CN114454506A - Method for manufacturing building decoration material based on marble waste - Google Patents
Method for manufacturing building decoration material based on marble waste Download PDFInfo
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- CN114454506A CN114454506A CN202210147057.9A CN202210147057A CN114454506A CN 114454506 A CN114454506 A CN 114454506A CN 202210147057 A CN202210147057 A CN 202210147057A CN 114454506 A CN114454506 A CN 114454506A
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- marble
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- building decoration
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- 239000004579 marble Substances 0.000 title claims abstract description 86
- 239000000463 material Substances 0.000 title claims abstract description 63
- 239000002699 waste material Substances 0.000 title claims abstract description 51
- 238000005034 decoration Methods 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims abstract description 26
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 239000000758 substrate Substances 0.000 claims abstract description 21
- 238000012216 screening Methods 0.000 claims abstract description 17
- 239000002245 particle Substances 0.000 claims abstract description 16
- 239000002002 slurry Substances 0.000 claims abstract description 13
- 239000011268 mixed slurry Substances 0.000 claims abstract description 11
- 239000011248 coating agent Substances 0.000 claims abstract description 7
- 238000000576 coating method Methods 0.000 claims abstract description 7
- 239000003292 glue Substances 0.000 claims abstract description 7
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 5
- 239000003063 flame retardant Substances 0.000 claims abstract description 5
- 238000004140 cleaning Methods 0.000 claims abstract description 4
- 239000002131 composite material Substances 0.000 claims abstract description 4
- 238000005245 sintering Methods 0.000 claims abstract description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 239000013078 crystal Substances 0.000 claims description 11
- 230000007246 mechanism Effects 0.000 claims description 11
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 10
- 239000000919 ceramic Substances 0.000 claims description 9
- 239000003599 detergent Substances 0.000 claims description 9
- 238000003756 stirring Methods 0.000 claims description 9
- 238000005520 cutting process Methods 0.000 claims description 8
- 229910021532 Calcite Inorganic materials 0.000 claims description 6
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical group ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 claims description 6
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 claims description 6
- 239000000835 fiber Substances 0.000 claims description 6
- 239000010439 graphite Substances 0.000 claims description 6
- 229910002804 graphite Inorganic materials 0.000 claims description 6
- 229920002635 polyurethane Polymers 0.000 claims description 6
- 239000004814 polyurethane Substances 0.000 claims description 6
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 6
- 239000004800 polyvinyl chloride Substances 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 6
- 239000011347 resin Substances 0.000 claims description 6
- 229920005989 resin Polymers 0.000 claims description 6
- 230000004044 response Effects 0.000 claims description 6
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 claims description 6
- 239000003381 stabilizer Substances 0.000 claims description 6
- 239000000126 substance Substances 0.000 claims description 6
- 239000004094 surface-active agent Substances 0.000 claims description 6
- 239000000725 suspension Substances 0.000 claims description 6
- UBOXGVDOUJQMTN-UHFFFAOYSA-N trichloroethylene Natural products ClCC(Cl)Cl UBOXGVDOUJQMTN-UHFFFAOYSA-N 0.000 claims description 6
- 230000006698 induction Effects 0.000 claims description 5
- 235000007164 Oryza sativa Nutrition 0.000 claims description 4
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 235000009566 rice Nutrition 0.000 claims description 4
- 238000005303 weighing Methods 0.000 claims description 4
- 238000000498 ball milling Methods 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 230000005389 magnetism Effects 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 238000002791 soaking Methods 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- 241000209094 Oryza Species 0.000 claims 2
- 230000000694 effects Effects 0.000 description 7
- 238000007789 sealing Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 239000011777 magnesium Substances 0.000 description 4
- 229910052749 magnesium Inorganic materials 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 239000008187 granular material Substances 0.000 description 3
- 240000007594 Oryza sativa Species 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 238000007873 sieving Methods 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 1
- 244000082204 Phyllostachys viridis Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000009970 fire resistant effect Effects 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
- B29C67/02—Moulding by agglomerating
- B29C67/04—Sintering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C1/00—Crushing or disintegrating by reciprocating members
- B02C1/005—Crushing or disintegrating by reciprocating members hydraulically or pneumatically operated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/10—Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
