CN111537574A - Cotton moisture regain online detection method and device - Google Patents
Cotton moisture regain online detection method and device Download PDFInfo
- Publication number
- CN111537574A CN111537574A CN202010489908.9A CN202010489908A CN111537574A CN 111537574 A CN111537574 A CN 111537574A CN 202010489908 A CN202010489908 A CN 202010489908A CN 111537574 A CN111537574 A CN 111537574A
- Authority
- CN
- China
- Prior art keywords
- cotton
- moisture regain
- detection
- detection electrode
- guide plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/02—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance
- G01N27/04—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance
- G01N27/12—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance of a solid body in dependence upon absorption of a fluid; of a solid body in dependence upon reaction with a fluid, for detecting components in the fluid
- G01N27/121—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance of a solid body in dependence upon absorption of a fluid; of a solid body in dependence upon reaction with a fluid, for detecting components in the fluid for determining moisture content, e.g. humidity, of the fluid
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Or Analyzing Materials By The Use Of Electric Means (AREA)
Abstract
The invention discloses an online detection method for the moisture regain rate of cotton, wherein a detection electrode group is arranged in a cotton runner, and comprises two detection electrodes; the cotton enters the cotton flow channel, and the cotton is compacted on the detection electrode under the action of the dead weight of the cotton in the cotton flow channel and/or the traction force of the cotton feeding part; the resistance value between two detection electrodes in the detection electrode group is gathered in real time, and the resistance value that will gather obtains is converted into cotton moisture regain, is favorable to promoting cotton moisture regain measuring degree of accuracy and stability. The invention discloses an on-line detection device for the moisture regain rate of cotton, which comprises a detection electrode group, a guide plate, a microprocessor and a display module, wherein the detection electrode group is connected with the guide plate; the detection electrode group comprises two detection electrodes, the detection electrodes are electrically connected with the microprocessor, the microprocessor is electrically connected with the display module, accurate and stable detection of the moisture regain of cotton in different processing links can be met, and a basis is provided for adjustment of the moisture regain of different processing links in the cotton processing process.
Description
Technical Field
The invention relates to the technical field of agricultural product detection equipment, in particular to a method and a device for online detection of moisture regain of cotton.
Background
At present, the mechanical cotton picking technology in China has better popularization and application, but the mechanical cotton picking has the characteristics of high moisture regain and high impurity content. The moisture regain of cotton affects the physical properties of cotton fiber, and different processing links have different requirements on the physical properties of cotton. In order to improve the cleaning efficiency, the moisture regain of cotton needs to be reduced to 5% -6% through drying, then cleaning is carried out, and in the cotton ginning link after cleaning, in order to reduce the influence of sawtooth hooking on the length and the uniformity of cotton fibers, the moisture regain of cotton needs to be improved to 7% -8.5% through humidification. The accurate regulation and control of the moisture regain in the cotton processing process is a key factor influencing the cotton processing quality. The accuracy and stability of moisture regain detection in different links in the cotton processing process are key factors for restricting moisture regain regulation and control.
The moisture regain of cotton needs to be measured under constant pressure and in a compacted state. In the prior art, in the processing link, the modes generally adopted for detecting the moisture regain rate of cotton comprise an online sampling compression mode and a contact pin type.
The online sampling compression type is usually arranged on a pipeline, the detection precision is influenced by the sampling amount at each time, if the sampling amount is different, the compaction state of the cotton is different, and therefore the fluctuation of the detection data is larger when the online sampling compression type detects the moisture regain of the cotton, and the accuracy is poor.
The contact pin type does not have a special sampling mechanism, cotton needs to be compacted manually or through a special mechanism, for example, moisture regain in the process of cotton purchasing is detected, cotton inspectors hold the contact pins to insert into the cotton and compact the contact pins, cotton pressure is easy to fluctuate, and therefore detection data fluctuation is large when the moisture regain of the cotton is caused, and accuracy is poor.
Moreover, the method and device for detecting the moisture regain of cotton in the prior art can not meet the requirements of accurately and stably detecting the moisture regain of cotton in different processing links.
