CN114455974A - Method for manufacturing light ceramic jar cover for wine storage - Google Patents
Method for manufacturing light ceramic jar cover for wine storage Download PDFInfo
- Publication number
- CN114455974A CN114455974A CN202210128134.6A CN202210128134A CN114455974A CN 114455974 A CN114455974 A CN 114455974A CN 202210128134 A CN202210128134 A CN 202210128134A CN 114455974 A CN114455974 A CN 114455974A
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- Prior art keywords
- jar cover
- light ceramic
- ceramic jar
- wine storage
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- 239000000919 ceramic Substances 0.000 title claims abstract description 35
- 238000000034 method Methods 0.000 title claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 238000010304 firing Methods 0.000 claims abstract description 22
- 238000010438 heat treatment Methods 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 15
- 239000004927 clay Substances 0.000 claims abstract description 12
- 239000002994 raw material Substances 0.000 claims abstract description 10
- 238000002156 mixing Methods 0.000 claims abstract description 7
- 238000007493 shaping process Methods 0.000 claims abstract description 5
- 238000005245 sintering Methods 0.000 claims abstract description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 14
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 13
- 239000007789 gas Substances 0.000 claims description 13
- 229910052760 oxygen Inorganic materials 0.000 claims description 13
- 239000001301 oxygen Substances 0.000 claims description 13
- 239000002893 slag Substances 0.000 claims description 9
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 8
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 4
- 239000011148 porous material Substances 0.000 claims description 3
- 238000000605 extraction Methods 0.000 claims 1
- 239000002985 plastic film Substances 0.000 description 3
- 229920006255 plastic film Polymers 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- 229910002091 carbon monoxide Inorganic materials 0.000 description 2
- 239000003610 charcoal Substances 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910001882 dioxygen Inorganic materials 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 210000001161 mammalian embryo Anatomy 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/02—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by adding chemical blowing agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D51/00—Closures not otherwise provided for
- B65D51/02—Loosely-engaging lids or covers for jars, cans, or like containers for liquids without means for effecting sealing of container
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/04—Clay; Kaolin
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/06—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by burning-out added substances by burning natural expanding materials or by sublimating or melting out added substances
- C04B38/063—Preparing or treating the raw materials individually or as batches
- C04B38/0635—Compounding ingredients
- C04B38/0645—Burnable, meltable, sublimable materials
- C04B38/068—Carbonaceous materials, e.g. coal, carbon, graphite, hydrocarbons
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
- C04B41/5022—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with vitreous materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/85—Coating or impregnation with inorganic materials
- C04B41/86—Glazes; Cold glazes
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
- C04B2235/54—Particle size related information
- C04B2235/5418—Particle size related information expressed by the size of the particles or aggregates thereof
- C04B2235/5427—Particle size related information expressed by the size of the particles or aggregates thereof millimeter or submillimeter sized, i.e. larger than 0,1 mm
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
- C04B2235/54—Particle size related information
- C04B2235/5418—Particle size related information expressed by the size of the particles or aggregates thereof
- C04B2235/5436—Particle size related information expressed by the size of the particles or aggregates thereof micrometer sized, i.e. from 1 to 100 micron
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/65—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
- C04B2235/656—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
Abstract
The invention relates to the field of materials, in particular to a method for manufacturing a light ceramic jar cover for wine storage. The method comprises the following steps: s1, batching: mixing the perforated material and the clay according to the weight part ratio of 1: 9-1: 1 to obtain a raw material; s2 shaping: processing the raw materials into a jar cover shape to obtain a blank; s3 firing: and heating and sintering the blank to obtain the light ceramic jar cover. The light ceramic jar cover prepared by the invention has lighter weight.
Description
Technical Field
The invention relates to the field of materials, in particular to a method for manufacturing a light ceramic jar cover for wine storage.
Background
The storage containers commonly used in the liquor factory are a pottery jar and a stainless steel barrel, and the quality of wine stored in the pottery jar is obviously superior to that of the wine stored in the stainless steel container, so that the good wine is stored in the pottery jar. The majority of ceramic jars for wine storage are ton jars, the small ceramic jars are half ton jars, and jar openings are generally large, so that jar covers are heavy, the jar covers can not be covered by one person, the problem of sealing performance is solved, and the jar openings are almost sealed by plastic films in wineries. The plastic film sealing has certain disadvantages: firstly, the operation is complicated, the labor intensity is high, and the efficiency is not high; secondly, the harmful substances contained in the plastic film and the binding rope may migrate into the wine, presenting a safety risk.
