Disclosure of Invention
According to the defects, the invention provides the energy-saving and environment-friendly plastic woven bag cutting machine, plastic residues on the heating roller are basically removed through the friction between the heating roller and the woven bag, the pungent peculiar smell is eliminated, and the air is purified.
The technical scheme of the invention is as follows:
an energy-saving and environment-friendly plastic woven bag cutting machine comprises:
a frame;
a cutting assembly provided with:
the front conveying roller and the rear conveying roller are respectively provided with a pair and are arranged on the frame, the woven bag output from the bag rolling roller passes through the space between the pair of front conveying rollers and the space between the pair of rear conveying rollers, and the front conveying roller and the rear conveying roller are driven by a conveying motor;
the two working tables are fixed on the frame, positioned between the front conveying roller and the rear conveying roller and used for bearing woven bags, and a gap is reserved between the two working tables;
the heating roller assembly is arranged on the frame and positioned above the gap between the two working tables, and a heating roller in the heating roller assembly can rotate along with the heating motor;
one end of the rotating frame is hinged with the rack, and the other end of the rotating frame is suspended in the air; the rotating frame can be a double-arm rotating frame, and the double arms are hinged with the rack to increase stability.
The cylinder body of the cylinder is fixed with the frame, the connecting rod can drive the rotating frame to move upwards, the connecting rod and the rotating frame can be not hinged, the rotating frame is directly placed on the connecting rod and can also be hinged, when the movable radius of the rotating frame is larger, the movement of the connecting rod is similar to linear motion, and the cylinder is communicated with the air pump through the electromagnetic valve;
the top plate is fixed with the suspended end of the rotating frame, the woven bag can be pushed to the heating roller by the top plate through the air cylinder, and the woven bag is cut through high-temperature melting;
the controller is connected with the transmission motor and the electromagnetic valve.
The heating roller assembly includes:
the two ends of the heating roller are fixed with the frame through bearings;
a large-diameter gear fixed to the heating roller;
the shell of the heating motor is fixed with the frame;
a small-diameter gear fixed to a rotating shaft of the heating motor and engaged with the large-diameter gear;
the main electric heating pipe is arranged in the heating roller, electrodes at two ends of the main electric heating pipe are fixed with the rack through an insulating plate, the main electric heating pipe is electrically connected with a power supply, and the main electric heating pipe does not rotate along with the heating roller;
it should be noted that, because the warming mill is at the rotation in-process, take place earlier the friction with static braided bag and melt later, utilize this friction to ensure to adsorb the remaining plastics clean up on warming mill surface, remaining plastics can be taken away by the braided bag, because quantity is very few, can not clear up the remaining plastics on the braided bag, consequently, can not produce sharp peculiar smell, also need not clear up the warming mill.
Another advantage of the rotation of the heating roller is that different parts are used for heating the woven bag, so that energy storage can be reduced, the highest heating temperature is reduced, and scorching and burning are reduced.
Further, still include:
the left auxiliary electric heating pipe is arranged at the left end in the heating roller and can be used for assisting in heating the position, close to the bearing, of the heating roller on the left side;
the right auxiliary electric heating pipe is arranged at the right end in the heating roller and can be used for carrying out auxiliary heating on the position, close to the bearing and the heating roller with the large-diameter gear, of the right side, the power of the right auxiliary electric heating pipe is larger than that of the left auxiliary electric heating pipe, and the left auxiliary electric heating pipe and the right auxiliary electric heating pipe are powered by the power supply.
It should be noted that the bearing and the large-diameter gear conduct and consume part of heat energy, so that the temperature of the whole heating roller is not uniform, when the lowest temperature meets the use condition, the highest temperature is very high, so that the woven bag is easy to be burnt, and if the whole temperature is uniform, the melting temperature can be properly reduced.
Preferably, the main electric heating pipe, the left auxiliary electric heating pipe and the right auxiliary electric heating pipe are far infrared heating pipes.
The top plate is an arc plate, when the arc rises to enable the woven bag to be attached to the heating roller, the arc surface of the arc plate can be attached to the woven bag, when the arc plate descends, negative pressure can be formed between the arc surface and the woven bag, and the woven bag can be accelerated to be separated from the heating roller by utilizing the negative pressure.
It should be noted that after the plastic bag is melted and cut, the plastic bag can be quickly separated from the heating roller to reduce the residual plastic from being adsorbed on the heating roller.