Disclosure of Invention
The invention aims to provide a method and a device for detecting the moisture regain of cotton on line, which can improve the stability of the pressure and the compaction state of the cotton during the detection of the moisture regain of the cotton, thereby improving the accuracy and the stability of the detection of the moisture regain of the cotton and meeting the requirements of detecting the moisture regain of the cotton in different processing links.
The technical scheme adopted by the invention is as follows:
an on-line detection method for the moisture regain rate of cotton, set up the detection electrode group in the cotton runner, the said detection electrode group includes two detection electrodes; the cotton enters the cotton flow channel, and the cotton is compacted on the detection electrode under the action of the dead weight of the cotton in the cotton flow channel and/or the traction force of the cotton feeding part; and collecting the resistance value between two detection electrodes in the detection electrode group in real time, and converting the collected resistance value into the moisture regain of cotton.
In order to ensure that the cotton in the cotton flow channel normally passes through, the detection electrode is provided with an electrode flow guide surface convenient for the cotton to flow. A guide plate is arranged in the cotton flow channel; the detection electrode is fixedly connected with the cotton flow channel through the guide plate.
An on-line detection device for the moisture regain rate of cotton comprises a detection electrode group, a guide plate, a microprocessor for converting an electric signal into the moisture regain rate of the cotton, and a display module for displaying the moisture regain rate of the cotton; the detection electrode group comprises two detection electrodes, the guide plate is fixedly arranged in the cotton flow channel, and the detection electrodes are fixedly connected with the guide surface of the guide plate;
the detection electrode is electrically connected with the microprocessor, and the microprocessor is electrically connected with the display module.
In order to ensure that the cotton in the cotton flow channel normally passes through, the cotton flow guide surface of the flow guide plate is an inclined surface.
Preferably, the included angle between the cotton guide surface of the guide plate and the cotton channel wallboard is 30-60 degrees.
The detection electrode is provided with an electrode flow guide surface which is convenient for cotton to flow, so that the cotton can normally pass through the cotton flow channel.
The on-line detection device for the moisture regain rate of the cotton further comprises an insulating cushion block, wherein the insulating cushion block is fixedly arranged between the detection electrode and the cotton guide surface of the guide plate.
The cotton moisture regain on-line measuring device still including setting up the mounting panel in the cotton runner, the guide plate pass through the wallboard fixed connection of mounting panel and cotton runner.
The cotton moisture regain on-line detection device also comprises a housing arranged outside the cotton flow channel; the housing is fixedly connected with the outer wall of the mounting plate, and the display module is arranged on the housing.
According to the detection method, cotton freely falls into a cotton flow channel, the cotton is compacted on the detection electrodes under the action of the self weight of the cotton and/or the traction force of the cotton feeding roller in the cotton flow channel, the flow speed of the cotton is stable in the cotton flow channel, the self weight of the cotton and the traction force of the cotton feeding roller are constant, so that the compaction degree of the cotton is stable, namely, the volume and the compaction degree of the cotton are certain at the moment that the detection electrodes collect the resistance value between the two detection electrodes, so that the accuracy and the stability of the detection of the moisture regain of the cotton are improved; the detection method is suitable for most cotton runners, so that the method can be suitable for different cotton processing links.
According to the invention, the detection electrode group is arranged in the cotton flow channel, cotton is compacted on the detection electrode by means of the self weight of the cotton and/or the traction force of the cotton feeding part, the detection pressure and the detected cotton volume are constant, so that the influence of the sampling amount on the moisture regain detection accuracy is avoided, and the accuracy and the stability of the cotton moisture regain detection are improved; the invention is suitable for most cotton runners, thus being suitable for different cotton processing links and being easy to combine with the existing cotton processing technology; and the online detection device has no transmission component, and the operation is stable and reliable.
Drawings
FIG. 1 is an exploded view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a sectional view taken along line A-A of FIG. 2;
FIG. 4 is a top view of the present invention;
FIG. 5 is a schematic diagram of the present invention;
1. a cotton runner; 2. a flower feeding part; 3. mounting a plate; 4. a detection electrode; 5. insulating cushion blocks; 6. a baffle; 7. an insulating column; 8. a microprocessor; 9. a housing; 10. and a display module.
