CN114493153A - Leveling production scheduling method - Google Patents

Leveling production scheduling method Download PDF

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CN114493153A
CN114493153A CN202111651548.9A CN202111651548A CN114493153A CN 114493153 A CN114493153 A CN 114493153A CN 202111651548 A CN202111651548 A CN 202111651548A CN 114493153 A CN114493153 A CN 114493153A
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production
scheduling
valve
information
plan information
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王祖宝
任新
王海军
李林峰
康展毓
成笑非
刘峰利
康彩红
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Chongqing Chuanyi Control Valve Co Ltd
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    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
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    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract

The invention relates to the technical field of manufacturing informatization of the valve industry, in particular to a standardized production scheduling method. According to the method, by means of a standardized scheduling method, the production plan information is calculated corresponding to the single-day capacity, the average daily unit set number and the maximum single-day unit set number are obtained, the matching degree of the workshop capacity and the matching degree of the supply chain capacity are fully evaluated in the calculation, the stable output capacity of the assembly of the produced products is solidified according to the actual capacity of the assembly workshop, and the effect of pulling the whole production by means of the planning to operate according to the standardized rhythm is achieved. In each link from planning to implementation, cross-department collaborative leveling scheduling from sales, purchase, production to assembly is realized, leveling production of the valve is finally realized, and the problems of fluctuating output quantity and huge output difference in different periods in the same workshop or the same production line are solved.

