CN114489000A - Automatic detection system applied to energy controller - Google Patents
Automatic detection system applied to energy controller Download PDFInfo
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- CN114489000A CN114489000A CN202111665448.1A CN202111665448A CN114489000A CN 114489000 A CN114489000 A CN 114489000A CN 202111665448 A CN202111665448 A CN 202111665448A CN 114489000 A CN114489000 A CN 114489000A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B23/00—Testing or monitoring of control systems or parts thereof
- G05B23/02—Electric testing or monitoring
- G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
- G05B23/0208—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the configuration of the monitoring system
- G05B23/0213—Modular or universal configuration of the monitoring system, e.g. monitoring system having modules that may be combined to build monitoring program; monitoring system that can be applied to legacy systems; adaptable monitoring system; using different communication protocols
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/24—Pc safety
- G05B2219/24065—Real time diagnostics
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Abstract
The invention discloses an automatic detection system applied to an energy controller, which adopts the technical scheme that: the upper computer detects software and the automatic detection device; the automatic detection device consists of an Ethernet detection module, an RS485 detection module, a remote signaling detection module, a route detection module and a loop state detection module. The invention can realize effective quality detection in the production process of the energy controller, improve the detection efficiency of production, reduce the labor cost, improve the detection working efficiency and ensure the production efficiency and quality of the energy controller.
Description
Technical Field
The invention relates to the technical field of power consumption information acquisition, processing and analysis systems of power systems, in particular to an automatic detection system applied to an energy controller.
Background
At present, a power utilization information acquisition system bears the information acquisition task of a power consumer, and an energy controller can be applied to a public transformer area or a private transformer area to realize the access of metering and sensing equipment, so that the application requirement is wide. The energy controller needs to detect the functional quality of the energy controller during production, on one hand, the production detection efficiency needs to be improved, and on the other hand, the product quality needs to be ensured by effectively detecting the function.
Therefore, in order to ensure the production detection efficiency and quality of the energy controller, an automatic detection system applied to the energy controller is an effective solution.
Disclosure of Invention
Aiming at the defects and shortcomings of the prior art, the invention provides the automatic detection system applied to the energy controller, and the automatic detection system applied to the energy controller can realize high-efficiency detection on the energy controller, improve the detection quality and ensure the production efficiency and quality of products.
The purpose of the invention can be realized by the following technical scheme:
an automatic detection system for an energy controller, comprising: the upper computer detects software and the automatic detection device; the automatic detection device consists of an Ethernet detection module, an RS485 detection module, a remote signaling detection module, a route detection module and a loop state detection module.
The upper computer detection software is connected with the automatic detection device, controls the automatic detection device through a command, sends a message receiving instruction to the energy controller, obtains the running state of the energy controller and controls the system to run.
The Ethernet detection module comprises an Ethernet server; the Ethernet server is connected with the Ethernet port of the energy controller, so that link connection communication service and instruction interaction are realized, the upper computer detection software identifies the Ethernet communication rate, and the Ethernet network communication function of the energy controller is detected.
The RS485 detection module comprises an RS485 table unit and an RS485 communication unit; RS485 table unit has 3 way RS485 communication interface respectively with energy controller RS485 module 1 st way, 2 nd way, 3 rd way RS485 interface connection, upper computer detection software control energy controller passes through RS485 module 1 st way, 2 nd way, 3 rd way RS485 interface passes through the RS458 reading command and reads RS485 table unit data, accomplish the 1 st way of RS485 module, 2 nd way, 3 rd way RS485 function detects, RS485 communication unit realizes upper computer detection software and energy controller RS485 module 4 th way RS485 interface connection, upper computer detection software reads energy controller information, realize energy controller RS485 function detection of 4 th way of energy controller RS485 module. The RS485 detection module is connected with the RS485 module interface of the energy controller, RS485 communication is achieved, and the communication function of the RS485 module of the energy controller is detected.
The remote signaling detection module comprises a relay control unit and a 4-path relay; the upper computer detection software sends an instruction to the relay control unit to control the 4 paths of relays to be separated and combined to realize that the 4 paths of remote signaling deflection are output and accessed to the 4 paths of remote signaling interfaces of the energy controller remote signaling module, and the remote signaling state change output by the remote signaling detection module is finished; the energy source controller remote signaling module identifies the remote signaling state change, the upper computer detection software reads the remote signaling identification result of the energy source controller to judge whether the remote signaling identification result is accurate, and the function identification accuracy of the energy source controller remote signaling module is detected.
