CN114471315A - A mixing arrangement for brake block raw materials - Google Patents
A mixing arrangement for brake block raw materials Download PDFInfo
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- CN114471315A CN114471315A CN202210036131.XA CN202210036131A CN114471315A CN 114471315 A CN114471315 A CN 114471315A CN 202210036131 A CN202210036131 A CN 202210036131A CN 114471315 A CN114471315 A CN 114471315A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Mixers With Rotating Receptacles And Mixers With Vibration Mechanisms (AREA)
Abstract
The invention discloses a mixing device for brake pad raw materials, which comprises a processing machine body, wherein a mixing stirring blade in a blade shape is arranged in the processing machine body, a feeding spiral plate which is of a spiral structure and is positioned outside the mixing stirring blade is also arranged in the processing machine body, a reverse gear set used for keeping the mixing stirring blade and the feeding spiral plate to rotate reversely is also arranged in the processing machine body, and a vibrating mechanism used for keeping the mixing stirring blade to vibrate intermittently is also arranged in the processing machine body. This a mixing arrangement for brake block raw materials makes compounding stirring leaf and material loading spiral piece keep antiport through reverse gear group, makes compounding stirring leaf reciprocate inside and outside activity at the rotation in-process simultaneously through vibration mechanism to compounding stirring leaf is carrying out the in-process that stirs to the brake block raw materials, makes the brake block raw materials upwards with outside activity and with the reciprocal mixture of brake block raw materials that the material loading spiral piece carried, improves the mixed effect to the brake block raw materials.
Description
Technical Field
The invention relates to the technical field of brake pad processing, in particular to a mixing device for brake pad raw materials.
Background
The brake pad is generally composed of a steel plate, an adhesive heat insulation layer and a friction block, wherein the steel plate is coated to prevent rust, the coating process is performed by detecting the temperature distribution in the coating process by using an SMT-4 furnace temperature tracker to ensure the quality, the heat insulation layer is composed of a non-heat-transfer material and aims at heat insulation, the friction block is composed of a friction material and an adhesive, and the friction block is extruded on a brake disc or a brake drum to generate friction when braking, so that the aim of decelerating and braking a vehicle is fulfilled.
However, in the processing process of the friction block of the brake pad, the problem that partial raw materials are agglomerated due to uneven mixing is easily caused in the mixing process because the adhesion degree of the friction material and the adhesive is high, so that the quality of the finished brake pad cannot meet the requirement.
Disclosure of Invention
The invention aims to provide a mixing device for raw materials of a brake pad, which is used for solving the problem that the adhesion degree of a friction material and an adhesive of a friction block of the brake pad is high in the processing process, so that the uneven mixing is easy to occur, and part of the raw materials are agglomerated.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a mixing arrangement for brake block raw materials, includes the processing organism, the inside compounding stirring leaf that is provided with the paddle shape of processing organism, the inside screw-tupe structure that still is provided with of processing organism just is located the material loading flight in compounding stirring leaf outside, the inside messenger that still is provided with of processing organism the compounding stirring leaf with the material loading flight keeps reverse direction pivoted reverse gear group, the inside vibrating mechanism who is used for making that the compounding stirring leaf keeps intermittent type nature vibration that still is provided with of processing organism.
Preferably, the processing machine body comprises a supporting leg, a gear installation box, a processing tank body and a supporting ring piece, the gear installation box is installed at the top of the supporting leg, the processing tank body is arranged at the top of the gear installation box, the supporting ring piece is installed at the top of the gear installation box, the inner side of the supporting ring piece is in shaft connection with the outer side of the processing tank body, and the feeding spiral sheet is installed at the inner side of the processing tank body.
Preferably, the processing machine body further comprises a tank cover plate, a material returning plate and a material blocking plate, wherein the tank cover plate is assembled and installed at the top of the supporting ring piece, the material returning plate is installed at the axis of the inner side of the tank cover plate, the inner side of the material returning plate is of a semicircular structure, and the material blocking plate is installed on the outer side of the material returning plate in a circumferential array mode and is located in the same horizontal plane with the top end of the feeding spiral piece.
