CN114482323A - High-strength ecological wall, floor and roof board and manufacturing process - Google Patents

High-strength ecological wall, floor and roof board and manufacturing process Download PDF

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Publication number
CN114482323A
CN114482323A CN202111245446.7A CN202111245446A CN114482323A CN 114482323 A CN114482323 A CN 114482323A CN 202111245446 A CN202111245446 A CN 202111245446A CN 114482323 A CN114482323 A CN 114482323A
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China
Prior art keywords
floor
reinforcing
polymer
roof panel
cement
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CN202111245446.7A
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Chinese (zh)
Inventor
于长河
于欣
吴彩霞
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Individual
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/48Special adaptations of floors for incorporating ducts, e.g. for heating or ventilating
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B7/00Roofs; Roof construction with regard to insulation

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Floor Finish (AREA)

Abstract

The invention relates to the technical field of assembly type buildings, in particular to a high-strength ecological wall, floor and roof panel and a manufacturing process thereof, wherein the wall, floor and roof panel comprises a core plate consisting of polymer binders, reinforcing mesh and reinforcing fibers, reinforcing layers are arranged on two sides of the core plate, the binders can be organic binders or inorganic binders, the reinforcing fibers are fibers separated from crop straws or other reinforcing fibers, and the application of the complete bionics in the construction technology is realized by adopting the scheme.

