CN114447396B - Automatic battery assembly equipment of outdoor power supply - Google Patents
Automatic battery assembly equipment of outdoor power supply Download PDFInfo
- Publication number
- CN114447396B CN114447396B CN202210044687.3A CN202210044687A CN114447396B CN 114447396 B CN114447396 B CN 114447396B CN 202210044687 A CN202210044687 A CN 202210044687A CN 114447396 B CN114447396 B CN 114447396B
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- lower cover
- battery
- placing
- taking
- frame
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/258—Modular batteries; Casings provided with means for assembling
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/298—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the wiring of battery packs
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/26—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for engaging or disengaging the two parts of a coupling device
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Battery Mounting, Suspending (AREA)
Abstract
The invention relates to automatic battery assembly equipment of an outdoor power supply, which comprises a conveying device, wherein a conveying frame is arranged on the conveying device, a battery assembly mechanism and a lower cover assembly mechanism are further arranged on a rack, the battery assembly mechanism comprises a battery assembly vertical plate and a battery assembly horizontal plate which are arranged on the rack, a battery taking and placing device is arranged on the battery assembly horizontal plate, a paying-off device matched with a line joint of a battery pack is arranged on the battery assembly vertical plate, the paying-off device comprises a paying-off movable structure arranged on the battery assembly vertical plate, the paying-off movable structure is connected with a paying-off clamping seat, a paying-off fixed clamping block and a paying-off movable clamping block which is regulated by a paying-off clamping cylinder are arranged on the paying-off clamping seat, the paying-off movable structure can perform the movement and lifting movement of the vertical conveying device, and the paying-off clamping seat can enter a battery cavity of a box body; the wire connector of the battery pack taken and placed to the assembly station can be clamped, the wire connector accurately penetrates through the wire slot, and automatic assembly of the battery pack is achieved.
Description
Technical Field
The invention relates to the field of outdoor power supplies, in particular to automatic battery assembly equipment for an outdoor power supply.
Background
The outdoor power supply is a mobile power supply, compare traditional precious class mobile power supply that charges, its capacity is big, can supply power for multiple electrical apparatus, like electric rice cooker, the electric heat pot, the cell-phone, portable computer etc. its structure is more complicated with mobile power supply for precious class cell-phone relatively, including the box, install the group battery through the installing frame in the box, the below of power is the lower cover, the top of installing frame is for the contravariant module with power electric connection, the side embedding of box has the control module with contravariant module electric connection, various joints have on the control module, and the upper portion of box is provided with the upper cover, generally all make into each module earlier, then pack into each module in the box again, and wire connection, the group battery is at the in-process of installation, need pass the wire connection through the wire casing, and then enter into contravariant module's installation space, afterwards carry out the installation of lower cover again, the group battery is generally all with one deck plastic for the improvement, and the performance of group battery is like as shown in figure 3, can set up 7 on the lower cover main part 6, the side embedding of battery 7 and contravariant module electric connection's control module, control module has various joints, and upper cover, be provided with the upper cover, to outdoor power supply, generally all make into each module, and then carry out wiring harness is installed in order to carry out, and all wiring harness is installed through the wire connection, and all take place under the wire connection is convenient, the wire harness is installed down, and all the wire harness is convenient for install and all the wire harness is installed under the wire connection and the wire connection is convenient.
Disclosure of Invention
The invention aims to provide automatic battery assembly equipment for an outdoor power supply, which can clamp a wire connector of a battery pack taken and placed at an assembly station through the structural design of a paying-off device and enable the wire connector to accurately pass through a wire slot, so that the automatic assembly of the battery pack is realized, and the assembly efficiency is improved.
In order to achieve the above purpose, the invention adopts the following technical scheme: the utility model provides an automatic equipment of battery pack of outdoor power supply, includes conveyor, conveyor on be provided with box complex transport frame, the frame on still set gradually with transport on the frame box complex battery assembly mechanism and lower cover equipment mechanism, battery assembly mechanism including setting up battery assembly riser and the battery assembly diaphragm in the frame, battery assembly diaphragm on be provided with the battery and get put the device, battery assembly riser on be provided with battery get put the line joint complex pay-off of the group battery on the device, pay-off including setting up the unwrapping wire movable structure on the battery assembly riser, unwrapping wire movable structure be connected with unwrapping wire grip holder, unwrapping wire grip holder on be provided with unwrapping wire fixed clamp splice and through unwrapping wire centre gripping cylinder regulation unwrapping wire movable clamp splice, unwrapping wire movable structure can carry out vertical conveyor's activity and lift activity, unwrapping wire grip holder can enter into the battery chamber of box.