Preferably, the reverse gear set includes electric installation box, inverter motor and master gear, electric installation box install in the supporting legs with between the gear installation box, inverter motor install in inside the electric installation box, the master gear hub connection in gear installation box inside axle center department, master gear shaft lever top extends to the internal portion of processing jar, master gear shaft lever bottom extends to inside the electric installation box, and install in on the inverter motor output shaft lever.
Preferably, the reverse gear group still includes connecting gear and follow gear, connecting gear be circumference array coupling in inside the gear install bin, and inboard all engage connect in the master gear, follow the gear and include annular plate and ring gear, run through from gear annular plate top the gear install bin and install in the processing jar body bottom, follow gear ring gear engage connect in the connecting gear outside.
Preferably, the reverse gear set further comprises a connecting rod and a stirring rod, the connecting rod is mounted on a port of the top end of the main gear shaft extending to the inside of the processing tank body, an inner groove is formed in the stirring rod, and an opening of the inner groove of the stirring rod is downwards sleeved and mounted on the top end of the connecting rod.
Preferably, the vibration mechanism comprises a trigger, the trigger is of a hollow structure, the trigger is located inside the inner groove of the stirring rod and is sleeved on the connecting rod, the outer side of the trigger is of a linear array structure provided with a triangular cam structure, and the bottom end of the trigger is installed on the inner side of the processing tank body.
Preferably, the vibration mechanism still includes a vibration section of thick bamboo, a vibration section of thick bamboo is triangle array and the linear array that goes up in the vertical direction on the horizontal direction set up in the puddler outside.
Preferably, the vibration mechanism still includes the vibrating arm, the laminating of vibrating arm one end connect in on the triangle cam of trigger piece, the vibrating arm other end runs through the puddler with the vibration section of thick bamboo extends to the internal portion of processing jar, the compounding stirring leaf install in the vibrating arm extends to on the port of the internal portion of processing jar.
Preferably, the moving mechanism further comprises a reset plate and a reset spring, the reset plate is installed on the rod wall of the vibrating cylinder, the vibrating rod is located on the rod wall of the vibrating cylinder, and the reset spring is arranged on the inner wall of the vibrating cylinder, and the reset plate is adjacent to one side of the mixing stirring blade and the mixing stirring blade.
In the technical scheme, the invention has the beneficial effects that:
1. the mixing device for the brake pad raw materials drives the main gear to keep positive rotation through the variable frequency motor, the main gear can synchronously drive the connecting rod and the stirring rod to keep positive rotation at the moment, the mixing stirring blades arranged on the outer side of the stirring rod can be synchronously driven to keep positive rotation when the stirring rod keeps positive rotation, meanwhile, the main gear can synchronously drive the connecting gear to keep reverse rotation and drive the secondary gear connected with the connecting gear to keep reverse rotation so as to keep the processing tank body connected with the secondary gear reverse rotation, the processing tank body can synchronously drive the feeding spiral sheet arranged on the inner side of the processing tank body to keep reverse rotation so as to keep the mixing stirring blades and the feeding spiral sheet reverse rotation, after the brake pad raw materials enter the processing tank body, the viscosity is higher after the binder, the reinforcing fiber, the friction performance regulator and the filler in the brake pad raw materials in the processing tank body are mixed, and the brake pad raw materials in the processing tank body are stirred and mixed through the mixing stirring blades, can also upwards carry in step to the compounding stirring leaf top through the material loading flight in the brake block raw materials of processing jar body bottom and fall again, can mix once more by compounding stirring leaf after the brake block raw materials mixes with compounding stirring leaf on the compounding stirring leaf when the brake block raw materials falls down, carry out reciprocal stirring through compounding stirring leaf to the brake block raw materials and mix, can improve mixing effect effectively.
