CN114444633B - Material verification control method and system - Google Patents

Material verification control method and system Download PDF

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CN114444633B
CN114444633B CN202210110374.3A CN202210110374A CN114444633B CN 114444633 B CN114444633 B CN 114444633B CN 202210110374 A CN202210110374 A CN 202210110374A CN 114444633 B CN114444633 B CN 114444633B
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communication format
bar code
material information
verification
information
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CN114444633A (en
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刘军
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Semet Technology Co ltd
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Semet Technology Co ltd
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K17/00Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
    • G06K17/0022Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
    • G06K17/0025Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device the arrangement consisting of a wireless interrogation device in combination with a device for optically marking the record carrier
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/08Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
    • G06Q10/083Shipping
    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B25/00Alarm systems in which the location of the alarm condition is signalled to a central station, e.g. fire or police telegraphic systems
    • G08B25/01Alarm systems in which the location of the alarm condition is signalled to a central station, e.g. fire or police telegraphic systems characterised by the transmission medium
    • G08B25/08Alarm systems in which the location of the alarm condition is signalled to a central station, e.g. fire or police telegraphic systems characterised by the transmission medium using communication transmission lines
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04LTRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L67/00Network arrangements or protocols for supporting network services or applications
    • H04L67/01Protocols
    • H04L67/12Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
    • H04L67/125Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks involving control of end-device applications over a network

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Abstract

The application discloses a material verification method and a system thereof, wherein the material verification method comprises the following steps: the material checking equipment encapsulates the trigger scanning event of the first communication format into the trigger scanning event of the second communication format, and sends the trigger scanning event of the second communication format to the automatic control system through a network; the automatic control system generates a material bar code reading instruction of the second communication format according to the received triggering scanning event of the second communication format; the automatic control system sends a material bar code reading instruction in a second communication format to the material checking equipment through a network; the material verification device acquires material information indicated by the material bar code according to the received material bar code reading instruction, encapsulates the material information into material information in a second communication format and sends the material information to the automatic control system; and the automatic control system completes the verification of the material information according to the obtained material information. According to the application, the material error prevention automation in the equipment production process can be realized, and the production efficiency is improved.

Description

Material verification control method and system
Technical Field
The application relates to the technical field of material processing, in particular to a material checking method and a material checking system.
Background
In the process of product processing, the model number and the batch of the product are usually predetermined, and the same batch of product can use a plurality of models and batches of materials in the process of product processing due to factors such as customer requirements.
In general, in order to determine a correspondence between a material model and a material lot of a certain product, a worker is usually required to perform a manual confirmation. For example, when processing a PCB product, a worker first determines a material model and a material lot from a paper label attached to the material, then determines whether the material model and the material lot on the paper label are consistent with the product requirements, if so, assembles the product, and if not, stops assembling the product. Obviously, the working efficiency is low, and the accuracy of the verification is greatly reduced due to long-time manual verification.
Disclosure of Invention
The embodiment of the application aims to provide a material verification method and a material verification system, which can realize the material error prevention automation in the equipment production process and improve the production efficiency.
In order to achieve the above object, the technical scheme adopted by the embodiment of the application is as follows:
in a first aspect, an embodiment of the present application provides a material verification control method, which is applied to a material verification control system, where the material verification control system includes an equipment automation system and a material verification device, the equipment automation system is disposed on a server, and the material verification method includes: the material checking equipment detects whether a material bar code exists in the scanning area, and if the material bar code exists in the scanning area, a triggering scanning event of a first communication format is generated; the material checking device packages the trigger scanning event of the first communication format into the trigger scanning event of the second communication format, and sends the trigger scanning event of the second communication format to the device automation system through a network; the equipment automation system generates a material bar code reading instruction in the second communication format according to the received triggering scanning event in the second communication format; the equipment automation system sends a material bar code reading instruction in a second communication format to the material checking equipment through a network; the material verification device acquires material information indicated by the material bar code according to the received material bar code reading instruction, encapsulates the material information into material information in a second communication format and sends the material information to the device automation system; and the equipment automation system completes the verification of the material information according to the acquired material information.
Optionally, the first communication format is a format supported by serial communication; the second communication format is a format supported by the SECS/GEM communication protocol.