Preferably, the paying-off movable structure comprises a paying-off movable cylinder which is arranged on a battery assembly vertical plate and is vertical to the conveying device, the paying-off movable cylinder is connected with a paying-off movable seat, a paying-off lifting cylinder which is vertical to the paying-off movable seat is arranged on the paying-off movable seat, and a paying-off clamping seat is connected with the paying-off lifting cylinder.
Preferably, the part of the conveying frame right below the wire slot is an opening, a vertically-oriented stay wire lifting cylinder is embedded in the frame, and the cylinder head of the stay wire lifting cylinder is connected with a wire clamping device which can penetrate into the conveying frame and can be contracted into the frame.
Preferably, the conveying device comprises two conveying chains which are designed in parallel, each conveying chain is matched with two conveying chain wheels, the conveying chain wheels on the same side of the two conveying chains are sleeved on the same conveying rotating shaft, and the conveying rotating shaft is connected with a driving part.
Preferably, the battery taking and placing device comprises a battery taking and placing movable screw rod which is arranged below a battery assembling transverse plate and vertically moves towards a conveying device, the battery taking and placing movable screw rod is matched with a battery taking and placing movable motor, the battery taking and placing movable screw rod is sleeved with a battery taking and placing movable seat, a battery taking and placing lifting cylinder is arranged below the battery taking and placing movable seat, a battery taking and placing lifting frame is arranged below the battery taking and placing lifting cylinder, and a battery suction device is arranged below the battery taking and placing lifting frame.
Preferably, the battery get and put the lifting frame and be decurrent open-ended cell type structure, and the center that the lifting frame was put to the battery get is provided with the battery of vertical trend and absorb the cylinder, the battery absorb the ware and install on the cylinder push rod of battery absorption cylinder, the battery get and put two opposite side inboard of lifting frame and all be provided with battery clamping cylinder, battery clamping cylinder be connected with battery clamping block.
Preferably, the lower cover assembly mechanism comprises a lower cover assembly frame, a lower cover taking and placing device and a lower cover locking device, wherein the lower cover taking and placing device and the lower cover locking device are arranged on the lower cover assembly frame, the lower cover locking device comprises a lower cover locking lifting cylinder which is arranged on the lower cover assembly frame and runs vertically, the lower cover locking lifting cylinder is connected with a lower cover locking lifting seat, and a lower cover locker capable of realizing single locking of a bolt is arranged on the lower cover locking lifting seat.
Preferably, the lower cover locker include vertical bolt locking cylinder and the bolt locating piece of trend of setting on lower cover locking lifting seat, the bolt locating piece in seted up the bolt locating hole, the upper portion of bolt locating hole is the toper, the lower part is with bolt head complex cylindricality, still set up the slope trend on the bolt locating piece and with the bolt feed inlet of bolt locating hole toper part intercommunication, the bolt feed inlet be connected to bolt feeding structure through the bolt inlet pipe, the bolt locking cylinder be connected with the bolt locking motor, the bolt locking motor be connected with the bolt locking cooperation post that can insert in the bolt locating hole.
Preferably, the lower cover taking and placing device comprises a lower cover taking and placing lifting cylinder arranged on the lower cover taking and placing frame, the lower cover taking and placing lifting cylinder is connected with a lower cover taking and placing lifting seat, the lower cover taking and placing lifting seat is provided with a lower cover taking and placing movable screw rod and a lower cover taking and placing movable motor which are matched with each other, the lower cover taking and placing movable screw rod is perpendicular to the trend of the conveying device, the lower cover taking and placing movable screw rod is sheathed with a lower cover taking and placing movable seat, and a lower cover suction device matched with the lower cover is arranged below the lower cover taking and placing movable seat.
Preferably, the frame on still be provided with and get put device complex lower cover material feeding unit with the lower cover, lower cover material feeding unit including setting up lower cover locating frame and lower cover pay-off frame in the frame, lower cover locating frame and lower cover suit cooperation, and be provided with the lower cover locating seal cylinder that is used for supporting the lower cover in the lower cover locating frame, lower cover pay-off frame on be provided with mutually supporting lower cover pay-off trip shaft and unloading pay-off upset motor, lower cover pay-off trip arm has been cup jointed to lower cover pay-off trip arm, lower cover pay-off trip arm be connected with rather than vertically lower cover pay-off upset piece, lower cover pay-off upset piece cooperation on be provided with lower cover pay-off lift cylinder, lower cover pay-off lift cylinder be connected with lower cover pay-off suction apparatus.
Preferably, the lower cover positioning sealing cylinder is larger than the heat dissipation opening of the lower cover, the upper part of the lower cover positioning sealing cylinder is in sealing fit with the lower part of the lower cover, and the lower cover positioning sealing cylinder is communicated with the water inlet pump through the water inlet pipe.