- B02C4/08—Crushing or disintegrating by roller mills with two or more rollers with co-operating corrugated or toothed crushing-rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/47—Joining single elements to sheets, plates or other substantially flat surfaces
- B29C66/474—Joining single elements to sheets, plates or other substantially flat surfaces said single elements being substantially non-flat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2027/00—Use of polyvinylhalogenides or derivatives thereof as moulding material
- B29K2027/06—PVC, i.e. polyvinylchloride
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2075/00—Use of PU, i.e. polyureas or polyurethanes or derivatives thereof, as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2507/00—Use of elements other than metals as filler
- B29K2507/04—Carbon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2509/00—Use of inorganic materials not provided for in groups B29K2503/00 - B29K2507/00, as filler
- B29K2509/02—Ceramics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2509/00—Use of inorganic materials not provided for in groups B29K2503/00 - B29K2507/00, as filler
- B29K2509/14—Stones
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a method for manufacturing a building decoration material based on marble waste, and relates to the technical field of building decoration materials. The manufacturing method of the building decoration material based on the marble waste comprises the following operation steps: sending the recovered marble waste into a cleaning pool, sending the residual marble waste into a crusher for crushing after manual screening, putting marble particles into a ball mill to obtain marble slurry, injecting the mixed slurry into a forming die, sending the mixed slurry into a muffle furnace for sintering and forming, uniformly coating a glue layer with the thickness of 3-5mm on the top surface of the decorative material substrate, placing the large-size marble waste which is screened out on the top end of the decorative material substrate, and then sending the large-size marble waste into a pressure forming machine for composite forming to obtain the marble decorative material. The building decoration material prepared by the invention has good flame retardant property and strong decoration property, and the hardness and the wear resistance of the building decoration material are better than those of common decoration materials on the market, thereby having practical popularization significance.
Description
Technical Field
The invention relates to the technical field of building decoration materials, in particular to a method for manufacturing a building decoration material based on marble waste.
Background
The building wall decorative plate on the market has various structures, and the structure of the building wall decorative plate is improved along with the increase of the market on the functions and environmental protection requirements of the building wall decorative plate, but the building wall decorative plate on the market is always unsatisfactory at present. For example, some building wall surface decorative plates are arranged to be density board baoli paper surfaces or paint surfaces, and the fireproof grade is low, flammable, environmentally-friendly, moisture-proof and easy to deform; some ceramic tiles are heavy and laborious to carry although the fire-resistant grade of the ceramic tiles is high, so that the construction is not easy, and the ceramic tiles can fall off due to the heavy weight after being installed on the wall surface of a building; some building wall decorative plates adopt a structure of combining a glass magnesium board substrate and decorative base paper, but after the glass magnesium board substrate is stored for a long time, the glass magnesium board substrate is easy to absorb moisture in the air to cause halogen return, and after the glass magnesium board substrate is combined with the decorative base paper, the hardness of the whole plate surface is not ideal and scratch resistance is not realized; for the building wall surface decorative plates on the market at present, the most needed problems to be solved are that some decorative plates are easy to crack on the surface after being used for a period of time, some components are easy to be layered, and some components are combined with the components, so that the service life is short.
Besides part of the building decoration materials sold or used in the market are made of pure solid wood, most of the building decoration materials are made of chemical raw materials after combination. Particularly, the floor used in house decoration has a plurality of modes formed by splicing wood or bamboo floor, and in order to make the adhesion firm, a large amount of chemical adhesive needs to be used by a merchant and the process is more complicated, so that the manufacturing cost is high, the chemical smell is large, the floor is easy to crack, and the market is difficult to popularize.
Disclosure of Invention
Solves the technical problem
Aiming at the defects of the prior art, the invention provides a method for manufacturing a building decoration material based on marble waste, which solves the problems of poor performance and easy environmental pollution of the existing decoration material.
Technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: a method for manufacturing a building decoration material based on marble waste comprises the following operation steps:
s1: feeding the recovered marble waste into a cleaning pool, adding a detergent for soaking to remove chemical residues on the surface of the marble waste, taking out the marble waste, placing the marble waste on a feeding conveyor belt, and drying the cleaned marble waste through a hot air dryer;
s2: screening out large-size waste materials with the specification size of more than 35cm multiplied by 35cm through manual screening, feeding the residual marble waste materials into a crusher for crushing treatment, and crushing the marble waste materials until the particle size is within 10 micrometers to obtain marble particles;
s3: putting the marble particles obtained in the step S2) into a ball mill, adding a proper amount of water, and carrying out ball milling for 8-10h to obtain marble slurry, wherein the water content of the marble slurry is 41-45 wt%;
s4: transferring 10 parts of marble slurry into a stirring barrel, weighing appropriate amount of polyvinyl chloride resin 8-10 parts, rice carbon powder 7-13 parts, graphite 5-9 parts, ceramic fiber 6-11 parts and waterborne polyurethane 3-6 parts, sequentially adding the weighed components into the marble slurry, and uniformly stirring through the stirring barrel to obtain mixed slurry;
s5: injecting the mixed slurry into a forming die, sending the mixed slurry into a muffle furnace for sintering and forming, and carrying out next treatment to obtain a decorative material substrate;
s6: putting the decorative material substrate obtained in the step S5) into a glue spreader, uniformly coating a glue layer with the thickness of 3-5mm on the top surface of the decorative material substrate, placing the large-size marble waste material screened out on the top end of the decorative material substrate, and then sending the decorative material substrate into a pressure forming machine for composite forming to obtain the marble decorative material;
s7: and (4) cutting the marble decorating material obtained in the step (S6) in a cutting machine according to the size to be processed, spraying flame-retardant coating on the surface of the cut plate, and finally packaging and selling.
Further, the detergent comprises the following components in parts by mass: 15-25 parts of calcite powder, 0.5-0.65 part of sodium dodecyl benzene sulfonate, 2-4 parts of suspension stabilizer, 0.3-0.6 part of industrial sodium hydroxide, 55-70 parts of water, 8-12 parts of trichloroethylene and 5-9 parts of surfactant.
Further, the detergent comprises the following components in parts by mass: 18 parts of calcite powder, 0.55 part of sodium dodecyl benzene sulfonate, 2 parts of suspension stabilizer, 0.4 part of industrial sodium hydroxide, 59 parts of water, 8 parts of trichloroethylene and 5 parts of surfactant.
Further, in the step S4), appropriate amounts of 9 parts of polyvinyl chloride resin, 8 parts of rice-carbon powder, 7 parts of graphite, 8 parts of ceramic fiber and 4 parts of waterborne polyurethane are weighed.
The invention also provides a crusher used in the manufacturing method of the building decoration material based on the marble waste, which comprises a fixed base and a second-stage crushing box arranged on the top surface of the fixed base, wherein a connecting channel is arranged on the top surface of the second-stage crushing box, a first-stage crushing box is arranged on the top surface of the connecting channel, a feeding groove is formed in the top surface of the first-stage crushing box, a turnover shaft is movably arranged on the inner wall of the feeding groove, a sealing cover plate is arranged on one side surface of the turnover shaft, a first-stage crushing mechanism is arranged on the inner wall of the first-stage crushing box, a second-stage crushing mechanism is arranged on the inner wall of the second-stage crushing box, and a screening mechanism is arranged on the inner wall of the connecting channel.
Further, one-level rubbing crusher constructs including rotating motor and response subassembly, and two rotation motors are installed to the inner wall that the case was smashed to the one-level, and the output outside surface of two rotation motors all installs the rotation output shaft, and the outside surface of rotating the output shaft all installs crushing roller, and the outside surface evenly distributed of two crushing rollers has crushing tooth, two crushing tooth intermeshing of crushing roller, and the response subassembly is all installed to the inside of two crushing rollers.
Further, the induction component comprises a closed coil and a first magnet block, the closed coil is installed inside each of the two crushing roller shafts, the first magnet block and the second magnet block are installed inside the first-level crushing box respectively, and the magnetism of the corresponding surfaces of the first magnet block and the second magnet block is opposite.
Further, the screening mechanism includes that mounting groove and sieve strain the frame, and the mounting groove has been seted up to the inner wall of intercommunication pipeline, and the piezoelectric crystal axle is installed to the inner wall of mounting groove, and the terminal surface mounting of piezoelectric crystal axle has the screening frame, and the internally mounted of screening frame has the sieve net, and the outside surface mounting of screening frame has spacing, the inner wall movable contact of spacing outside surface and mounting groove.