2. When the material mixing stirring blade keeps positive rotation, the processing tank body which rotates reversely synchronously drives the trigger piece to keep reverse rotation so as to enable the protrusion end of the triangular cam of the trigger piece to apply an outward acting force to the vibrating rod in a reciprocating manner, when the vibrating rod moves outwards, the material mixing stirring blade can be synchronously driven to extend outwards and simultaneously drive the reset plate to apply an acting force to the reset spring to enable the reset plate to contract and deform, when the sunken end of the triangular cam of the trigger piece rotates to a position connected with the vibrating rod, the reset plate can drive the vibrating rod to move inwards under the action of the restoring deformation of the reset spring and synchronously drive the material mixing stirring blade to contract inwards so as to enable the material mixing stirring blade to move inwards and outwards in a reciprocating manner in the rotating process, and when the material mixing stirring blade mixes the brake pad raw material at the bottom of the processing tank body, the brake pad raw material can be pushed towards the direction of the feeding spiral blade, brake block raw materials on the brake block raw materials that make compounding stirring leaf mix and the material loading spiral shell piece mix, further improve the mixed effect between the brake block raw materials, make abundant mixture between the brake block raw materials, prevent to influence the quality of finished product brake block because of mixing inhomogeneous leading to partial raw and other materials caking between the brake block raw materials.
Drawings
In order to more clearly illustrate the embodiments of the present application or technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings can be obtained by those skilled in the art according to the drawings.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a front cross-sectional structural view of the present invention;
FIG. 3 is a schematic view of a partial interior perspective structure of the present invention;
FIG. 4 is a schematic top cross-sectional view of a reverse gearset according to the present invention;
FIG. 5 is a schematic top sectional view of the vibrating mechanism of the present invention;
fig. 6 is a schematic view of a three-dimensional structure of the mixing stirring blade of the invention.
In the figure: 1. processing the machine body; 2. mixing and stirring blades; 3. feeding a spiral sheet; 4. a reverse gear set; 5. a vibration mechanism; 6. supporting legs; 7. a gear mounting box; 8. processing the tank body; 9. a support ring; 10. a tank cover plate; 11. a material returning plate; 12. a striker plate; 13. an electrical installation box; 14. a variable frequency motor; 15. a main gear; 16. a connecting gear; 17. a slave gear; 18. a connecting rod; 19. a stirring rod; 20. a trigger; 21. a vibration cylinder; 22. a vibrating rod; 23. a reset plate; 24. a return spring.
Detailed Description
In order to make the technical solutions of the present invention better understood, those skilled in the art will now describe the present invention in further detail with reference to the accompanying drawings.
Referring to fig. 1 to 6, the present invention provides a technical solution: a mixing device for brake pad raw materials comprises a processing machine body 1, wherein the processing machine body 1 comprises a supporting leg 6, a gear installation box 7, a processing tank body 8, a supporting ring member 9, a tank body cover plate 10, a material return plate 11 and a material baffle plate 12, the gear installation box 7 is installed at the top of the supporting leg 6, the processing tank body 8 is arranged at the top of the gear installation box 7, the supporting ring member 9 is installed at the top of the gear installation box 7, the inner side of the supporting ring member 9 is in shaft connection with the outer side of the processing tank body 8, a feeding spiral plate 3 is installed at the inner side of the processing tank body 8, the tank body cover plate 10 is assembled and installed at the top of the supporting ring member 9, the material return plate 11 is installed at the shaft center of the inner side of the tank body cover plate 10, the inner side of the material return plate 11 is of a semicircular structure, the material baffle plate 12 is installed at the outer side of the material return plate 11 in a circumferential array mode and is positioned in the same horizontal plane with the top end of the feeding spiral plate 3, and a mixing stirring blade 2 is arranged in the processing machine body 1, the processing machine body 1 is internally provided with a spiral structure, a feeding spiral plate 3 is positioned outside the material mixing and stirring blade 2, the processing machine body 1 is internally provided with a reverse gear set 4 for keeping the material mixing and stirring blade 2 and the feeding spiral plate 3 in reverse rotation, the processing machine body 1 is internally provided with a vibrating mechanism 5 for keeping the material mixing and stirring blade 2 in intermittent vibration, the structural design is convenient for adding brake pad raw materials into the processing tank body 8, then the tank cover plate 10 is arranged on the supporting ring piece 9, at the moment, the reverse gear set 4 can be started, the material mixing and stirring blade 2 and the feeding spiral plate 3 are kept in reverse rotation, so that the material mixing and stirring blade 2 can drive the feeding spiral plate 3 to upwards convey the brake pad raw materials accumulated at the bottom of the processing tank body 8 through the processing tank body 8 while stirring the brake pad raw materials, and when the brake pad is conveyed to the top, the brake pad raw materials are stirred onto the material mixing and stirring blade 2 through the material baffle plate 12, the dropped brake pad raw materials are stirred by the mixing stirring blades 2, so that the brake pad raw materials are fully mixed, and meanwhile, the material return plate 11 can prevent the brake pad raw materials from being adhered to the inner side of the tank cover plate 10.
