CN114471315B - A mixing arrangement for brake block raw materials - Google Patents

A mixing arrangement for brake block raw materials Download PDF

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Publication number
CN114471315B
CN114471315B CN202210036131.XA CN202210036131A CN114471315B CN 114471315 B CN114471315 B CN 114471315B CN 202210036131 A CN202210036131 A CN 202210036131A CN 114471315 B CN114471315 B CN 114471315B
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gear
plate
raw materials
mixing
processing machine
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CN114471315A (en
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杜孟子
章志华
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Huangshan Feiying Auto Parts Co ltd
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Huangshan Feiying Auto Parts Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Mixers With Rotating Receptacles And Mixers With Vibration Mechanisms (AREA)

Abstract

The invention discloses a mixing device for brake pad raw materials, which comprises a processing machine body, wherein a mixing stirring blade in a blade shape is arranged in the processing machine body, a feeding spiral plate which is of a spiral structure and is positioned outside the mixing stirring blade is also arranged in the processing machine body, a reverse gear set used for keeping the mixing stirring blade and the feeding spiral plate to rotate reversely is also arranged in the processing machine body, and a vibrating mechanism used for keeping the mixing stirring blade to vibrate intermittently is also arranged in the processing machine body. This a mixing arrangement for brake block raw materials makes compounding stirring leaf and material loading spiral piece keep antiport through reverse gear group, makes compounding stirring leaf reciprocate inside and outside activity at the rotation in-process simultaneously through vibration mechanism to compounding stirring leaf is carrying out the in-process that stirs to the brake block raw materials, makes the brake block raw materials upwards with outside activity and with the reciprocal mixture of brake block raw materials that the material loading spiral piece carried, improves the mixed effect to the brake block raw materials.

Description

A mixing arrangement for brake block raw materials
Technical Field
The invention relates to the technical field of brake pad processing, in particular to a mixing device for brake pad raw materials.
Background
The brake pad is generally composed of a steel plate, an adhesive heat insulation layer and a friction block, wherein the steel plate is coated to prevent rust, the coating process is performed by detecting the temperature distribution in the coating process by using an SMT-4 furnace temperature tracker to ensure the quality, the heat insulation layer is composed of a non-heat-transfer material and aims at heat insulation, the friction block is composed of a friction material and an adhesive, and the friction block is extruded on a brake disc or a brake drum to generate friction when braking, so that the aim of decelerating and braking a vehicle is fulfilled.
However, in the processing process of the friction block of the brake pad, the problem that partial raw materials are agglomerated due to uneven mixing is easily caused in the mixing process because the adhesion degree of the friction material and the adhesive is high, so that the quality of the finished brake pad cannot meet the requirement.
Disclosure of Invention
The invention aims to provide a mixing device for raw materials of a brake pad, which is used for solving the problem that the adhesion degree of a friction material and an adhesive of a friction block of the brake pad is high in the processing process, so that the uneven mixing is easy to occur, and part of the raw materials are agglomerated.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a mixing arrangement for brake block raw materials, includes the processing organism, the inside compounding stirring leaf that is provided with the paddle shape of processing organism, the inside screw-tupe structure that still is provided with of processing organism just is located the material loading flight in compounding stirring leaf outside, the inside messenger that still is provided with of processing organism compounding stirring leaf with the material loading flight keeps reverse rotation's reverse gear group, the inside messenger that still is provided with of processing organism compounding stirring leaf keeps the vibration mechanism of intermittent type nature vibration.
Preferably, the processing machine body comprises a supporting leg, a gear installation box, a processing tank body and a supporting ring piece, the gear installation box is installed at the top of the supporting leg, the processing tank body is arranged at the top of the gear installation box, the supporting ring piece is installed at the top of the gear installation box, the inner side of the supporting ring piece is in shaft connection with the outer side of the processing tank body, and the feeding spiral sheet is installed at the inner side of the processing tank body.
