CN114486880B - Cotton quality supervision vehicle-mounted system and application method - Google Patents
Cotton quality supervision vehicle-mounted system and application method Download PDFInfo
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Abstract
The invention relates to the field of cotton quality tracing and cotton digitization, in particular to a cotton quality supervision vehicle-mounted system which comprises a vehicle-mounted code scanner, a sundry camera, a moisture regain detection sensor, a positioner, a harvesting site monitoring camera, an industrial personal computer and a vehicle-mounted display, wherein the vehicle-mounted code scanner is arranged on a packaged cotton picker; the application method of the cotton quality supervision vehicle-mounted system comprises the following steps: each component of the vehicle-mounted system is installed and arranged and is connected with the industrial personal computer through a circuit; when the cotton films are packed, acquiring two-dimensional code information of the cotton bags through a vehicle-mounted code scanner; triggering a trash camera to acquire a trash picture on the lateral surface of the cotton bale; acquiring the moisture regain information of the detected seed cotton through a moisture regain detection sensor; obtaining geographic longitude and latitude coordinate information through a locator; finally, processing and uploading the data through the industrial personal computer; the cotton quality monitoring device has the advantages of simple structure, economy and practicability, greatly improves the cotton quality monitoring working quality and efficiency, and is easy to operate, economical and practical.
Description
Technical Field
The invention relates to the field of cotton quality tracing and cotton digitization, in particular to a cotton quality supervision vehicle-mounted system and an application method.
Background
Cotton is an important economic crop in China and is an important prop industry for the development of national economy, wherein Xinjiang is a cotton area with the largest planting area and the largest yield in China, and the national cotton industry safety is strongly ensured.
The weapon mass production and construction of Xinjiang in 2021 issues "weapon mass cotton quality improvement action working scheme", and the supervision of harvesting links is mentioned: (1) strict harvest management: the cotton quality harvesting behavior is seriously influenced by strictly prohibiting night harvesting, dew harvesting, water spraying harvesting and the like; the moisture and impurities of picked seed cotton are strictly controlled, the impurity content and moisture regain are not higher than 12%, the picking rate is not lower than 93%; (2) robust regulatory system: the operation management of the cotton picker is enhanced, and illegal actions such as night operation, overwater operation and the like of the cotton picker are forbidden; the cotton quality supervision main responsibility is implemented by the market of the teacher, and the cotton quality supervision main responsibility is actively used as the strengthening supervision; (3) developing special treatment: the relevant departments of weapon groups and the market make special treatment schemes and the like for important links affecting the cotton quality such as picking, purchasing, processing and the like.
In the same year, the autonomous region establishes implementation of target price patch and quality hook test points of cotton of the autonomous region of 2021 year for improving the quality of cotton, wherein the test points are required to establish a quality tracking chain of lakes system by using a modern information technology, so that quality information of actual growers of cotton, cotton processing enterprises and notarized inspection results is effectively associated, the accurate corresponding relation from lint to seed cotton is realized, the problem of quality lake source is solved, and the accurate release of patch is ensured.
The implementation of the scheme is not separated from the supervision of the cotton harvesting source, and the cotton supervision system implemented by Xinjiang at present is mainly formulated for ginned cotton, so that the ginned cotton is required to be subjected to notarization inspection in a warehouse, and the supervision in the harvesting link is difficult to realize, so that the quality supervision of cotton in the mechanical harvesting link is urgently needed.
Disclosure of Invention
The invention aims to provide the cotton picking machine monitoring device which is simple in structure, economical and practical, greatly improves the cotton quality monitoring working quality and efficiency, and monitors the cotton picking information of the cotton picking machine in real time by installing equipment such as an industrial personal computer, a code scanner positioner, a moisture regain sensor, a camera and the like on the self-propelled packaging cotton picking machine. In addition, an application method of the cotton quality supervision vehicle-mounted system is provided.