Disclosure of Invention
The invention aims to provide a method for manufacturing a light ceramic jar cover for wine storage, which aims to solve the problem of heavy cover quality of the existing ceramic jar.
In order to achieve the purpose, the invention provides the following technical scheme:
a method for manufacturing a light ceramic jar cover for wine storage comprises the following steps:
s1, batching: mixing the perforated material and the clay according to the weight part ratio of 1: 9-1: 1 to obtain a raw material;
s2 shaping: processing the raw materials into a jar cover shape to obtain a blank;
s3 firing: and heating and sintering the blank to obtain the light ceramic jar cover.
Preferably, the open pore materials comprise powdered activated carbon and grain slag.
Preferably, the open-cell material is calcium carbonate.
Preferably, in the S3 firing step, the raw blank is firstly heated to 600 ℃ for the first time to obtain the light ceramic jar cover base layer, and then the light ceramic jar cover is obtained by cooling, glazing and drying, and then the light ceramic jar cover is secondly heated to 1200 ℃ for firing.
Preferably, in the step of S3 firing, the blank is glazed and dried, and then heated to 900-.
Preferably, in the first heating step, oxygen is introduced into the firing chamber while gas is withdrawn from the firing chamber.
Preferably, in the first heating step, the amount of the extracted gas per unit time is 2 times of the amount of the introduced oxygen gas 30 minutes before the start of heating; after 30 minutes, the amount of oxygen introduced per unit time was the same as the amount of the withdrawn gas.
Compared with the prior art, the invention can at least produce one of the following beneficial effects:
the ceramic jar cover prepared by the invention has lighter weight.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and do not limit the invention. The following examples illustrate several embodiments.
Example 1:
a method for manufacturing a light ceramic jar cover for wine storage comprises the following steps:
s1, batching: mixing the perforated material and the clay according to the weight part ratio of 1: 9-1: 1 to obtain a raw material; the pottery clay is prepared by mixing pottery clay and water, and the pore-opening material and the pottery clay are pulverized into 20-200 meshes. According to the requirement, the argil and the pore-opening material can be independently crushed and then mixed, or can be mixed and then crushed, or can be crushed by a dry method or a wet method.
S2 shaping: processing the raw materials into a jar cover shape to obtain a blank;
s3 firing: glazing and drying the blank, and heating to the temperature of 900-1300 ℃ for firing to obtain the light ceramic jar cover.
The porous material can adopt calcium carbonate, and the calcium carbonate is decomposed into gas in the firing process to form a cavity so as to reduce the weight of the ceramic jar cover. The glazing treatment ensures that the ceramic jar cover has better sealing performance, and the glaze is not coated on the whole surface when the glaze is applied, so that an exhaust passage is reserved during firing. Compared with the traditional ceramic jar cover, the weight of the light ceramic jar cover prepared by the method is reduced by 15-20%.
Example 2:
a method for manufacturing a light ceramic jar cover for wine storage comprises the following steps:
s1, batching: mixing the perforated material and the clay according to the weight part ratio of 1: 9-1: 1 to obtain a raw material; the pottery clay is prepared by mixing pottery clay and water, and the pore-opening material and the pottery clay are pulverized into 20-200 meshes. The perforated material is crushed and then mixed with the clay, so that the water absorption degree of the perforated material is reduced.
S2 shaping: processing the raw materials into a jar cover shape to obtain a blank;
s3 firing: firstly heating the blank to 600 ℃ for 300-.