Further, second grade rubbing crusher constructs including hydraulic pump and telescopic shaft, and the bottom surface mounting of the case is smashed to the second grade has the groove that gathers materials, and the hydraulic pump is installed to the inner wall both sides in the chamber is smashed to the second grade, and the output outside surface mounting of hydraulic pump has the telescopic shaft, and the terminal surface mounting of telescopic shaft has crushing compression roller.
Advantageous effects
The invention has the following beneficial effects:
(1) the manufacturing method of the building decoration material based on the marble waste provides a new purpose for the marble waste, avoids directly stacking as waste residues, has a good environment-friendly effect, and has certain economic benefits as raw materials for producing the antique brick with high added value.
(2) The building decoration material manufactured by the method has good flame retardant property and strong decoration property, and has better hardness and wear resistance than common decoration materials on the market, thereby having practical popularization significance.
Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.
Drawings
FIG. 1 is a schematic view of the process of the present invention;
FIG. 2 is a perspective view of the overall structure of the present invention;
FIG. 3 is an overall external elevational schematic view of the present invention;
FIG. 4 is a schematic overall interior elevation view of the present invention;
FIG. 5 is a schematic view of the structure of part A of FIG. 2 according to the present invention;
FIG. 6 is a schematic view of the structure of part B in FIG. 2 according to the present invention.
In the figure, 1, a base is fixed; 2. a second-stage crushing box; 3. a connecting channel; 4. a primary crushing box; 5. a feed chute; 6. a turning shaft; 7. sealing the cover plate; 8. rotating the motor; 9. rotating the output shaft; 10. a crushing roller shaft; 11. crushing teeth; 12. closing the coil; 13. a first magnet block; 14. a second magnet block; 15. Mounting grooves; 16. a piezoelectric crystal shaft; 17. a screen frame; 18. screening a filter screen; 19. a limiting strip; 20. a material collecting groove; 21. a hydraulic pump; 22. a telescopic shaft; 23. and (4) crushing and pressing the rolls.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "opening," "upper," "lower," "thickness," "top," "middle," "length," "inner," "peripheral," and the like are used in an orientation or positional relationship that is merely for convenience in describing and simplifying the description, and do not indicate or imply that the referenced component or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be considered as limiting the present invention.
Referring to fig. 1 to fig. 6, an embodiment of the present invention provides a technical solution: a method for manufacturing a building decoration material based on marble waste comprises the following operation steps:
s1: feeding the recovered marble waste into a cleaning pool, adding a detergent for soaking to remove chemical residues on the surface of the marble waste, taking out the marble waste, placing the marble waste on a feeding conveyor belt, and drying the cleaned marble waste through a hot air dryer;
s2: screening out large-size waste materials with the specification size of more than 35cm multiplied by 35cm through manual screening, feeding the residual marble waste materials into a crusher for crushing treatment, and crushing the marble waste materials until the particle size is within 10 micrometers to obtain marble particles;
s3: putting the marble particles obtained in the step S2) into a ball mill, adding a proper amount of water, and carrying out ball milling for 8-10h to obtain marble slurry, wherein the water content of the marble slurry is 41-45 wt%;
s4: transferring 10 parts of marble slurry into a stirring barrel, weighing appropriate amount of polyvinyl chloride resin 8-10 parts, rice carbon powder 7-13 parts, graphite 5-9 parts, ceramic fiber 6-11 parts and waterborne polyurethane 3-6 parts, sequentially adding the weighed components into the marble slurry, and uniformly stirring through the stirring barrel to obtain mixed slurry;
s5: injecting the mixed slurry into a forming die, sending the mixed slurry into a muffle furnace for sintering and forming, and carrying out next treatment to obtain a decorative material substrate;
s6: putting the decorative material substrate obtained in the step S5) into a glue spreader, uniformly coating a glue layer with the thickness of 3-5mm on the top surface of the decorative material substrate, placing the large-size marble waste material screened out on the top end of the decorative material substrate, and then sending the decorative material substrate into a pressure forming machine for composite forming to obtain the marble decorative material;
s7: and (4) cutting the marble decorating material obtained in the step (S6) in a cutting machine according to the size to be processed, spraying flame-retardant coating on the surface of the cut plate, and finally packaging and selling.