The invention discloses a cotton quality supervision vehicle-mounted system, which mainly comprises the following devices installed on a bale type cotton picker:
(1) Vehicle-mounted code scanner: the packaging film extracting mechanism is arranged above the tail part of the cotton picker body, and is used for scanning a two-dimensional code label of cotton coating film to obtain two-dimensional code information of cotton bags;
(2) Impurity-containing camera: the device is arranged on a top plate of the taillight and is used for acquiring a lateral picture of the cotton bale so as to predict the impurity data of seed cotton;
(3) Moisture regain detection sensor: the seed cotton moisture regain information acquisition device is arranged on the inner plate of the seed cotton packing cavity and used for acquiring seed cotton moisture regain information;
(4) A positioner: for receiving geographic longitude and latitude coordinates;
(5) Harvesting site monitoring camera: the device is arranged at the top of the outer side of the cab and used for acquiring a harvesting site image;
(6) The industrial personal computer: the device is used for collecting information of a vehicle-mounted code scanner, a miscellaneous camera, a moisture regain detection sensor, a positioner and a collecting field monitoring camera and processing data;
(7) Vehicle-mounted display: for displaying real-time data;
The vehicle-mounted code scanner, the impurity-containing camera, the moisture regain detection sensor, the locator, the harvesting site monitoring camera and the vehicle-mounted display are connected with the industrial personal computer through lines, so that the rapid acquisition and information fusion of the vehicle-mounted terminal cotton bag, the impurity-containing camera, the moisture regain, the longitude and latitude and the harvesting site pictures are realized, and the vehicle-mounted terminal cotton bag, the impurity-containing camera, the moisture regain, the longitude and latitude and the harvesting site pictures are uploaded to the cloud server in real time.
Preferably, in the cotton quality supervision vehicle-mounted system, the industrial personal computer is connected with a vehicle-mounted internal sensor carried by the vehicle, and the vehicle-mounted internal sensor mainly comprises a speed sensor, an engine rotating speed sensor, an oil consumption sensor, a mileage sensor and a cotton bale weight sensor, so that the cotton picker can rapidly acquire and fuse the information of real-time operation speed, engine rotating speed, oil consumption, travelling mileage and cotton bale weight, and the information is uploaded to a cloud server in real time.
As the preference, be equipped with in the cotton picker frame and sweep a yard ware fixed bolster, sweep a yard ware fixed plate, on-vehicle yard ware of sweeping is connected with sweeping a yard ware fixed bolster, sweep a yard ware fixed bolster and sweep a yard ware fixed plate fixed connection, sweep a yard ware fixed plate and be equipped with the "U" buckle of twice bending, with the frame fixed connection of cotton picker, sweep a yard ware fixed plate and pass through the structure of twice bending, make it increase intensity promptly and laminate the frame structure of cotton picker again, during operation does not influence the extraction of cotton and beats the diolame.
Preferably, the tail lamp upper plate of the cotton picker of the existing cotton picker is provided with a mixed camera fixing shell and a mixed camera fixing shell upper cover, the mixed camera fixing shell is provided with a round hole, a high-transmittance acrylic plate is embedded in the round hole, a mixed camera is arranged in the mixed camera fixing shell, and the mixed camera fixing shell upper cover is fastened with the mixed camera fixing shell.
The application method of the cotton quality supervision vehicle-mounted system mainly comprises the following application steps:
(1) The device comprises a vehicle-mounted code scanner, a sundry camera, a moisture regain detection sensor, a positioner, a harvesting site monitoring camera and a vehicle-mounted display, wherein the vehicle-mounted code scanner, the sundry camera, the moisture regain detection sensor, the harvesting site monitoring camera and the vehicle-mounted display are installed and arranged and are connected with an industrial personal computer through circuits, a cotton picker engine is started to power the industrial personal computer, and the system automatically operates;
(2) When the cotton quality tracing system operates and works, the cotton bag two-dimensional code information is obtained through the vehicle-mounted code scanner when the cotton picking machine normally picks cotton and packages and the packaging cavity extracts cotton films and packages;
(3) Automatically judging and triggering the impurity-contained camera according to a program to obtain an impurity-contained picture on the side surface of the cotton bale; meanwhile, the moisture regain detecting sensor is utilized, and the moving seed cotton extrudes the moisture regain detecting sensor to obtain the moisture regain information of the detected seed cotton; obtaining geographic longitude and latitude coordinate information through a locator;
(4) Finally, the sensor is connected with the sensor in the vehicle in a certain connection mode through the industrial personal computer for communication, data are processed to obtain information of real-time operation speed, engine rotation speed, oil consumption, travelling mileage and cotton bale weight of the cotton-containing hybrid vehicle, and all the information is fused and synchronized to the cloud server;
(5) And meanwhile, in the whole cotton picker harvesting process, data except cotton package information in the information are uploaded to a cloud server at regular time, so that data support is provided for a follow-up cotton quality traceability information link.