Preferably, the processing machine body further comprises a tank cover plate, a material returning plate and a material blocking plate, wherein the tank cover plate is assembled and installed at the top of the supporting ring piece, the material returning plate is installed at the axis of the inner side of the tank cover plate, the inner side of the material returning plate is of a semicircular structure, and the material blocking plate is installed on the outer side of the material returning plate in a circumferential array mode and is located in the same horizontal plane with the top end of the feeding spiral piece.
Preferably, the reverse gear group includes electric install bin, inverter motor and master gear, electric install bin install in the supporting legs with between the gear install bin, inverter motor install in inside the electric install bin, the master gear coupling in the inside axle center department of gear install bin, master gear shaft pole top extends to the internal portion of processing jar, master gear shaft pole bottom extends to inside the electric install bin, and install in on the inverter motor output shaft pole.
Preferably, the reverse gear group still includes connecting gear and follow gear, connecting gear be circumference array coupling in inside the gear install bin, and inboard all engage connect in the master gear, follow the gear and include annular plate and ring gear, run through from gear annular plate top the gear install bin and install in the processing jar body bottom, follow gear ring gear engage connect in the connecting gear outside.
Preferably, the reverse gear set further comprises a connecting rod and a stirring rod, the connecting rod is mounted on a port of the top end of the main gear shaft extending to the inside of the processing tank body, an inner groove is formed in the stirring rod, and an opening of the inner groove of the stirring rod is downwards sleeved and mounted on the top end of the connecting rod.
Preferably, the vibration mechanism comprises a trigger, the trigger is of a hollow structure, the trigger is located inside the inner groove of the stirring rod and is sleeved on the connecting rod, the outer side of the trigger is of a linear array structure provided with a triangular cam structure, and the bottom end of the trigger is installed on the inner side of the processing tank body.
Preferably, the vibration mechanism still includes the vibration section of thick bamboo, the vibration section of thick bamboo be triangle array and the vertical direction on the horizontal direction on linear array set up in the puddler outside.
Preferably, the vibration mechanism still includes the vibrating arm, the laminating of vibrating arm one end connect in on the trigger piece triangle cam, the vibrating arm other end runs through the puddler with the vibration section of thick bamboo extends to the internal portion of processing jar, compounding stirring leaf install in the vibrating arm extends to on the port of the internal portion of processing jar.
Preferably, the moving mechanism further comprises a reset plate and a reset spring, the reset plate is installed on the rod wall of the vibrating cylinder, the vibrating rod is located on the rod wall of the vibrating cylinder, and the reset spring is arranged on the inner wall of the vibrating cylinder, and the reset plate is adjacent to one side of the mixing stirring blade and the mixing stirring blade.
In the technical scheme, the invention has the beneficial effects that:
1. the mixing device for the brake pad raw materials is characterized in that a main gear is driven by a variable frequency motor to keep positive rotation, the main gear can synchronously drive a connecting rod and a stirring rod to keep positive rotation, when the stirring rod keeps positive rotation, a material mixing stirring blade arranged on the outer side of the stirring rod can be synchronously driven to keep positive rotation, meanwhile, the main gear can synchronously drive a connecting gear to keep reverse rotation, and a driven gear connected with the connecting gear is driven to keep reverse rotation, so that a processing tank connected with the gear keeps reverse rotation, when the processing tank can synchronously drive a material feeding spiral sheet arranged on the inner side of the processing tank to keep reverse rotation, so that the material mixing stirring blade and the material feeding spiral sheet keep reverse rotation, after the brake pad raw materials enter the processing tank, the viscosity is high after the brake pad raw materials are mixed due to the binding agent, the reinforcing fiber, the friction performance regulator and the filler in the processing tank are synchronously conveyed upwards to 8978 zxft By the material mixing stirring blade, the brake pad raw materials stacked at the bottom of the processing tank can be effectively mixed with the material mixing stirring blade after the brake pad raw materials fall down, and the material mixing effect of the brake pad can be effectively improved after the material mixing is mixed by the material stirring blade.