The routing detection module comprises a carrier meter unit, the carrier meter unit and the energy controller routing module exchange data through carrier communication, and the upper computer detection software and the energy controller communication control energy controller routing module transparently transmit and read the carrier meter data, so that the carrier data interaction of the energy controller routing module is realized, the carrier reading function interaction is completed, and the function of detecting the energy controller routing module is realized.
The loop state detection module comprises a loop state output relay; the upper computer detects that the software controls the loop state output relay to be opened and closed, controls the loop state to be short-circuited, and identifies the loop state by the energy controller loop state inspection module.
The upper computer detection software controls an Ethernet detection module of the automatic detection device, is connected with an Ethernet port of the energy controller through an Ethernet server, realizes link connection communication service and instruction interaction, identifies the Ethernet communication rate and detects the Ethernet network communication function of the energy controller; the upper computer detection software controls the energy controller to read the RS485 table unit data through the RS458 reading command transmitted by the RS485 module on the 1 st path, the 2 nd path and the 3 rd path, the RS485 function detection on the 1 st path, the 2 nd path and the 3 rd path of the RS485 module is completed, the RS485 communication unit realizes the connection of the upper computer detection software and the 4 th path RS485 interface of the RS485 module of the energy controller, the upper computer detection software reads the information of the energy controller, and the 4 th path RS485 function detection of the RS485 module of the energy controller is realized; the upper computer detection software sends an instruction to the relay control unit to control the 4 paths of relays to be separated and combined to realize that the 4 paths of remote signaling deflection are output and accessed to the 4 paths of remote signaling interfaces of the energy controller remote signaling module, and the remote signaling state change output by the remote signaling detection module is finished; the energy controller remote signaling module identifies the remote signaling state change, and the upper computer detection software reads the remote signaling identification result of the energy controller to judge whether the remote signaling identification result is accurate or not; the upper computer detection software and the energy controller communicate to control the energy controller routing module to read carrier meter data in a transparent mode, and carrier data interaction of the energy controller routing module is achieved; the upper computer detects that the software controls the loop state output relay to be opened and closed, controls the loop state to be short-circuited, identifies the loop state by the energy controller loop state inspection module, and reads the loop detection identification result of the energy controller by the upper computer detection software to judge whether the loop detection identification result is accurate or not.
The invention has the beneficial technical effects that: the automatic detection system applied to the energy controller can realize effective function detection in the production process of the energy controller and improve the detection efficiency of production, reduces the labor cost, improves the detection work efficiency and ensures the production efficiency and quality of the energy controller.
Drawings
Fig. 1 is a block diagram of an automatic detection system applied to an energy controller according to the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and do not limit the invention.
As shown in fig. 1, an automatic detection system applied to an energy controller includes: the upper computer detects software and the automatic detection device; the automatic detection device consists of an Ethernet detection module, an RS485 detection module, a remote signaling detection module, a route detection module and a loop state detection module.
The upper computer detection software is connected with the automatic detection device, controls the automatic detection device through a command, sends a message receiving instruction to the energy controller, obtains the running state of the energy controller and controls the system to run.
The Ethernet detection module comprises an Ethernet server; the Ethernet server is connected with the Ethernet port of the energy controller, so that link connection communication service and instruction interaction are realized, the upper computer detection software identifies the Ethernet communication rate, and the Ethernet network communication function of the energy controller is detected.
The RS485 detection module comprises an RS485 table unit and an RS485 communication unit; RS485 table unit has 3 way RS485 communication interface respectively with energy controller RS485 module 1 way, 2 way, 3 way RS485 interface connection, host computer detects the 1 st way that software control energy controller passes through RS485 module, 2 way, 3 way RS485 interface passes through the RS458 and copies the reading order and reads RS485 table unit data, accomplish the 1 st way of RS485 module, 2 way, 3 way RS485 function detects, RS485 communication unit realizes host computer detection software and energy controller RS485 module 4 way RS485 interface connection, host computer detection software reads energy controller information, realize energy controller RS485 module 4 way RS485 function detects. The RS485 detection module is connected with the RS485 module interface of the energy controller, RS485 communication is achieved, and the communication function of the RS485 module of the energy controller is detected.
The remote signaling detection module comprises a relay control unit and a 4-path relay; the upper computer detection software sends an instruction to the relay control unit to control the 4 paths of relays to be separated and combined to realize that the 4 paths of remote signaling deflection are output and accessed to the 4 paths of remote signaling interfaces of the energy controller remote signaling module, and the remote signaling state change output by the remote signaling detection module is finished; the energy source controller remote signaling module identifies the remote signaling state change, the upper computer detection software reads the remote signaling identification result of the energy source controller to judge whether the remote signaling identification result is accurate, and the function identification accuracy of the energy source controller remote signaling module is detected.
The routing detection module comprises a carrier meter unit, the carrier meter unit and the energy controller routing module exchange data through carrier communication, and the upper computer detection software and the energy controller communication control energy controller routing module transparently transmit and read the carrier meter data, so that the carrier data interaction of the energy controller routing module is realized, the carrier reading function interaction is completed, and the function of detecting the energy controller routing module is realized.
The loop state detection module comprises a loop state output relay; the upper computer detects that the software controls the loop state output relay to be opened and closed, controls the loop state to be short-circuited, and identifies the loop state by the energy controller loop state inspection module.
The upper computer detection software controls an Ethernet detection module of the automatic detection device, is connected with an Ethernet port of the energy controller through an Ethernet server, realizes link connection communication service and instruction interaction, identifies the Ethernet communication rate and detects the Ethernet network communication function of the energy controller; the upper computer detection software controls the energy controller to read the RS485 table unit data through the RS458 reading command transmitted by the RS485 module on the 1 st path, the 2 nd path and the 3 rd path, the RS485 function detection on the 1 st path, the 2 nd path and the 3 rd path of the RS485 module is completed, the RS485 communication unit realizes the connection of the upper computer detection software and the 4 th path RS485 interface of the RS485 module of the energy controller, the upper computer detection software reads the information of the energy controller, and the 4 th path RS485 function detection of the RS485 module of the energy controller is realized; the upper computer detection software sends an instruction to the relay control unit to control the 4 paths of relays to generate separation and combination deflection, so that 4 paths of remote signaling deflection are output and accessed to the 4 paths of remote signaling interfaces of the energy controller remote signaling module, and the remote signaling state change output by the remote signaling detection module is completed; the energy controller remote signaling module identifies the remote signaling state change, and the upper computer detection software reads the remote signaling identification result of the energy controller to judge whether the remote signaling identification result is accurate or not; the upper computer detection software and the energy controller communicate to control the energy controller routing module to read carrier meter data in a transparent mode, and carrier data interaction of the energy controller routing module is achieved; the upper computer detects that the software controls the loop state output relay to be opened and closed, controls the loop state to be short-circuited, identifies the loop state by the energy controller loop state inspection module, and reads the loop detection identification result of the energy controller by the upper computer detection software to judge whether the loop detection identification result is accurate or not.
In conclusion, the automatic detection system applied to the energy controller can effectively detect the quality of the energy controller in the production process, improve the production detection efficiency, reduce the labor cost, improve the detection working efficiency and ensure the production efficiency and quality of the energy controller.
The above-mentioned embodiments are illustrative of the specific embodiments of the present invention, and are not restrictive, and those skilled in the relevant art can make various changes and modifications to obtain corresponding equivalent technical solutions without departing from the spirit and scope of the present invention, so that all equivalent technical solutions should be included in the scope of the present invention.
Claims (2)
1. An automatic detection system for an energy controller, comprising: the upper computer detects software and the automatic detection device; the automatic detection device consists of an Ethernet detection module, an RS485 detection module, a remote signaling detection module, a route detection module and a loop state detection module.