Further, the detergent comprises the following components in parts by mass: 15-25 parts of calcite powder, 0.5-0.65 part of sodium dodecyl benzene sulfonate, 2-4 parts of suspension stabilizer, 0.3-0.6 part of industrial sodium hydroxide, 55-70 parts of water, 8-12 parts of trichloroethylene and 5-9 parts of surfactant.
Further, the detergent comprises the following components in parts by mass: 18 parts of calcite powder, 0.55 part of sodium dodecyl benzene sulfonate, 2 parts of suspension stabilizer, 0.4 part of industrial sodium hydroxide, 59 parts of water, 8 parts of trichloroethylene and 5 parts of surfactant.
Further, in the step S4), appropriate amounts of 9 parts of polyvinyl chloride resin, 8 parts of rice-carbon powder, 7 parts of graphite, 8 parts of ceramic fiber and 4 parts of waterborne polyurethane are weighed.
The invention also provides a crusher used in the manufacturing method of the building decoration material based on the marble waste, which comprises a fixed base 1 and a second-stage crushing box 2 arranged on the top surface of the fixed base 1, wherein a connecting channel 3 is arranged on the top surface of the second-stage crushing box 2, a first-stage crushing box 4 is arranged on the top surface of the connecting channel 3, a feeding groove 5 is formed in the top surface of the first-stage crushing box 4, an overturning shaft 6 is movably arranged on the inner wall of the feeding groove 5, a sealing cover plate 7 is arranged on one side surface of the overturning shaft 6, the screened small-size marble waste is poured into the first-stage crushing box 4 after the sealing cover plate 7 is opened, then the sealing cover plate 7 is closed, a first-stage crushing mechanism is arranged on the inner wall of the first-stage crushing box 4, a second-stage crushing mechanism is arranged on the inner wall of the second-stage crushing box 2, and a screening mechanism is arranged on the inner wall of the connecting channel 3.
Further, one-level rubbing crusher constructs including rotating motor 8 and response subassembly, two rotation motor 8 are installed to the inner wall that the case 4 was smashed to the one-level, two output outside surfaces that rotate motor 8 all install rotation output shaft 9, the outside surface that rotates output shaft 9 all installs crushing roller 10, two outside surface evenly distributed who smashes roller 10 have crushing tooth 11, two crushing tooth 11 intermeshing who smashes roller 10, two inside of smashing roller 10 all install the response subassembly, rotate motor 8 through control system control and drive rotation output shaft 9 and rotate, thereby it rotates to drive crushing roller 10, carry out the marble waste material and smash for the first time.
Further, the induction component comprises a closed coil 12 and a first magnet block 13, the closed coil 12 is installed inside each of the two crushing roller shafts 10, the first magnet block 13 and a second magnet block 14 are installed inside the first-stage crushing box 4 respectively, the magnetism of the corresponding surfaces of the first magnet block 13 and the second magnet block 14 is opposite, and in the rotating process of the crushing roller shafts 10, the closed coil 12 is driven to rotate synchronously, so that the closed coil 12 performs cutting magnetic induction line movement between the first magnet block 13 and the second magnet block 14, and the closed coil 12 generates current.
Further, the mechanism is strained to the sieve includes that mounting groove 15 and sieve strain frame 17, mounting groove 15 has been seted up to the inner wall of intercommunication pipeline, piezoelectric crystal axle 16 is installed to the inner wall of mounting groove 15, piezoelectric crystal axle 16's terminal surface mounting has sieve strain frame 17, the internally mounted that the frame 17 was strained to the sieve has sieve filter screen 18, the outside surface mounting that the frame 17 was strained to the sieve has spacing 19, spacing 19 outside surfaces and mounting groove 15's inner wall movable contact, closed coil 12 electric connection is to piezoelectric crystal axle 16, thereby make 16 circular telegrams of piezoelectric crystal axle produce the vibrations of inverse piezoelectric effect drive sieve strain frame 17, the effect is strained to the sieve has been strengthened.
