CN114472907B - Intelligent heating device for atomization powder making equipment - Google Patents
Intelligent heating device for atomization powder making equipment Download PDFInfo
- Publication number
- CN114472907B CN114472907B CN202210091090.4A CN202210091090A CN114472907B CN 114472907 B CN114472907 B CN 114472907B CN 202210091090 A CN202210091090 A CN 202210091090A CN 114472907 B CN114472907 B CN 114472907B
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- Prior art keywords
- control module
- bracket
- roller
- frame
- rod
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 57
- 239000000843 powder Substances 0.000 title claims abstract description 16
- 238000000889 atomisation Methods 0.000 title abstract description 4
- 230000007246 mechanism Effects 0.000 claims abstract description 68
- 239000002184 metal Substances 0.000 claims abstract description 64
- 238000000034 method Methods 0.000 claims abstract description 8
- 230000008569 process Effects 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims description 26
- 238000005485 electric heating Methods 0.000 claims description 3
- 239000003381 stabilizer Substances 0.000 abstract description 6
- 238000002844 melting Methods 0.000 abstract description 3
- 230000008018 melting Effects 0.000 abstract description 3
- 230000009471 action Effects 0.000 description 5
- 229910001338 liquidmetal Inorganic materials 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
- B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
- B22F9/082—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
- B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
- B22F9/082—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
- B22F2009/0888—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid casting construction of the melt process, apparatus, intermediate reservoir, e.g. tundish, devices for temperature control
Landscapes
- Control Of Resistance Heating (AREA)
Abstract
The invention relates to an intelligent heating device, in particular to an intelligent heating device for atomizing powder making equipment. The technical problems of the invention are as follows: the intelligent heating device for the atomization powder making equipment is high in heating speed and capable of reducing the workload of people. The technical scheme of the invention is as follows: the utility model provides an intelligent heating device for in atomizing powder process equipment, includes stabilizer blade, framework, control box, heating module, feeding mechanism and pushes away the mechanism, and stabilizer blade upper portion is equipped with the framework, and framework top front side is equipped with the control box, and the framework downside slidingtype is connected with heating module, and framework upper portion is equipped with feeding mechanism, is equipped with on the feeding mechanism part and pushes away the mechanism. According to the invention, the second electric push rod is used for controlling the first connecting block and the heating module to move leftwards, so that the metal rod can be positioned in the middle of the left side of the heating diaphragm plate, and therefore, the metal rod can be heated uniformly, the melting speed of the metal rod is further increased, and the working efficiency is improved.
Description
Technical Field
The invention relates to an intelligent heating device, in particular to an intelligent heating device for atomizing powder making equipment.
Background
In atomizing powder process equipment, heating device is the key link of connecting smelting system and atomizing system, and current heating device adopts the mode of combustible gas flame heating mostly, and the heating temperature of combustible gas flame heating is lower, and the rate of heating is slower, therefore, this kind of mode can receive the restriction of heat source temperature, leads to heating effect relatively poor, is difficult to satisfy the continuous mass production's of equipment requirement, and adopts the mode of combustible gas flame heating to need artifical manual to go up the unloading to the metal for people's work load increases.
Therefore, an intelligent heating device for atomizing powder making equipment, which has high heating speed and can reduce the workload of people, needs to be developed.
Disclosure of Invention
In order to overcome the defects that the heating effect is poor due to slower heating speed of the combustible gas flame heating and the workload is increased due to the fact that the metal is fed and discharged manually, the invention has the following technical problems: the intelligent heating device for the atomization powder making equipment is high in heating speed and capable of reducing the workload of people.
The technical scheme of the invention is as follows: the utility model provides an intelligent heating device for in atomizing powder process equipment, including the stabilizer blade, the framework, the control box, heating module, feeding mechanism and mechanism of pushing away, stabilizer blade upper portion is equipped with the framework, framework top front side is equipped with the control box, the control box is including switching power supply, power module and control module, switching power supply is whole intelligent heating device power supply that is arranged in atomizing powder process equipment, switching power supply output passes through electric connection with power module, there is the power master switch through the line connection on the power module, power module passes through electric connection with control module, be connected with DS1302 clock circuit and 24C02 circuit on the control module, the framework downside slidingtype is connected with the heating module that is used for carrying out the heating to the metal stick, heating module passes through relay control module with control module and is connected, framework upper portion is equipped with the feeding mechanism that is used for carrying out autoloading to the metal stick, be equipped with on the feeding mechanism part of pushing away the mechanism.