Detailed Description
In order to make the technical solutions of the present invention better understood and make the above objects, features and advantages of the present invention more comprehensible, the present invention is described in further detail below with reference to examples and accompanying drawings.
The invention discloses an online detection method for the moisture regain rate of cotton, wherein 4 groups of detection electrodes are arranged in a cotton flow channel 1, and the 4 groups of detection electrodes comprise two detection electrodes 4; cotton enters the cotton flow channel 1, and the cotton is compacted on the detection electrode 4 by the self weight of the cotton in the cotton flow channel 1 and/or the traction force of the cotton feeding part 2; and collecting the resistance value between the two detection electrodes 4 in the detection electrode 4 group in real time, and converting the collected resistance value into the moisture regain of the cotton.
In the online detection method for the moisture regain of cotton, the detection electrode 4 is provided with an electrode flow guide surface which is convenient for the cotton to flow. In the method for detecting the moisture regain of the cotton on line, a guide plate 6 is arranged in a cotton flow channel 1; the detection electrode 4 is fixedly connected with the cotton runner 1 through a guide plate 6.
The electrode guide surface and the guide plate 6 are arranged so as not to block the natural flow of cotton in the cotton flow channel 1.
According to the detection method, cotton freely falls into the cotton flow channel 1, the cotton is compacted on the detection electrodes 4 under the action of the self weight of the cotton in the cotton flow channel 1 and/or the traction force of the cotton feeding roller, and the actual moisture regain of the cotton is further corresponded by detecting the resistance value between the two detection electrodes 4 in the detection electrode 4 group.
In the cotton flow channel 1, the flow speed of cotton is stable, and the self weight of the cotton and the traction force of the cotton feeding roller are constant, so that the compaction degree of the cotton is stable, namely, the volume and the compaction degree of the cotton are certain at the moment when the detection electrodes 4 collect the resistance value between the two detection electrodes 4, and the accuracy and the stability of the detection of the moisture regain rate of the cotton are improved; the detection method is suitable for most of the cotton runners 1, so that the method can be suitable for different cotton processing links.
As shown in fig. 1, 2, 3 and 4, the present invention comprises a set of detection electrodes 4 for detecting the resistance value of cotton, a flow guide plate 6, an insulating pad 5, a mounting plate 3, a microprocessor 8 for converting an electrical signal into the moisture regain of cotton, a display module 10 for displaying the moisture regain of cotton, and a housing 9. The detection electrode 4 group comprises two detection electrodes 4, the guide plate 6 is fixedly arranged in the cotton flow channel 1, the detection electrodes 4 are electrically connected with the microprocessor 8, and the microprocessor 8 is electrically connected with the display module 10.
As shown in fig. 5, in this embodiment, specifically, taking a cotton runner 1 in which cotton flows from top to bottom as an example, a flower feeding portion 2 for drawing the cotton to flow is arranged in the cotton runner 1, and the flower feeding portion 2 includes a flower feeding roller. The outer wall plate of the cotton runner 1 is provided with a mounting hole.
The detection electrodes 4 are fixedly connected with the flow guide surface of the flow guide plate 6 through the insulating cushion blocks 5. The mounting plate 3 is arranged in the cotton flow channel 1, the mounting plate 3 is just opposite to the mounting hole, and the guide plate 6 is fixedly connected with the wall plate of the cotton flow channel 1 through the mounting plate 3. The mounting panel 3 and microprocessor 8 fixed connection, and be provided with insulating post 7 between mounting panel 3 and the microprocessor 8.
And the outer side of the cotton flow channel 1 is covered with a housing 9 and is fixedly connected with the outer wall of the mounting plate 3, and the display module 10 is arranged on the housing 9.
Specifically, the detection electrode 4 group is located above the flower feeding portion 2, and in the embodiment, the distance between the detection electrode 4 group and the flower feeding portion 2 is 200mm, so that the flower feeding portion 2 can better compact cotton on the detection electrode 4.