The beneficial effects of the invention are as follows:
1. through pay-off's design, can be to getting to put the pencil of the group battery of preparing the equipment and adjust and carry out the centre gripping to the line joint, make the line joint can insert in the wire casing, and then cooperate the battery to get and put the automation equipment that the device realized the group battery, improve packaging efficiency.
2. The wire clamp and the stay wire lifting cylinder are matched with the opening design of the conveying frame, and the wire harness is pulled down in the process of preliminary insertion of the wire connector and descending and placement of the battery pack, so that the wire harness can be ensured to pass through the wire slot, and interference with the assembled battery pack is avoided.
3. The structural design of the conveying device adopts two conveying chains which are synchronously driven to convey the conveying frame, so that the movement amplitude of the conveying frame can be conveniently controlled, the conveying precision is improved, and the positioning structure is reduced.
4. The design of the battery pack picking and placing device considers the plastic of the outer package of the battery pack, and the plastic is singly absorbed through the absorber, so that the unstable absorption occurs easily, and the application adopts the structural design that the absorber is matched with two sides to clamp, so that the battery pack can be ensured to be stable in the transferring process, the falling off condition can not occur, and meanwhile, the clamping structure can be loosened when the battery pack is placed, and the placement of the battery pack can not be influenced.
5. The lower cover assembly mechanism adopts a mode that the lower cover taking and placing structure and the lower cover locking structure are matched with each other, so that the lower cover can be assembled at one station, interference between the lower cover and the lower cover can be avoided, and the upper cover taking and placing precision can be positioned through the lower cover locking structure.
6. The structural design of the lower cover locking device can be matched with bolt feeding structures such as a bolt vibration feeder and the like to realize automatic feeding and locking of bolts.
7. The design of lower cover material feeding unit, through the locating frame to the lower cover earlier location, later overturn through flip structure, so can ensure that flip structure go up with the lower cover of lower cover getting and putting device complex department place the position is consistent.
8. The sealing performance of the heat dissipation opening of the lower cover can be detected by the design of the lower cover positioning sealing cylinder matched with the water inlet pipe, so that the tightness of the assembled lower cover is ensured to be good.
Drawings
Fig. 1 is a schematic cut-away view of an automatic battery assembly device for an outdoor power source.
Fig. 2 is a schematic view in section after placement of the battery pack.
Fig. 3 is a schematic cross-sectional view of the lower cover.
Fig. 4 is a schematic structural view of the wire lifting cylinder and the wire gripper.
Fig. 5 is a schematic structural view of the battery assembly mechanism.
Fig. 6 is a schematic structural view of the pay-off device.
Fig. 7 is a schematic structural view of the lower cover assembly mechanism.
Fig. 8 is a schematic view of the lower cover locking structure.
Fig. 9 is a schematic view of a lower cover feeding structure.
The text labels in the figures are expressed as: 1. a case; 2. a lower cover; 3. a mounting frame; 4. a battery pack; 5. a wire slot; 6. a lower cover main body; 7. a heat radiation port; 8. a heat-dissipating aluminum plate; 9. a heat dissipation gasket; 11. a frame; 12. a conveyor chain; 13. a conveying frame; 14. a battery assembling mechanism; 15. a lower cover assembly mechanism; 17. a stay wire lifting cylinder; 18. a wire clip; 21. a battery assembly riser; 22. a battery assembly cross plate; 23. a battery taking and placing movable screw rod; 24. a battery taking and placing movable seat; 25. a battery taking and placing lifting cylinder; 26. a battery taking and placing lifting frame; 27. a battery sucking cylinder; 28. a battery sucking lifting seat; 29. a battery aspirator; 30. a battery clamping cylinder; 31. a battery clamping block; 32. a paying-off device; 33. paying-off movable air cylinders; 34. paying out the movable seat; 35. paying-off lifting cylinder; 36. paying-off clamping seat; 37. paying off the fixed clamping block; 38. paying-off clamping cylinder; 39. paying off the movable clamping blocks; 40. a wire joint; 41. a lower cover assembly frame; 42. a lifting cylinder is used for taking and placing the lower cover; 43. the lower cover is taken and placed on the lifting seat; 44. the lower cover is used for taking and placing the movable screw rod; 45. the lower cover is used for taking and placing the movable seat; 46. a lower cover aspirator; 47. the lower cover locks the lifting cylinder; 48. the lower cover locks the lifting seat; 49. a lower cover locker; 50. the bolt locks the air cylinder; 51. locking the motor by a bolt; 52. the bolt locks the matched column; 53. a bolt positioning block; 54. a bolt feed port; 55; a bolt feeding pipe; 61. a lower cover positioning frame; 62. the lower cover positions the sealing cylinder; 63. a water inlet pipe; 64. a water inlet pump; 65. a lower cover feeding rack; 66. a lower cover feeding turnover shaft; 67. a lower cover feeding turning arm; 68. a lower cover feeding overturning block; 69. a lower cover feeding lifting cylinder; 70. the lower cover feeds and absorbs the device.