In a preferred embodiment of the invention, the feeding mechanism comprises a first bracket, first slide bars, first supporting frames, first rollers, sliding sleeves, second rollers, a driving motor, first springs, pressure sensors and second springs, wherein the first bracket is arranged on one side, far away from the supporting legs, of the upper part of the frame body, the first slide bars are symmetrically arranged on the upper part of the first bracket, the first supporting frames are connected between the left sides of the two first slide bars and the left sides of the first bracket, the first rollers are rotatably connected on the upper part of the first supporting frames, the sliding sleeves are slidably connected on one sides, far away from the first supporting frames, of the first slide bars, the first springs are connected between the right sides of the sliding sleeves and the first brackets, the driving motor is connected with the control module through the relay control module, the second rollers matched with the first rollers for feeding metal rods are rotatably connected on the inner sides of the sliding sleeves on the front sides of the sliding sleeves, the pressure sensors are slidably arranged on the right front sides of the first bracket and are electrically connected with the output shafts of the driving motor, and the second springs are connected between the right sides of the pressure sensors and the first bracket.
In a preferred embodiment of the invention, the pushing mechanism comprises a second bracket, a first electric push rod, a touch switch and a first distance sensor, wherein the second bracket is arranged on the left side of a first sliding rod on the front side, the first electric push rod is arranged on the upper part of the second bracket, the first electric push rod is connected with the control module through the relay control module, the touch switch is arranged on the right lower side of the front part of the control box, the touch switch is electrically connected with the control module, the first distance sensor is arranged on one side, far away from the control box, of the frame body, and the first distance sensor is electrically connected with the control module.
In a preferred embodiment of the invention, the electric heating device further comprises an adjusting mechanism, wherein the adjusting mechanism comprises a third support, a second electric push rod and a first connecting block, the third support is arranged on one side, far away from the first support, of the frame body, the second electric push rod is arranged on the right side of the third support, the second electric push rod is connected with the control module through the relay control module, the first connecting block is arranged on the right side of the heating module, and the right side of the first connecting block is connected with the left side of the second electric push rod telescopic rod.
In a preferred embodiment of the invention, the automatic feeding device further comprises a feeding mechanism, wherein the feeding mechanism comprises a second distance sensor, a fixed block, a third electric push rod, a second slide rod, a third roller, a third spring, a second connecting block, a fourth roller, a gear and a rack, the second distance sensor is arranged on the upper rear side of the first support frame, the second distance sensor is electrically connected with the control module, the fixed block is arranged on one side, close to the second distance sensor, of the first support frame, the third electric push rod is arranged between the inside of the fixed block and the frame body, the third electric push rod is connected with the control module through a relay control module, two second slide rods are arranged on the upper portion of the frame body, the second slide rods are symmetrically arranged in a left-right mode, a second connecting block is connected between the upper portions of the second slide rods, the bottoms of the third electric push rod telescopic rods are connected with the rear side of the tops of the second connecting blocks, two third slide rods are connected with the third spring, the third roller is rotatably connected between the outer sides of the third slide rods and the second connecting block, the third roller is rotatably connected with the left side of the third roller, the third roller is rotatably connected with the left side of the third slide rod, the left side is rotatably connected with the fourth slide rod is matched with the rack, and is meshed with the rack on the left side of the fourth connecting block, and the left side is arranged on the left side of the roller.
In a preferred embodiment of the invention, the device further comprises a receiving mechanism, wherein the receiving mechanism comprises a fourth bracket, a receiving frame, a second supporting frame, a speed reducing motor, a fifth bracket, a pull rope, a reel, a photoelectric sensor, a light shielding plate and an elastic piece, two fourth brackets are arranged on one side, close to the control box, of the frame body, the receiving frame for receiving metal rod surplus materials is connected between the front sides of the two fourth brackets and the front upper side of the frame body in a sliding mode, the second supporting frame is arranged on the front upper side of the frame body, the speed reducing motor is arranged in the second supporting frame, the speed reducing motor is connected with the control module through a direct current motor positive and negative rotation module, the reel is arranged on the left side of an output shaft of the speed reducing motor, the fifth bracket is arranged on the front side of the bottom of the receiving frame, the pull rope is connected between the reel and the fifth bracket, the light shielding plate is arranged on the left side of the second connecting block, the photoelectric sensor is arranged on the left upper side inside the frame body, and the photoelectric sensor is electrically connected with the control module, and the two elastic pieces are connected between the front lower side of the receiving frame and the frame body.