The rotating direction of the heating roller can meet the trend of driving the woven bag to move forwards. Except that need consider through the arc board take off the negative pressure that produces with the braided bag break away from the warming mill, can also make the braided bag break away from the warming mill fast through rotating, reduce the residue and adsorb on the warming mill.
When the heating roller rotates, the air cylinder connecting rod synchronously jacks, or the heating roller rotates all the time. That is, the cylinder link must be lifted up once every cutting, but the heating roller may be rotated once for cutting and then stopped to save energy, or the heating roller may be rotated all the time.
The two ends of the heating roller are provided with heat insulation plates which do not rotate along with the heating roller. The heat insulation board can reduce the loss of heat energy.
In addition to the cutting assembly, the cutting assembly further comprises:
the woven bag is wound on the bag rolling roller, and two ends of the bag rolling roller are rotatably placed on the rack;
the shell of the speed reducing motor is fixed with the frame, and the rotating shaft of the speed reducing motor is fixed with the bag rolling roller;
the cutting assembly is fixed on the frame;
the front adjusting roller and the rear adjusting roller are arranged on the rack;
the two ends of the adjusting suspension rod are fixed on the frame and are positioned above the space between the front adjusting roller and the rear adjusting roller;
an adjusting curtain which is made by connecting a plurality of thin rods in series through soft thin wires, the adjusting curtain is hung on an adjusting hanging rod to form an inverted J shape, a bottom rod of the adjusting curtain is hung in the air,
the woven bag output from the bag rolling roller passes through the rear adjusting roller, the bottom rod and the front adjusting roller and then is input to the cutting assembly for cutting, the bottom rod can be pressed on the woven bag to form a V shape, when the woven bag in the V shape is long, the bottom rod can be straightened, and when the woven bag in the V shape is short, the bottom rod and part of the thin rods are rolled and contracted together to be directly pressed at the bottom of the woven bag in the V shape;
the upper position sensor is fixed on the rack;
the lower position sensor is fixed on the rack and positioned below the upper position sensor, and the upper position sensor and the lower position sensor can be triggered by the bottom rod;
and the controller is electrically connected with the upper position sensor, the lower position sensor and the speed reducing motor, when the bottom rod triggers the lower position sensor, the speed reducing motor stops releasing the bag rolling roller, and when the bottom rod triggers the upper position sensor, the speed reducing motor starts releasing the bag rolling roller.
The setting of adjusting the curtain has simple structure audio-visual effect, can change in a flexible way according to the braided bag of difference, still has application scope wide, the advantage that the energy consumption is few.
Preferably, the thickness of the thin rod in the adjusting curtain is less than 1mm, or the diameter of the thin rod is less than 1 mm.
Preferably, the upper position sensor and the lower position sensor are hall sensors, and the bottom rod is fixed with a magnetic material, and the hall sensors are triggered by the magnetic material. If necessary, guide rails can be added at the two ends of the bottom rod;
the rear conveying roller is mainly used for conveying the woven bag to the heating roller, the front conveying roller is mainly used for outputting the cut woven bag, the front conveying roller and the rear conveying roller stop rotating in the process of melting the woven bag when the heating roller rotates, and the action is controlled by a program in the controller. The temperature of the electric heating tube is adjustable.
The invention has the advantages of simple structure, low cost, environmental protection and no air pollution caused by plastic scorching.
Detailed Description
The invention will now be further described with reference to the accompanying drawings in which:
as shown in the figure, an energy-concerving and environment-protective plastic woven sack cutting machine includes:
a frame;
the bag rolling roller 11 is wound with the woven bag 1, and two ends of the bag rolling roller 11 are rotatably placed on the rack;
the shell of the speed reducing motor is fixed with the frame, and the rotating shaft of the speed reducing motor is fixed with the bag rolling roller 11;
the cutting assembly is fixed on the frame;
further comprising:
a front dancer roller 51 and a rear dancer roller 52, which are mounted on the frame;
an adjusting boom 62, both ends of which are fixed on the frame and positioned above the space between the front adjusting roller 51 and the rear adjusting roller 52;
an adjusting curtain 61 which is made by connecting a plurality of thin rods in series through soft thin wires, the adjusting curtain 61 is hung on an adjusting suspension rod 62 to form an inverted J shape, a bottom rod 63 of the adjusting curtain 61 is hung in the air,
the woven bag 1 output from the bag rolling roller 11 passes through the rear adjusting roller 52, the bottom rod 63 and the front adjusting roller 51 and then is input to the cutting assembly for cutting, the bottom rod 63 can be pressed on the woven bag 1 to form a V shape, when the woven bag 1 in the V shape is long, the bottom rod 63 can be straightened, and when the woven bag 1 in the V shape is short, the bottom rod 63 and part of the thin rods are rolled and contracted together and directly pressed at the bottom of the woven bag 1 in the V shape;
an upper position sensor 65 fixed to the frame;
a lower position sensor 64 fixed on the frame and located below the upper position sensor 65, the upper position sensor 65 and the lower position sensor 64 being capable of being triggered by the bottom bar 63;
and the controller is electrically connected with the upper position sensor 65, the lower position sensor 64 and the speed reducing motor, when the bottom rod 63 triggers the lower position sensor 64, the speed reducing motor stops releasing the bag rolling roller 11, and when the bottom rod 63 triggers the upper position sensor 65, the speed reducing motor starts releasing the bag rolling roller 11.