Specifically, the cotton guide surface of the guide plate 6 is an inclined surface, and the included angle between the cotton guide surface of the guide plate 6 and the outer wall plate of the cotton flow channel 1 is 30-60 degrees, so that the cotton is not prevented from naturally flowing downwards. The included angle between the cotton guide surface of the guide plate 6 and the outer wall plate of the cotton runner 1 is preferably 60 degrees, the slope is larger, and the influence on the natural downward flow of cotton is smaller.
The detection electrode 4 is provided with an electrode flow guide surface which is convenient for cotton to flow, and does not block the natural downward flow of the cotton.
In this embodiment, the detection electrode 4 is a triangular prism, and the upper end surface and the lower end surface of the triangular prism are both inclined surfaces, so as to ensure that the cotton naturally flows downwards.
The inner end face detection electrodes 4 of the insulation cushion blocks 5 are matched, the outer side faces of the insulation cushion blocks are completely attached to the guide plate 6, and the other four side faces are inclined planes, so that natural downward flow of cotton is guaranteed.
The number of 4 groups of detection electrode be a plurality of to gather a plurality of cotton resistance, microprocessor 8 handles and obtains a plurality of cotton moisture regain, seeks the average value and exports as final cotton moisture regain, thereby further promotes the accuracy and the stability that the cotton moisture regain detected.
In the detection process, the cotton freely falls into the cotton flow channel 1 and is accumulated on the upper part of the cotton feeding roller, the cotton is compacted on the detection electrodes 4 under the action of the self weight of the cotton in the cotton flow channel 1 and/or the traction force of the cotton feeding roller, and the actual moisture regain of the cotton is further corresponded by detecting the resistance value between the two detection electrodes 4 in the detection electrode 4 group. Since the flow velocity of the cotton is stable in the cotton flow path 1,
the dead weight of the cotton and the traction force of the cotton feeding roller are constant, so the compaction degree of the cotton is stable, namely, the volume and the compaction degree of the cotton are certain at the moment that the resistance value between the two detection electrodes 4 is acquired by the detection electrode 4 group, and the accuracy and the stability of the detection of the moisture regain rate of the cotton are improved.
The invention is suitable for most of the cotton runners 1, thus being suitable for different links of cotton processing; and the online detection device has no transmission component, and the operation is stable and reliable.
The above description is only for the specific embodiment of the present invention, and the protection scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention described herein should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope defined by the claims.
Claims (10)
1. An on-line detection method for the moisture regain of cotton is characterized in that: arranging a detection electrode group in the cotton flow channel, wherein the detection electrode group comprises two detection electrodes; the cotton enters the cotton flow channel, and the cotton is compacted on the detection electrode under the action of the dead weight of the cotton in the cotton flow channel and/or the traction force of the cotton feeding part; and collecting the resistance value between two detection electrodes in the detection electrode group in real time, and converting the collected resistance value into the moisture regain of cotton.
2. The cotton moisture regain online detection method of claim 1, wherein: the detection electrode is provided with an electrode flow guide surface convenient for cotton flow.
3. The cotton moisture regain on-line detection method of claim 2, wherein: a guide plate is arranged in the cotton flow channel; the detection electrode is fixedly connected with the cotton flow channel through the guide plate.
4. The utility model provides a cotton moisture regain on-line measuring device which characterized in that: the device comprises a detection electrode group, a guide plate, a microprocessor for converting an electric signal into the cotton moisture regain and a display module for displaying the cotton moisture regain; the detection electrode group comprises two detection electrodes, the guide plate is fixedly arranged in the cotton flow channel, and the detection electrodes are fixedly connected with the guide surface of the guide plate;
the detection electrode is electrically connected with the microprocessor, and the microprocessor is electrically connected with the display module.
5. The cotton moisture regain on-line detection device of claim 4, wherein: the cotton guide surface of the guide plate is an inclined surface.
6. The cotton moisture regain on-line detection device of claim 5, wherein: the included angle between the cotton guide surface of the guide plate and the cotton flow channel wallboard is 30-60 degrees.
7. The cotton moisture regain on-line detection device of claim 6, wherein: the detection electrode is provided with an electrode flow guide surface convenient for cotton flow.
