer wall, the latch segment (622) It is moved toward and away from pipeline (9) outer wall so that the locking face is compacted to pipeline (9) under the driving of locking motor (621) Outer wall is to lock or far from pipeline (9) outer wall to unlock.
9. pipeline automatic flaw detection locating and detecting device according to claim 6, which is characterized in that
One end of the guiding mechanism is fixedly connected on the fixed mounting plate (1) by connecting plate (7), and the other end passes through arc Fixed plate (8) support connection, wherein
The extending direction that the plate face of the arc fixed plate (8) and the connecting plate (7) is each perpendicular to guiding mechanism is laid, the two Plate face on be equipped with for adjusting between walking mechanism (6) and pipeline (9) outer wall distance to adapt to different-diameter pipeline (9) It is additionally provided on regulating mechanism, the connecting plate (7) and/or the arc fixed plate (8) for adjusting walking mechanism (6) position The fixing piece that the end of guiding mechanism is fixed afterwards.
10. pipeline automatic flaw detection locating and detecting device according to claim 3, which is characterized in that
The positioning detection mechanism further include:
Ray mechanism (3) is fixedly connected on the side of the swivel plate (2) free side surface, for outside pipeline (9) circumference Side provides the ray for penetrating pipeline (9);
Imaging mechanism (4) is fixedly connected on the other side of the swivel plate (2) free side surface, with the ray mechanism (3) point It is not laid in pipeline (9) two sides and opposite laying, for the ray after penetrating pipeline (9) from the received outside of pipeline (9) circumference And it is imaged;
The ray mechanism (3) includes the base (30) for being fixedly connected on the swivel plate (2) free side surface, the base (30) it is equipped on X-ray machine (31), the outer wall of the ray emitting position face pipeline (9) of the X-ray machine (31);
The support (32) extended towards pipeline (9) direction, the end peace of support (32) are also connected on the base (30) Equipped with for rolling support in the universal wheel (33) of pipeline (9) outer wall;
The imaging mechanism (4) includes the counterweight mounting base (40) for being fixedly connected on the swivel plate (2) free side surface, described The end of counterweight mounting base (40) is provided with the imaging mounting plate (41) for installing camera and installation is imaged for driving Plate (41) is radially drawn close along pipeline (9) or the displacement motor (42) far from pipeline (9) outer wall.
CN201811440024.3A 2018-11-29 2018-11-29 Pipeline automatic flaw detection locating and detecting device Pending CN109342467A (en)

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