Description

High-strength ecological wall, floor and roof board and manufacturing process
Technical Field
The invention belongs to the technical field of building construction, and relates to a high-strength wall body, floor slab and roof panel and a manufacturing process thereof.
Background
At present, the manufacturing methods of walls, floor slabs and roof slabs are as follows:
1. the hollow core slab is adopted, and the material has the characteristics of high construction speed, low manufacturing cost and the like. However, because two adjacent hollow slabs are not firmly connected and only joint with cement mortar is used, the integrity is poor, the earthquake resistance is not facilitated, the phenomena of cracking, water seepage and the like often occur, and the heat insulation performance is poor.
2. The method of cast-in-place concrete (solid and hollow) is adopted, although the problems of earthquake resistance, cracking and the like are solved, a large number of templates are used during construction, the construction period is long, the construction and maintenance are complex, and the overall thickness is large.
3. The square pipe of steel or channel steel is used as the structure, and then the wood floor or the pattern steel plate is laid on the square pipe. However, this structure is not fire-proof, moisture-proof or sound-proof, and has poor integrity, short service life, single thickness of plate and single compressive resistance.
4. The steel or channel steel square tube is used as a structure, then the color steel tile is paved, and concrete is poured on the color steel tile, so that the structure has high noise, and the color steel tile and the concrete are different due to expansion and contraction. Because various steel tile life-span is about 10 years, some are shorter, and various steel is because corroding, can pollute the indoor environment, and self weight is big, influences the overall stability, and the large tracts of land also can influence the cell-phone signal, influences communication, and the iron sheet can not effectual bonding with cement in addition, because the expend with heat and contract with cold coefficient of whole sheet iron and the expend with heat and contract with cold of cement are different, if there is vibrations or collision in service environment, drops very easily.
5. The ecological plate made of the polymer binder and the crop straws or plants has the defects that a large amount of organic matters in the crop straws are not separated, and the process from the non-decomposed organic matters to the semi-decomposed organic matters and then to the humus can be generated along with the time, so that the service life and the quality of the ecological plate are influenced.
Along with steel structure building, LOFT building increases, develops a structural height, and sound insulation, wholeness can be good, the environmental protection, longe-lived, and the construction is swift convenient to satisfy floor, roof boarding and the shingle nail of different resistance to compression needs is necessary in the market.
Disclosure of Invention
The invention discloses a high-strength wall, floor and roof board and a manufacturing process, wherein a bridge reinforcing structure and an organism structure are creatively combined to be used for the floor board, the scheme is an application of complete bionics in the building technology, and all materials in the board are corresponding to skeleton channels, collaterals, skin, muscles and the like in the organism, so that an idea is provided for improving the performance of the non-living board, and the performance of the traditional board is developed to the utmost extent. The invention can reduce the whole weight, enhance the strength and the integrity of the wall, the floor and the roof board, has various characteristics of water resistance, static resistance, sound insulation, heat preservation and the like, and is the most advanced solution of the wall, the floor and the roof board system at present.
The invention revolutionarily solves the problems of integration, large load, heat preservation, sound insulation, fire resistance, water and moisture resistance, shock resistance, energy conservation, freezing resistance, material application saving, high construction efficiency, space saving and the like of the building board in all directions.
The technical scheme of the invention is as follows:
a high-strength ecological wall, floor and roof is made up of polymer-cement mortar (including polymer insulating mortar, reinforcing net and reinforcing fibres, which may be ordinary reinforcing fibres, or the plant fibres left after the organic substances are separated from the straw or stalk of crops or other fibrous plants by thermal decomposition and liquefying), or metal fibres in the form of thread, net or solid, or reinforcing net, which is reinforcing net or other net with reinforcing function.
Preferably, the plate contains a polymer, and can be dispersible latex powder and the like.
Preferably, the plate contains reinforcing bodies (including functional bodies), the reinforcing bodies can be trusses, hollow columns (metal or nonmetal) and steel reinforcement frameworks, the plastic (including special plastic) supports the hollow bodies, particularly the plastic supports the hollow bodies can be common hollow plastic products, also can be hollow plastic products such as polystyrene boards and extruded sheets, the physical strength of the plate is enhanced, the heat preservation performance and the sound insulation performance of the plate are improved, all pipelines can be connected together through the pipeline connection between the plates, like a vascular network in a living body, the temperature in the building can be regulated through liquid or electric wires to transmit point current, the temperature in the building can be regulated through a heating body or a heat absorption conductor (a conductor which can reduce the temperature after the current is conducted), and the heat preservation performance of the wall can be regulated by adding a negative thermal expansion material and a thermal contraction material which are subjected to cold expansion and thermal contraction, when the non-living plates are connected together, the plate has the functions of the organism body.
Preferably, the plate is provided with a reinforcing frame around, and the reinforcing frame can be a metal frame or a non-metal frame.
Preferably, at least one layer of the surface layer (panel) compounded by the plate and the plate contains light aggregate, and the effects of heat preservation, plate weight reduction and the like are achieved.
Preferably, the panel is provided with one or more of a reinforcement, a polymer and a reinforcing mesh, the substrate, the reinforcement, the polymer and the reinforcing mesh are made of one or more of non-conductive heat conducting materials, conductive materials, heat conducting materials and conductive heat conducting materials, the substrate is made of cement, the reinforcing mesh can be a reinforcing mesh, fiberglass cloth and the like, and the panel can also be a cement pressure plate.
The composite material is optimized to comprise an inner sandwich layer and an outer sandwich layer, wherein the inner sandwich layer is made of one or more materials with waterproof, electric conduction, heat conduction and electric conduction functions, the outer sandwich layer is made of one or more materials with waterproof, heat preservation, insulation and heat preservation insulation functions, and the materials of the inner sandwich layer and the outer sandwich layer can be the same or different.
Preferably, at least one of water, electricity, gas and warm pipelines is laid in the middle of the inner sandwich plate.