Optionally, the material checking device comprises a material detecting sensor and a main control chip, wherein the material detecting sensor is connected to the main control chip; the material checking equipment detects whether a material bar code exists in the scanning area, and if the material bar code exists in the scanning area, the step of generating a triggering scanning event in a first communication format comprises the following steps: the material detection sensor detects whether a material bar code exists in the scanning area, and if the material bar code exists in the scanning area, a trigger signal is generated and sent to the main control chip; the main control chip receives the trigger signal to generate a trigger scanning event in the first communication format.
Optionally, the material checking device further comprises a communication device, and the communication device is connected to the main control chip through a serial port; the step of the material checking device packaging the trigger scanning event of the first communication format into the trigger scanning event of the second communication format and sending the trigger scanning event of the second communication format to the device automation system through the network comprises the following steps: the main control chip sends a triggering scanning event in a first communication format to the communication device through a serial port; the communication device encapsulates the received trigger scanning event into a trigger scanning event in a second communication format, and sends the trigger scanning event in the second communication format to the equipment automation system through the network.
Optionally, the material checking device further comprises a scanning gun, and the device automation system sends a material bar code reading instruction in a second communication format to the communication device through a network; the material checking device obtains the material information indicated by the material bar code according to the received material bar code reading instruction, and the material checking device comprises the following steps: the communication device packages the received material bar code reading instruction into a material bar code reading instruction with a first communication format, and sends the material bar code reading instruction with the first communication format to the main control chip through the serial port; the main control chip controls the scanning gun to scan the material bar code according to the received material bar code reading instruction, and obtains the material information in the first communication format indicated by the material bar code.
Optionally, the step of the material verification device packaging the material information into the material information of the second communication format and sending the material information to the device automation system includes: the main control chip sends the material information in the first communication format to the communication device through the serial port; the communication device encapsulates the material information into material information in a second communication format, and sends the material information in the second communication format to the equipment automation system through a network.
Optionally, the device automation system is further connected to a display terminal; the step of the equipment automation system completing the verification of the material information according to the obtained material information comprises the following steps: the equipment automation system compares the received material information with preset standard material information, and if the received material information is consistent with the standard material information, a starting instruction of the production equipment is generated and sent to the production equipment; if the material information received by the equipment automation system is inconsistent with the standard material information, generating alarm prompt information, and sending the alarm prompt information to a display terminal for display.
In a second aspect, an embodiment of the present application further provides a material verification control system, where the material verification control system includes an equipment automation system and a material verification device, where the equipment automation system is set on a server, the material verification device detects whether a material barcode exists in a scanning area, if the material barcode exists in the scanning area, a trigger scanning event in a first communication format is generated, the trigger scanning event in the first communication format is packaged into a trigger scanning event in a second communication format, and the trigger scanning event in the second communication format is sent to the equipment automation system through a network; the equipment automation system generates a material bar code reading instruction in a second communication format according to the received triggering scanning event in the second communication format, and sends the material bar code reading instruction in the second communication format to the material checking equipment through a network; the material verification device acquires material information indicated by the material bar code according to the received material bar code reading instruction, encapsulates the material information into material information in a second communication format and sends the material information to the device automation system; and the equipment automation system completes the verification of the material information according to the acquired material information.
Optionally, the material checking device comprises a material detecting sensor and a main control chip, wherein the material detecting sensor is connected to the main control chip; the material checking device is also used for detecting whether a material bar code exists in the scanning area, and generating a trigger signal and sending the trigger signal to the main control chip if the material bar code exists in the scanning area; the main control chip receives the trigger signal to generate a trigger scanning event in the first communication format.
Optionally, the device automation system is further connected to a display terminal; the device automation system is also for: comparing the received material information with preset standard material information, and if the received material information is consistent with the standard material information, generating a production equipment starting instruction and sending the production equipment starting instruction to production equipment; if the received material information is inconsistent with the standard material information, generating alarm prompt information, and sending the alarm prompt information to a display terminal for display.
The application discloses a material verification control method and a system thereof, wherein the method comprises the following steps: the material checking device packages the trigger scanning event of the first communication format into the trigger scanning event of the second communication format, and sends the trigger scanning event of the second communication format to the device automation system through a network; the equipment automation system generates a material bar code reading instruction in the second communication format according to the received triggering scanning event in the second communication format; the equipment automation system sends a material bar code reading instruction in a second communication format to the material checking equipment through a network; the material verification device acquires material information indicated by the material bar code according to the received material bar code reading instruction, encapsulates the material information into material information in a second communication format and sends the material information to the device automation system; and the equipment automation system completes the verification of the material information according to the acquired material information. By the method, the material error prevention automation in workshop production can be realized, and the production efficiency is improved.