Preferably, the vehicle-mounted internal sensor mainly comprises a speed sensor, an engine rotating speed sensor, an oil consumption sensor, a mileage sensor and a cotton bale weight sensor, and the real-time speed, the engine rotating speed, the oil consumption, the travelling mileage and the information fusion of cotton bale weight information of cotton picker operation are realized through an industrial personal computer, and are uploaded to a cloud server in real time.
The working principle of the invention is as follows:
The invention discloses a high-quality monitoring vehicle-mounted system for cotton, which can record the following information according to codes in real time and rapidly by scanning a two-dimensional code label of cotton coating: the method comprises the steps of collecting land block position coordinates, estimating collecting area, impurity content, moisture regain, cotton sampling pictures, collecting site pictures, collecting time, collecting area information, and operating real-time speed, engine rotating speed, oil consumption and the like of a vehicle. The information is integrated and communicated with the industrial personal computer, the information is displayed in the cab by the display, and the industrial personal computer uploads data to the cloud server in real time through communication with the cloud server, so that the picking state of the cotton picker and the cotton bale information are accurately monitored.
Making a detection scheme of the moisture regain and impurity content of seed cotton according to the mechanical structure and operation rule of the cotton picker; based on a contact resistance detection and visual detection technology, predicting the moisture regain and impurity content of the cotton picker through machine learning and regression analysis, so as to form vehicle-mounted seed cotton water impurity rapid detection equipment; through a multithreading technology, serial port communication and network communication are realized, and information of each device is obtained in real time; based on the digital coding technology, the cotton model identification code data format integrating information such as cotton farmers, plots, geographic coordinates, seed cotton water impurities and the like is researched and designed, and real-time monitoring and control of mechanical cotton picking operation are realized.
Compared with the prior art, the cotton quality monitoring device has the advantages of simple structure, economy and practicability, greatly improves the cotton quality monitoring working quality and efficiency, and effectively monitors the picking information of the cotton picker in real time by installing equipment such as an industrial personal computer, a code scanner positioner, a moisture regain detecting sensor, a camera and the like on the self-propelled packing cotton picker, thereby providing data support for cotton quality tracing. In addition, the application method of the cotton quality supervision vehicle-mounted system is easy to operate, economical and practical.
Drawings
FIG. 1 is a view of the installation of the various devices of the present invention on a cotton picker.
Fig. 2 is a block diagram showing the connection relationship of each device according to the present invention.
Fig. 3 is a schematic diagram of an installation position structure of the vehicle-mounted code scanner.
Fig. 4 is a schematic view of the installation position structure of the hybrid camera of the present invention.
FIG. 5 is a flow chart illustrating the operation of the system of the present invention.