Optimally, the sandwich layer panel and the middle cement core layer contain functional bodies, the properties of the functional bodies are the same or different and are mutually combined to enable the floor to generate different functions, the sandwich layer panel and the middle cement core layer contain the functional bodies, the functional body materials can be materials with electricity conduction, heat conduction, electromagnetic wave absorption, electromagnetic shielding, insulation, photoreaction and the like, the functional bodies have light, electric functions, magnetic functions, separation functions, shape memory functions, wave absorption functions and the like after the functions of light, electricity, magnetism, heat, chemistry, biochemistry and the like are carried out, the properties of the functional bodies are the same or different, the floor is enabled to generate different functions through mutual combination, further, the functional bodies, the reinforcing bodies and the reinforcing nets jointly play the same function through selecting materials with the same properties, and have the effect of reducing the functional body materials, for example, the functional bodies are electromagnetic wave absorption materials, the reinforcing fibers are conductive fibers, and the reinforcing nets are metal nets, which act together to attenuate the penetration of the electromagnetic waves.
Preferably, the panel is provided with one or more of a reinforcement, a polymer and a reinforcing mesh, and the substrate, the reinforcement, the polymer and the reinforcing mesh are made of one or more of a non-conductive heat conduction material, a conductive material, a heat conduction material and a conductive heat conduction material.
The invention has the beneficial effects that:
a high-strength ecological wall, floor and roof board and a manufacturing process thereof are characterized in that: the core board comprises a polymer binder, a reinforcing net and reinforcing fibers, wherein the reinforcing fibers can be common reinforcing fibers, crop straws or other plants containing fibers, the reinforcing net can be a reinforcing mesh or other meshes with reinforcing functions, the reinforcing fibers have the function of reinforcing the longitudinal bearing force of a board, and the reinforcing net has the function of reinforcing the transverse tensile force of the whole core layer.
The high-strength ecological wall, floor and roof slab and the manufacturing process thereof, which are optimized and claimed in claim 1, are characterized in that: the air entraining agent is added into the board, so that the frost resistance of the board can be enhanced.
1. The product high strength wall body, floor, roof boarding and preparation technology contain at least one sandwich layer, its characterized in that: the sandwich layer panel is characterized in that one or more of a reinforcing net, a diagonal reinforcing rib, a reinforcing net, a corrugated reinforcing rib and a diagonal reinforcing rib are added in the middle of the sandwich layer panel, one or more of cement concrete, cement mortar, polymer cement concrete and polymer mortar are added, the cement material contains one or more of reinforcing bodies, the reinforcing bodies are one or more of short fibers and whiskers, the panel, the reinforcing net, the reinforcing bodies and the polymer material are one or more of non-heat-conductive materials, heat-conductive materials and conductive heat-conductive materials, the reinforcing net and the reinforcing rib are one or more of glass fiber nets, metal nets or special fiber nets, and the materials can be the same or different. The invention has the advantages that the performance of the plate can be greatly enhanced by creatively applying the bridge construction and reinforcement technology to the plate, the structure strengthens the performance of cement through the polymer and the reinforcement, strengthens the middle of the plate through the reinforcement net and strengthens the two sides of the panel, so that the invention has very high strength, and enables the wall, the floor and the roof plate to have different characteristics of electric conduction, heat preservation, sound insulation and the like through the selection of materials of the panel, the polymer, the reinforcement body and the reinforcement net. .
2. The plate is surrounded by a reinforcing frame made of one or more of metal or nonmetal, and one end of the reinforcing net and the reinforcing ribs are connected to the frame, so that the integrity of the plate is further improved.
3. The sandwich layer panel and the middle cement core layer contain functional bodies, the properties of the functional bodies are the same or different and are mutually combined to enable the floor to generate different functions, the sandwich layer panel and the middle cement core layer contain the functional bodies, the functional body materials can be materials with electricity conduction, heat conduction, electromagnetic wave absorption, electromagnetic shielding, insulation, photoreaction and the like, the functional bodies have light, electric functions, magnetic functions, separation functions, shape memory functions, wave absorption functions and the like after the functions of light, electricity, magnetism, heat, chemistry, biochemistry and the like are performed, the properties of the functional bodies are the same or different, the floor can generate different functions through mutual combination, furthermore, the functional bodies, the reinforcing bodies and the reinforcing nets jointly play the same function through selecting materials with the same properties and have the effect of reducing the functional body materials, for example, the functional bodies are electromagnetic wave absorption materials, the reinforcing fibers are conductive fibers, and the reinforcing nets are metal nets, therefore, the penetrating power of the electromagnetic waves is weakened through the combined action, and the more the plate functions are, the more different requirements of people can be met.
4. The polymer cement is one or more of polymer foam cement, polymer modified cement, polymer cement added with a reinforcing agent and polymer cement added with a functional body, and can increase the heat preservation and sound insulation performance and reduce the whole weight.
5. The panel is internally provided with one or more of a reinforcement body, a polymer and a reinforcing net, and the base body, the reinforcement body, the polymer and the reinforcing net are made of one or more of non-conductive heat conducting materials, electric conducting materials, heat conducting materials and electric and heat conducting materials, so that the anti-static and heat conducting functions can be increased, the static hazard is prevented, and the heat dissipation performance of the heating pipes in walls, floors and roof panels is improved.
6. The inner side of the panel is provided with concave-convex textures or frosted, and the reinforcement in the panel is exposed, so that the process can improve the binding force of the panel and polymer cement, and is beneficial to realizing the electric conduction and heat conduction functions of walls, floors and roof panels.
7. The sandwich layer is composed of three panels and comprises an inner sandwich layer and an outer sandwich layer, the inner sandwich layer is composed of one or more materials with waterproof, electric conduction, heat conduction and electric conduction functions, the outer sandwich layer is composed of one or more materials with waterproof, heat preservation, insulation and heat preservation insulation functions, and the double sandwich layers are applied, so that different functions are combined, and the requirements of energy conservation and safety are met.
8. One or more of water, electricity, gas and warm pipelines are laid in the middle of the inner sandwich layer, and the pipelines are implanted for construction, so that the construction time can be reduced, and pollution caused by re-construction is avoided.
9. The sandwich layer consists of hollow building modules, middle polymer mortar and metal net, and the hollow building modules have grooves facing the indoor surface for installing pipeline and thus greatly speeding up construction.
10. In the middle of two-layer panel, place plastics and support the hollow body, reduce the cement quantity on the one hand, improve the heat insulating ability, need not wait for cement setting time in the panel again exactly, directly get into next construction process.
11. The panel is a cement fiber pressure plate, the polymer cement is polymer cement mortar or foaming cement added with a cement reinforcing agent, and the reinforced mesh is a reinforced mesh which is the most economical and common preferred scheme at present.
12. The plate is subjected to non-steam contact type pressurization and heating curing, and the performance of the concrete is mainly determined by the concrete components, concrete preparation, concrete curing and other factors. Under the condition of certain raw materials, mixing proportion and construction process, the curing of the concrete, particularly the control of an early curing mode, curing temperature, curing humidity, curing time and the like, has important influence on the hydration hardening degree, strength development, durability and the like of the concrete, so the curing of the plate is very important.
By adopting the scheme, the building construction efficiency can be accelerated, the whole weight is reduced, the strength and the integrity of the floor, the roof panel and the wall panel are enhanced, and the building has various characteristics of water resistance, sound insulation, heat preservation and the like. Is the most advanced solution of floor, roof and wall systems at present and is also the development trend of green buildings.
Detailed Description
Example 1
Firstly, a panel (1) is placed on a finished floor bearing structure, a reinforcing net (3), polymer mortar (4) and an upper layer panel (7) are placed on the panel (1), the polymer mortar (4) bonds two layers of boards (1) and (7) and the reinforcing net (3) into a whole, the panel is one or two of a metal plate, an artificial plate and a cement plate, and the inner side of the panel, namely the side facing the polymer mortar and the reinforcing net, can be made into a concave-convex texture shape and roughened. Then lay one or more of water, electricity, trachea net (2) and ground heating pipe network (6) respectively as required in two-layer panel, can place in the middle of two-layer panel and lay plastics hollow body (5), and cement mortar can be saved to the plastics hollow body, before cement mortar solidifies, also has the effect of supporting panel (1) and (7), can let cement mortar before solidifying, constructor just can be under construction at last. The polymer mortar is one or more of polymer waterproof mortar, polymer heat-insulating mortar and polymer reinforced mortar. The reinforcing mesh is a reinforcing mesh or a special fiber mesh. Under the bearing structure, thermal insulation cotton and soundproof cotton are used as thermal insulation soundproof layers.
Example 2
Firstly, two layers of cement fiber pressure panels (1) are arranged on a finished roof bearing structure, reinforcing nets (3) and polymer mortar (4) are arranged on the cement fiber pressure panels (1), an upper layer of cement fiber pressure panel (7) is arranged on the upper layer of cement fiber pressure panel (7), the two layers of cement fiber pressure panels (1), (7) and the reinforcing nets (3) are bonded into a whole by the polymer mortar (4), the panels are one or two of metal plates, artificial plates and cement pressure plates, and the inner sides of the panels, namely the sides facing the polymer mortar and the reinforcing nets, can be made into concave-convex texture shapes and frosted. Then lay one or more of water, electricity, trachea net (2) and ground heating pipe network (6) respectively as required in two-layer panel, can place in the middle of two-layer panel and lay plastics hollow body (5), and cement mortar can be saved to the plastics hollow body, before cement mortar solidifies, also has the effect of supporting panel (1) and (7), can let cement mortar before solidifying, constructor just can carry out follow-up construction last. The polymer mortar is one or more of polymer waterproof mortar, polymer heat-insulating mortar and polymer reinforced mortar. The reinforcing mesh is a reinforcing mesh or a special fiber mesh. Then, laying a reinforcing net and polymer heat-insulating waterproof mortar on the face plate (7), laying a roof tile on the top, wherein the face plate can be processed and manufactured on site, and the cement mortar water: 175kg of cement: 343kg of sand: 621kg of stones: 1261kg of polymer 17kg and steel fiber 17kg, and the mixing ratio is: 0.51:1:1.81:3.68: 0.05: 0.05.
example 3
The wall body is built by foamed polymer cement fiber modules with two layers of panels, a reinforcing mesh is formed by longitudinal and transverse reinforcing steel bars in the wall body, a mixture of polymer cement mortar and reinforcing fiber is poured in a cavity of the modules, water, electricity and heating pipes are installed on the outer sides of the modules facing indoors, and then a decorative layer is made on the modules, wherein the foamed polymer cement comprises 300 parts of cement, 30 parts of foaming agent, 30 parts of polypropylene fiber, 80 parts of fly ash, 40 parts of latex powder, 30 parts of polypropylene fiber and 30 parts of water reducing agent.
Example 4
The light steel is made into a frame of a plate, alkali-resistant glass fiber cloth is paved along the horizontal direction of the frame, and polymer cement mortar is poured in the middle of the frame, wherein the foaming polymer cement comprises 300 parts of cement, 30 parts of foaming agent, 30 parts of polypropylene fiber, 80 parts of fly ash, 40 parts of latex powder, 30 parts of polypropylene fiber and 30 parts of water reducing agent, and the light steel is prepared by conventional maintenance.
Example 5
The method comprises the steps of manufacturing a frame of a plate by using light steel, paving alkali-resistant glass fiber cloth along the horizontal direction of the frame, pouring polymer cement mortar in the middle of the frame, wherein the polystyrene board is provided with 10 cm-spacing and 5 cm-diameter voids, and the foaming polymer cement is prepared from 300 parts of cement, 30 parts of foaming agent, 30 parts of polypropylene fiber, 80 parts of fly ash, 40 parts of latex powder, 30 parts of polypropylene fiber and 30 parts of water reducing agent through conventional maintenance.
While the invention has been described in detail with reference to specific preferred embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention, and that the invention includes all the features and advantages of the invention except as may be realized and attained by the method of the invention and the use of the invention in conjunction with the description of the preferred embodiments thereof Modifications, substitutions, and variations. It is particularly stated that the same floor, wall, or roof panels as the present invention are made at a later date by factory customization of portions of the invention, and are considered to collectively violate the scope of the invention.
The invention is not described in detail, is generally within the skill of the art, and the same construction structures and processes as the present invention are not found and are not described in the literature until the present invention is designed, although embodiments of the present invention are shown and described.