As shown in fig. 2, 3, 4 and 6, the reverse gear set 4 includes an electrical installation box 13, a variable frequency motor 14, a main gear 15, a connecting gear 16, a secondary gear 17, a connecting rod 18 and a stirring rod 19, the electrical installation box 13 is installed between the supporting legs 6 and the gear installation box 7, the variable frequency motor 14 is installed inside the electrical installation box 13, the main gear 15 is coupled to the axis inside the gear installation box 7, the top end of the shaft rod of the main gear 15 extends to the inside of the processing tank 8, the bottom end of the shaft rod of the main gear 15 extends to the inside of the electrical installation box 13 and is installed on the shaft rod of the output end of the variable frequency motor 14, the connecting gears 16 are coupled to the inside of the gear installation box 7 in a circumferential array, the inner sides of the connecting gears are all engaged with the main gear 15, the secondary gear 17 includes a ring plate and a ring gear, the ring plate penetrates through the gear installation box 7 from the top of the gear 17 and is installed at the bottom of the processing tank 8, the ring gear 17 is engaged with the outer side of the connecting gear 16, the connecting rod 18 is arranged on the end of the shaft lever of the main gear 15 extending to the end of the processing tank 8, the stirring rod 19 is provided with an inner groove, the opening of the inner groove of the stirring rod 19 is downwards sleeved and arranged on the top end of the connecting rod 18, the structural design is convenient for the variable frequency motor 14 to drive the main gear 15 to keep forward rotation, the main gear 15 can synchronously drive the connecting rod 18 and the stirring rod 19 to keep forward rotation, the stirring rod 19 can synchronously drive the mixing stirring blades 2 arranged on the outer side of the stirring rod to keep forward rotation when keeping forward rotation, simultaneously, the main gear 15 can synchronously drive the connecting gear 16 to keep reverse rotation and drive the secondary gear 17 connected with the connecting gear 16 to keep reverse rotation, so that the processing tank 8 connected with the secondary gear 17 keeps reverse rotation, the processing tank 8 can synchronously drive the feeding spiral plate 3 arranged on the inner side of the processing tank to keep reverse rotation, and the mixing stirring blades 2 and the feeding spiral plate 3 keep reverse rotation, after the brake block raw materials get into the processing jar body 8 inside, because the binder in the brake block raw materials, reinforcing fiber, the viscosity is great after frictional property regulator and filler mix, when stirring the mixture through compounding stirring leaf 2 to the brake block raw materials of the processing jar body 8 inside, can also upwards carry in step to compounding stirring leaf 2 tops to the synchronous brake block raw materials of the processing jar body bottom through material loading spiral piece 3 and fall down again, can mix by compounding stirring leaf 2 again after mixing with the compounding stirring leaf on the compounding stirring leaf 2 when the brake block raw materials fall down, carry out reciprocal stirring through compounding stirring leaf 2 to the brake block raw materials and mix, can improve the mixed effect effectively.