The figure shows: 1 is a vehicle-mounted code scanner, 2 is a packaging film extraction mechanism, 3 is a hybrid camera, 4 is a cotton bag, 5 is a seed cotton packaging cavity, 6 is a moisture regain detection sensor, 7 is a packaging cotton picker, 8 is a cotton picking head, 9 is a cab, 10 is a picking field monitoring camera, 11 is a vehicle-mounted display, 12 is an industrial computer, 13 is a positioner, 14 is a code scanner fixing plate, 15 is a code scanner fixing bracket, 16 is a bending I, 17 is a bending II, 18 is a cotton picker tail lamp upper plate, 19 is a hybrid camera fixing shell, 20 is a fixing shell upper cover, and 21 is a round hole.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1:
Referring to fig. 1-5, the invention is a cotton quality monitoring vehicle-mounted system, which mainly comprises the following devices installed on a bale picker:
(1) Vehicle-mounted code scanner 1: the packaging film extracting mechanism 2 is arranged above the tail part of the cotton picker body, and is used for acquiring two-dimensional code information of cotton bags by scanning two-dimensional code labels of cotton packaging films;
(2) Impurity-containing camera 3: the device is arranged on a top plate of the taillight and is used for acquiring a lateral picture of the cotton bale so as to predict the impurity data of seed cotton;
(3) Moisture regain detection sensor 6: the seed cotton moisture regain information acquisition device is arranged on the inner plate of the seed cotton packing cavity 5 and used for acquiring seed cotton moisture regain information;
(4) The locator 13: for receiving geographic longitude and latitude coordinates;
(5) Harvesting site monitoring camera 10: the device is arranged at the top of the outer side of the cab 9 and is used for acquiring a harvesting site image;
(6) Industrial personal computer 12: the device is used for collecting information of the vehicle-mounted code scanner 1, the impurity-contained camera 3, the moisture regain detection sensor 6, the positioner 13 and the collecting site monitoring camera 10 and processing data;
(7) In-vehicle display 11: for displaying real-time data;
The vehicle-mounted code scanner 1, the impurity-containing camera 3, the moisture regain detection sensor 6, the positioner 13, the harvesting site monitoring camera 10 and the vehicle-mounted display 11 are connected with the industrial personal computer 12 through lines, so that the rapid acquisition and information fusion of the vehicle-mounted terminal cotton bale, the impurity-containing moisture regain, the longitude and latitude, the harvesting site picture, the harvesting time and the harvesting area information are realized, and the vehicle-mounted terminal cotton bale, the impurity-containing moisture regain, the longitude and latitude, the harvesting site picture and the harvesting time and the harvesting area information are uploaded to the cloud server in real time.
The industrial personal computer 12 is connected with a vehicle-mounted internal sensor carried by the vehicle, and the vehicle-mounted internal sensor mainly comprises a speed sensor, an engine rotating speed sensor, an oil consumption sensor, a mileage sensor and a cotton bale weight sensor, so that the real-time speed, the engine rotating speed, the oil consumption, the travelling mileage and the information fusion of cotton bale weight information of cotton picker operation are realized, and the information is uploaded to a cloud server in real time.
The application method of the cotton quality supervision vehicle-mounted system in the embodiment mainly comprises the following application steps:
(1) The device is characterized in that a vehicle-mounted code scanner 1, a sundry camera 3, a moisture regain detection sensor 6, a positioner 13, a harvesting site monitoring camera 10 and a vehicle-mounted display 11 are arranged, and are connected with an industrial personal computer 12 through a circuit, a cotton picker engine is started to electrify the industrial personal computer 12, and the system automatically operates;
(2) When the cotton quality tracing system operates and works, cotton two-dimensional code information of cotton bales is acquired through the vehicle-mounted code scanner 1 when cotton is normally picked and baled by the cotton picker and cotton film extraction and baling are carried out by the seed cotton baling cavity 5;
(3) Automatically judging and triggering the impurity-contained camera 3 according to a program to acquire an impurity-contained picture on the cotton bale side; meanwhile, the moisture regain detecting sensor 6 is utilized, and the moisture regain detecting sensor 6 is extruded by moving seed cotton to obtain the moisture regain information of the detected seed cotton; acquiring geographic longitude and latitude coordinate information through a locator 13;
(4) Finally, the sensors are connected with the vehicle interior sensor in a certain connection mode through the industrial personal computer 12 for communication, data are processed to obtain information of real-time operation speed, engine speed, oil consumption, travelling mileage and cotton bale weight of the cotton-containing hybrid vehicle, and all the information is fused and synchronized to the cloud server;
(5) And meanwhile, in the whole cotton picker harvesting process, data except cotton package information in the information are uploaded to a cloud server at regular time, so that data support is provided for a follow-up cotton quality traceability information link.