Detailed Description
In order that those skilled in the art may better understand the technical solutions of the present invention, the following detailed description of the present invention with reference to the accompanying drawings is provided for exemplary and explanatory purposes only and should not be construed as limiting the scope of the present invention.
As shown in fig. 1 and fig. 5-6, the specific structure of the present invention is: the utility model provides an automatic equipment of battery pack of outdoor power supply, includes conveyor, conveyor on be provided with box 1 complex transport frame 13, frame 11 on still set gradually with transport frame 13 on box complex battery equipment mechanism 14 and lower cover equipment mechanism 15, battery equipment mechanism 14 including setting up battery equipment riser 21 and battery equipment diaphragm 22 on frame 11, battery equipment diaphragm 22 on be provided with the battery and get put the device, battery equipment riser 21 on be provided with battery get put the device on the battery pack 3 the line connect 40 complex pay-off device 32, pay-off device 32 including setting up the unwrapping wire movable structure on battery equipment riser 21, unwrapping wire movable structure be connected with unwrapping wire grip holder 36, unwrapping wire grip holder 36 on be provided with unwrapping wire fixed clamp 37 and through unwrapping wire clamp splice 39 of unwrapping wire clamp cylinder 38 regulation, unwrapping wire movable structure can carry out vertical conveyor's activity and lift activity, unwrapping wire grip holder 36 can get into the cavity of box 1.
The specific operation condition is as follows, firstly, carry the transport frame 13 of box 1 that is equipped with the back put to the battery equipment station through conveyor, get the device through the battery and put and get the group battery and put directly over box 1, then drive unwrapping wire grip slipper 36 through unwrapping wire movable structure and remove, make unwrapping wire grip slipper 36 contact the pencil, afterwards make unwrapping wire grip slipper 36 descend, and then make unwrapping wire grip slipper 36 contact the upper portion of line joint 40, in the in-process that unwrapping wire grip slipper 36 descends, can drive unwrapping wire movable clamp block 39 through unwrapping wire grip cylinder 38 and remove, make it cooperate unwrapping wire fixed clamp block 37 to play preliminary centre gripping's effect to the pencil, so in the in-process that descends, can guarantee simultaneously that unwrapping wire movable clamp block 39 and unwrapping wire fixed clamp block 37 can clamp to the upper portion of line joint 40, afterwards make unwrapping wire grip slipper 36 descend, and then make unwrapping wire joint insert into wire in the wire groove, so can not interfere the decline of group battery 4 and lay, and then realize automatic equipment of group battery, and then will be equipped with the lid 1 and carry the lid to realize the equipment of group through the partial equipment that is partly under the lid is assembled to the lid.
As shown in fig. 6, the paying-off movable structure comprises a paying-off movable cylinder 33 which is arranged on a battery assembling vertical plate 21 and runs vertically to the conveying device, the paying-off movable cylinder 33 is connected with a paying-off movable seat 34, a paying-off lifting cylinder 35 which runs vertically is arranged on the paying-off movable seat 34, and a paying-off clamping seat 36 is connected with the paying-off lifting cylinder 35.
The paying-off movable device adopts the paying-off movable cylinder 33 to carry out the vertical conveying device to move in a direction, so that the whole device is separated from the upper part of the conveying device, interference with the installation of a battery pack is avoided, and meanwhile, a wire clamping part, namely a paying-off clamping seat 36 and the like, can be inserted into a battery cavity through the paying-off movable cylinder 33, and the insertion operation of a wire connector can be realized; depending on the specific condition of the battery pack when it is taken and put, it may happen that the wire harness exceeds the outer side of the paying-off fixing clamp block 36, and the paying-off fixing clamp block may also be set to a movable structure, but the position where the paying-off fixing clamp block 36 is finally clamped is at a fixed position.
As shown in fig. 4, the part of the conveying frame 13 right below the wire slot 5 is an opening, the frame 11 is embedded with a vertically-running wire lifting cylinder 17, and the cylinder head of the wire lifting cylinder 17 is connected with a wire clamping device 18 which can penetrate into the conveying frame 13 and can shrink into the frame 11.
After the wire connector 40 passes out of the wire slot 5, the battery pack is lowered and placed, however, the wire harnesses cannot be guaranteed to pass through the wire slot, the situation in the battery cavity still occurs, the placement of the battery pack can be interfered, the installation and sealing of the lower cover are affected in severe cases, the wire clamping device 18 is driven to penetrate into the conveying frame 13 through the wire pulling lifting cylinder 17, then the wire clamping device 18 enters into the inverter module installation cavity of the box body 1, the wire clamping device 18 for clamping the wire harness is driven to descend through the wire pulling lifting cylinder 17 when the battery pack descends and is placed, the wire harness can be enabled to completely pass through the wire slot 5, and automatic assembly of the battery pack is enabled to be more effectively performed.
As shown in fig. 1, the conveying device comprises two conveying chains 12 which are designed in parallel, each conveying chain 12 is matched with two conveying chain wheels, the conveying chain wheels on the same side of the two conveying chains are sleeved on the same conveying rotating shaft, and the conveying rotating shaft is connected with a driving component.
The conveying device drives the conveying rotating shaft to rotate through the driving part, and then the two conveying chain wheels are driven to rotate actively, so that synchronous movement of the two parallel conveying chains is realized, the conveying frame 13 is installed on the conveying chain 12 and moves along with the conveying chain, the movement range of the conveying chain is determined by the rotation condition of the conveying chain wheels, the accurate conveying of the conveying frame 13 can be realized only by controlling the rotation circle number of the conveying chain wheels, the conveying chain 12 can be embedded into the frame 11, and the frame 11 can support the conveying frame 13 while conveying is realized.
As shown in fig. 5, the battery taking and placing device includes a battery taking and placing movable screw 23 disposed below a battery assembling transverse plate 22 and with a vertical trend of a conveying device, the battery taking and placing movable screw 23 is matched with a battery taking and placing movable motor, the battery taking and placing movable screw 23 is sleeved with a battery taking and placing movable seat 24, a battery taking and placing lifting cylinder 25 is disposed below the battery taking and placing movable seat 24, a battery taking and placing lifting frame 26 is disposed below the battery taking and placing lifting cylinder 25, the battery taking and placing lifting frame 26 is of a downward open groove-type structure, a battery sucking cylinder 27 with a vertical trend is disposed at the center of the battery taking and placing lifting frame 26, a battery sucking device 29 is mounted on a cylinder push rod of the battery sucking cylinder 27, battery taking and placing lifting frames 26 are both provided with battery clamping cylinders 30 on two opposite side inner sides, and the battery clamping cylinders 30 are connected with battery clamping blocks 31.
When taking the battery, drive battery grip block 31 through battery grip cylinder 30 and carry out the centre gripping, drive battery suction 29 decline through battery suction cylinder 27 simultaneously and absorb the battery, in order to realize counterpoint suction, can install battery suction 29 on battery suction elevating socket 28, then install battery suction elevating socket 28 on battery suction cylinder 27, adopt the mode of upper portion of the battery to absorb and lateral part centre gripping to carry out dual effect to the group battery, ensure that the group battery can not appear droing in the activity that the activity lead screw was rotated to the battery was put and the lift activity that the lift cylinder was put to the battery is got to the battery through the battery and put, after accomplishing the pencil and pass the wire casing, drive the group battery through the battery and move to the position that the group battery is about to enter into box 1 first, then loosen the centre gripping of group battery grip block 31 to the group battery, make battery suction cylinder 27 drive battery suction 29 decline, and then put into the battery cavity of box 1, so operation can ensure the steady transfer of battery, can not interfere the laying of group battery.
As shown in fig. 7-8, the lower cover assembling mechanism 15 includes a lower cover assembling frame 41, a lower cover taking and placing device and a lower cover locking device, wherein the lower cover locking device includes a lower cover locking lifting cylinder 47 which is arranged on the lower cover assembling frame 41 and runs vertically, the lower cover locking lifting cylinder 47 is connected with a lower cover locking lifting seat 48, and a lower cover locker 49 which can realize single locking of bolts is arranged on the lower cover locking lifting seat 48; the lower cover locker 49 comprises a vertically-running bolt locking cylinder 50 and a bolt positioning block 53 which are arranged on the lower cover locking lifting seat 48, wherein a bolt positioning hole is formed in the bolt positioning block 53, the upper part of the bolt positioning hole is conical, the lower part of the bolt positioning hole is cylindrical matched with the head of the bolt, a bolt feeding hole 54 which runs obliquely and is communicated with the conical part of the bolt positioning hole is formed in the bolt positioning block 53, the bolt feeding hole 54 is connected to a bolt feeding structure through a bolt feeding pipe 55, the bolt locking cylinder 50 is connected with a bolt locking motor 51, and the bolt locking motor 51 is connected with a bolt locking matched column 52 which can be inserted into the bolt positioning hole.
The lower cover 2 is taken and placed on the box body 1 through the lower cover taking and placing device, then the lower cover locking lifting seat 48 is driven to descend through the lower cover locking lifting cylinder 47, so that the bolt positioning block 53 is pressed on the lower cover 2, then a bolt is fed into the bolt feeding pipe 55 through a bolt feeding structure (such as a vibration feeding disc), then the bolt feeding hole 54 slides into a conical part of the bolt positioning block 53, after adjustment of the conical part, the bolt vertically descends, the bolt rod part is further inserted into a bolt hole of the lower cover 2, then the bolt locking cylinder 50 and the bolt locking motor 51 cooperatively move, the bolt locking matching column 52 is driven to descend and simultaneously rotate, and then the bolt is matched with an inner hexagon of the bolt head, so that the bolt is screwed, the taking, placing and the locking of the upper cover are realized on one station, and whether the taking and placing structure is accurate can be fed back through the locking structure.
As shown in fig. 7, the lower cover picking and placing device includes a lower cover picking and placing lifting cylinder 42 disposed on a lower cover picking and placing frame 41, the lower cover picking and placing lifting cylinder 42 is connected with a lower cover picking and placing lifting seat 43, the lower cover picking and placing lifting seat 43 is provided with a lower cover picking and placing movable screw rod 44 and a lower cover picking and placing movable motor which are mutually matched, the lower cover picking and placing movable screw rod 44 is vertical to the trend of the conveying device, the lower cover picking and placing movable screw rod 44 is sleeved with a lower cover picking and placing movable seat 45, and a lower cover suction device 46 matched with the lower cover 2 is disposed below the lower cover picking and placing movable seat 45.
The structure of the lower cover taking and placing device adopts a lower cover taking and placing lifting cylinder 42 to control lifting, a lower cover taking and placing movable screw rod 44 and a lower cover taking and placing movable motor are used for controlling a lower cover taking and placing movable seat 45 to move along the direction of the vertical conveying device, so that two movements of movement and lifting are realized, further, the lower cover taking and placing can be carried out, and meanwhile, the operation of the lower cover locking device cannot be interfered.
As shown in fig. 9, the frame 11 is further provided with a lower cover feeding device matched with the lower cover taking and placing device, the lower cover feeding device comprises a lower cover positioning frame 61 and a lower cover feeding frame 65 which are arranged on the frame 1, the lower cover positioning frame 61 is in sleeved fit with the lower cover, a lower cover positioning sealing cylinder 62 for supporting the lower cover is arranged in the lower cover positioning frame 61, the lower cover feeding frame 65 is provided with a lower cover feeding overturning shaft 66 and a lower cover feeding overturning motor which are matched with each other, the lower cover feeding overturning shaft 66 is sleeved with a lower cover feeding overturning arm 67, the lower cover feeding overturning arm 67 is connected with a lower cover feeding overturning block 68 which is perpendicular to the lower cover feeding overturning block, the lower cover feeding overturning block 68 is matched with a lower cover feeding lifting cylinder 69, the lower cover feeding lifting cylinder 69 is connected with a lower cover feeding sucker 70, the lower cover positioning sealing cylinder 62 is larger than a heat dissipation port of the lower cover 2, the upper part of the lower cover positioning sealing cylinder 62 is matched with the lower cover 2, and the lower cover positioning overturning shaft 66 is sleeved with the lower cover feeding overturning arm 67, and the lower cover positioning sealing cylinder 62 is communicated with the water inlet pipe 64 through the water inlet pipe 64.
In general, the lower cover is fed through the conveying groove, the lower cover is positioned at the tail end of the conveying groove, however, the side surface of the lower cover is of a conical structure, the conveying and positioning are inconvenient, the lower cover is positioned downwards through the lower cover positioning frame 61, then the lower cover is turned and taken away through the matching turning material taking structure, the turning angle is controlled, the position consistency of the lower cover taking and placing device during material taking each time can be ensured, the turning angle can be realized by limiting the maximum rotation amplitude of the lower cover feeding turning arm 67 to 180 degrees through the outer side wall of the lower cover positioning frame, and when the lower cover is positioned through the lower cover positioning frame 61, the lower cover positioning sealing cylinder 62 matched with the lower cover feeding suction device 70 is used for sealing the lower part of the lower cover 2, and then water is injected into the water inlet pipe 63 through the water inlet pump 64, so that the sealing performance of a heat radiation aluminum plate and the lower cover main body can be detected, the observation of detection can be manual or visual detection equipment, and the detection can be performed by judging whether the upper end surface of the lower cover has water or not, and the sealing performance of the lower cover can also be detected simultaneously.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The principles and embodiments of the present invention have been described herein with reference to specific examples, the description of which is intended only to facilitate an understanding of the method of the present invention and its core ideas. The foregoing is merely illustrative of the preferred embodiments of this invention, and it is noted that there is objectively no limit to the specific structure disclosed herein, since numerous modifications, adaptations and variations can be made by those skilled in the art without departing from the principles of the invention, and the above-described features can be combined in any suitable manner; such modifications, variations and combinations, or the direct application of the inventive concepts and aspects to other applications without modification, are contemplated as falling within the scope of the present invention.
Claims (9)
1. The automatic battery assembly equipment of an outdoor power supply comprises a conveying device, the conveying device is provided with a conveying frame (13) matched with a box body (1), and is characterized in that a battery assembly mechanism (14) matched with the box body on the conveying frame (13) and a lower cover assembly mechanism (15) are further arranged on a rack (11) in sequence, the battery assembly mechanism (14) comprises a battery assembly vertical plate (21) and a battery assembly horizontal plate (22) which are arranged on the rack (11), a battery taking and placing device is arranged on the battery assembly horizontal plate (22), a paying-off device (32) matched with a wire joint (40) of a battery pack (3) on the battery taking and placing device is arranged on the battery assembly vertical plate (21), the paying-off device (32) comprises a paying-off movable structure arranged on the battery assembly vertical plate (21), the paying-off movable structure is connected with a paying-off clamping seat (36), a paying-off fixed clamping block (37) and a movable cylinder (39) which is adjusted through a paying-off clamping block (38) are arranged on the paying-off clamping seat (36), and the paying-off device can enter a lifting and moving cavity (36) of the battery assembly equipment can move into the lifting and placing device (1), the utility model provides a pay-off movable structure including setting up on battery assembly riser (21) and with conveyor trend vertically unwrapping wire movable cylinder (33), unwrapping wire movable cylinder (33) be connected with unwrapping wire movable seat (34), unwrapping wire movable seat (34) on be provided with unwrapping wire lift cylinder (35) of vertical trend, unwrapping wire grip slipper (36) be connected with unwrapping wire lift cylinder (35), transport frame (13) be located the position under wire casing (5) and be the opening, frame (11) on imbed and have vertically to trend act as go-between lift cylinder (17), the cylinder head of acting as go-between lift cylinder (17) be connected with can penetrate in carrying frame (13) and can shrink clamp line ware (18) in frame (11).
2. The automatic battery assembly equipment for the outdoor power supply according to claim 1, wherein the conveying device comprises two conveying chains (12) which are designed in parallel, each conveying chain (12) is matched with two conveying chain wheels, the conveying chain wheels on the same side of the two conveying chains are sleeved on the same conveying rotating shaft, and the conveying rotating shaft is connected with a driving part.
3. The automatic battery assembly equipment of an outdoor power supply according to claim 1, wherein the battery taking and placing device comprises a battery taking and placing movable screw rod (23) which is arranged below a battery assembly transverse plate (22) and is perpendicular to the trend of the conveying device, the battery taking and placing movable screw rod (23) is matched with a battery taking and placing movable motor, the battery taking and placing movable screw rod (23) is sleeved with a battery taking and placing movable seat (24), a battery taking and placing lifting cylinder (25) is arranged below the battery taking and placing movable seat (24), a battery taking and placing lifting frame (26) is arranged below the battery taking and placing lifting cylinder (25), and a battery sucker (29) is arranged below the battery taking and placing lifting frame (26).
4. The automatic battery assembly equipment of an outdoor power supply according to claim 3, wherein the battery taking and placing lifting frame (26) is of a downward opening groove-shaped structure, a battery sucking cylinder (27) with a vertical trend is arranged in the center of the battery taking and placing lifting frame (26), the battery sucking device (29) is arranged on a cylinder push rod of the battery sucking cylinder (27), battery clamping cylinders (30) are arranged on the inner sides of two opposite side surfaces of the battery taking and placing lifting frame (26), and the battery clamping cylinders (30) are connected with battery clamping blocks (31).
5. The automatic battery assembly equipment for an outdoor power supply according to claim 1, wherein the lower cover assembly mechanism (15) comprises a lower cover assembly frame (41), a lower cover taking and placing device and a lower cover locking device, wherein the lower cover taking and placing device and the lower cover locking device are arranged on the lower cover assembly frame (41), the lower cover locking device comprises a lower cover locking lifting cylinder (47) which is arranged on the lower cover assembly frame (41) and runs vertically, the lower cover locking lifting cylinder (47) is connected with a lower cover locking lifting seat (48), and a lower cover locker (49) capable of realizing single locking of bolts is arranged on the lower cover locking lifting seat (48).
6. The automatic battery assembly equipment for an outdoor power supply according to claim 5, wherein the lower cover locker (49) comprises a vertically-oriented bolt locking cylinder (50) and a bolt positioning block (53) which are arranged on the lower cover locking lifting seat (48), a bolt positioning hole is formed in the bolt positioning block (53), the upper portion of the bolt positioning hole is conical, the lower portion of the bolt positioning hole is cylindrical and matched with the head of the bolt, a bolt feeding hole (54) which is obliquely oriented and communicated with the conical portion of the bolt positioning hole is further formed in the bolt positioning block (53), the bolt feeding hole (54) is connected to a bolt feeding structure through a bolt feeding pipe (55), the bolt locking cylinder (50) is connected with a bolt locking motor (51), and the bolt locking motor (51) is connected with a bolt locking matching column (52) which can be inserted into the bolt positioning hole.