In a preferred embodiment of the invention, the device further comprises a pushing mechanism, wherein the pushing mechanism comprises a touch block, a wedge block and a fourth spring, the touch block is arranged on the right front side of the top of the material receiving frame, the wedge block for driving the third sliding rod to move is slidingly connected to the right upper side of the frame, and the fourth spring is connected between the front side of the wedge block and the frame.
In a preferred embodiment of the present invention, the middle part of the first sliding rod is provided with a limiting block.
Compared with the prior art, the invention has the following advantages: 1. according to the invention, the second electric push rod is used for controlling the first connecting block and the heating module to move leftwards, so that the metal rod can be positioned in the middle of the left side of the heating diaphragm plate, and therefore, the metal rod can be heated uniformly, the melting speed of the metal rod is further increased, and the working efficiency is improved.
2. According to the invention, the metal rod moves downwards to be in contact with the third roller and the fourth roller, and under the action of the rack, the gear rotates to drive the fourth roller to rotate, so that the metal rod is driven to move downwards continuously, and the surplus materials of the metal rod can be reduced, and the economic loss can be reduced to the greatest extent.
3. According to the invention, the material receiving frame drives the touch block to move backwards, so that the touch block drives the wedge block to move backwards, and the third roller moves to the right side to loosen the metal rod under the action of the wedge block, so that the metal rod surplus material falls into the material receiving frame, and therefore, the metal rod surplus material can be recovered, the metal rod surplus material is prevented from falling into the liquid metal downwards, and the work load of people is further improved.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of a sectional part of the present invention.
Fig. 3 is a schematic cross-sectional perspective view of the present invention.
Fig. 4 is a schematic perspective view of a first embodiment of a feeding mechanism according to the present invention.
Fig. 5 is a schematic view of a second perspective structure of the feeding mechanism of the present invention.
Fig. 6 is a schematic perspective view of the push-away mechanism of the present invention.
Fig. 7 is a schematic view of a part of a pushing mechanism of the present invention in perspective.
Fig. 8 is a schematic perspective view of an adjusting mechanism according to the present invention.
Fig. 9 is a schematic perspective view of a pushing mechanism of the present invention.
Fig. 10 is a schematic perspective view of a first portion of the pushing mechanism of the present invention.
Fig. 11 is a schematic perspective view of a second portion of the pushing mechanism of the present invention.
Fig. 12 is a schematic perspective view of a receiving mechanism according to the present invention.
Fig. 13 is a schematic perspective view of a first part of the receiving mechanism of the present invention.
Fig. 14 is a schematic perspective view of a second part of the receiving mechanism of the present invention.
Fig. 15 is a schematic perspective view of a third part of the receiving mechanism of the present invention.
Fig. 16 is a schematic view showing a first perspective structure of the pushing mechanism of the present invention.
Fig. 17 is a schematic view of a second perspective of the pushing mechanism of the present invention.
Fig. 18 is a circuit block diagram of the present invention.
Fig. 19 is a schematic circuit diagram of the present invention.
The marks of the components in the drawings are as follows: 1. the support leg, 2, the frame body, 3, the control box, 4, the heating module, 5, the feeding mechanism, 51, the first support, 52, the first slide bar, 53, the first support frame, 54, the first roller, 55, the sliding sleeve, 56, the second roller, 57, the driving motor, 58, the first spring, 59, the pressure sensor, 510, the second spring, 6, the pushing mechanism, 61, the second support frame, 62, the first electric push rod, 63, the touch switch, 64, the first distance sensor, 7, the adjusting mechanism, 71, the third support frame, 72, the second electric push rod, 73, the first connecting block, 8, the pushing mechanism, 81, the second distance sensor, 82, the fixed block, 83, the third electric push rod, 84, the second slide bar, 85, the third slide bar, 86, the third roller, 87, the third spring, 88, the second connecting block, 89, the fourth roller, 810, the gear, 811, the rack, 9, the receiving mechanism, 91, the fourth support frame, 92, the receiving frame, 93, the second motor, 94, the fifth support frame, the electric push rod, 94, the first connecting block, 8, the pushing mechanism, 81, the second distance sensor, the wire guide, the wedge-shaped member, 101, the wedge-shaped member, the spring, 101, the wedge-shaped member, and the spring.
Detailed Description
It should be noted that in the various embodiments described, identical components are provided with identical reference numerals or identical component names, wherein the disclosure contained throughout the description can be transferred in a meaning to identical components having identical reference numerals or identical component names. The position specification, the upper, lower, lateral, etc. selected in the description are also referred to directly in the description and the figures shown and are transferred in the sense of a new position when the position is changed.
Example 1
The utility model provides an intelligent heating device for in atomizing powder process equipment, as shown in fig. 1-19, including stabilizer blade 1, framework 2, control box 3, heating module 4, feeding mechanism 5 and push away mechanism 6, stabilizer blade 1 upper portion is equipped with framework 2, framework 2 top front side is equipped with control box 3, control box 3 is including switching power supply, power module and control module, switching power supply is for whole intelligent heating device power supply that is arranged in atomizing powder process equipment, switching power supply output and power module pass through electric connection, there is the mains switch through the line connection on the power module, power module passes through electric connection with control module, be connected with DS1302 clock circuit and 24C02 circuit on the control module, framework 2 downside slidingtype is connected with heating module 4, heating module 4 passes through relay control module with control module and is connected, framework 2 upper portion is equipped with feeding mechanism 5, be equipped with push away mechanism 6 on the feeding mechanism 5 part.
The feeding mechanism 5 comprises a first support 51, a first slide rod 52, a first support 53, a first roller 54, a sliding sleeve 55, a second roller 56, a driving motor 57, a first spring 58, a pressure sensor 59 and a second spring 510, wherein the first support 51 is arranged on the upper portion of the frame body 2, the first slide rod 52 is symmetrically arranged on the upper portion of the first support 51, a limiting block is arranged in the middle of the first slide rod 52, the first support 53 is connected between the left sides of the two first slide rods 52, the right lower side of the first support 53 is connected with the first support 51, the upper portion of the first support 53 is rotatably connected with the first roller 54, the right side of the first slide rod 52 is slidably connected with the sliding sleeve 55, the right side of the sliding sleeve 55 is connected with the first spring 58, the first spring 58 is sleeved on the right side of the first slide rod 52 on the same side, the driving motor 57 is arranged in the sliding sleeve 55 on the rear side, the driving motor 57 is connected with a control module through a relay control module, the inside of the sliding sleeve 55 on the front side is rotatably connected with the second roller 56, the rear side of the second roller 56 is connected with the output shaft 57 of the driving motor, the right side of the first roller 53 is connected with the pressure sensor 59 through the first sliding support 59, the right side of the sliding support 59 is electrically connected with the pressure sensor 59 on the right side of the sliding support 59 through the first spring 59, and the pressure sensor is electrically connected with the right side of the pressure sensor 59 is electrically connected with the pressure sensor 59.
The pushing mechanism 6 comprises a second bracket 61, a first electric push rod 62, a touch switch 63 and a first distance sensor 64, wherein the second bracket 61 is arranged on the left side of the first slide rod 52 on the front side, the first electric push rod 62 is arranged on the upper portion of the second bracket 61, the first electric push rod 62 is connected with a control module through a relay control module, the touch switch 63 is arranged on the right lower side of the front portion of the control box 3, the touch switch 63 is electrically connected with the control module, the first distance sensor 64 is arranged on the upper rear side of the frame 2, and the first distance sensor 64 is electrically connected with the control module.
When people need to heat the metal rod, the power supply main switch is pressed down to electrify the device, the control module controls the heating module 4 to start, the pressure sensor 59 is provided with two preset values, the first preset value is larger than the second preset value, the initial positions of the sliding sleeve 55, the second roller 56 and the driving motor 57 are on the right side of the first sliding rod 52, people manually put the metal rod between the first roller 54 and the second roller 56, the touch switch 63 is pressed down, the control module controls the first electric push rod 62 to shrink for two seconds, at the moment, the first spring 58 in the initial state in the compressed state is reset to drive the sliding sleeve 55, the second roller 56 and the driving motor 57 to move leftwards, the second roller 56 clamps the metal rod under the cooperation of the first roller 54, the limiting block can limit the sliding sleeve 55, and the position is prevented from shifting when the second roller 56 and the first roller 54 clamp the metal rod, meanwhile, the second spring 510 in the initial state is in a compressed state, the pressure sensor 59 is driven to move leftwards, if the metal rod is thicker, the pressure sensor 59 detects that the pressure reaches a first preset value, the control module controls the driving motor 57 to start, if the metal rod is thinner, the pressure sensor 59 detects that the pressure reaches a second preset value, the control module also controls the driving motor 57 to start, the output shaft of the driving motor 57 drives the second roller 56 to rotate, the metal rod is driven to move downwards by itself, the first distance sensor 64 is provided with two preset values, the first preset value is larger than the second preset value, a signal is not sent when the first distance sensor 64 detects that the distance between the metal rod and the metal rod reaches the first preset value, when the metal rod moves downwards into the heating module 4, the heating module 4 heats the metal rod, due to the lower melting point of the metal rod, so the metal rod is heated and can be melted into liquid, liquid metal flows downwards, people can collect the metal rod, after the metal rod is melted, people take the liquid metal away for subsequent processing, when the metal rod moves downwards to be separated from the first roller 54 and the second roller 56, the metal rod falls downwards, people can recycle the metal rod, at the moment, the first spring 58 is thoroughly reset to drive the sliding sleeve 55, the second roller 56 and the driving motor 57 to move leftwards, the distance between the first distance sensor 64 and the metal rod is detected to reach a second preset value, the control module controls the first electric push rod 62 to extend for two seconds to reset, the first electric push rod 62 drives the sliding sleeve 55, the second roller 56 and the driving motor 57 to move rightwards, at the moment, the first spring 58 is compressed, people are not required to manually control the second roller 56 to clamp the metal rod, the difficulty of people operation can be reduced, and the power supply main switch is not required to be pressed down again to cut off the device.
The electric heating device is characterized by further comprising an adjusting mechanism 7, wherein the adjusting mechanism 7 comprises a third support 71, a second electric push rod 72 and a first connecting block 73, the third support 71 is arranged on the lower side of the frame body 2, the second electric push rod 72 is arranged on the right side of the third support 71, the second electric push rod 72 is connected with the control module through the relay control module, the first connecting block 73 is arranged on the right side of the heating module 4, and the right side of the first connecting block 73 is connected with the left side of a telescopic rod of the second electric push rod 72.
When the metal rod is thinner, the sliding sleeve 55, the second roller 56 and the driving motor 57 move leftwards, so that the second roller 56 and the first roller 54 are matched to clamp the thinner metal rod, the pressure sensor 59 detects that the pressure reaches a second preset value, the control module can control the second electric push rod 72 to stretch for one second, the second electric push rod 72 stretches the first connecting block 73 and the heating module 4 to move leftwards, the metal rod is positioned in the middle of the left side of the heating module 4, the metal rod can be heated uniformly, after heating is finished, the sliding sleeve 55, the second roller 56 and the driving motor 57 move rightwards to reset, the pressure sensor 59 detects that the pressure reaches the first preset value, the control module can control the second electric push rod 72 to shrink for one second to reset, and the second electric push rod 72 stretches the first connecting block 73 and the heating module 4 to move rightwards to reset.
The automatic feeding device also comprises a feeding mechanism 8, the feeding mechanism 8 comprises a second distance sensor 81, a fixed block 82, a third electric push rod 83, a second slide bar 84, a third slide bar 85, a third roller 86, a third spring 87, a second connecting block 88, a fourth roller 89, a gear 810 and a rack 811, the second distance sensor 81 is arranged on the upper rear side of the first supporting frame 53, the second distance sensor 81 is electrically connected with a control module, the fixed block 82 is arranged on the rear side of the first supporting frame 51, the third electric push rod 83 is arranged between the inside of the fixed block 82 and the frame 2, the third electric push rod 83 is connected with the control module through a relay control module, the second slide bar 84 is symmetrically arranged on the upper left and right in the frame 2, the sliding type connection device comprises a first connecting block 88, a second connecting block 88, a third electric push rod 83, a third sliding rod 85, a third spring 87, a third roller 86, a fourth roller 89, a rack 811, a gear 810 and a gear 810, wherein the first connecting block 88 is connected between the upper parts of the first sliding rods 84 in a sliding manner, the bottom of a telescopic rod of the first electric push rod 83 is connected with the rear side of the top of the first connecting block 88, the two third sliding rods 85 are arranged on the right side of the first connecting block 88 in a sliding manner, the third springs 87 are connected with the second connecting block 88 in a sliding manner, the third springs 87 are sleeved on the outer sides of the third sliding rods 85 on the same side, the third roller 86 is connected between the left sides of the third sliding rods 85 in a rotating manner, the fourth roller 89 is connected with the left side of the second connecting block 88 in a rotating manner, the rack 811 is arranged on the left rear side inside the frame 2, and the gear 810 is meshed with the rack 811.
The metal rod is placed between the first roller 54 and the second roller 56 by people, the second distance sensor 81 is provided with two preset values, the first preset value is larger than the second preset value, the second distance sensor 81 does not send out a signal when detecting that the distance between the second distance sensor 81 and the metal rod reaches the first preset value, the metal rod moves downwards to be in contact with the third roller 86 and the fourth roller 89, at the moment, the third spring 87 plays a buffering role, the third roller 86 is matched with the fourth roller 89 under the action of the third spring 87 to clamp the metal rod, when the metal rod moves downwards to be separated from the first roller 54 and the second roller 56, the metal rod does not drop downwards due to the large damping force of the third roller 86 and the fourth roller 89, the second distance sensor 81 detects that the distance between the second distance sensor 81 and the metal rod reaches the second preset value, the control module controls the extension of the telescopic rod of the third electric push rod 83 for one minute, the telescopic rod of the third electric push rod 83 drives the second connecting block 88 to move downwards, then drives the third sliding rod 85, the third roller 86, the fourth roller 89, the metal rod and the gear 810 to move downwards, under the action of the rack 811, the gear 810 rotates to drive the fourth roller 89 to rotate, then drives the metal rod to move downwards continuously, so that the surplus material of the metal rod can be reduced, the metal rod moves downwards to be separated from the third roller 86 and the fourth roller 89, the first distance sensor 64 detects that the distance between the metal rod and the metal rod reaches a second preset value, the control module also controls the telescopic rod of the third electric push rod 83 to retract for one second, the telescopic rod of the third electric push rod 83 drives the second connecting block 88, the third sliding rod 85, the third roller 86 and the fourth roller 89 to move upwards to reset, the gear 810 is reversed under the action of the rack 811, and further drives the fourth roller 89 to reversely reset.
The material receiving mechanism 9 comprises a fourth bracket 91, a material receiving frame 92, a second supporting frame 93, a speed reducing motor 94, a fifth bracket 95, a pull rope 96, a reel 97, a photoelectric sensor 98, a shading plate 99 and elastic pieces 910, wherein the fourth bracket 91 is symmetrically arranged on the front side of the frame 2, the material receiving frame 92 is connected between the front sides of the two fourth brackets 91 and the front upper side of the frame 2 in a sliding mode, the second supporting frame 93 is arranged on the front upper side of the frame 2, the speed reducing motor 94 is arranged in the second supporting frame 93, the control module is connected with the speed reducing motor 94 through a direct current motor positive and negative rotation module, the reel 97 is arranged on the left side of an output shaft of the speed reducing motor 94, the fifth bracket 95 is arranged on the front side of the bottom of the material receiving frame 92, the pull rope 96 is connected between the reel 97 and the fifth bracket 95, the shading plate 99 is arranged on the left side of the second connecting block 88, the photoelectric sensor 98 is arranged on the inner left upper side of the frame 2, the photoelectric sensor 98 is electrically connected with the control module 910, the front lower side of the material receiving frame 92 and the frame 2 are connected with the two elastic pieces 910, and the fourth bracket 91 on the same side.
The pushing mechanism 10 comprises a touching block 101, a wedge block 102 and a fourth spring 103, wherein the touching block 101 is arranged on the right front side of the top of the receiving frame 92, the wedge block 102 is connected to the upper right side of the frame 2 in a sliding manner, the fourth spring 103 is connected between the front side of the wedge block 102 and the frame 2, and the fourth spring 103 is sleeved on the front side of the wedge block 102.
The second connecting block 88 moves downwards to drive the light shielding plate 99 to move downwards, the light shielding plate 99 moves downwards to be in contact with the photoelectric sensor 98, the photoelectric sensor 98 detects that light is darker to reach a preset value, the control module controls the output shaft of the gear motor 94 to rotate, the output shaft of the gear motor 94 drives the reel 97 to rotate, the reel 97 winds the pull rope 96, the pull rope 96 drives the fifth bracket 95 to move backwards, the material receiving frame 92 is further driven to move backwards, the elastic piece 910 is compressed at the moment, the material receiving frame 92 drives the touch block 101 to move backwards, when the touch block 101 moves backwards to be in contact with the wedge block 102, the fourth spring 103 is compressed at the moment, the wedge block 102 moves backwards to be in contact with the third slide rod 85, the third slide rod 85 is driven to move rightwards, and then drive third cylinder 86 to the right movement for third cylinder 86 loosens the metal stick, make the metal stick clout drop to connect in the material frame 92, so, can retrieve the metal stick clout, avoid the metal stick clout to drop down to in the liquid metal, when second connecting block 88 upwards moves and resets, drive light screen 99 and upwards move, photoelectric sensor 98 detects that light is brighter reaches the default, control module control gear motor 94 output shaft reverses, gear motor 94 output shaft drives reel 97 reverse, and then make reel 97 loosen stay cord 96, elastic component 910 resets this moment, drive and connect the material frame 92 to reset, and then drive touch piece 101 and reset, fourth spring 103 resets this moment, drive wedge 102 resets, then people take away the metal clout in the material frame 92.
It will be appreciated by persons skilled in the art that the above embodiments are not intended to limit the invention in any way, and that all technical solutions obtained by means of equivalent substitutions or equivalent transformations fall within the scope of the invention.
Claims (2)
1. An intelligent heating device for among atomizing powder process equipment, its characterized in that: the automatic feeding device comprises supporting legs (1), a frame body (2), a control box (3), a heating module (4), a feeding mechanism (5) and a pushing mechanism (6), wherein the frame body (2) is arranged at the upper part of the supporting legs (1), the control box (3) is arranged at the front side of the top of the frame body (2), the control box (3) comprises a switching power supply, a power supply module and a control module, the switching power supply supplies power to the whole intelligent heating device used in the atomizing powder making equipment, the output end of the switching power supply is electrically connected with the power supply module, a main power supply switch is connected to the power supply module through a circuit, the power supply module is electrically connected with the control module, a DS1302 clock circuit and a 24C02 circuit are connected to the control module, the heating module (4) is connected with the control module through a relay control module, the feeding mechanism (5) used for automatically feeding the metal rod is arranged at the upper part of the frame body (2), and the pushing mechanism (6) is arranged on the part of the feeding mechanism (5);
The feeding mechanism (5) comprises a first bracket (51), a first sliding rod (52), a first supporting frame (53), a first roller (54), a sliding sleeve (55), a second roller (56), a driving motor (57), a first spring (58), a pressure sensor (59) and a second spring (510), wherein the first bracket (51) is arranged on one side, far away from the supporting leg (1), of the upper part of the frame body (2), the first sliding rod (52) is symmetrically arranged on the front and back sides of the upper part of the first bracket (51), the first supporting frame (53) is connected between the left sides of the two first sliding rods (52) and the left side of the first bracket (51), the first roller (54) is rotationally connected on the upper part of the first supporting frame (53), the sliding sleeve (55) is slidingly connected on one side, far away from the first supporting frame (53), the first spring (58) is connected between the right side of the sliding sleeve (55) and the first bracket (51), the driving motor (57) is arranged in the rear side, the sliding sleeve (55) is connected with a control module through a relay control module, the sliding sleeve (55) on the front side is rotationally connected with the first roller (56) and is matched with the second roller (56), the right front side of the first bracket (51) is provided with a pressure sensor (59), the pressure sensor (59) is electrically connected with the control module, and a second spring (510) is connected between the right side of the pressure sensor (59) and the first bracket (51);
The pushing mechanism (6) comprises a second bracket (61), a first electric push rod (62), a touch switch (63) and a first distance sensor (64), wherein the second bracket (61) is arranged on the left side of a first sliding rod (52) on the front side, the first electric push rod (62) is arranged on the upper portion of the second bracket (61), the first electric push rod (62) is connected with a control module through a relay control module, the touch switch (63) is arranged on the right lower side of the front portion of the control box (3), the touch switch (63) is electrically connected with the control module, the first distance sensor (64) is arranged on one side, far away from the control box (3), of the frame (2), and the first distance sensor (64) is electrically connected with the control module;