2. This a mixing arrangement for brake block raw materials, when compounding stirring leaf keeps corotation, processing jar body through the reversal drives trigger part in step and keeps the reversal, so that make trigger part triangle cam protruding terminal to the reciprocating application of an outside effort of vibrating arm, when the vibrating arm moves to the outside, can drive compounding stirring leaf outwards to extend simultaneously, drive the reset plate simultaneously and exert the effort to reset spring and make its shrink deformation, when trigger part triangle cam sunk end rotates to the position of being connected with the vibrating arm, the reset plate can drive the vibrating arm inboard activity under reset spring resumes the effort of deformation, and drive compounding stirring leaf to the inboard shrink synchronously, so that compounding stirring leaf is at the reciprocating inside and outside activity of rotation in-process, when making the compounding stirring leaf mix the brake block raw materials of processing jar body bottom, still can promote the brake block raw materials to the direction of material loading spiral piece, make the brake block raw materials on the brake block raw materials that compounding stirring leaf mixes and the brake block raw materials on the loading spiral piece mix, further improve the mixed effect between the brake block raw materials, make the abundant mixing between the brake block raw materials, prevent because of the influence of the raw materials, the quality of brake block part leads to the finished product.
Drawings
In order to more clearly illustrate the embodiments of the present application or technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings can be obtained by those skilled in the art according to the drawings.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a front cross-sectional structural view of the present invention;
FIG. 3 is a schematic view of a partial interior perspective structure of the present invention;
FIG. 4 is a schematic top cross-sectional view of a reverse gearset according to the present invention;
FIG. 5 is a schematic top sectional view of the vibrating mechanism of the present invention;
FIG. 6 is a schematic view of the mixing and stirring stage She Liti of the present invention.
In the figure: 1. processing a machine body; 2. mixing and stirring blades; 3. feeding a spiral sheet; 4. a reverse gear set; 5. a vibration mechanism; 6. supporting legs; 7. a gear mounting box; 8. processing the tank body; 9. a support ring; 10. a tank cover plate; 11. a material returning plate; 12. a striker plate; 13. an electrical installation box; 14. a variable frequency motor; 15. a main gear; 16. a connecting gear; 17. a slave gear; 18. a connecting rod; 19. a stirring rod; 20. a trigger; 21. a vibration cylinder; 22. a vibrating rod; 23. a reset plate; 24. a return spring.
Detailed Description
In order to make the technical solutions of the present invention better understood, those skilled in the art will now describe the present invention in further detail with reference to the accompanying drawings.
Referring to fig. 1 to 6, the present invention provides a technical solution: a mixing device for brake pad raw materials comprises a processing machine body 1, wherein the processing machine body 1 comprises a supporting leg 6, a gear installation box 7, a processing tank body 8, a supporting ring member 9, a tank body cover plate 10, a material return plate 11 and a material baffle plate 12, the gear installation box 7 is installed at the top of the supporting leg 6, the processing tank body 8 is arranged at the top of the gear installation box 7, the supporting ring member 9 is installed at the top of the gear installation box 7, the inner side of the supporting ring member 9 is in shaft connection with the outer side of the processing tank body 8, a feeding spiral plate 3 is installed at the inner side of the processing tank body 8, the tank body cover plate 10 is assembled and installed at the top of the supporting ring member 9, the material return plate 11 is installed at the shaft center of the inner side of the tank body cover plate 10, the inner side of the material return plate 11 is of a semicircular structure, the material baffle plate 12 is installed at the outer side of the material return plate 11 in a circumferential array mode and is positioned in the same horizontal plane with the top end of the feeding spiral plate 3, and a mixing stirring blade 2 is arranged in the processing machine body 1, the processing machine body 1 is also internally provided with a spiral structure and a feeding spiral sheet 3 positioned outside the mixing and stirring blade 2, the processing machine body 1 is also internally provided with a reverse gear set 4 for keeping the mixing and stirring blade 2 and the feeding spiral sheet 3 in reverse rotation, the processing machine body 1 is also internally provided with a vibrating mechanism 5 for keeping the mixing and stirring blade 2 in intermittent vibration, the structural design is convenient for adding the brake sheet raw material into the processing tank body 8, then the tank cover plate 10 is arranged on the supporting ring piece 9, at the moment, the reverse gear set 4 can be started, so that the mixing and stirring blade 2 and the feeding spiral sheet 3 can keep in reverse rotation, the mixing and stirring blade 2 can be used for driving the feeding spiral sheet 3 to upwards convey the brake sheet raw material accumulated at the bottom of the processing tank body 8 through the processing tank body 8 when stirring the brake sheet raw material, and when the brake sheet raw material is conveyed to the top, it is dialled through striker plate 12 and is fallen to compounding stirring leaf 2 on, stirs unrestrained brake block raw materials through compounding stirring leaf 2 to make brake block raw materials intensive mixing, material return plate 11 can prevent brake block raw materials adhesion in jar body apron 10 inboardly simultaneously.