The thickness of the thin rod in the adjusting curtain 61 is less than 1mm, or the diameter of the thin rod is less than 1 mm.
The upper position sensor 65 and the lower position sensor 64 are hall sensors, and the bottom bar 63 is fixed with a magnetic material, by which the hall sensors are triggered.
The front conveying roller 21 and the rear conveying roller 22 are respectively provided with a pair and are arranged on the frame, the woven bag 1 output from the bag rolling roller 11 passes through the space between the pair of front conveying rollers 21 and the space between the pair of rear conveying rollers 22, and the front conveying roller 21 and the rear conveying roller 22 are driven by a conveying motor;
the two work tables 4 are fixed on the frame, positioned between the front conveying roller 21 and the rear conveying roller 22 and used for bearing the woven bag 1, and a gap is reserved between the two work tables 4;
a heating roller assembly 3 which is installed on the frame and positioned above the gap between the two work tables 4, and the heating roller 34 in the heating roller assembly 3 can rotate along with the heating motor 38;
one end of the rotating frame 72 is hinged with the rack, and the other end of the rotating frame is suspended in the air;
the cylinder body of the air cylinder 73 is fixed with the frame, the connecting rod can drive the rotating frame 72 to move upwards, and the air cylinder 73 is communicated with the air pump through an electromagnetic valve;
a top plate 74 fixed to the suspended end of the rotating frame 72, wherein the top plate 74 can push the woven bag 1 toward the heating roller 34 (dotted line in fig. 1) through the air cylinder 73, and cut the woven bag 1 by high-temperature melting;
the controller is connected with the transmission motor and the electromagnetic valve.
The heating roller assembly 3 includes:
a heating roller 34, both ends of which are fixed to the frame by bearings 32;
a large-diameter gear 36 fixed to the heating roller 34;
a heating motor 38, the housing of which is fixed to the frame;
a small-diameter gear 37 fixed to a rotation shaft of the heating motor 38 and engaged with the large-diameter gear 36;
a main electric heating pipe 33 installed in the heating roller 34, electrodes at both ends of the main electric heating pipe 33 being fixed to the frame via an insulating plate, the main electric heating pipe 33 being electrically connected to a power source, the main electric heating pipe 33 not rotating with the heating roller 34;
further comprising:
a left auxiliary electric heating tube 31 installed at the left end of the heating roller 34 for auxiliary heating of the position of the heating roller 34 on the left side closely attached to the bearing 32;
the right auxiliary electric heating pipe 35 is arranged at the right end in the heating roller 34 and can be used for auxiliary heating of the position, close to the bearing 32 and the large-diameter gear 36, of the heating roller 34 on the right side, the power of the right auxiliary electric heating pipe 35 is larger than that of the left auxiliary electric heating pipe 31, and the left auxiliary electric heating pipe 31 and the right auxiliary electric heating pipe 35 are powered by the power supply.
The main electric heating pipe 33, the left auxiliary electric heating pipe 31 and the right auxiliary electric heating pipe 35 are far infrared heating pipes.
Roof 74 is the arc board, and when the circular arc rose to hug closely braided bag 1 when warming mill 34, the arc surface of arc board can hug closely braided bag 1, and when the arc board descends, can form the negative pressure between arc surface and the braided bag 1, utilizes this negative pressure can accelerate that braided bag 1 breaks away from warming mill 34.
The heating roller 34 can rotate in a direction which can satisfy the trend of driving the woven bag 1 to move forwards. In the figure, the heating roller 34 rotates clockwise.
When the heating roller 34 rotates, the air cylinder 73 is pushed up by a link, or the heating roller 34 always rotates.
The heating roller 34 is provided at both ends with heat insulating plates that do not follow the rotation of the heating roller 34.