As shown in fig. 2, 3, 5 and 6, the vibration mechanism 5 includes a trigger 20, a vibration cylinder 21, a vibration rod 22, a reset plate 23 and a reset spring 24, the trigger 20 is a hollow structure, the trigger 20 is located inside an inner groove of the stirring rod 19 and is sleeved on the connecting rod 18, a triangular cam structure is arranged on the outer side of the trigger 20 in a linear array, the bottom end of the trigger 20 is installed inside the processing tank 8, the vibration cylinder 21 is arranged on the outer side of the stirring rod 19 in a triangular array in the horizontal direction and a linear array in the vertical direction, one end of the vibration rod 22 is attached to the triangular cam of the trigger 20, the other end of the vibration rod 22 penetrates through the stirring rod 19 and the vibration cylinder 21 and extends into the processing tank 8, the mixing stirring vane 2 is installed on a port of the vibration rod 22 extending into the processing tank 8, the reset plate 23 is installed on a rod wall of the vibration rod 22 located inside the vibration cylinder 21, the reset spring 24 is arranged between one side of the reset plate 23 adjacent to the mixing stirring blade 2 and the inner wall of the vibration cylinder 21, the structural design is convenient for driving the trigger 20 to keep rotating reversely by the reverse-rotating processing tank body 8 when the connecting rod 18 and the stirring rod 19 drive the mixing stirring blade 2 to keep rotating forward, so that the triangular cam protruding end of the trigger 20 exerts an outward acting force on the vibration rod 22 in a reciprocating manner, when the vibration rod 22 moves outwards, the mixing stirring blade 2 is synchronously driven to extend outwards, and simultaneously the reset plate 23 is driven to exert an acting force on the reset spring 24 to enable the reset spring 24 to contract and deform, when the triangular cam recessed end of the trigger 20 rotates to a position connected with the vibration rod 22, the reset plate 23 can drive the vibration rod 22 to move inwards under the acting force of the reset spring 24 recovering deformation, and synchronously drive the mixing stirring blade 2 to contract inwards, so that the mixing stirring blade 2 moves inwards and outwards in a reciprocating manner in the rotating process, make compounding stirring leaf 2 when mixing the brake block raw materials to the 8 bottoms of the processing jar body, still can promote the brake block raw materials to the direction of material loading spiral piece 3, the brake block raw materials that makes compounding stirring leaf 2 mix mixes and the brake block raw materials on the material loading spiral piece 3, further improve the mixed effect between the brake block raw materials, make abundant mixture between the brake block raw materials, prevent to lead to partial raw and other materials caking because of mixing the inhomogeneously between the brake block raw materials, influence the quality of finished product brake block.
The spring constant of the return spring 24 mentioned above meets the technical requirements of the solution of the present invention.
The electrical components presented in the document are all electrically connected with an external master controller and 220V mains, and the master controller can be a conventional known device controlled by a computer or the like.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that the described embodiments may be modified in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are illustrative in nature and should not be construed as limiting the scope of the invention.
Claims (10)
1. A mixing arrangement for brake block raw materials which characterized in that: including processing organism (1), the inside compounding stirring leaf (2) that is provided with the paddle shape of processing organism (1), processing organism (1) inside still is provided with the screw-tupe structure and is located material loading flight (3) in compounding stirring leaf (2) outside, processing organism (1) inside still is provided with and is used for making material compounding stirring leaf (2) with material loading flight (3) keep reverse rotation's reverse gear group (4), processing organism (1) inside still is provided with and is used for making material compounding stirring leaf (2) keep vibrating mechanism (5) of intermittent type nature vibration.
2. A mixing device for brake pad stock according to claim 1, wherein: the processing machine body (1) comprises supporting legs (6), a gear mounting box (7), a processing tank body (8) and a supporting ring piece (9), the gear mounting box (7) is mounted at the top of the supporting legs (6), the processing tank body (8) is arranged at the top of the gear mounting box (7), the supporting ring piece (9) is mounted at the top of the gear mounting box (7), the inner side of the supporting ring piece (9) is in shaft connection with the outer side of the processing tank body (8), and the feeding spiral sheet (3) is mounted at the inner side of the processing tank body (8).