Description

Leveling production scheduling method
Technical Field
The invention relates to the technical field of manufacturing informatization of the valve industry, in particular to a standardized production scheduling method.
Background
Traditional manufacturing enterprises have begun to enhance the formulation and intervention of production plans in production processing, and strive to achieve scientific planning and scheduling. The production and processing process of the whole product is guided through effective scheduling, and dynamic adjustment is carried out, so that the purposes of effectively balancing material supply and improving production efficiency are achieved.
However, in the prior art, the confirmation and adjustment of the scheduled production still depend on manual work, and particularly, when an abnormal state occurs in the production process, the adjustment of the production schedule is difficult to find and make in time by manual work. And the manual planning and scheduling strategy is single, the informatization degree is not high, and effective prediction is lacked.
Therefore, how to further improve the scheduling of the production plan and improve the efficiency and the intelligent degree of the scheduling process is a problem to be solved urgently by the valve.
Disclosure of Invention
In view of the above problems, an embodiment of the present invention provides a standardized scheduling method, which is used to solve the problems of low efficiency, time consumption and labor consumption when processing abnormal parts in the valve industry in the prior art.
According to an aspect of an embodiment of the present invention, there is provided a method for leveling production, the method including:
acquiring production plan information, wherein the production plan information comprises valve specification information, pre-estimated yield, plan starting and ending time and valve process information;
according to production plan information, calculating the daily average platform set quantity under normal productivity corresponding to the production plan information, and calculating the single-day maximum platform set quantity under the maximum productivity corresponding to the production plan information;
combining scheduled production data information of various valves in scheduled production, and calculating an assembly starting date of a production line on which a valve corresponding to the production plan information is located;
and sending the scheduling plan of the production plan information to the corresponding assembly production line workshop and the production line workshop.
In an optional manner, before the step of obtaining the production plan information, the method further includes: the valve models are divided by combining seven key element parameters of the valve body component, wherein the key element parameters comprise the valve model, the valve caliber, the valve pressure, the valve body material, the flange form, the internal part material and the working temperature interval.
In an optional manner, the production plan information includes valve specification information, which includes a rotary valve group, a through valve group, and an integrated valve group.
In an optional manner, after the step of sending the scheduling plan of the production plan information to the corresponding assembly line shop and production line shop, the method further includes: and checking whether the production completion condition of the standardized scheduling production is deviated from the scheduling production plan.
In an optional mode, according to the deviation between the production completion condition of the inspection leveling scheduling and the scheduling plan, the capacity model of the daily average station set number and the single-day maximum station set number corresponding to the production plan information is adjusted.
In an alternative mode, determining the valve residual production quantity according to the standardized scheduling production condition; determining the corresponding part demand according to the residual production of the valve; determining a material demand based on the part demand; and judging whether the material demand is greater than the residual quantity of the material or not based on the material demand, issuing material early warning information to a warehouse and adjusting the scheduling plan when the material demand is greater than the residual quantity of the material.
In an optional mode, when the material demand is greater than the remaining amount of the material, the step of issuing material early warning information to a warehouse and adjusting the scheduling plan includes adjusting the self-processing quantity and the purchasing quantity in the part demand.
According to another aspect of the embodiments of the present invention, there is provided a leveling production scheduling apparatus, the apparatus including:
the system comprises an acquisition module, a processing module and a processing module, wherein the acquisition module acquires production plan information, and the production plan information comprises valve specification information, estimated yield, plan start and end time and valve process information;
the production plan module is used for calculating the daily average platform set quantity under the normal productivity corresponding to the production plan information according to the production plan information and calculating the single-day maximum platform set quantity under the maximum productivity corresponding to the production plan information;
the scheduling module is used for calculating the corresponding valves of the production plan information and the assembling start dates on the corresponding production lines by combining the scheduled data information of various valves;
and the sending module is used for sending the scheduling plan of the production plan information to the corresponding assembly production line workshop and the corresponding production line workshop.
According to another aspect of the embodiments of the present invention, there is provided a leveling production scheduling apparatus, including: the system comprises a processor, a memory, a communication interface and a communication bus, wherein the processor, the memory and the communication interface complete mutual communication through the communication bus;
the memory is used for storing at least one executable instruction, and the executable instruction causes the processor to execute the operation of the leveling scheduling method.
According to a further aspect of embodiments of the present invention, there is provided a computer-readable storage medium having stored therein at least one executable instruction, which when run on a leveling scheduling apparatus/device, causes a leveling scheduling apparatus/device to perform operations of a leveling scheduling method as described.
The embodiment of the invention solves the problem of serious delivery date distortion caused by reverse calculation directly according to the delivery date of the sales contract by relying on the ERP system scheduling time in the prior art through a standardized scheduling method. The production planning information is calculated corresponding to the productivity of a single day, the number of average day station sets and the number of maximum station sets of the single day are obtained, the matching degree of the workshop productivity and the matching degree of the supply chain productivity are fully evaluated in the calculation, the stable output capacity of the production assembly is solidified according to the actual productivity of the assembly workshop, and the effect of pulling the whole production with a plan to operate according to the leveling rhythm is achieved. In each link from planning to implementation, cross-department collaborative leveling scheduling from sales, purchase, production to assembly is realized, leveling production of the valve is finally realized, and the problems of fluctuating output quantity and huge output difference in different periods in the same workshop or the same production line are solved. Meanwhile, target decomposition and arrangement are reversely carried out according to the established annual target according to the historical capacity data of the assembly workshop, and a capacity model comprising the assembly production line workshop and the assembly production line workshop is obtained, so that supply and demand balance of production plan information is realized.