2. The automatic detection system applied to the energy controller according to claim 1, wherein the upper computer detection software is connected with the automatic detection device, controls the automatic detection device through a command, sends and receives a message command to the energy controller, obtains an operation state of the energy controller, and controls the system to operate;
the Ethernet detection module comprises an Ethernet server; the Ethernet server is connected with the Ethernet port of the energy controller, so that link connection communication service and instruction interaction are realized, the upper computer detection software identifies the Ethernet communication rate and detects the Ethernet network communication function of the energy controller;
the RS485 detection module comprises an RS485 table unit and an RS485 communication unit; the RS485 table unit is provided with 3 paths of RS485 communication interfaces which are respectively connected with the 1 st path, the 2 nd path and the 3 rd path of RS485 interface of the energy controller RS485 module, the upper computer detection software controls the energy controller to read the RS485 table unit data through the 1 st path and the 2 nd path of the RS485 module, the 3 rd path of RS485 interface transmits an RS458 reading command to complete the detection of the functions of the 1 st path, the 2 nd path and the 3 rd path of RS485 of the RS485 module, the RS485 communication unit realizes the connection of the upper computer detection software and the 4 th path of RS485 interface of the energy controller RS485 module, the upper computer detection software reads the information of the energy controller, and the 4 th path of RS485 function detection of the energy controller RS485 module is realized; the RS485 detection module is connected with an RS485 module interface of the energy controller to realize RS485 communication and detect the communication function of the RS485 module of the energy controller;
the remote signaling detection module comprises a relay control unit and a 4-path relay; the upper computer detection software sends an instruction to the relay control unit to control the 4 paths of relays to generate separation and combination deflection, so that 4 paths of remote signaling deflection are output and accessed to the 4 paths of remote signaling interfaces of the energy controller remote signaling module, and the remote signaling state change output by the remote signaling detection module is completed; the energy controller remote signaling module identifies the remote signaling state change, the upper computer detection software reads the remote signaling identification result of the energy controller to judge whether the remote signaling identification result is accurate or not, and the function identification accuracy of the energy controller remote signaling module is detected;
the routing detection module comprises a carrier meter unit, the carrier meter unit and the energy controller routing module exchange data through carrier communication, and the upper computer detection software and the energy controller communication control energy controller routing module transparently transmit and read the carrier meter data to realize the carrier data interaction of the energy controller routing module, complete the carrier reading function interaction and realize the function of detecting the energy controller routing module;
the loop state detection module comprises a loop state output relay; the upper computer detects that the software controls the loop state to output an open relay, an open relay and a short circuit loop state, the energy controller loop state inspection module identifies the loop state, and the upper computer detects that the software reads the loop detection identification result of the energy controller to judge whether the loop detection identification result is accurate, so that the function of detecting the energy controller loop state inspection module is realized;
the upper computer detection software controls an Ethernet detection module of the automatic detection device, is connected with an Ethernet port of the energy controller through an Ethernet server, realizes link connection communication service and instruction interaction, identifies the Ethernet communication rate and detects the Ethernet network communication function of the energy controller; the upper computer detection software controls the energy controller to read the RS485 table unit data through the RS458 reading command transmitted by the RS485 module on the 1 st path, the 2 nd path and the 3 rd path, the RS485 function detection on the 1 st path, the 2 nd path and the 3 rd path of the RS485 module is completed, the RS485 communication unit realizes the connection of the upper computer detection software and the 4 th path RS485 interface of the RS485 module of the energy controller, the upper computer detection software reads the information of the energy controller, and the 4 th path RS485 function detection of the RS485 module of the energy controller is realized; the upper computer detection software sends an instruction to the relay control unit to control the 4 paths of relays to be separated and combined to realize that the 4 paths of remote signaling deflection are output and accessed to the 4 paths of remote signaling interfaces of the energy controller remote signaling module, and the remote signaling state change output by the remote signaling detection module is finished; the energy controller remote signaling module identifies the remote signaling state change, and the upper computer detection software reads the remote signaling identification result of the energy controller to judge whether the remote signaling identification result is accurate or not; the upper computer detection software and the energy controller communicate to control the energy controller routing module to read carrier meter data in a transparent mode, and carrier data interaction of the energy controller routing module is achieved; the upper computer detects that the software controls the loop state output relay to be opened and closed, controls the loop state to be short-circuited, identifies the loop state by the energy controller loop state inspection module, and reads the loop detection identification result of the energy controller by the upper computer detection software to judge whether the loop detection identification result is accurate or not.
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| CN202111665448.1A CN114489000A (en) | 2021-12-30 | 2021-12-30 | Automatic detection system applied to energy controller |
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Application publication date: 20220513 |