Working principle: the cotton quality supervision vehicle-mounted system is used for normally picking and packing cotton of a cotton picker during operation, and when a seed cotton packing cavity is used for picking and packing cotton films, the vehicle-mounted code scanner 1 above the tail cotton films is fixed, so that two-dimensional code information of cotton bales is acquired. The impurity-containing camera 3 fixed above the taillight is automatically judged and triggered according to a program, an impurity-containing picture on the side face of the cotton bale is obtained, meanwhile, the moisture regain detection sensor 6 fixed on the inner plate of the seed cotton packing cavity is utilized, the moisture regain information of the detected seed cotton is obtained through the moving seed cotton extrusion moisture regain detection sensor 6, and the locator 13 receives the longitude and latitude geographic coordinates of the cotton picker in real time according to a certain time and is used for tracing the geographic coordinate information of the harvesting block. Through the industrial personal computer 12, the sensor in the vehicle is obtained in a certain connection mode, the information such as the real-time operation speed, the engine rotating speed, the oil consumption, the harvesting time, the harvesting area information and the like of the vehicle are obtained, and meanwhile, the information harvested in the cotton harvesting link is synchronously sent to the cloud server, so that data support is provided for the follow-up link tracing matching information. Quick coding record through cotton high-quality supervision vehicle-mounted system: the cotton picker comprises information such as impurities, moisture regain, longitude and latitude, picking site pictures, picking time, vehicle speed, engine rotating speed, oil consumption and the like, so that the picking state of the cotton picker and cotton bale information are accurately monitored.
Example 2:
This example differs from example 1 in that: the utility model provides a cotton picker frame is last to be equipped with sweep a yard ware fixed bolster 15, sweep a yard ware fixed plate 14, on-vehicle sweep a yard ware 1 and sweep a yard ware fixed bolster 15 and be connected, sweep a yard ware fixed bolster 15 and sweep a yard ware fixed plate 14 fixed connection, sweep a yard ware fixed plate 14 for being equipped with the "U" buckle of twice bending, for buckling I16 respectively, buckle II 17, sweep a yard ware fixed plate 14 and the frame fixed connection of cotton picker, sweep a yard ware fixed plate 14 through the structure of twice bending, make it increase intensity and laminate the frame structure of cotton picker promptly, during operation does not influence the extraction of cotton and beats the diolame.
The cotton picker is characterized in that a trash-containing camera fixing shell 19 and a trash-containing camera fixing shell upper cover 20 are arranged on an existing cotton picker tail lamp upper plate 18, a round hole 21 is formed in the trash-containing camera fixing shell 19, a high-transmittance acrylic plate is embedded in the round hole 21, a trash-containing camera 3 is arranged in the trash-containing camera fixing shell 19, and the trash-containing camera fixing shell upper cover 20 is fastened with the trash-containing camera fixing shell 19.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (1)
1. A cotton quality supervision vehicle-mounted system is characterized in that: the device comprises the following devices (1) a vehicle-mounted code scanner arranged on a packing cotton picker: the cotton bale two-dimensional code information is obtained by scanning a cotton bale two-dimensional code label which is enveloped by cotton and is arranged above a bale film extraction mechanism at the tail part of a cotton picker body; (2) a hybrid camera: the device is arranged on a top plate of the taillight and is used for acquiring a cotton bale side impurity-containing picture so as to predict seed cotton impurity-containing data; (3) a moisture regain detecting sensor: the seed cotton moisture regain information acquisition device is arranged on the inner plate of the seed cotton packing cavity and used for acquiring seed cotton moisture regain information; (4) locator: for receiving geographic longitude and latitude coordinates; (5) a harvesting site monitoring camera: the device is arranged at the top of the outer side of the cab and used for acquiring a harvesting site image; (6) industrial personal computer: the device is used for collecting information of a vehicle-mounted code scanner, a miscellaneous camera, a moisture regain detection sensor, a positioner and a collecting field monitoring camera and processing