The foregoing description is only an overview of the technical solutions of the embodiments of the present invention, and the embodiments of the present invention can be implemented according to the content of the description in order to make the technical means of the embodiments of the present invention more clearly understood, and the detailed description of the present invention is provided below in order to make the foregoing and other objects, features, and advantages of the embodiments of the present invention more clearly understandable.
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The drawings are only for purposes of illustrating embodiments and are not to be construed as limiting the invention. Also, like reference numerals are used to refer to like parts throughout the drawings. In the drawings:
FIG. 1 is a schematic flow chart diagram illustrating a first embodiment of a standardized scheduling method according to the present invention;
FIG. 2 is a flow chart illustrating a second embodiment of a standardized scheduling method according to the present invention;
fig. 3 shows a schematic structural diagram of a leveling production scheduling device provided by the invention.
Detailed Description
Exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the invention are shown in the drawings, it should be understood that the invention can be embodied in various forms and should not be limited to the embodiments set forth herein.
FIG. 1 is a flow chart illustrating a first embodiment of a flat scheduling method according to the present invention. As shown in fig. 1, the method comprises the steps of:
step 110: acquiring production plan information, wherein the production plan information comprises valve specification information, pre-estimated yield, plan starting and ending time and valve process information;
the production planning information comprises valve specification information which comprises a rotary valve group, a straight-through valve group and an integrated valve group.
Step 120: according to production plan information, calculating the daily average platform set quantity under normal productivity corresponding to the production plan information, and calculating the single-day maximum platform set quantity under the maximum productivity corresponding to the production plan information;
the daily average station set quantity under the normal capacity and the single-day maximum station set quantity under the maximum capacity are calculated according to historical production data and are used for arranging a reasonable scheduling plan according to the time requirement of a sales contract.
Step 130: combining scheduled production data information of various valves in scheduled production, and calculating an assembly starting date of a production line on which a valve corresponding to the production plan information is located;
step 140: and sending the scheduling plan of the production plan information to the corresponding assembly production line workshop and the production line workshop.
The embodiment of the invention solves the problem of serious delivery date distortion caused by reverse calculation directly according to the delivery date of the sales contract by relying on the ERP system scheduling time in the prior art through a standardized scheduling method. The production planning information is calculated corresponding to the productivity of a single day, the number of average day station sets and the number of maximum station sets of the single day are obtained, the matching degree of the workshop productivity and the matching degree of the supply chain productivity are fully evaluated in the calculation, the stable output capacity of the production assembly is solidified according to the actual productivity of the assembly workshop, and the effect of pulling the whole production with a plan to operate according to the leveling rhythm is achieved. Through various links from planning to implementation, cross-department collaborative leveling scheduling from selling, purchasing, production to assembly is achieved, leveling production of the valve is finally achieved, and the problems that the output quantity changes up and down and the output difference is large in different periods in the same workshop or the same production line are solved. Meanwhile, target decomposition and arrangement are reversely carried out according to the established annual target according to the historical capacity data of the assembly workshop, and a capacity model comprising the assembly production line workshop and the assembly production line workshop is obtained, so that supply and demand balance of production plan information is realized.
FIG. 2 is a flow chart illustrating another embodiment of a flat scheduling method according to the present invention. As shown in fig. 2, the method comprises the steps of:
step 100: dividing the models of the valves by combining seven key element parameters of the valve body components;
step 110: acquiring production plan information, wherein the production plan information comprises valve specification information, pre-estimated yield, plan starting and ending time and valve process information;
the production planning information comprises valve specification information which comprises a rotary valve group, a straight-through valve group and an integrated valve group.
Step 120: according to production plan information, calculating the daily average platform set quantity under normal productivity corresponding to the production plan information, and calculating the single-day maximum platform set quantity under the maximum productivity corresponding to the production plan information;
the daily average station set quantity under the normal capacity and the single-day maximum station set quantity under the maximum capacity are calculated according to historical production data and are used for arranging a reasonable scheduling plan according to the time requirement of a sales contract.
Step 130: combining scheduled production data information of various valves in scheduled production, and calculating an assembly starting date of a production line on which a valve corresponding to the production plan information is located;
step 140: sending the scheduling plan of the production plan information to the corresponding assembly production line workshop and production line workshop;
step 150: checking whether the production completion condition of the standardized scheduling production and the scheduling plan have deviation or not;
step 1501: and when deviation exists, adjusting the productivity models of the average daily unit set quantity and the maximum single-day unit set quantity corresponding to the production plan information.
Determining the residual production of the valve according to the leveling scheduling production condition; determining the corresponding part demand according to the residual production of the valve; determining a material demand based on the part demand; and judging whether the material demand is greater than the residual quantity of the material or not based on the material demand, issuing material early warning information to a warehouse and adjusting the scheduling plan when the material demand is greater than the residual quantity of the material.