7. The automatic battery assembly equipment for an outdoor power supply according to claim 5, wherein the lower cover taking and placing device comprises a lower cover taking and placing lifting cylinder (42) arranged on a lower cover assembly frame (41), the lower cover taking and placing lifting cylinder (42) is connected with a lower cover taking and placing lifting seat (43), the lower cover taking and placing lifting seat (43) is provided with a lower cover taking and placing movable screw rod (44) and a lower cover taking and placing movable motor which are matched with each other, the lower cover taking and placing movable screw rod (44) is perpendicular to the direction of the conveying device, the lower cover taking and placing movable screw rod (44) is sleeved with a lower cover taking and placing movable seat (45), and a lower cover sucker (46) matched with the lower cover (2) is arranged below the lower cover taking and placing movable seat (45).
8. The automatic battery assembly equipment for an outdoor power supply according to claim 7, wherein the frame (11) is further provided with a lower cover feeding device matched with the lower cover taking and placing device, the lower cover feeding device comprises a lower cover positioning frame (61) and a lower cover feeding frame (65) which are arranged on the frame (11), the lower cover positioning frame (61) is matched with the lower cover in a sleeved mode, a lower cover positioning sealing cylinder (62) for supporting the lower cover is arranged in the lower cover positioning frame (61), the lower cover feeding frame (65) is provided with a lower cover feeding overturning shaft (66) and a blanking feeding overturning motor which are matched with each other, the lower cover feeding overturning shaft (66) is sleeved with a lower cover feeding overturning arm (67), the lower cover feeding overturning arm (67) is connected with a lower cover feeding overturning block (68) perpendicular to the lower cover positioning frame, the lower cover positioning frame (61) is provided with a lower cover feeding lifting cylinder (69), and the lower cover feeding lifting cylinder (69) is connected with a lower cover feeding suction device (70).
9. The automatic battery assembly equipment for an outdoor power supply according to claim 8, wherein the lower cover positioning sealing cylinder (62) is larger than the heat dissipation port of the lower cover (2), the upper part of the lower cover positioning sealing cylinder (62) is in sealing fit with the lower part of the lower cover (2), and the lower cover positioning sealing cylinder (62) is communicated with the water inlet pump (64) through the water inlet pipe (63).
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CN202210044687.3A CN114447396B (en) | 2022-01-14 | 2022-01-14 | Automatic battery assembly equipment of outdoor power supply |
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CN202210044687.3A CN114447396B (en) | 2022-01-14 | 2022-01-14 | Automatic battery assembly equipment of outdoor power supply |
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CN114447396B true CN114447396B (en) | 2023-07-25 |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2018121746A1 (en) * | 2016-12-30 | 2018-07-05 | 上海电巴新能源科技有限公司 | Movable platform for replacing battery and quick replacing system |
CN110788785A (en) * | 2019-09-16 | 2020-02-14 | 东莞道元自动化技术有限公司 | Battery cap mounting device |
CN111682414A (en) * | 2020-07-01 | 2020-09-18 | 宁波绵长电子科技有限公司 | Online replacement equipment for storage battery of power distribution cabinet |
CN112247538A (en) * | 2020-11-19 | 2021-01-22 | 东莞理工学院 | Block battery inserting equipment capable of automatically feeding |
CN113664494A (en) * | 2021-08-12 | 2021-11-19 | 长沙市恒乾自动化设备有限公司 | Box locking equipment capable of automatically feeding |
-
2022
- 2022-01-14 CN CN202210044687.3A patent/CN114447396B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2018121746A1 (en) * | 2016-12-30 | 2018-07-05 | 上海电巴新能源科技有限公司 | Movable platform for replacing battery and quick replacing system |
CN110788785A (en) * | 2019-09-16 | 2020-02-14 | 东莞道元自动化技术有限公司 | Battery cap mounting device |
CN111682414A (en) * | 2020-07-01 | 2020-09-18 | 宁波绵长电子科技有限公司 | Online replacement equipment for storage battery of power distribution cabinet |
CN112247538A (en) * | 2020-11-19 | 2021-01-22 | 东莞理工学院 | Block battery inserting equipment capable of automatically feeding |
CN113664494A (en) * | 2021-08-12 | 2021-11-19 | 长沙市恒乾自动化设备有限公司 | Box locking equipment capable of automatically feeding |
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