Wherein the trompil material can adopt powdered activated carbon and grain slag, and the grain slag can adopt the lower margin grain of winery, and waste utilization, the two can the exclusive use, and single powdered activated carbon or grain slag of using promptly, the two all can form the hole when being heated the burning, and when both mix, powdered activated carbon plays the combustion-supporting effect to the grain slag simultaneously, has important meaning to the inside abundant hole that forms of embryo. When the powdered activated carbon and the grain slag are heated for the first time, the powdered activated carbon and the grain slag are combusted under the participation of oxygen to become gas, so that holes are formed, and the weight of the jar cover is reduced. Because a large amount of gas flows in the process, if glazing is carried out firstly, the glaze surface is easy to be damaged by the gas during firing, and therefore, the glaze is firstly heated for the first time to form stable holes and then glazed.
When carrying out the heating for the first time, because oxygen constantly is consumed, oxygen concentration diminishes, easily produces the charcoal burning inadequately to generate carbon monoxide, make the atmospheric pressure increase of firing the room, thereby make the hole that forms destroy and collapse, consequently in the heating step for the first time, from firing indoor letting in oxygen in to firing the room when taking out gas, guarantee oxygen concentration's stability.
In addition, insufficient combustion can also be generated when the charcoal and the grain slag are affected with damp in the first 30 minutes of the first heating, in this case, one molecule of oxygen generates two molecules of carbon monoxide, and in order to keep the pressure stable, the amount of gas extracted per unit time is 2 times of the amount of introduced oxygen in the first 30 minutes of the first heating; after 30 minutes, the amount of oxygen introduced per unit time was the same as the amount of the withdrawn gas. Compared with the traditional ceramic jar cover, the weight of the light ceramic jar cover prepared by the method is reduced by 20-25%.
Reference throughout this specification to multiple illustrative embodiments means that a particular structure described in connection with the embodiments is included in at least one embodiment described generally throughout this application. The appearances of the same phrase in various places in the specification are not necessarily all referring to the same embodiment. Further, while a structure has been described in connection with any one embodiment, it is to be understood that it is within the scope of the invention to implement such structure in connection with other embodiments.
Claims (7)
1. A method for manufacturing a light ceramic jar cover for wine storage is characterized by comprising the following steps: the method comprises the following steps:
s1, batching: mixing the perforated material and the clay according to the weight part ratio of 1: 9-1: 1 to obtain a raw material;
s2 shaping: processing the raw materials into a jar cover shape to obtain a blank;
s3 firing: and heating and sintering the blank to obtain the light ceramic jar cover.
2. The method for manufacturing the light ceramic jar cover for wine storage according to claim 1, wherein the method comprises the following steps: the open pore material comprises powdered activated carbon and grain slag.
3. The method for manufacturing the light ceramic jar cover for wine storage according to claim 1, wherein the method comprises the following steps: the open-cell material is calcium carbonate.
4. The method for manufacturing the light ceramic jar cover for wine storage according to claim 2, wherein the method comprises the following steps: in the S3 firing step, the blank is firstly heated to 600 ℃ for the first time to obtain the light jar cover base layer, and then the blank is cooled, glazed and dried and then heated to 1200 ℃ for the second time to fire to obtain the light ceramic jar cover.
5. The method for manufacturing the light ceramic jar cover for wine storage according to claim 3, wherein the method comprises the following steps: in the S3 firing step, the blank is glazed and dried, and then heated to 900-1300 ℃ for firing to obtain the light ceramic jar cover.
6. The method for manufacturing the light ceramic jar cover for wine storage according to claim 4, wherein the method comprises the following steps: in the first heating step, oxygen is introduced into the firing chamber while gas is extracted from the firing chamber.
7. The method for manufacturing the light ceramic jar cover for wine storage according to claim 6, wherein the method comprises the following steps: in the first heating step, the gas extraction amount in unit time is 2 times of the oxygen introduction amount in the first 30 minutes before heating is started; after 30 minutes, the amount of oxygen introduced per unit time was the same as the amount of the withdrawn gas.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210128134.6A CN114455974A (en) | 2022-02-11 | 2022-02-11 | Method for manufacturing light ceramic jar cover for wine storage |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210128134.6A CN114455974A (en) | 2022-02-11 | 2022-02-11 | Method for manufacturing light ceramic jar cover for wine storage |
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| CN114455974A true CN114455974A (en) | 2022-05-10 |
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| CN202210128134.6A Pending CN114455974A (en) | 2022-02-11 | 2022-02-11 | Method for manufacturing light ceramic jar cover for wine storage |
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