Additional features and advantages of the application will be set forth in the description which follows, and in part will be apparent from the description, or may be learned by practice of the embodiments of the application. The objectives and other advantages of the application will be realized and attained by the structure particularly pointed out in the written description and claims thereof as well as the appended drawings.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 shows a schematic structural diagram of a material verification control system according to an embodiment of the present application;
fig. 2 shows a flowchart of a material verification control method provided by an embodiment of the present application.
Detailed Description
The following description of the embodiments of the present application will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present application, but not all embodiments. The components of the embodiments of the present application generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the application, as presented in the figures, is not intended to limit the scope of the application, as claimed, but is merely representative of selected embodiments of the application. All other embodiments, which can be made by a person skilled in the art without making any inventive effort, are intended to be within the scope of the present application.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures. Meanwhile, in the description of the present disclosure, the terms "first," "second," and the like are used merely to distinguish the descriptions and are not to be construed as indicating or implying relative importance.
In order to realize the material error-proofing automation in workshop production, the application provides a material verification control method which is applied to a material verification control system, and referring to fig. 1, fig. 1 shows a schematic structural diagram of the material verification control system provided by the embodiment of the application, and specifically, as shown in fig. 1, the material verification control system comprises an equipment automation (Equipment Automation Programming, abbreviated as EAP) system 10 and a material verification equipment 20, wherein the EAP system is arranged on a server.
Referring to fig. 2, fig. 2 shows a flowchart of steps of a material verification control method provided by an embodiment of the present application, and as shown in fig. 2, the material verification control method includes:
s100, detecting whether a material bar code exists in the scanning area by the material checking equipment.
And S200, if the material bar code exists in the scanning area, generating a triggering scanning event in the first communication format.
Specifically, the material verification device may be disposed on a production device, where the production device is a semiconductor device with material requirements, such as a dispensing machine and/or a fixed-adhesion integrated machine, and an important link before production by the production device is to add different materials to the production device for production according to different production tasks.
The material check out test set includes material detection sensor and main control chip, and material detection sensor is connected to main control chip to send the detection signal to main control chip, wherein, the scanning area is the effective detection range of material detection sensor, and material detection sensor can be camera or photoelectric switch, then, the scanning area is camera or photoelectric switch's identification range promptly.
In a specific embodiment, the step of the material checking device detecting whether a material barcode exists in the scanning area, and if the material barcode exists in the scanning area, generating a triggering scanning event in the first communication format includes:
the material detection sensor detects whether a material bar code exists in the scanning area, and if the material bar code exists in the scanning area, a trigger signal is generated and sent to the main control chip.
In one embodiment, the material detection sensor generates a trigger signal and transmits the trigger signal to the main control chip only when the material bar code on the material is in the scanning area detected by the material detection sensor and captured by the material detection sensor.
The main control chip receives the trigger signal to generate a trigger scanning event in the first communication format.
In a preferred embodiment, the first communication format is a format supported by a serial communication protocol, and specifically, the material checking device further includes a communication device, where the communication device is connected to the main control chip through a serial port, that is, the main control chip is connected to the communication device through a serial port, and the serial communication protocol is supported, and may be a USB communication protocol.
If the material bar code does not exist in the scanning area, the step S100 is returned.
S300, the material verification device packages the trigger scanning event in the first communication format into the trigger scanning event in the second communication format, and sends the trigger scanning event in the second communication format to the device automation system through a network.
Here, the second communication format is a format supported by the SECS/GEM communication protocol, and specifically, the step of the material verification device encapsulating the trigger scan event of the first communication format into a trigger scan event of the second communication format, and sending the trigger scan event of the second communication format to the device automation system through the network includes:
the main control chip sends the trigger scanning event of the first communication format to the communication device through the serial port, the communication device packages the received trigger scanning event into the trigger scanning event of the second communication format, and sends the trigger scanning event of the second communication format to the equipment automation system through the network.
In a preferred embodiment, the communication device is an important device for implementing communication between the EAP system and the material verification device, and specifically, the communication device may receive a trigger scan event sent by the main control chip from the serial port, convert the trigger scan event into a format supported by the SECS/GEM communication protocol, and send the trigger scan event in the converted second communication format to the EAP system through the network port, where the SECS/GEM communication protocol is a communication protocol used by the EAP system for communication with the material verification device.
S400, the equipment automation system generates a material bar code reading instruction in the second communication format according to the received triggering scanning event in the second communication format.
Specifically, if the material detection sensor is a camera, the trigger scanning event further includes image data acquired by the camera, after the EAP system receives the trigger scanning event, whether the current image data includes an identifiable material bar code or not is judged according to the image data, if the current image data includes the identifiable material bar code, the EAP system generates a material bar code reading instruction in the second communication format, and if the current image data does not include the identifiable material bar code, the EAP system does not perform a next action until the acquired image data of the trigger scanning event includes the identifiable material bar code.
S500, the equipment automation system sends a material bar code reading instruction in a second communication format to the material checking equipment through a network.
Here too, the EAP system sends a material bar code reading command in the second communication format to the communication device in the material verification device.
And S600, the material verification equipment acquires material information indicated by the material bar code according to the received material bar code reading instruction, encapsulates the material information into material information in a second communication format and sends the material information to the equipment automation system.
The material verification device further comprises a scanning gun, wherein the scanning gun is connected to the main control chip.
The material checking equipment acquires material information indicated by the material bar code according to the received material bar code reading instruction, and the material checking equipment comprises the following steps:
the communication device packages the received material bar code reading instruction into a material bar code reading instruction with a first communication format, and sends the material bar code reading instruction with the first communication format to the main control chip through the serial port.
In one embodiment, the communication device converts the material barcode reading instruction received from the EAP system into a material barcode reading instruction in a first communication format, where the first communication format is also a data format that can be identified by the main control chip, and sends the material barcode reading instruction in the first communication format to the main control chip through the serial port.
And the main control chip controls the scanning gun to scan the material bar code according to the received material bar code reading instruction, and obtains the material information indicated by the material bar code.
In a preferred embodiment, after receiving the material bar code reading instruction in the first communication format, the main control chip controls the scanning gun to scan and read the material information indicated by the material bar code according to the material bar code reading instruction.
Specifically, the step of the material verification device packaging the material information into the material information with the second communication format and sending the material information to the device automation system includes:
the main control chip sends the material information in the first communication format to the communication device through the serial port; the communication device encapsulates the material information into material information in a second communication format, and sends the material information in the second communication format to the equipment automation system through a network.
S700, the equipment automation system completes verification of the material information according to the obtained material information.
In a specific embodiment, the EAP system is further connected to the display terminal, and specifically, the step of the device automation system completing verification of the material information according to the obtained material information includes:
and the equipment automation system compares the received material information with preset standard material information, and if the received material information is consistent with the standard material information, a starting instruction of the production equipment is generated and sent to the production equipment.
The EAP system is also connected to a controller on the production device via another communication channel for controlling the production device.
In a specific embodiment, the material information in the second communication format carries an identity of the material verification device, a mapping relationship between a plurality of standard material information and the identities of the material verification devices is pre-stored in the EAP system, and the identity of the material verification device may be an IP address of the material verification device or an identity code of the material verification device, and the like, because a corresponding one of the material verification devices is disposed on one of the production devices, what material should be used by the corresponding production device may be determined by the identity of the material verification device.
Specifically, after receiving material information sent from a material verification device, the EAP system acquires identity marks of the material verification device carried by the material information, determines standard material information corresponding to the identity marks according to mapping relations between a plurality of standard material information and the identity marks of the material verification device stored in the EAP system in advance, compares the received material information with the standard material information, and if the received material information is consistent with the standard material information, indicates that the material used by the corresponding production device is correct.
The EAP system also stores the mapping relation between the identity of the plurality of material verification devices and the plurality of production device identities in advance, the mapping relation determines the production device identity corresponding to the identity of the material verification device carried by the material information, and the EAP system generates a starting instruction of the production device and directly sends the starting instruction to a controller of the production device indicated by the production device identity corresponding to the identity of the material verification device carried by the material information through another communication channel so as to start the production device.
If the material information received by the equipment automation system is inconsistent with the standard material information, generating alarm prompt information, and sending the alarm prompt information to a display terminal for display.
When the material information received by the EAP system is inconsistent with the corresponding standard material information, the material on the corresponding equipment is wrong at the moment, alarm prompt information for prompting the material dislocation at the moment is generated and is sent to the display terminal for display, and the alarm prompt information comprises equipment identification and alarm content of the corresponding material mistake.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises an element.
Finally, it should be noted that: the above examples are only specific embodiments of the present application for illustrating the technical solution of the present application, but not for limiting the scope of the present application, and although the present application has been described in detail with reference to the foregoing examples, it will be understood by those skilled in the art that the present application is not limited thereto: any person skilled in the art may modify or easily conceive of the technical solution described in the foregoing embodiments, or perform equivalent substitution of some of the technical features, while remaining within the technical scope of the present disclosure; such modifications, changes or substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present application, and are intended to be included in the scope of the present application. Therefore, the protection scope of the application is subject to the protection scope of the claims.

Claims (10)

1. The utility model provides a material check-up control method, is applied to material check-up control system, its characterized in that, material check-up control system includes equipment automation system and material check-up equipment, equipment automation system sets up on the server, and material check-up equipment sets up on production facility, and material check-up method includes:
the material checking equipment detects whether a material bar code exists in a scanning area, and if the material bar code exists in the scanning area, a triggering scanning event in a first communication format is generated;
the material verification device packages the trigger scanning event in the first communication format into a trigger scanning event in a second communication format, and sends the trigger scanning event in the second communication format to the device automation system through a network;
the equipment automation system generates a material bar code reading instruction in a second communication format according to the received triggering scanning event in the second communication format, wherein the triggering scanning event also comprises image data acquired by a material detection sensor;
the equipment automation system sends a material bar code reading instruction in a second communication format to the material checking equipment through a network;
the material verification device acquires material information indicated by the material bar code according to the received material bar code reading instruction, encapsulates the material information into material information in a second communication format, and sends the material information to the device automation system, wherein the material information in the second communication format carries a material verification device identifier, and the mapping relation between a plurality of standard material information and identity identifiers of a plurality of material verification devices is prestored in the device automation system;
the equipment automation system completes verification of the material information according to the obtained material information;
the equipment automation system generates a material bar code reading instruction in a second communication format by the following method:
judging whether the current image data contains identifiable material bar codes according to the image data;
if the current image data comprises the identifiable material bar code, generating a material bar code reading instruction in a second communication format;
if the current image data does not comprise the identifiable material bar code, the next action is not performed;
the equipment automation system completes the verification of the material information by the following modes:
the equipment automation system acquires the identity of the material verification equipment carried by the material information after receiving the material information sent by the material verification equipment;
determining standard material information corresponding to the identity marks according to the mapping relation between the prestored plurality of standard material information and the identity marks of the plurality of material verification devices;
comparing the received material information with the standard material information;
if the received material information is consistent with the standard material information, the materials used by the corresponding production equipment are correct.
2. The material verification control method according to claim 1, wherein the first communication format is a format supported by a serial communication protocol;
the second communication format is a format supported by the SECS/GEM communication protocol.
3. The material verification control method according to claim 1, wherein the material verification device includes a material detection sensor and a main control chip, the material detection sensor being connected to the main control chip;
the material checking device detects whether a material bar code exists in a scanning area, and if the material bar code exists in the scanning area, the step of generating a triggering scanning event in a first communication format comprises the following steps:
the material detection sensor detects whether a material bar code exists in a scanning area, and if the material bar code exists in the scanning area, a trigger signal is generated and sent to the main control chip;
and the main control chip receives the trigger signal to generate a trigger scanning event in the first communication format.
4. The material verification control method according to claim 3, wherein the material verification device further comprises a communication device, and the communication device is connected to the main control chip through a serial port;
the step of the material verification device packaging the trigger scanning event in the first communication format into the trigger scanning event in the second communication format and sending the trigger scanning event in the second communication format to the device automation system through a network includes:
the main control chip sends the triggering scanning event in the first communication format to the communication device through the serial port;
the communication device packages the received trigger scanning event into the trigger scanning event with the second communication format, and sends the trigger scanning event with the second communication format to the equipment automation system through a network.
5. The material verification control method according to claim 4, wherein the material verification apparatus further comprises a scanning gun,
the equipment automation system sends the material bar code reading instruction in the second communication format to the communication device through a network;
the step of the material verification device obtaining the material information indicated by the material bar code according to the received material bar code reading instruction comprises the following steps:
the communication device packages the received material bar code reading instruction into a material bar code reading instruction with a first communication format, and sends the material bar code reading instruction with the first communication format to the main control chip through the serial port;
and the main control chip controls the scanning gun to scan the material bar code according to the received material bar code reading instruction, and acquires material information indicated by the material bar code.
6. The material verification control method according to claim 3, wherein the step of transmitting the material information packaged into the material information of the second communication format to the equipment automation system includes:
the main control chip sends the material information in the first communication format to the communication device through the serial port;
and the communication device packages the material information into material information in a second communication format, and sends the material information in the second communication format to the equipment automation system through a network.
7. The material verification control method according to claim 1, wherein the equipment automation system is further connected to a display terminal;
the step of the equipment automation system completing the verification of the material information according to the obtained material information comprises the following steps:
the equipment automation system compares the received material information with preset standard material information, and if the received material information is consistent with the standard material information, a starting instruction of production equipment is generated and sent to the production equipment;
if the material information received by the equipment automation system is inconsistent with the standard material information, generating alarm prompt information, and sending the alarm prompt information to the display terminal for display.
8. A material verification control system is characterized by comprising an equipment automation system and material verification equipment, wherein the equipment automation system is arranged on a server, the material verification equipment is arranged on production equipment,
the material checking equipment detects whether a material bar code exists in a scanning area, if the material bar code exists in the scanning area, a trigger scanning event in a first communication format is generated, the trigger scanning event in the first communication format is packaged into a trigger scanning event in a second communication format, and the trigger scanning event in the second communication format is sent to the equipment automation system through a network;
the equipment automation system generates a material bar code reading instruction in a second communication format according to the received triggering scanning event in the second communication format, and sends the material bar code reading instruction in the second communication format to the material checking equipment through a network, wherein the triggering scanning event further comprises image data acquired by a material detection sensor;
the material verification device acquires material information indicated by the material bar code according to the received material bar code reading instruction, encapsulates the material information into material information in a second communication format, and sends the material information to the device automation system, wherein the material information in the second communication format carries a material verification device identifier, and the mapping relation between a plurality of standard material information and identity identifiers of a plurality of material verification devices is prestored in the device automation system;
the equipment automation system completes verification of the material information according to the obtained material information;
the equipment automation system generates a material bar code reading instruction in a second communication format by the following method:
judging whether the current image data contains identifiable material bar codes according to the image data;
if the current image data comprises the identifiable material bar code, generating a material bar code reading instruction in a second communication format;
if the current image data does not comprise the identifiable material bar code, the next action is not performed;
the equipment automation system completes the verification of the material information by the following modes:
the equipment automation system acquires the identity of the material verification equipment carried by the material information after receiving the material information sent by the material verification equipment;
determining standard material information corresponding to the identity marks according to the mapping relation between the prestored plurality of standard material information and the identity marks of the plurality of material verification devices;
comparing the received material information with the standard material information;
if the received material information is consistent with the standard material information, the materials used by the corresponding production equipment are correct.
9. The material verification control system of claim 8, wherein the material verification device comprises a material detection sensor and a master control chip, the material detection sensor being connected to the master control chip;
the material checking device is also used for detecting whether a material bar code exists in the scanning area, and generating a trigger signal and sending the trigger signal to the main control chip if the material bar code exists in the scanning area;
and the main control chip receives the trigger signal to generate a trigger scanning event in the first communication format.
10. The material verification control system of claim 9, wherein the equipment automation system is further connected to a display terminal;
the device automation system is further configured to:
comparing the received material information with preset standard material information, and if the received material information is consistent with the standard material information, generating a production equipment starting instruction and sending the production equipment starting instruction to the production equipment;
if the received material information is inconsistent with the standard material information, generating alarm prompt information, and sending the alarm prompt information to the display terminal for display.
CN202210110374.3A 2022-01-29 2022-01-29 Material verification control method and system Active CN114444633B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104504357A (en) * 2014-12-23 2015-04-08 福建新大陆自动识别技术有限公司 Automatic barcode scanner and scanning method
CN110244674A (en) * 2019-06-11 2019-09-17 Oppo(重庆)智能科技有限公司 The detection method and detection system of production process, storage medium
CN111144145A (en) * 2019-12-27 2020-05-12 秦皇岛晟泰数码科技有限公司 Automatic bar code identification and detection system

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104504357A (en) * 2014-12-23 2015-04-08 福建新大陆自动识别技术有限公司 Automatic barcode scanner and scanning method
CN110244674A (en) * 2019-06-11 2019-09-17 Oppo(重庆)智能科技有限公司 The detection method and detection system of production process, storage medium
CN111144145A (en) * 2019-12-27 2020-05-12 秦皇岛晟泰数码科技有限公司 Automatic bar code identification and detection system

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