8. The cotton moisture regain on-line detection device of claim 6, wherein: the detection electrode is fixed on the guide plate, and the detection electrode is fixed on the guide plate.
9. The cotton moisture regain on-line detection device of claim 4, wherein: still including setting up the mounting panel in the cotton runner, the guide plate pass through the wallboard fixed connection of mounting panel and cotton runner.
10. The cotton moisture regain on-line measuring device of claim 9, wherein: the cotton harvester also comprises a housing arranged outside the cotton flow channel; the housing is fixedly connected with the outer wall of the mounting plate, and the display module is arranged on the housing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010489908.9A CN111537574A (en) | 2020-06-02 | 2020-06-02 | Cotton moisture regain online detection method and device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010489908.9A CN111537574A (en) | 2020-06-02 | 2020-06-02 | Cotton moisture regain online detection method and device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111537574A true CN111537574A (en) | 2020-08-14 |
Family
ID=71979707
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010489908.9A Pending CN111537574A (en) | 2020-06-02 | 2020-06-02 | Cotton moisture regain online detection method and device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111537574A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113916939A (en) * | 2021-09-14 | 2022-01-11 | 石河子大学 | Cotton picker vehicle-mounted moisture regain and impurity content rate integrated detection device |
| CN114486880A (en) * | 2021-12-24 | 2022-05-13 | 石河子大学 | Cotton quality supervision vehicle-mounted system and application method |
-
2020
- 2020-06-02 CN CN202010489908.9A patent/CN111537574A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113916939A (en) * | 2021-09-14 | 2022-01-11 | 石河子大学 | Cotton picker vehicle-mounted moisture regain and impurity content rate integrated detection device |
| CN114486880A (en) * | 2021-12-24 | 2022-05-13 | 石河子大学 | Cotton quality supervision vehicle-mounted system and application method |
| CN114486880B (en) * | 2021-12-24 | 2024-06-04 | 石河子大学 | Cotton quality supervision vehicle-mounted system and application method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN111537574A (en) | Cotton moisture regain online detection method and device | |
| CN103494316B (en) | A kind of method dividing redried leaf tobacco batch by weight | |
| CN103290560A (en) | Method for detecting quality of lattice apron compact spun yarn on line based on machine vision | |
| CN100516856C (en) | Intelligent testing system for moisture of cotton fiber | |
| CN209230453U (en) | A kind of geology crack measuring device with height adjusting function | |
| CN203942803U (en) | For detection of the device of grain yield | |
| CN109825908A (en) | Yarn independence evereven and its autoleveller method | |
| CN212433035U (en) | Cotton moisture regain on-line measuring device | |
| CN108037159A (en) | A kind of cytoactive detection method and device based on impedance spectrum integration feature | |
| CN100458415C (en) | Method for detecting concentration of oil solution in producing polyacrylonitrile raw yarn in use for carbon fiber | |
| CN207248962U (en) | Low-voltage platform area data analyzer | |
| CN212693963U (en) | Monitoring device of circuit breaker | |
| CN111220662B (en) | Online real-time grain moisture monitoring system and method | |
| CN2697587Y (en) | Displacement sensor and body antexion measurer | |
| CN208077393U (en) | A kind of soil automatic checkout system based on wireless telecommunications | |
| CN102758277B (en) | Cotton carding automatic adjusting homogenizing device and its control method | |
| CN215250726U (en) | Multi-sensor online wine picking system with liquid level control function | |
| CN201716076U (en) | Oil-water interface intelligent analysis measurement and control system | |
| CN200967846Y (en) | Accurate cotton layer thickness acquisition device of carding machine | |
| CN220040248U (en) | Infrared automatic detection system for moisture of field sunning forage grass | |
| CN2700875Y (en) | Moisture measuring equipment for cotton baler | |
| CN100395541C (en) | Novel sizing moisture regain detecting system | |
| CN108823938B (en) | Yarn evenness tester | |
| CN219392166U (en) | Construction checking mechanism | |
| CN2793729Y (en) | Long-range on-line analyzing inspector for electric conductivity, pH value and oxygen dissolving value |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |