CN114474810B - Tire building machine belt ply feeding system, control method and application thereof - Google Patents
Tire building machine belt ply feeding system, control method and application thereof Download PDFInfo
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- CN114474810B CN114474810B CN202210133607.1A CN202210133607A CN114474810B CN 114474810 B CN114474810 B CN 114474810B CN 202210133607 A CN202210133607 A CN 202210133607A CN 114474810 B CN114474810 B CN 114474810B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/08—Building tyres
- B29D30/20—Building tyres by the flat-tyre method, i.e. building on cylindrical drums
- B29D30/30—Applying the layers; Guiding or stretching the layers during application
- B29D30/3007—Applying the layers; Guiding or stretching the layers during application by feeding a sheet perpendicular to the drum axis and joining the ends to form an annular element
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/08—Building tyres
- B29D30/20—Building tyres by the flat-tyre method, i.e. building on cylindrical drums
- B29D30/24—Drums
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/08—Building tyres
- B29D30/20—Building tyres by the flat-tyre method, i.e. building on cylindrical drums
- B29D30/24—Drums
- B29D30/26—Accessories or details, e.g. membranes, transfer rings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2030/00—Pneumatic or solid tyres or parts thereof
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- Mechanical Engineering (AREA)
- Tyre Moulding (AREA)
Abstract
The tire building machine belt ply feeding system, the control method and the application thereof comprise an upper layer clutch, a middle layer clutch, a lower layer clutch, a servo motor, a driven belt wheel, a driving roller, an A-shaped flat key and a clutch belt wheel; only 1 servo motor of each layer of conveying swatter of the belt ply feeding frame is arranged on a motor mounting plate on one side of the feeding frame body, and 4 tensioning devices are arranged on a supporting square tube of the feeding frame and used for tensioning a synchronous belt, so that tooth skipping in the using process is prevented; a pneumatic clutch is arranged on a driving roller of each layer of conveying bat, torque is transmitted by adopting a key connection mode, two synchronous belt wheels are arranged at two ends of a roller shaft, the clutch-side synchronous belt wheel of each layer of conveying bat is connected with a motor through a common synchronous belt, and the other synchronous belt wheel is respectively connected with a driven roller of each layer of conveying bat. The power of each layer of conveying beat is independently controlled by controlling the suction and the disconnection of the clutch, so that the cost of each layer of conveying beat power mechanism is saved by about 70%, and the service efficiency of the servo motor is improved by 65-80%.
Description
Technical Field
The invention relates to a feeding system, in particular to a novel belt feeding system of an agricultural radial tire building machine, a control method and application of the novel belt feeding system, and belongs to the field of industrial tire production.
Background
According to different tire manufacturing processes of various tire factories, tires of the same specification comprise different belted layers, so that the conveying layers of the belted layer feeding system are different, and about 4 layers are common in the industry.
The material conveying mode of the belt ply feeding system is divided into power conveying and unpowered conveying, wherein the power conveying drives a conveying belt or a conveying roller to move materials upwards and forwards under the action of power mechanisms such as a motor and the like; the unpowered conveying means that after the belt is manually fitted on the drum, the belt is driven by the rotation of the belt drum to pull the material to move forward. From the perspective of tire quality control in tire factories, there is a strict control index for the tensile amount of materials (especially for thin, wide, and soft materials), and from the material conveying manner of the existing belt ply feeding system in the industry, it is obvious that the power conveying manner can more effectively control the tensile amount, and is also more favored by each tire factory. However, since the power transmission method necessarily requires the assistance of a power mechanism, how to control the cost while meeting the quality requirements of the tire factories becomes a problem to be solved by each equipment supplier.
The existing solution in the industry is to use a servo motor to drive each layer of conveying bat. The patent names of the related utility model are: a belt ply feeding frame of an all-steel radial tire forming machine for preventing material stretching. The applicant: shenyang blue English Industrial Automation Equipment, inc. Application publication No. CN 109849394A. Although the solution is designed with the servo motor to solve the problem of passive stretching of the material on each layer of conveying bat, on one hand, the overall production cost of the equipment is greatly increased, and the cost is finally transferred to customers and consumers. On the other hand, the effective utilization rate of the equipment is reduced. Namely, a certain safety factor must be left in the industry when the servo motors are selected, namely the actual utilization rate of each servo motor is about 30%, and because each layer of conveying beat of the belted layer feeding system cannot convey materials simultaneously in the tire making process, only one layer of conveying beat conveys the materials in the same time period, taking 4 layers of conveying beats as an example, the actual utilization rate of a single-tire servo motor in the tire making process is 1/4 × 30% =7.5%.
Disclosure of Invention
In order to solve the defects in the prior art, the invention discloses a tire building machine belt ply feeding system, a control method and application thereof, wherein the technical scheme is as follows: a belted layer feeding system of a tire building machine comprises a feeding frame body, conveying paddles, a clutch, a tensioning device, a synchronous wheel, a synchronous belt and a servo motor, wherein the conveying paddles are arranged on the feeding frame body, the number of the conveying paddles is 3, and the conveying paddles are respectively an upper layer conveying paddle, a middle layer conveying paddle and a lower layer conveying paddle; the upper layer conveying bat is provided with an upper layer clutch, the middle layer conveying bat is provided with a middle layer clutch, and the lower layer conveying bat is provided with a lower layer clutch; an upper layer clutch belt wheel is arranged on the upper layer clutch, a middle layer clutch belt wheel is arranged on the middle layer clutch, and a lower layer clutch belt wheel is arranged on the lower layer clutch; the servo motor is arranged on the feeding frame body, and a driving shaft of the servo motor is provided with a synchronous belt pulley; the feeding device comprises a feeding frame body, a feeding device body and a feeding device body, wherein the feeding device body is provided with a feeding device, and the feeding device body is provided with 4 feeding devices; the upper layer first tensioning device is provided with an upper layer first tensioning wheel, the upper layer second tensioning device is provided with an upper layer second tensioning wheel, the middle layer tensioning device is provided with a middle layer tensioning wheel, and the lower layer tensioning device is provided with a lower layer tensioning wheel; synchronous pulley, lower floor's clutch band pulley, lower floor's tight pulley that rises, middle level clutch band pulley, the upper second tight pulley that rises, upper clutch band pulley, the first tight pulley that rises in upper strata, middle level tight pulley that rises are through same the synchronous belt is according to clockwise linking connection, characterized in that in order: the upper layer conveying bat, the middle layer conveying bat and the lower layer conveying bat are driven by the same servo motor.
The invention also discloses a control method of the belt ply feeding system of the agricultural radial tire forming machine.
The invention also discloses an agricultural radial tire forming machine which comprises the belt ply feeding system.
The invention also discloses a method for controlling the belt feeding system, which is applied to the belt feeding system of the agricultural radial tire building machine.
Has the advantages that:
the cost of each layer of conveying beat power mechanism is saved by about 70%, and the service efficiency of the servo motor is improved by 65% -80%.
Drawings
FIG. 1 is a schematic view of the belt feeding system of the novel agricultural radial tire building machine of the present invention;
FIG. 2 is a belt feeding system of the novel agricultural radial tire building machine of the present invention;
wherein: number 1: an upper layer clutch;
sequence number 2: a synchronous belt;
sequence No. 3: a servo motor;
sequence number 4: a lower clutch;
number 5: an intermediate layer clutch;
number 6: a passive pulley;
number 7: a drive roll;
number 8: a clutch;
number 9: a type a flat bond;
number 10: a clutch pulley.
Detailed Description
Tire building machine belted layer feeding system, including the feed frame support body, carry and clap, the clutch, tight device that rises, synchronizing wheel, hold-in range, servo motor, characterized in that: the conveying swatters are arranged on the feeding frame body, and the number of the conveying swatters is 3, namely an upper conveying swatter, a middle conveying swatter and a lower conveying swatter; the upper layer conveying bat is provided with an upper layer clutch, the middle layer conveying bat is provided with a middle layer clutch, and the lower layer conveying bat is provided with a lower layer clutch; an upper layer clutch belt wheel is arranged on the upper layer clutch, a middle layer clutch belt wheel is arranged on the middle layer clutch, and a lower layer clutch belt wheel is arranged on the lower layer clutch; the servo motor is arranged on the feeding frame body, and a driving shaft of the servo motor is provided with a synchronous belt pulley; the feeding device comprises a feeding frame body, a feeding device body and a feeding device body, wherein the feeding device body is provided with a feeding device, and the feeding device body is provided with 4 feeding devices; the upper layer first tensioning device is provided with an upper layer first tensioning wheel, the upper layer second tensioning device is provided with an upper layer second tensioning wheel, the middle layer tensioning device is provided with a middle layer tensioning wheel, and the lower layer tensioning device is provided with a lower layer tensioning wheel; synchronous pulley, lower floor's clutch band pulley, lower floor's tight pulley that rises, middle level clutch band pulley, the second in upper strata rises and tightly takes turns, upper clutch band pulley, the first tight pulley that rises in upper strata, middle level rise tight pulley through same the synchronous belt links the connection according to clockwise in order, the upper strata is carried and is clapped, and the middle level is carried and is clapped, and the lower floor is carried and is clapped by same servo motor drive. Be provided with support side's pipe on the feed frame support body, support side's pipe is including horizontal support side's pipe and vertical braces side's pipe, characterized by: the transverse supporting square pipe and the vertical supporting square pipe are fixedly connected to the feeding frame through bolts; the supporting square tube is provided with a tensioning device, and the tensioning device comprises an upper layer first tensioning device, an upper layer second tensioning device, a middle layer tensioning device and a lower layer tensioning device; the upper first tensioning device comprises an upper first tensioning wheel and an upper first tensioning wheel support, an upper first rotating shaft is arranged on the upper first tensioning wheel support, an upper first ball bearing is arranged at the center of the upper first tensioning wheel, the outer ring of the upper first ball bearing is in interference fit with the central hole of the upper first tensioning wheel, the inner ring of the upper first ball bearing is in interference fit with the rotating shaft on the upper first tensioning wheel support, and the upper first tensioning wheel can rotate freely; the upper layer first tensioning device is fixedly installed on the transverse supporting square pipe, the upper layer first tensioning device is vertically placed, a first tensioning wheel of the upper layer tensioning device faces upwards in the radial direction, a threaded hole is formed in the transverse supporting square pipe, an installation through hole is formed in a first tensioning wheel support, the through hole is a straight hole, the straight hole is formed in the upper layer first tensioning wheel in the radial direction, a bolt is matched with the threaded hole in the transverse supporting square pipe through the straight hole in the upper layer first tensioning wheel support, and the upper layer first tensioning device can be adjusted to move up and down by adjusting the position of the upper layer first tensioning wheel support in the direction of the straight hole; the upper second tensioning device comprises an upper second tensioning wheel and an upper second tensioning wheel support, an upper second rotating shaft is arranged on the upper second tensioning wheel support, an upper second ball bearing is arranged in the center of the upper second tensioning wheel, the outer ring of the upper second ball bearing is in interference fit with the central hole of the upper second tensioning wheel, the inner ring of the upper second ball bearing is in interference fit with the rotating shaft on the upper second tensioning wheel support, and the upper second tensioning wheel can rotate freely; the upper layer second tensioning device is positioned at the junction of the transverse supporting square pipe and the vertical supporting square pipe, the upper layer second tensioning device is fixedly installed on the vertical supporting square pipe, the upper layer second tensioning device is horizontally arranged, an upper layer second tensioning wheel of the upper layer second tensioning device is arranged to the left in the radial direction, a threaded hole is formed in the vertical supporting square pipe, an installation through hole is formed in an upper layer second tensioning wheel support, the through hole is a straight hole, the straight hole is formed in the radial direction of the upper layer second tensioning wheel, a bolt is matched with the threaded hole in the vertical supporting square pipe through the straight hole in the upper layer second tensioning wheel support, and the position of the upper layer second tensioning wheel support is adjusted in the straight hole direction so that the upper layer second tensioning device can be adjusted to move left and right; the middle tensioning device comprises a middle tensioning wheel and a middle tensioning wheel bracket, a middle rotating shaft is arranged on the middle tensioning wheel bracket, a middle ball bearing is arranged in the center of the middle tensioning wheel, the outer ring of the middle ball bearing is in interference fit with the central hole of the middle tensioning wheel, the inner ring of the middle ball bearing is in interference fit with the rotating shaft on the middle tensioning wheel bracket, and the middle tensioning wheel can rotate freely; the middle-layer tensioning device is fixedly arranged on the vertical supporting square pipe, the middle-layer tensioning device is horizontally arranged, a middle-layer tensioning wheel of the middle-layer tensioning device is arranged to the right in the radial direction, the middle-layer tensioning device is positioned below the upper-layer second tensioning device, a threaded hole is formed in the vertical supporting square pipe, a mounting through hole is formed in a middle-layer tensioning wheel support, the through hole is a straight hole, the straight hole is formed in the middle-layer tensioning wheel in the radial direction, a bolt is matched with the threaded hole in the vertical supporting square pipe through the straight hole in the middle-layer tensioning wheel support, and the middle-layer tensioning device can be adjusted to move left and right by adjusting the position of the middle-layer tensioning wheel support along the direction of the straight hole; the lower layer tensioning device comprises a lower layer tensioning wheel and a lower layer tensioning wheel support, a lower layer rotating shaft is arranged on the lower layer tensioning wheel support, a lower layer ball bearing is arranged at the center of the lower layer tensioning wheel, the outer ring of the lower layer ball bearing is in interference fit with the central hole of the lower layer tensioning wheel, the inner ring of the lower layer ball bearing is in interference fit with the lower layer rotating shaft on the lower layer tensioning wheel support, and the lower layer tensioning wheel can rotate freely; lower floor rises and tightly installs fixed mounting on vertical braces side pipe, lower floor rises and tightly installs and is the level and places, lower floor rises and tightly installs the lower floor of the device and rises the tight pulley and radially left, lower floor rises and tightly installs and is located lower floor rises and tightly installs the below of the device, be provided with the screw hole on the vertical braces side pipe, be provided with the installation through-hole on the lower floor rises and tightly takes turns the support, the through-hole is a word hole, the radial setting of lower floor's tight pulley is followed in a word hole, and the bolt passes through a word hole on the lower floor rises and tightly takes turns the support with the screw hole cooperation on the vertical braces side pipe, along the adjustable lower floor of the position that a word hole direction adjusted lower floor rises and tightly installs and removes.
The conveying swatter comprises an upper layer conveying swatter, a middle layer conveying swatter, a lower layer conveying swatter and an air cylinder, and is characterized in that the air cylinder supports and drives the lower layer conveying swatter to swing up and down, the middle layer conveying swatter is arranged right above the lower layer conveying swatter, the lower layer conveying swatter supports the middle layer conveying swatter, and the swing of the lower layer conveying swatter can drive the middle layer conveying swatter to swing together; the upper layer conveying bat is arranged right above the middle layer conveying bat, the lower layer conveying bat supports the upper layer conveying bat, and the swinging of the lower layer conveying bat and the middle layer conveying bat can drive the upper layer conveying bat to swing together; the swing of the upper layer conveying bat, the middle layer conveying bat and the lower layer conveying bat can enable the conveying bat to be suitable for belt drums with different sizes, and the front end of the conveying bat is tangent to the belt drums.
The upper-layer conveying racket comprises an upper-layer conveying racket frame body, an upper-layer conveying belt, an upper-layer driving roller, an upper-layer clutch belt wheel, an A-type flat key, an upper-layer driven belt wheel, an upper-layer driven roller belt wheel and an upper-layer conveying racket synchronous belt; it is characterized in that: the upper layer conveying racket frame body comprises an upper layer bottom plate of a bottom layer, upper layer left side plates and upper layer right side plates, wherein the upper layer bottom plate and the upper layer left side plates are arranged on two sides of the upper layer conveying racket frame body; the upper layer conveying bat is provided with a first front end attached to the belt ply drum and a first rear end connected with the feeding frame, and the first front end of the upper layer conveying bat inclines downwards along the conveying direction of the upper layer conveying belt; a first rotating shaft is arranged at the first rear end of the upper-layer conveying racket frame body, an upper-layer conveying racket mounting hole is formed in one end, connected with the upper-layer conveying racket frame body, of the feeding frame, the first rotating shaft of the upper-layer conveying racket frame body is in sliding fit with the upper-layer conveying racket mounting hole of the feeding frame, and the upper-layer conveying racket frame body can swing up and down around the first rotating shaft; the upper layer driving roller is arranged at the starting end of the upper layer conveying belt, the upper layer driven roller is arranged at the tail end of the upper layer conveying belt, and the upper layer driving roller and the upper layer driven roller support the upper layer conveying belt; an upper-layer driving roll left rotating shaft and an upper-layer driving roll right rotating shaft are fixedly arranged at two ends of the upper-layer driving roll, the upper-layer driving roll left rotating shaft and the upper-layer driving roll right rotating shaft are mounted on a feeding frame body through rolling bearings, the upper-layer driving roll can rotate freely, an upper-layer clutch is fixedly arranged at the tail end of the upper-layer driving roll left rotating shaft, the upper-layer clutch is a pneumatic clutch, and the upper-layer clutch is connected with the upper-layer driving roll left rotating shaft through an A-type flat key; an upper clutch belt wheel is fixedly arranged on the upper clutch; an upper driven belt wheel is fixedly arranged at the tail end of a right rotating shaft of the upper driving roller and rotates along with the upper driving roller; an upper layer driven roller left rotating shaft and an upper layer driven roller right rotating shaft are fixedly arranged at two ends of the upper layer driven roller, the upper layer driven roller left rotating shaft and the upper layer driven roller right rotating shaft are mounted on the upper layer conveying racket body through ball bearings, and the upper layer driven roller can freely rotate; an upper layer driven roller belt wheel is fixedly mounted at the tail end of the left rotating shaft of the upper layer driven roller, and the upper layer driven roller belt wheel is connected with the upper layer driven belt wheel through an upper layer conveying beat synchronous belt.
The middle-layer conveying bat comprises a middle-layer conveying bat frame body, a middle-layer conveying belt, a middle-layer driving roller, a middle-layer clutch belt pulley, an A-type flat key, a middle-layer driven belt pulley, a middle-layer driven roller belt pulley and a middle-layer conveying bat synchronous belt; it is characterized in that: the middle-layer conveying racket body comprises a middle-layer bottom plate of the bottom layer and middle-layer left side plates and middle-layer right side plates at two sides, the middle-layer bottom plate and the middle-layer left side plates are fixedly connected in a welding mode, the middle-layer conveying racket body is in a groove shape, and the middle-layer conveying belt is arranged in the groove; the middle layer conveying bat is provided with a second front end attached to the belt layer drum and a second rear end connected with the feeding frame, and the second front end of the middle layer conveying bat inclines downwards along the conveying direction of the middle layer conveying belt; a second rotating shaft is arranged at the second rear end of the middle-layer conveying racket frame body, a middle-layer conveying racket mounting hole is formed in one end, connected with the middle-layer conveying racket frame body, of the feeding frame, the second rotating shaft of the middle-layer conveying racket frame body is in sliding fit with the middle-layer conveying racket mounting hole of the feeding frame, and the middle-layer conveying racket frame body can swing up and down around the second rotating shaft; the middle-layer driving roller is arranged at the starting end of the middle-layer conveying belt, the middle-layer driven roller is arranged at the tail end of the middle-layer conveying belt, and the middle-layer driving roller and the middle-layer driven roller support the middle-layer conveying belt; a middle-layer driving roll left rotating shaft and a middle-layer driving roll right rotating shaft are fixedly arranged at two ends of the middle-layer driving roll, the middle-layer driving roll left rotating shaft and the middle-layer driving roll right rotating shaft are arranged on the feeding frame body through rolling bearings, the middle-layer driving roll can freely rotate, a middle-layer clutch is fixedly arranged at the tail end of the middle-layer driving roll left rotating shaft, the middle-layer clutch is a pneumatic clutch, and the middle-layer clutch is connected with the middle-layer driving roll left rotating shaft through an A-type flat key; a middle clutch belt wheel is fixedly arranged on the middle clutch; a middle driven belt wheel is fixedly arranged at the tail end of the right rotating shaft of the middle driving roller and rotates along with the middle driving roller; a middle driven roller left rotating shaft and a middle driven roller right rotating shaft are fixedly arranged at two ends of the middle driven roller, the middle driven roller left rotating shaft and the middle driven roller right rotating shaft are arranged on the middle conveying racket body through ball bearings, and the middle driven roller can freely rotate; the middle driven roller belt wheel is fixedly arranged at the tail end of the left rotating shaft of the middle driven roller, and the middle driven roller belt wheel is connected with the middle driven belt wheel through a middle conveying racket synchronous belt.
The lower-layer conveying racket comprises a lower-layer conveying racket frame body, a lower-layer conveying belt, a lower-layer driving roller, a lower-layer clutch belt wheel, an A-type flat key, a lower-layer driven belt wheel, a lower-layer driven roller belt wheel and a lower-layer conveying racket synchronous belt; it is characterized in that: the lower layer conveying racket frame body comprises a lower layer bottom plate at the bottom layer, lower layer left side plates and lower layer right side plates at two sides, the lower layer bottom plate and the lower layer left side plates are fixedly connected in a welding mode, the lower layer conveying racket frame body is in a groove shape, and the lower layer conveying belt is arranged in the groove; the lower layer conveying bat is provided with a third front end attached to the belt layer drum and a third rear end connected with the feeding frame, and the third front end of the lower layer conveying bat inclines downwards along the conveying direction of the lower layer conveying belt; a third rotating shaft is arranged at the third rear end of the lower-layer conveying racket frame body, a lower-layer conveying racket mounting hole is formed in one end, connected with the lower-layer conveying racket frame body, of the feeding frame, the third rotating shaft of the lower-layer conveying racket frame body is in sliding fit with the lower-layer conveying racket mounting hole of the feeding frame, and the lower-layer conveying racket frame body can swing up and down around the third rotating shaft; the lower-layer driving roller is arranged at the starting end of the lower-layer conveying belt, the lower-layer driven roller is arranged at the tail end of the lower-layer conveying belt, and the lower-layer driving roller and the lower-layer driven roller support the lower-layer conveying belt; the feeding device comprises a feeding frame, a feeding roller, a lower driving roller, a lower clutch, an A-type flat key, a lower driving roller left rotating shaft, a lower driving roller right rotating shaft, a lower clutch, a lower driving roller left rotating shaft, a lower driving roller right rotating shaft, a lower driving roller left rotating shaft and a lower driving roller right rotating shaft, wherein the lower driving roller left rotating shaft and the lower driving roller right rotating shaft are fixedly arranged at two ends of the lower driving roller; a lower clutch belt wheel is fixedly arranged on the lower clutch; the tail end of the right rotating shaft of the middle and lower layer driving roller is fixedly provided with a middle and lower layer driven belt wheel, and the lower layer driven belt wheel rotates along with the lower layer driving roller; a lower driven roller left rotating shaft and a lower driven roller right rotating shaft are fixedly arranged at two ends of the lower driven roller, the lower driven roller left rotating shaft and the middle lower driven roller right rotating shaft are mounted on the lower conveying racket body through ball bearings, and the lower driven roller can freely rotate; the lower driven roller belt wheel is fixedly mounted at the tail end of the left rotating shaft of the lower driven roller, and the lower driven roller belt wheel is connected with the lower driven belt wheel through a lower conveying beat synchronous belt.
An angle adjusting device is arranged below a lower layer conveying racket frame body of the lower layer conveying racket, the angle adjusting device comprises a connecting rod mechanism and an air cylinder, the connecting rod mechanism and the air cylinder are connected with the lower layer conveying racket frame body, an air cylinder body is fixedly arranged on a feeding frame body, an air cylinder piston rod is movably connected with the connecting rod mechanism through a rod end joint bearing, when the air cylinder piston rod extends out, the lower layer conveying racket is driven to swing upwards through the connecting rod mechanism, and when the air cylinder piston rod retracts, the lower layer conveying racket is driven to swing downwards through the connecting rod mechanism so as to adapt to belt drums with different diameters; a left supporting table and a right supporting table are arranged on a lower-layer left side plate and a lower-layer right side plate of the lower-layer conveying racket frame body, and the left supporting table and the right supporting table are in contact with a middle-layer bottom plate of the middle-layer conveying racket frame body and used for supporting the middle-layer conveying racket; the lower layer left supporting plate and the lower layer right supporting plate are arranged at the front ends of the lower layer left side plate and the lower layer right side plate and play a role in assisting in supporting the middle layer to convey the swatter; the middle layer left support plate and the middle layer right support plate are arranged at the front ends of the middle layer left side plate and the middle layer right side plate of the middle layer conveying racket body and play a role in supporting the upper layer conveying racket. A cylinder of the angle adjusting device is provided with a magnetostrictive displacement sensor, the magnetostrictive displacement sensor comprises a sensor measuring rod and a magnetic ring, and the sensor measuring rod comprises a stainless steel pipe, a sensitive element positioned in the stainless steel pipe, an electronic component and the like; a permanent magnet is arranged in the magnetic ring; the sensor measuring rod is fixedly arranged on a cylinder body of the air cylinder, the magnetic ring is fixedly arranged on a piston of the air cylinder, the magnetic ring is sleeved on the sensor measuring rod and reciprocates along with the piston of the air cylinder, so that the magnetic ring and the sensor measuring rod move relatively, the magnetic ring can generate different position signals at different positions of the sensor measuring rod, an electronic component of the sensor measuring rod detects 2 different position signals, and the displacement between the different positions is obtained through calculation. The magnetostrictive displacement sensor transmits a measured displacement signal to the DSP or the PLC controller, and the DSP or the PLC controller determines the stroke of the piston rod of the air cylinder according to the diameter of the belt drum, so that the front end of the lower layer conveying beat is ensured to be tangent to the belt drum, and the accurate positioning is realized.
The control method of the belted layer feeding system of the tire building machine comprises the following steps:
1. firstly, the upper clutch, the middle clutch and the lower clutch are disconnected, the servo motor is started, and at the moment, under the action of the synchronous belt, the synchronous belt wheel drives the lower clutch belt wheel, the lower tensioning wheel, the middle clutch belt wheel, the upper second tensioning wheel, the upper clutch belt wheel, the upper first tensioning wheel and the middle tensioning wheel to rotate simultaneously.
2. The belted layer enters the conveying template through the unwinding device and reaches the conveying bat.
3. When the lower layer conveying bat needs to supply materials, the lower layer clutch is closed, the upper layer clutch and the middle layer clutch are kept disconnected under the control of the control system, at the moment, power is transmitted to the lower layer driving roller through the lower layer clutch, the lower layer driving roller starts to rotate, the lower layer driven roller simultaneously rotates under the action of the lower layer conveying bat synchronous belt, so that the lower layer conveying belt is driven to rotate, the lower layer belt bundle layer is conveyed to the belt bundle drum, at the moment, the upper layer clutch belt wheel and the middle layer clutch belt wheel idle rotate, and the upper layer driving roller and the middle layer driving roller do not rotate due to the fact that no power exists;
4. when the middle layer conveying bat feeding is needed, under the control of a control system, the middle layer clutch is attracted, the upper layer clutch and the lower layer clutch are kept disconnected, at the moment, power is transmitted to the middle layer driving roller through the middle layer clutch, the middle layer driving roller starts to rotate, the middle layer driven roller simultaneously rotates under the action of the middle layer conveying bat synchronous belt, so that the middle layer conveying belt is driven to rotate, the middle layer belt is conveyed to the belt drum, at the moment, the upper layer clutch belt pulley and the lower layer clutch belt pulley idle rotate, and the upper layer driving roller and the lower layer driving roller do not rotate due to the fact that no power is available;
5. when the upper layer conveying bat is required to supply materials, the upper layer clutch is attracted, the middle layer clutch and the lower layer clutch are kept disconnected under the control of a control system, at the moment, power is transmitted to the upper layer driving roller through the upper layer clutch, the upper layer driving roller starts to rotate, the upper layer driven roller simultaneously rotates under the action of the upper layer conveying bat synchronous belt, so that the upper layer conveying belt is driven to rotate, the upper layer belt bundle layer is conveyed to the belt bundle drum, at the moment, the middle layer clutch belt wheel and the lower layer clutch belt wheel idle, and the middle layer driving roller and the lower layer driving roller do not rotate due to the fact that no power exists;
6. when the diameter of the belt drum is larger, a piston rod of the air cylinder extends out to drive the lower layer conveying bat to swing upwards, the front end of the lower layer conveying bat is close to the belt drum and tangent to the belt drum, and the middle layer conveying bat and the upper layer conveying bat swing upwards along with the support table or the support plate and are close to the belt drum and tangent to the belt drum; when the diameter of the belt drum is smaller, the piston rod of the air cylinder retracts to drive the lower layer conveying bat to swing downwards, the front end of the lower layer conveying bat is close to the belt drum and tangent to the belt drum, and the middle layer conveying bat and the upper layer conveying bat swing downwards under the action of gravity and are close to the belt drum and tangent to the belt drum.
The invention removes the servo motor of each layer of conveying bat of the belt ply feeding frame, only leaves 1 station with the maximum power, and is placed on the motor mounting plate at one side of the feeding frame body. 4 tensioning devices are arranged on a supporting square tube of the feeding frame and used for tensioning the synchronous belt, so that the influence of tooth jumping in the use process on the tire manufacturing quality is prevented (see attached figure 1). A pneumatic clutch is arranged on a driving roller of each layer of conveying bat, torque is transmitted by adopting a key connection mode, two synchronous belt wheels are arranged at two ends of a roller shaft, wherein the synchronous belt wheel at the clutch side of each layer of conveying bat is connected with a servo motor by a common synchronous belt, and the synchronous belt wheel at the other side is respectively connected with a driven roller of each layer of conveying bat. The power of each layer of conveying beats is independently controlled by controlling the closing and the opening of the clutch through a program, so that the purposes that the cost of each layer of conveying beat power mechanism is saved by about 70 percent and the service efficiency of a servo motor is improved by 65 to 80 percent are achieved.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (3)
1. A belted layer feeding system of a tire building machine comprises a feeding frame body, conveying paddles, a clutch, a tensioning device, a synchronous wheel, a synchronous belt and a servo motor, wherein the conveying paddles are arranged on the feeding frame body, the number of the conveying paddles is 3, and the conveying paddles are respectively an upper layer conveying paddle, a middle layer conveying paddle and a lower layer conveying paddle; the upper layer conveying bat is provided with an upper layer clutch, the middle layer conveying bat is provided with a middle layer clutch, and the lower layer conveying bat is provided with a lower layer clutch; an upper layer clutch belt wheel is arranged on the upper layer clutch, a middle layer clutch belt wheel is arranged on the middle layer clutch, and a lower layer clutch belt wheel is arranged on the lower layer clutch; the servo motor is arranged on the feeding frame body, and a driving shaft of the servo motor is provided with a synchronous belt pulley; the feeding device comprises a feeding frame body, a feeding device body and a feeding device body, wherein the feeding device body is provided with a feeding device, and the feeding device body is provided with 4 feeding devices; the upper layer first tensioning device is provided with an upper layer first tensioning wheel, the upper layer second tensioning device is provided with an upper layer second tensioning wheel, the middle layer tensioning device is provided with a middle layer tensioning wheel, and the lower layer tensioning device is provided with a lower layer tensioning wheel; the synchronous belt pulley, the lower clutch belt pulley, the lower tensioning wheel, the middle clutch belt pulley, the upper second tensioning wheel, the upper clutch belt pulley, the upper first tensioning wheel and the middle tensioning wheel are sequentially connected in a clockwise direction through the same synchronous belt; it is characterized in that: the upper layer conveying bat, the middle layer conveying bat and the lower layer conveying bat are driven by the same servo motor; the upper first tensioning device comprises an upper first tensioning wheel and an upper first tensioning wheel support, an upper first rotating shaft is arranged on the upper first tensioning wheel support, an upper first ball bearing is arranged at the center of the upper first tensioning wheel, the outer ring of the upper first ball bearing is in interference fit with the central hole of the upper first tensioning wheel, the inner ring of the upper first ball bearing is in interference fit with the rotating shaft on the upper first tensioning wheel support, and the upper first tensioning wheel can rotate freely; the upper layer first tensioning device is fixedly arranged on the transverse supporting square pipe, the upper layer first tensioning device is vertically arranged, the upper layer first tensioning wheel is arranged upwards in the radial direction, a threaded hole is formed in the transverse supporting square pipe, a mounting through hole is formed in the first tensioning wheel bracket, the through hole is a straight hole, the straight hole is arranged in the radial direction of the upper layer first tensioning wheel, a bolt is matched with the threaded hole in the transverse supporting square pipe through the straight hole in the upper layer first tensioning wheel bracket, and the position of the upper layer first tensioning wheel bracket is adjusted along the direction of the straight hole so that the upper layer first tensioning device can move up and down; the upper second tensioning device comprises an upper second tensioning wheel and an upper second tensioning wheel support, an upper second rotating shaft is arranged on the upper second tensioning wheel support, an upper second ball bearing is arranged in the center of the upper second tensioning wheel, the outer ring of the upper second ball bearing is in interference fit with the central hole of the upper second tensioning wheel, the inner ring of the upper second ball bearing is in interference fit with the rotating shaft on the upper second tensioning wheel support, and the upper second tensioning wheel can rotate freely; the upper layer second tensioning device is positioned at the junction of the transverse supporting square pipe and the vertical supporting square pipe, the upper layer second tensioning device is fixedly installed on the vertical supporting square pipe, the upper layer second tensioning device is horizontally arranged, an upper layer second tensioning wheel of the upper layer second tensioning device is arranged to the left in the radial direction, a threaded hole is formed in the vertical supporting square pipe, an installation through hole is formed in an upper layer second tensioning wheel support, the through hole is a straight hole, the straight hole is formed in the radial direction of the upper layer second tensioning wheel, a bolt is matched with the threaded hole in the vertical supporting square pipe through the straight hole in the upper layer second tensioning wheel support, and the position of the upper layer second tensioning wheel support is adjusted in the straight hole direction so that the upper layer second tensioning device can be adjusted to move left and right;
the middle tensioning device comprises a middle tensioning wheel and a middle tensioning wheel bracket, a middle rotating shaft is arranged on the middle tensioning wheel bracket, a middle ball bearing is arranged in the center of the middle tensioning wheel, the outer ring of the middle ball bearing is in interference fit with the central hole of the middle tensioning wheel, the inner ring of the middle ball bearing is in interference fit with the rotating shaft on the middle tensioning wheel bracket, and the middle tensioning wheel can rotate freely; the middle-layer tensioning device is fixedly arranged on the vertical supporting square pipe, the middle-layer tensioning device is horizontally arranged, a middle-layer tensioning wheel of the middle-layer tensioning device is arranged to the right in the radial direction, the middle-layer tensioning device is positioned below the upper-layer second tensioning device, a threaded hole is formed in the vertical supporting square pipe, a mounting through hole is formed in a middle-layer tensioning wheel support, the through hole is a straight hole, the straight hole is formed in the middle-layer tensioning wheel in the radial direction, a bolt is matched with the threaded hole in the vertical supporting square pipe through the straight hole in the middle-layer tensioning wheel support, and the middle-layer tensioning device can be adjusted to move left and right by adjusting the position of the middle-layer tensioning wheel support along the direction of the straight hole; the lower layer tensioning device comprises a lower layer tensioning wheel and a lower layer tensioning wheel support, a lower layer rotating shaft is arranged on the lower layer tensioning wheel support, a lower layer ball bearing is arranged at the center of the lower layer tensioning wheel, the outer ring of the lower layer ball bearing is in interference fit with the central hole of the lower layer tensioning wheel, the inner ring of the lower layer ball bearing is in interference fit with the lower layer rotating shaft on the lower layer tensioning wheel support, and the lower layer tensioning wheel can rotate freely; the lower layer tensioning device is fixedly arranged on the vertical supporting square pipe, the lower layer tensioning device is horizontally arranged, a lower layer tensioning wheel of the lower layer tensioning device is arranged to the left in the radial direction, the lower layer tensioning device is positioned below the lower layer tensioning device, a threaded hole is formed in the vertical supporting square pipe, an installation through hole is formed in a lower layer tensioning wheel support, the through hole is a linear hole, the linear hole is radially arranged along the lower layer tensioning wheel, a bolt is matched with the threaded hole in the vertical supporting square pipe through the linear hole in the lower layer tensioning wheel support, and the position of the lower layer tensioning wheel support is adjusted along the linear hole direction so that the lower layer tensioning device can be adjusted to move left and right; the conveying bat comprises an upper layer conveying bat, a middle layer conveying bat, a lower layer conveying bat and an air cylinder, and is characterized in that the air cylinder supports and drives the lower layer conveying bat to swing up and down, the middle layer conveying bat is arranged right above the lower layer conveying bat, the lower layer conveying bat supports the middle layer conveying bat, and the swing of the lower layer conveying bat can drive the middle layer conveying bat to swing together; the upper layer conveying bat is arranged right above the middle layer conveying bat, the lower layer conveying bat and the middle layer conveying bat support the upper layer conveying bat, and the swinging of the lower layer conveying bat and the middle layer conveying bat can drive the upper layer conveying bat to swing together; the upper layer conveying bat, the middle layer conveying bat and the lower layer conveying bat can be suitable for belt drums with different sizes due to the swing of the upper layer conveying bat and the lower layer conveying bat, and the front end of the conveying bat is tangent to the belt drums; an angle adjusting device is arranged below a lower layer conveying racket frame body of the lower layer conveying racket, the angle adjusting device comprises a connecting rod mechanism and an air cylinder, the connecting rod mechanism and the air cylinder are connected with the lower layer conveying racket frame body, a cylinder body of the air cylinder is fixedly arranged on a feeding frame body, a piston rod of the air cylinder is movably connected with the connecting rod mechanism through a rod end joint bearing, when the piston rod of the air cylinder extends out, the lower layer conveying racket is driven to swing upwards through the connecting rod mechanism, and when the piston rod of the air cylinder retracts, the lower layer conveying racket is driven to swing downwards through the connecting rod mechanism so as to adapt to belt drums with different diameters; a left supporting table and a right supporting table are arranged on a lower-layer left side plate and a lower-layer right side plate of the lower-layer conveying racket frame body, and the left supporting table and the right supporting table are in contact with a middle-layer bottom plate of the middle-layer conveying racket frame body and used for supporting the middle-layer conveying racket; the front ends of the lower-layer left side plate and the lower-layer right side plate are provided with a lower-layer left supporting plate and a lower-layer right supporting plate, and the lower-layer left supporting plate and the lower-layer right supporting plate play a role in assisting in supporting the middle-layer conveying bat; the middle layer left support plate and the middle layer right support plate are arranged at the front ends of the middle layer left side plate and the middle layer right side plate of the middle layer conveying racket body.
2. A tire building machine belt feeding system control method comprising the tire building machine belt feeding system of claim 1, characterized in that: the method comprises the following steps:
step 1, an upper layer clutch, a middle layer clutch and a lower layer clutch are disconnected, a servo motor is started, and at the moment, under the action of a synchronous belt, the synchronous belt wheel drives a lower layer clutch belt wheel, a lower layer tension pulley, a middle layer clutch belt wheel, an upper layer second tension pulley, an upper layer clutch belt wheel, an upper layer first tension pulley and a middle layer tension pulley to rotate simultaneously;
step 2, the belt ply enters a conveying template through a unwinding device and reaches a conveying racket;
step 3, when the lower layer conveying bat needs to be fed, the lower layer clutch is attracted, the upper layer clutch and the middle layer clutch are kept disconnected under the control of a control system, at the moment, power is transmitted to the lower layer driving roller through the lower layer clutch, the lower layer driving roller starts to rotate, the lower layer driven roller simultaneously rotates under the action of the lower layer conveying bat synchronous belt, so that the lower layer conveying belt is driven to rotate, the lower layer belt bundle layer is conveyed to the belt bundle drum, at the moment, the upper layer clutch belt wheel and the middle layer clutch belt wheel idle, and the upper layer driving roller and the middle layer driving roller do not rotate due to the fact that no power exists;
step 4, when the material is required to be supplied by the middle-layer conveying bat, the middle-layer clutch is sucked in under the control of the control system, the upper-layer clutch and the lower-layer clutch are kept disconnected, at the moment, power is transmitted to the middle-layer driving roller through the middle-layer clutch, the middle-layer driving roller starts to rotate, under the action of the middle-layer conveying bat synchronous belt, the middle-layer driven roller simultaneously rotates, so that the middle-layer conveying belt is driven to rotate, the middle-layer belt is conveyed to the belt drum, at the moment, the upper-layer clutch belt wheel and the lower-layer clutch belt wheel idle rotate, and the upper-layer driving roller and the lower-layer driving roller do not rotate due to the fact that no power exists;
step 5, when the upper layer conveying bat needs to be fed, the upper layer clutch is attracted, the middle layer clutch and the lower layer clutch are kept disconnected under the control of a control system, power is transmitted to the upper layer driving roller through the upper layer clutch at the moment, the upper layer driving roller starts to rotate, the upper layer driven roller simultaneously rotates under the action of the upper layer conveying bat synchronous belt, so that the upper layer conveying belt is driven to rotate, the upper layer belt bundle layer is conveyed to the belt bundle drum, the middle layer clutch belt wheel and the lower layer clutch belt wheel idle, and the middle layer driving roller and the lower layer driving roller do not rotate due to the fact that no power exists;
step 6, when the diameter of the belt drum is larger, a piston rod of the air cylinder extends out to drive the lower layer conveying bat to swing upwards, the front end of the lower layer conveying bat is close to the belt drum and is tangent to the belt drum, and the middle layer conveying bat and the upper layer conveying bat swing upwards along with the support table or the support plate and are close to the belt drum and are tangent to the belt drum; when the diameter of the belt drum is smaller, the piston rod of the air cylinder retracts to drive the lower layer conveying bat to swing downwards, the front end of the lower layer conveying bat is close to the belt drum and tangent to the belt drum, and the middle layer conveying bat and the upper layer conveying bat swing downwards under the action of gravity and are close to the belt drum and tangent to the belt drum.
3. An agricultural radial tire building machine comprising a tire building machine belt feeding system of claim 1.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210133607.1A CN114474810B (en) | 2022-02-14 | 2022-02-14 | Tire building machine belt ply feeding system, control method and application thereof |
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| CN202210133607.1A CN114474810B (en) | 2022-02-14 | 2022-02-14 | Tire building machine belt ply feeding system, control method and application thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| DE19938149C2 (en) * | 1999-08-16 | 2002-07-18 | Continental Ag | Feeding device for strip-shaped tire components |
| CN201787008U (en) * | 2010-01-13 | 2011-04-06 | 北汽福田汽车股份有限公司 | Belt tensioning device |
| CN101905540B (en) * | 2010-07-12 | 2012-12-19 | 天津赛象科技股份有限公司 | Belted layer feed rack of giant embryo shaping machine |
| CN203994753U (en) * | 2014-07-22 | 2014-12-10 | 天津赛象科技股份有限公司 | Three drum-type all-steel radial tyre single stage building machine shoulder wedge feeding device |
| CN113681951A (en) * | 2021-10-27 | 2021-11-23 | 天津赛象科技股份有限公司 | Compact wallboard type lever unwinding trolley device with rewinding function and working method |
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