As shown in fig. 2, 3, 4 and 6, the reverse gear set 4 includes an electrical installation box 13, a variable frequency motor 14, a main gear 15, a connecting gear 16, a secondary gear 17, a connecting rod 18 and a stirring rod 19, the electrical installation box 13 is installed between the supporting legs 6 and the gear installation box 7, the variable frequency motor 14 is installed inside the electrical installation box 13, the main gear 15 is coupled to the axis inside the gear installation box 7, the top end of the shaft rod of the main gear 15 extends to the inside of the processing tank 8, the bottom end of the shaft rod of the main gear 15 extends to the inside of the electrical installation box 13 and is installed on the shaft rod of the output end of the variable frequency motor 14, the connecting gears 16 are coupled to the inside of the gear installation box 7 in a circumferential array, the inner sides of the connecting gears are all engaged with the main gear 15, the secondary gear 17 includes a ring plate and a ring gear, the ring plate penetrates through the gear installation box 7 from the top of the gear 17 and is installed at the bottom of the processing tank 8, the ring gear 17 is engaged with the outer side of the connecting gear 16, the connecting rod 18 is arranged on the end of the shaft lever of the main gear 15 extending to the end of the processing tank 8, the stirring rod 19 is provided with an inner groove, the opening of the inner groove of the stirring rod 19 is downwards sleeved and arranged on the top end of the connecting rod 18, the structural design is convenient for the variable frequency motor 14 to drive the main gear 15 to keep forward rotation, the main gear 15 can synchronously drive the connecting rod 18 and the stirring rod 19 to keep forward rotation, the mixing stirring blades 2 arranged on the outer side of the stirring rod 19 can be synchronously driven to keep forward rotation when the stirring rod 19 keeps forward rotation, meanwhile, the main gear 15 can synchronously drive the connecting gear 16 to keep reverse rotation and drive the secondary gear 17 connected with the connecting gear 16 to keep reverse rotation, so that the processing tank 8 connected with the secondary gear 17 keeps reverse rotation, and the processing tank 8 can synchronously drive the feeding spiral blade 3 arranged on the inner side of the processing tank to keep reverse rotation, so that make compounding stirring leaf 2 and material loading spiral shell piece 3 keep antiport, after the brake block raw materials gets into the processing jar body 8 inside, because the binder in the brake block raw materials, the reinforcing fiber, the viscosity is great after friction properties regulator and the filler are mixed, when stirring the mixture through compounding stirring leaf 2 to the inside brake block raw materials of the processing jar body 8, can also upwards carry in step to compounding stirring leaf 2 tops through material loading spiral shell piece 3 with the brake block raw materials of piling up in the processing jar body 8 bottom and fall again, can be mixed by compounding stirring leaf 2 again after mixing with the brake block raw materials on the compounding stirring leaf 2 when the brake block raw materials fall, carry out reciprocating stirring and mixing to the brake block raw materials through compounding stirring leaf 2, can improve the mixed effect effectively.