3. A mixing device for brake pad stock according to claim 2, wherein: the processing machine body (1) further comprises a tank body cover plate (10), a material returning plate (11) and a material blocking plate (12), the tank body cover plate (10) is assembled and installed at the top of the supporting ring piece (9), the material returning plate (11) is installed at the axle center of the inner side of the tank body cover plate (10), the inner side of the material returning plate (11) is of a semicircular structure, and the material blocking plate (12) is installed on the outer side of the material returning plate (11) in a circumferential array mode and is located in the same horizontal plane with the top end of the feeding spiral piece (3).
4. A mixing device for brake pad stock according to claim 3, wherein: the reverse gear set (4) comprises an electrical installation box (13), a variable frequency motor (14) and a main gear (15), the electrical installation box (13) is installed between the supporting legs (6) and the gear installation box (7), the variable frequency motor (14) is installed inside the electrical installation box (13), the main gear (15) is in shaft connection with the axis inside the gear installation box (7), the top end of a shaft rod of the main gear (15) extends to the inside of the processing tank body (8), and the bottom end of the shaft rod of the main gear (15) extends to the inside of the electrical installation box (13) and is installed on the shaft rod of an output end of the variable frequency motor (14).
5. The mixing device for brake pad raw materials according to claim 4, wherein: reverse gear group (4) still including connecting gear (16) and from gear (17), connecting gear (16) be circumference array hub connection in inside gear installation case (7), and inboard all mesh connect in master gear (15), include ring type board and ring type gear from gear (17), run through from gear (17) ring type board top gear installation case (7) and install in processing jar body (8) bottom, from gear (17) ring type gear mesh connect in the connecting gear (16) outside.
6. The mixing device for brake pad raw materials according to claim 5, wherein: the reverse gear set (4) further comprises a connecting rod (18) and a stirring rod (19), the connecting rod (18) is installed on a port, extending from the top end of a shaft rod of the main gear (15) to the inside of the processing tank body (8), an inner groove is formed in the stirring rod (19), and an opening of the inner groove of the stirring rod (19) is downwards sleeved and installed at the top end of the connecting rod (18).
7. The mixing device for brake pad raw materials according to claim 6, wherein: the vibration mechanism (5) comprises a trigger (20), the trigger (20) is of a hollow structure, the trigger (20) is located inside an inner groove of the stirring rod (19) and is sleeved on the connecting rod (18), the outer side of the trigger (20) is provided with a triangular cam structure in a linear array mode, and the bottom end of the trigger (20) is installed on the inner side of the processing tank body (8).
8. A mixing device for brake pad stock according to claim 7, wherein: vibration mechanism (5) still include a vibration section of thick bamboo (21), a vibration section of thick bamboo (21) are triangle array and the linear array that goes up in the vertical direction on the horizontal direction set up in puddler (19) outside.
9. A mixing device for brake pad stock according to claim 8, wherein: vibration mechanism (5) still include vibrating arm (22), vibrating arm (22) one end laminating connect in trigger part (20) triangle cam is last, the vibrating arm (22) other end runs through puddler (19) with vibration section of thick bamboo (21) and extend to inside the processing jar body (8), compounding stirring leaf (2) install in vibrating arm (22) extend to on the port of the inside of the processing jar body (8).
10. A mixing device for brake pad stock according to claim 9, wherein: vibration mechanism (5) still including reset plate (23) and reset spring (24), reset plate (23) install in vibrating arm (22) are located on the inside pole wall of a vibration section of thick bamboo (21), reset spring (24) set up in reset plate (23) be adjacent to compounding stirring leaf (2) one side with between the vibration section of thick bamboo (21) inner wall.
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CN117777795A (en) * | 2023-12-01 | 2024-03-29 | 麦达可尔(湖北)工业有限公司 | Water-based steel antirust agent for spray protection and preparation method thereof |
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