Further, second grade rubbing crusher constructs including hydraulic pump 21 and telescopic shaft 22, the bottom surface mounting who smashes case 2 of second grade has groove 20 that gathers materials, hydraulic pump 21 is installed to the inner wall both sides in the chamber is smashed to the second grade, hydraulic pump 21's output outside surface mounting has telescopic shaft 22, telescopic shaft 22's terminal surface mounting has crushing compression roller 23, through the first crushing marble granule fall into groove 20 that gathers materials in, it is reciprocal flexible to drive telescopic shaft 22 through control system control hydraulic pump 21, thereby make crushing compression roller 23 and the inside marble granule contact of groove 20 that gathers materials, carry out the secondary and roll crushing, obtain the marble granule that the particle size is littleer, conveniently carry out subsequent recovery processing.
When the marble crushing machine is used (during work), after the sealing cover plate 7 is opened, screened small-size marble waste is poured into the primary crushing box 4, then the sealing cover plate 7 is closed, the rotating motor 8 is controlled by the control system to drive the rotating output shaft 9 to rotate, so that the crushing roller shaft 10 is driven to rotate, the marble waste is crushed for the first time, and crushed marble particles are filtered by the sieve filter screen 18;
in the rotation process of the crushing roller shaft 10, the closed coil 12 is driven to synchronously rotate, so that the closed coil 12 performs cutting magnetic induction linear motion between the first magnet block 13 and the second magnet block 14, the closed coil 12 generates current, the closed coil 12 is electrically connected to the piezoelectric crystal shaft 16, the piezoelectric crystal shaft 16 is electrified to generate an inverse piezoelectric effect, and the sieving and filtering frame 17 is driven to vibrate, so that the sieving and filtering effect is enhanced;
the marble particles crushed for the first time fall into the material collecting groove 20, and the hydraulic pump 21 is controlled by the control system to drive the telescopic shaft 22 to stretch and retract back and forth, so that the crushing press roller 23 is in contact with the marble particles in the material collecting groove 20, secondary rolling crushing is carried out, the marble particles with smaller particle size are obtained, and subsequent recovery processing is facilitated;
the building decoration material based on marble waste provided by the invention is a formed decoration plate, can be cut and assembled according to the use requirement, has grains formed by splicing marble chips on the surface, and is strong in decoration effect and stable in performance.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (9)
1. A method for manufacturing a building decoration material based on marble waste is characterized by comprising the following steps: the method comprises the following operation steps:
s1: feeding the recovered marble waste into a cleaning pool, adding a detergent for soaking to remove chemical residues on the surface of the marble waste, taking out the marble waste, placing the marble waste on a feeding conveyor belt, and drying the cleaned marble waste through a hot air dryer;
s2: screening out large-size waste materials with the specification size of more than 35cm multiplied by 35cm through manual screening, feeding the residual marble waste materials into a crusher for crushing treatment, and crushing the marble waste materials until the particle size is within 10 micrometers to obtain marble particles;
s3: putting the marble particles obtained in the step S2) into a ball mill, adding a proper amount of water, and carrying out ball milling for 8-10h to obtain marble slurry, wherein the water content of the marble slurry is 41-45 wt%;
s4: transferring 10 parts of marble slurry into a stirring barrel, weighing appropriate amount of polyvinyl chloride resin 8-10 parts, rice carbon powder 7-13 parts, graphite 5-9 parts, ceramic fiber 6-11 parts and waterborne polyurethane 3-6 parts, sequentially adding the weighed components into the marble slurry, and uniformly stirring through the stirring barrel to obtain mixed slurry;
s5: injecting the mixed slurry into a forming die, sending the mixed slurry into a muffle furnace for sintering and forming, and carrying out next treatment to obtain a decorative material substrate;
s6: putting the decorative material substrate obtained in the step S5) into a glue spreader, uniformly coating a glue layer with the thickness of 3-5mm on the top surface of the decorative material substrate, placing the large-size marble waste material screened out on the top end of the decorative material substrate, and then sending the decorative material substrate into a pressure forming machine for composite forming to obtain the marble decorative material;
s7: and (4) cutting the marble decorating material obtained in the step (S6) in a cutting machine according to the size to be processed, spraying flame-retardant coating on the surface of the cut plate, and finally packaging and selling.
2. The method for manufacturing a marble-scrap-based architectural ornament material according to claim 1, wherein: the detergent comprises the following components in parts by mass: 15-25 parts of calcite powder, 0.5-0.65 part of sodium dodecyl benzene sulfonate, 2-4 parts of suspension stabilizer, 0.3-0.6 part of industrial sodium hydroxide, 55-70 parts of water, 8-12 parts of trichloroethylene and 5-9 parts of surfactant.
3. The method for manufacturing a marble-scrap-based architectural ornament material according to claim 2, wherein: the detergent comprises the following components in parts by mass: 18 parts of calcite powder, 0.55 part of sodium dodecyl benzene sulfonate, 2 parts of suspension stabilizer, 0.4 part of industrial sodium hydroxide, 59 parts of water, 8 parts of trichloroethylene and 5 parts of surfactant.
4. The method for manufacturing a marble-scrap-based architectural ornament material according to claim 1, wherein: and S4) weighing appropriate amount of polyvinyl chloride resin 9 parts, rice carbon powder 8 parts, graphite 7 parts, ceramic fiber 8 parts and waterborne polyurethane 4 parts.
5. The crusher for use in the method for manufacturing marble-based waste building decoration material according to claims 1-4, comprising a fixed base (1) and a secondary crushing tank (2) installed on the top surface of the fixed base (1), characterized in that: the top surface mounting that case (2) was smashed to the second grade has interface channel (3), the top surface mounting of interface channel (3) has the one-level to smash case (4), feed chute (5) have been seted up on the top surface that case (4) were smashed to the one-level, the inner wall movable mounting of feed chute (5) has trip shaft (6), one side surface mounting of trip shaft (6) has sealed apron (7), the one-level rubbing crusher constructs is installed to the inner wall that case (4) was smashed to the one-level, the second grade rubbing crusher constructs is installed to the inner wall that case (2) was smashed to the second grade, the mechanism is strained to the sieve is installed to the inner wall of interface channel (3).
6. The pulverizer for marble-based building decoration material fabrication method according to claim 5, wherein: one-level rubbing crusher constructs including rotating motor (8) and response subassembly, the inner wall that the case (4) was smashed to the one-level is installed two and is rotated motor (8), the output outside surface of two rotation motors (8) all installs rotation output shaft (9), the outside surface of rotation output shaft (9) all installs crushing roller (10), the outside surface evenly distributed of two crushing roller (10) has crushing tooth (11), two crushing tooth (11) intermeshing of crushing roller (10), the response subassembly is all installed to the inside of two crushing roller (10).
7. The pulverizer for marble-based building decoration material fabrication method according to claim 6, wherein: the induction assembly comprises a closed coil (12) and a first magnet block (13), the closed coil (12) is mounted inside each of the two crushing roller shafts (10), the first magnet block (13) and the second magnet block (14) are mounted inside the first-stage crushing box (4), and the magnetism of the corresponding surfaces of the first magnet block (13) and the second magnet block (14) is opposite.
8. The pulverizer for marble-based building decoration material fabrication method according to claim 5, wherein: the screening mechanism includes that mounting groove (15) and sieve strain frame (17), mounting groove (15) have been seted up to the inner wall of intercommunication pipeline, piezoelectric crystal axle (16) are installed to the inner wall of mounting groove (15), the terminal surface mounting of piezoelectric crystal axle (16) has screening frame (17), the internally mounted of screening frame (17) has sieve net (18), the outside surface mounting that the frame (17) was strained to the sieve has spacing (19), the inner wall movable contact of spacing (19) outside surface and mounting groove (15).
9. The pulverizer for marble-based building decoration material fabrication method according to claim 5, wherein: secondary crushing mechanism includes hydraulic pump (21) and telescopic shaft (22), and the bottom surface mounting of case (2) is smashed to the second grade has groove (20) that gathers materials, and hydraulic pump (21) are installed to the inner wall both sides in the chamber are smashed to the second grade, and the output outside surface mounting of hydraulic pump (21) has telescopic shaft (22), and the terminal surface mounting of telescopic shaft (22) has crushing compression roller (23).
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