As shown in fig. 2, 3, 5 and 6, the vibration mechanism 5 includes a trigger 20, a vibration cylinder 21, a vibration rod 22, a reset plate 23 and a reset spring 24, the trigger 20 is a hollow structure, the trigger 20 is located inside an inner groove of the stirring rod 19 and is sleeved on the connecting rod 18, a triangular cam structure is arranged on the outer side of the trigger 20 in a linear array, the bottom end of the trigger 20 is installed inside the processing tank 8, the vibration cylinder 21 is arranged on the outer side of the stirring rod 19 in a triangular array in the horizontal direction and a linear array in the vertical direction, one end of the vibration rod 22 is attached to the triangular cam of the trigger 20, the other end of the vibration rod 22 penetrates through the stirring rod 19 and the vibration cylinder 21 and extends into the processing tank 8, the mixing stirring vane 2 is installed on a port of the vibration rod 22 extending into the processing tank 8, the reset plate 23 is installed on a rod wall of the vibration rod 22 located inside the vibration cylinder 21, the reset spring 24 is arranged between one side of the reset plate 23 adjacent to the mixing stirring blade 2 and the inner wall of the vibration cylinder 21, the structural design is convenient for driving the mixing stirring blade 2 to keep positive rotation through the connecting rod 18 and the stirring rod 19, the trigger 20 is synchronously driven to keep reverse rotation through the reverse rotation processing tank body 8, so that the triangular cam protruding end of the trigger 20 exerts an outward acting force on the vibration rod 22 in a reciprocating manner, when the vibration rod 22 moves outwards, the mixing stirring blade 2 is synchronously driven to extend outwards, meanwhile, the reset plate 23 is driven to exert an acting force on the reset spring 24 to enable the reset spring 24 to contract and deform, when the triangular cam recessed end of the trigger 20 rotates to a position connected with the vibration rod 22, the reset plate 23 can drive the vibration rod 22 to move inwards under the acting force of the reset spring 24 recovering deformation, and synchronously drive the mixing stirring blade 2 to contract inwards, so that compounding stirring leaf 2 is at the reciprocal inside and outside activity of rotation in-process, make compounding stirring leaf 2 when mixing the brake block raw materials to the 8 bottoms of the processing jar body, still can promote the brake block raw materials to material loading spiral piece 3's direction, the brake block raw materials that makes compounding stirring leaf 2 mix mixes and the brake block raw materials on the material loading spiral piece 3 mix, further improve the mixed effect between the brake block raw materials, make abundant mixture between the brake block raw materials, prevent to lead to some raw and other materials caking because of mixing the inhomogeneously between the brake block raw materials, influence the quality of finished product brake block.
The spring constant of the return spring 24 mentioned above meets the technical requirements of the solution of the present invention.
The electrical components presented in the document are all electrically connected with an external master controller and 220V mains, and the master controller can be a conventional known device controlled by a computer or the like.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that the described embodiments may be modified in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are illustrative in nature and should not be construed as limiting the scope of the invention.