The electric heating device is characterized by further comprising an adjusting mechanism (7), wherein the adjusting mechanism (7) comprises a third bracket (71), a second electric push rod (72) and a first connecting block (73), the third bracket (71) is arranged on one side, far away from the first bracket (51), of the frame body (2), the second electric push rod (72) is arranged on the right side of the third bracket (71), the second electric push rod (72) is connected with the control module through a relay control module, the first connecting block (73) is arranged on the right side of the heating module (4), and the right side of the first connecting block (73) is connected with the left side of a telescopic rod of the second electric push rod (72);
The automatic feeding device is characterized by further comprising a feeding mechanism (8), wherein the feeding mechanism (8) comprises a second distance sensor (81), a fixed block (82), a third electric push rod (83), a second slide rod (84), a third slide rod (85), a third roller (86), a third spring (87), a second connecting block (88), a fourth roller (89), a gear (810) and a rack (811), the second distance sensor (81) is arranged on the upper rear side of the first support frame (53), the second distance sensor (81) is electrically connected with a control module, the fixed block (82) is arranged on one side, close to the second distance sensor (81), of the first support frame (51), a third electric push rod (83) is arranged between the inside of the fixed block (82) and a frame body (2), the third electric push rod (83) is connected with the control module through a relay control module, two second slide rods (84) are arranged on the upper portion in the frame body (2), the second slide rods (84) are symmetrically arranged left and right, the second slide rods (88) are connected between the upper portions of the second slide rods, the third electric push rod (83) and the second slide rods (88) are connected with the second connecting block (85) through the right slide rods, a third spring (87) is connected between the outer side of the third sliding rod (85) and the second connecting block (88), a third roller (86) is rotatably connected between the left sides of the third sliding rod (85), a fourth roller (89) which is matched with the third roller (86) to feed the metal rod is rotatably connected on the left sides of the second connecting block (88), a rack (811) is arranged on the left rear side inside the frame body (2), a gear (810) is arranged on one side, close to the rack (811), of the fourth roller (89), and the gear (810) is meshed with the rack (811);
the device comprises a control box (3), a material receiving mechanism (9), wherein the material receiving mechanism (9) comprises a fourth bracket (91), a material receiving frame (92), a second supporting frame (93), a speed reducing motor (94), a fifth bracket (95), a pull rope (96), a reel (97), a photoelectric sensor (98), a shading plate (99) and an elastic piece (910), two fourth brackets (91) are arranged on one side, close to the control box (3), of the frame body (2), a material receiving frame (92) for receiving metal rod surplus materials is connected between the front side of the two fourth brackets (91) and the front upper side of the frame body (2) in a sliding mode, the front upper side of the frame body (2) is provided with the second supporting frame (93), the speed reducing motor (94) is arranged in the second supporting frame (93), the speed reducing motor (94) is connected with the control module through a direct current motor positive and negative rotation module, the reel (97) is arranged on the left side of an output shaft of the speed reducing motor (94), the fifth bracket (95) is arranged on the front side of the bottom of the material receiving frame (92), the pull rope (96) is connected between the reel (97) and the fifth bracket (95), the second shading plate (88) is arranged on the left side, the photoelectric sensor (98) is connected with the left electric sensor (98) through the control module, two elastic pieces (910) are connected between the front lower side of the material receiving frame (92) and the frame body (2);
The automatic feeding device is characterized by further comprising a pushing mechanism (10), wherein the pushing mechanism (10) comprises a touch block (101), a wedge block (102) and a fourth spring (103), the touch block (101) is arranged on the right front side of the top of the receiving frame (92), the wedge block (102) used for driving the third sliding rod (85) to move is connected to the right upper side of the frame (2) in a sliding manner, and the fourth spring (103) is connected between the front side of the wedge block (102) and the frame (2).
2. An intelligent heating apparatus for use in an atomized powder process apparatus according to claim 1, wherein: the middle part of the first slide bar (52) is provided with a limiting block.
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| CN202210091090.4A CN114472907B (en) | 2022-01-26 | 2022-01-26 | Intelligent heating device for atomization powder making equipment |
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| CN202210091090.4A CN114472907B (en) | 2022-01-26 | 2022-01-26 | Intelligent heating device for atomization powder making equipment |
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| CN114850479B (en) * | 2022-05-20 | 2024-09-06 | 上饶飞华汀机械中心(个人独资) | Uniform rotation blanking device for continuous hydrogen crushing |
| CN115338416B (en) * | 2022-07-08 | 2024-09-13 | 唐山瑞泰合金制造有限公司 | Intelligent preparation device for aluminum-silicon alloy powder |
| CN115338413B (en) * | 2022-07-12 | 2024-08-16 | 江西赛亿新材料科技有限公司 | Atomizing device for preparing alloy metal powder |
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