data; (7) vehicle-mounted display: for displaying real-time data; the vehicle-mounted code scanner, the impurity-containing camera, the moisture regain detection sensor, the positioner, the harvesting site monitoring camera and the vehicle-mounted display are connected with the industrial personal computer through lines, so that the quick acquisition and information fusion of two-dimensional code information of cotton bales, impurity-containing pictures, moisture regain information of seed cotton, geographic longitude and latitude coordinates and harvesting site images are realized, and the information is uploaded to the cloud server in real time; the industrial personal computer is connected with a vehicle-mounted internal sensor carried by the vehicle;
the vehicle-mounted internal sensor comprises a speed sensor, an engine rotating speed sensor, an oil consumption sensor, a mileage sensor and a cotton bale weight sensor, so that the real-time speed, the engine rotating speed, the oil consumption, the travelling mileage and the cotton bale weight information of cotton picker operation are quickly acquired, information fusion is realized, and the information is uploaded to a cloud server in real time; the utility model provides a cotton picker frame is equipped with and sweeps a yard ware fixed bolster, sweeps a yard ware fixed plate, on-vehicle yard ware of sweeping is connected with sweeping a yard ware fixed bolster, sweep a yard ware fixed bolster and sweep a yard ware fixed plate fixed connection, sweep a yard ware fixed plate and be equipped with the "U" type buckle of twice bending, with the frame fixed connection of cotton picker, sweep a yard ware fixed plate and pass through the structure of twice bending, make it not only increase intensity but also laminate the frame structure of cotton picker, during operation does not influence the cotton and beats the extraction of diolame: the cotton picker is characterized in that a trash-containing camera fixing shell and a trash-containing camera fixing shell upper cover are arranged on an existing cotton picker tail lamp upper plate, a round hole is formed in the trash-containing camera fixing shell, a high-transmittance acrylic plate is embedded in the round hole, a trash-containing camera is arranged in the trash-containing camera fixing shell, and the trash-containing camera fixing shell upper cover is fastened with the trash-containing camera fixing shell.
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| CN202111600790.3A CN114486880B (en) | 2021-12-24 | 2021-12-24 | Cotton quality supervision vehicle-mounted system and application method |
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| CN202111600790.3A CN114486880B (en) | 2021-12-24 | 2021-12-24 | Cotton quality supervision vehicle-mounted system and application method |
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| CN114486880B true CN114486880B (en) | 2024-06-04 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101897260A (en) * | 2010-04-12 | 2010-12-01 | 四川大学锦江学院 | High-accuracy intelligent cotton picking machine based on sensing network |
| CN106918594A (en) * | 2015-12-25 | 2017-07-04 | 济南大学 | A kind of method of on-line analysis unginned cotton color characteristic and impurity |
| CN208092047U (en) * | 2018-03-21 | 2018-11-13 | 邯郸金狮棉机有限公司 | A kind of vehicle-mounted unginned cotton regain automatic detection device |
| CN111537574A (en) * | 2020-06-02 | 2020-08-14 | 中华全国供销合作总社郑州棉麻工程技术设计研究所 | Cotton moisture regain online detection method and device |
| CN111929303A (en) * | 2020-08-27 | 2020-11-13 | 石河子大学 | Quick detection system for water impurities in seed cotton mechanically harvested in purchasing link |
| CN112862506A (en) * | 2021-03-05 | 2021-05-28 | 沙湾乡村振兴大数据运营有限公司 | Cotton quality tracing system |
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2021
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101897260A (en) * | 2010-04-12 | 2010-12-01 | 四川大学锦江学院 | High-accuracy intelligent cotton picking machine based on sensing network |
| CN106918594A (en) * | 2015-12-25 | 2017-07-04 | 济南大学 | A kind of method of on-line analysis unginned cotton color characteristic and impurity |
| CN208092047U (en) * | 2018-03-21 | 2018-11-13 | 邯郸金狮棉机有限公司 | A kind of vehicle-mounted unginned cotton regain automatic detection device |
| CN111537574A (en) * | 2020-06-02 | 2020-08-14 | 中华全国供销合作总社郑州棉麻工程技术设计研究所 | Cotton moisture regain online detection method and device |
| CN111929303A (en) * | 2020-08-27 | 2020-11-13 | 石河子大学 | Quick detection system for water impurities in seed cotton mechanically harvested in purchasing link |
| CN112862506A (en) * | 2021-03-05 | 2021-05-28 | 沙湾乡村振兴大数据运营有限公司 | Cotton quality tracing system |
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