Claims (10)

1. A high-strength ecological wall, floor and roof board and a manufacturing process thereof are characterized in that: comprises a core plate consisting of a binder, a reinforcing mesh and reinforcing fibers.
2. A high strength ecological wall, floor and roof panel and process for making the same as claimed in claim 1, wherein: the sandwich board surface layer and the middle cement core layer board contain at least one layer containing light aggregate.
3. The high-strength ecological wall, floor and roof panel and the manufacturing process thereof as claimed in claims 1-2, wherein the high-strength ecological wall, floor and roof panel comprises the following components: the plate contains a reinforcement.
4. The high-strength ecological wall, floor and roof panel and the manufacturing process thereof according to the claims 1 to 3, are characterized in that: the method is characterized in that: the sheet material contains a polymer.
5. The high-strength ecological wall, floor and roof panel and the manufacturing process thereof according to the claims 1 to 4, are characterized in that: and reinforcing frames are arranged around the plate.
6. A high strength ecological wall, floor and roof panel and process for making the same as claimed in any one of claims 1 to 5, wherein: the polymer binder is one or more of polymer foam cement, polymer modified cement, polymer cement added with a reinforcing agent and polymer cement added with a functional body.
7. A high strength ecological wall, floor and roof panel and process for making the same as claimed in any one of claims 1 to 6, wherein: the panel is internally provided with one or more of a reinforcing body, a polymer and a reinforcing net, and the substrate, the reinforcing body, the polymer and the reinforcing net are made of one or more of non-conductive heat conducting materials, heat conducting materials and electric and heat conducting materials.
8. A high strength ecological wall, floor, roof panel and process of manufacture as claimed in any one of claims 1 to 7, wherein: the sandwich board consists of three panels, including an inner sandwich layer and an outer sandwich layer, the inner sandwich layer consists of one or more materials with waterproof, electric conduction, heat conduction, electric conduction and heat conduction functions, the outer sandwich layer consists of one or more materials with waterproof, heat preservation, insulation and heat preservation insulation functions, and the materials of the inner sandwich layer and the outer sandwich layer can be the same or different.
9. In a high strength wall, floor, roof panel and process of manufacture as claimed in any one of claims 1 to 8, wherein: at least one of water, electricity, gas and warm pipelines is laid in the middle of the inner sandwich plate.
10. In a high strength wall, floor, roof panel and process of manufacture as claimed in any one of claims 1 to 9, wherein: the plate is subjected to non-steam contact type pressurization and heating maintenance.
CN202111245446.7A 2020-10-27 2021-10-26 High-strength ecological wall, floor and roof board and manufacturing process Pending CN114482323A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202011161128 2020-10-27
CN2020111611288 2020-10-27

Publications (1)

Publication Number Publication Date
CN114482323A true CN114482323A (en) 2022-05-13

Family

ID=81492687

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202111245446.7A Pending CN114482323A (en) 2020-10-27 2021-10-26 High-strength ecological wall, floor and roof board and manufacturing process

Country Status (1)

Country Link
CN (1) CN114482323A (en)

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