Claims (3)

1. A mixing arrangement for brake block raw materials which characterized in that: the processing machine comprises a processing machine body (1), wherein a mixing stirring blade (2) with a blade shape is arranged in the processing machine body (1), a feeding spiral sheet (3) with a spiral structure and positioned outside the mixing stirring blade (2) is also arranged in the processing machine body (1), a reverse gear set (4) for enabling the mixing stirring blade (2) and the feeding spiral sheet (3) to keep reverse rotation is also arranged in the processing machine body (1), and a vibrating mechanism (5) for enabling the mixing stirring blade (2) to keep intermittent vibration is also arranged in the processing machine body (1);
the reverse gear set (4) comprises an electrical installation box (13), a variable frequency motor (14) and a main gear (15), the electrical installation box (13) is installed between the supporting legs (6) and the gear installation box (7), the variable frequency motor (14) is installed inside the electrical installation box (13), the main gear (15) is connected to the axis inside the gear installation box (7) in a shaft mode, the top end of a shaft rod of the main gear (15) extends into the processing tank body (8), the bottom end of the shaft rod of the main gear (15) extends into the electrical installation box (13) and is installed on the shaft rod of the output end of the variable frequency motor (14), the reverse gear set (4) further comprises a connecting gear (16) and a driven gear (17), connect gear (16) be circumference array hub connection in inside gear install bin (7), and inboard all mesh connect in master gear (15), including ring type board and ring type gear from gear (17), run through from gear (17) ring type board top gear install bin (7) and install in processing jar body (8) bottom, from gear (17) ring type gear mesh connect in connect gear (16) outside, reverse gear group (4) still include connecting rod (18) and puddler (19), connecting rod (18) install in master gear (15) axostylus axostyle top extends to processing jar body (8) top An inner groove is formed in the stirring rod (19) on a port in the body (8), and the opening of the inner groove of the stirring rod (19) is downwards sleeved and mounted at the top end of the connecting rod (18);
vibration mechanism (5) is including trigger part (20), trigger part (20) are hollow structure, trigger part (20) are located inside puddler (19) inside groove, and cup joint in on connecting rod (18), trigger part (20) outside is linear array and is provided with the triangle cam structure, trigger part (20) bottom install in the processing jar body (8) are inboard, vibration mechanism (5) still include a vibration section of thick bamboo (21), on vibration section of thick bamboo (21) be the horizontal direction on triangle array and vertical direction linear array set up in the puddler (19) outside, vibration mechanism (5) still include vibrating arm (22), vibrating arm (22) one end laminating connect in on trigger part (20) triangle cam, vibrating arm (22) other end runs through puddler (19) with vibration section of thick bamboo (21) extend to inside the processing jar body (8), compounding leaf (2) install in vibrating arm (22) extend to on the port of the processing jar body (8) inside, vibration mechanism (5) still include that vibration plate (23) and vibration plate (23) reset spring (23) are located on one side reset plate (24) reset plate (23), reset plate (23) reset spring (24) and reset plate (21) are in reset plate (2), mixing leaf spring (2) are installed in reset plate (24) on one side reset plate (21) reset plate (24), reset plate (24) are located reset plate (21) reset plate (2) and reset plate (21) reset plate (24) Between the inner walls of the vibration cylinders (21).
2. A mixing device for brake pad stock according to claim 1, wherein: the processing machine body (1) comprises supporting legs (6), a gear mounting box (7), a processing tank body (8) and a supporting ring piece (9), the gear mounting box (7) is mounted at the top of the supporting legs (6), the processing tank body (8) is arranged at the top of the gear mounting box (7), the supporting ring piece (9) is mounted at the top of the gear mounting box (7), the inner side of the supporting ring piece (9) is in shaft connection with the outer side of the processing tank body (8), and the feeding spiral sheet (3) is mounted at the inner side of the processing tank body (8).
3. A mixing device for brake pad stock according to claim 2, wherein: the processing machine body (1) further comprises a tank body cover plate (10), a material returning plate (11) and a material blocking plate (12), the tank body cover plate (10) is assembled and installed at the top of the supporting ring piece (9), the material returning plate (11) is installed at the axle center of the inner side of the tank body cover plate (10), the inner side of the material returning plate (11) is of a semicircular structure, and the material blocking plate (12) is installed on the outer side of the material returning plate (11) in a circumferential array mode and is located in the same horizontal plane with the top end of the feeding spiral piece (3).
CN202210036131.XA 2022-01-13 2022-01-13 A mixing arrangement for brake block raw materials Active CN114471315B (en)

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CN209735490U (en) * 2019-03-12 2019-12-06 绍兴英吉利印染有限公司 Printing and dyeing stirring device
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CN112877028A (en) * 2021-01-14 2021-06-01 江西欧普特实业有限公司 Addition type organic silicon pouring sealant and preparation method thereof
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