And when the material demand is greater than the material residual amount, issuing material early warning information to a warehouse, and adjusting the scheduling plan, wherein the steps comprise adjusting the self-processing amount and the purchasing amount in the part demand.
The embodiment of the invention solves the problem of serious delivery date distortion caused by reverse calculation directly according to the delivery date of the sales contract by relying on the ERP system scheduling time in the prior art through a standardized scheduling method. The production planning information is calculated corresponding to the productivity of a single day, the number of average day station sets and the number of maximum station sets of the single day are obtained, the matching degree of the workshop productivity and the matching degree of the supply chain productivity are fully evaluated in the calculation, the stable output capacity of the production assembly is solidified according to the actual productivity of the assembly workshop, and the effect of pulling the whole production with a plan to operate according to the leveling rhythm is achieved. In each link from planning to implementation, cross-department collaborative leveling scheduling from sales, purchase, production to assembly is realized, leveling production of the valve is finally realized, and the problems of fluctuating output quantity and huge output difference in different periods in the same workshop or the same production line are solved. Particularly, when the production completion condition of the standardized scheduling production deviates from the scheduling plan, the related production progress is checked and adjusted in time, and particularly, the self-processing quantity and the purchasing quantity in the part demand are properly adjusted to meet the time-efficiency guarantee when the scheduling plan changes. Meanwhile, target decomposition and arrangement are reversely carried out according to the established annual target according to the historical capacity data of the assembly workshop, and a capacity model comprising the assembly production line workshop and the assembly production line workshop is obtained, so that supply and demand balance of production plan information is realized.
Fig. 3 is a schematic structural diagram of an embodiment of a leveling scheduling device of the present invention. As shown in fig. 3, the apparatus 300 includes: the system comprises an acquisition module 310, a production planning module 320, a scheduling module 330, a sending module 340, an inspection module 350 and a presetting module 360.
An obtaining module 310, configured to obtain production plan information, where the production plan information includes valve specification information, estimated yield, planned start and end times, and valve process information;
the production plan module 320 is used for calculating the daily average unit set quantity under the normal productivity corresponding to the production plan information according to the production plan information and calculating the single-day maximum unit set quantity under the maximum productivity corresponding to the production plan information;
the scheduling module 330 is used for obtaining the assembly starting date of the corresponding valve of the production plan information and the corresponding production line according to calculation by combining scheduled production data information of various valves;
and the sending module 340 sends the scheduling plan of the production plan information to the corresponding assembly line workshop and the production line workshop.
Further included is a preset module 350: the valve models are divided by combining seven key element parameters of the valve body component, wherein the key element parameters comprise the valve model, the valve caliber, the valve pressure, the valve body material, the flange form, the internal part material and the working temperature interval.
In an optional manner, the production plan information includes valve specification information, which includes a rotary valve group, a through valve group, and an integrated valve group.
Further included is a check module 360: and checking whether the production completion condition of the standardized scheduling production is deviated from the scheduling production plan.
And adjusting the production capacity model of the average daily unit set number and the maximum single-day unit set number corresponding to the production plan information according to the deviation between the production completion condition of the standardized scheduling and the scheduling plan.
Further, determining the residual production of the valve according to the standardized scheduling production condition; determining the corresponding part demand according to the residual production of the valve; determining a material demand based on the part demand; and judging whether the material demand is greater than the residual quantity of the material or not based on the material demand, issuing material early warning information to a warehouse and adjusting the scheduling plan when the material demand is greater than the residual quantity of the material.
And when the material demand is greater than the residual material amount, adjusting the self-processing amount and the purchasing amount in the part demand.
The algorithms or displays presented herein are not inherently related to any particular computer, virtual system, or other apparatus. In addition, embodiments of the present invention are not directed to any particular programming language.
In the description provided herein, numerous specific details are set forth. It is understood, however, that embodiments of the invention may be practiced without these specific details. Similarly, in the above description of exemplary embodiments of the invention, various features of the embodiments of the invention are sometimes grouped together in a single embodiment, figure, or description thereof for the purpose of streamlining the invention and aiding in the understanding of one or more of the various inventive aspects. Where the claims following the detailed description are hereby expressly incorporated into this detailed description, with each claim standing on its own as a separate embodiment of this invention.
Those skilled in the art will appreciate that the modules in the device in an embodiment may be adaptively changed and disposed in one or more devices different from the embodiment. The modules or units or components of the embodiments may be combined into one module or unit or component, and furthermore they may be divided into a plurality of sub-modules or sub-units or sub-components. Except that at least some of such features and/or processes or elements are mutually exclusive.
It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, and that those skilled in the art will be able to design alternative embodiments without departing from the scope of the appended claims. In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. The word "comprising" does not exclude the presence of elements or steps not listed in a claim. The word "a" or "an" preceding an element does not exclude the presence of a plurality of such elements. The invention may be implemented by means of hardware comprising several distinct elements, and by means of a suitably programmed computer. In the unit claims enumerating several means, several of these means may be embodied by one and the same item of hardware. The usage of the words first, second and third, etcetera do not indicate any ordering. These words may be interpreted as names. The steps in the above embodiments should not be construed as limiting the order of execution unless specified otherwise.

Claims (10)

1. A method for leveling production scheduling, the method comprising:
acquiring production plan information, wherein the production plan information comprises valve specification information, pre-estimated yield, plan starting and ending time and valve process information;
according to production plan information, calculating the daily average platform set quantity under normal productivity corresponding to the production plan information, and calculating the single-day maximum platform set quantity under the maximum productivity corresponding to the production plan information;
combining scheduled production data information of various valves in scheduled production, and calculating an assembly starting date of a production line on which a valve corresponding to the production plan information is located;
and sending the scheduling plan of the production plan information to the corresponding assembly production line workshop and the production line workshop.
2. The method of claim 1, wherein the step of obtaining the production plan information is preceded by the step of: the valve models are divided by combining seven key element parameters of the valve body component, wherein the key element parameters comprise the valve model, the valve caliber, the valve pressure, the valve body material, the flange form, the internal part material and the working temperature interval.
3. The method as claimed in claim 1, wherein the production plan information includes valve specification information including rotary valve group, through valve group, and integral valve group.
4. The standardized scheduling method of claim 1, wherein after the step of sending the scheduling plan of the production plan information to the corresponding assembly line shop and production line shop, the method further comprises: and checking whether the production completion condition of the standardized scheduling production is deviated from the scheduling production plan.
5. The method as claimed in claim 4, wherein the capacity model for the average daily lot number and the maximum daily lot number corresponding to the production plan information is adjusted according to the deviation between the production completion condition of the leveled production scheduling and the production scheduling plan.
6. The standardized production scheduling method of claim 4, wherein the valve residual production is determined according to the standardized production scheduling conditions; determining the corresponding part demand according to the residual production of the valve; determining a material demand based on the part demand; and judging whether the material demand is greater than the residual quantity of the material or not based on the material demand, issuing material early warning information to a warehouse and adjusting the scheduling plan when the material demand is greater than the residual quantity of the material.
7. The standardized production scheduling method of claim 6, wherein the step of issuing material early warning information to a warehouse and adjusting the production scheduling plan when the material demand is greater than the material residual amount comprises adjusting the self-processing quantity and the procurement quantity in the part demand.
8. A standardized production scheduling apparatus, the apparatus comprising:
the system comprises an acquisition module, a processing module and a processing module, wherein the acquisition module acquires production plan information, and the production plan information comprises valve specification information, estimated yield, plan start and end time and valve process information;
the production plan module is used for calculating the daily average platform set quantity under the normal productivity corresponding to the production plan information according to the production plan information and calculating the single-day maximum platform set quantity under the maximum productivity corresponding to the production plan information;
the scheduling module is used for calculating the corresponding valves of the production plan information and the assembling start dates on the corresponding production lines by combining the scheduled data information of various valves;
and the sending module is used for sending the scheduling plan of the production plan information to the corresponding assembly production line workshop and the corresponding production line workshop.
9. A leveling scheduling apparatus, comprising: the system comprises a processor, a memory, a communication interface and a communication bus, wherein the processor, the memory and the communication interface complete mutual communication through the communication bus;
the memory is used for storing at least one executable instruction, and the executable instruction causes the processor to execute the operation of a standardized production scheduling method according to any one of claims 1-7.
10. A computer-readable storage medium having stored thereon at least one executable instruction which, when run on a leveling scheduling apparatus/device, causes a leveling scheduling apparatus/device to perform an operation of a leveling scheduling method according to any one of claims 1-7.
CN202111651548.9A 2021-12-30 2021-12-30 Leveling production scheduling method Pending CN114493153A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117057630A (en) * 2023-10-10 2023-11-14 山东丰香园食品股份有限公司 Intelligent management method and system for production line of food packaging workshop

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117057630A (en) * 2023-10-10 2023-11-14 山东丰香园食品股份有限公司 Intelligent management method and system for production line of food packaging workshop

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