CN114441587B - An experimental device for measuring the performance of phase change materials in temperature difference utilization processes - Google Patents
An experimental device for measuring the performance of phase change materials in temperature difference utilization processes Download PDFInfo
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Abstract
本发明公开了一种测量相变材料在温差能利用过程性能的实验装置,包括高压蓄能器、恒温水浴系统、高压油收集与补充系统、压力控制系统以及电磁流量计。高压蓄能器盛放待测相变材料,其中还设有橡胶油囊,以模拟相变材料在换热温差的驱动下将热能转化为高压油压能或机械能的工作过程,压力控制系统主要是使用高压油泵与溢流阀控制橡胶油囊内的压力,电磁流量计可精确测量高压油的体积流量从而量化高压油的做功能力。本发明可以模拟不同相变材料,不同工作压力、不同冷源和热源温度状态下的工作过程,可以直接测试有机类相变材料在温差能利用过程中体积变化率及工作性能,且具有造价低、操作简单、通用性强、对真实工作过程还原程度高等优点。
The invention discloses an experimental device for measuring the performance of phase change materials in the temperature difference energy utilization process, which includes a high-pressure accumulator, a constant temperature water bath system, a high-pressure oil collection and replenishment system, a pressure control system and an electromagnetic flowmeter. The high-pressure accumulator holds the phase change material to be measured, and is also equipped with a rubber oil bladder to simulate the working process of the phase change material converting thermal energy into high-pressure oil pressure energy or mechanical energy driven by the heat exchange temperature difference. The pressure control system mainly It uses a high-pressure oil pump and a relief valve to control the pressure in the rubber oil bladder. The electromagnetic flowmeter can accurately measure the volume flow of high-pressure oil to quantify the working ability of the high-pressure oil. The invention can simulate the working process of different phase change materials, different working pressures, different cold source and heat source temperature conditions, and can directly test the volume change rate and working performance of organic phase change materials in the process of utilizing temperature difference energy, and has low cost. , simple operation, strong versatility, and high degree of restoration of the real working process.
Description
技术领域Technical field
本发明涉及一种测量相变材料性能的实验装置,尤其涉及一种可以直接测试有机类相变材料在温差能利用领域的可行性与工作性能的实验装置。The invention relates to an experimental device for measuring the performance of phase change materials, and in particular to an experimental device that can directly test the feasibility and working performance of organic phase change materials in the field of temperature difference energy utilization.
背景技术Background technique
随着科学研究、技术手段与社会经济的不断发展,关于海洋科学、海洋资源、海洋环境的研究受到了越来越多的关注。同时,实现海洋资源的合理的勘探、开发、利用,对促进国家能源战略、军事战略、经济战略的长效稳定发展也具有重要意义。因此,以海洋温差能为代表的海洋能源得到了诸多研究。所谓的海洋温差能,是指以表层、深层海水的温度差的形式所储存的海洋热能,具有储量巨大、清洁可再生等优点。以温差相变产生的形变直接驱动做功部件或发电机是海洋温差能利用的主要原理之一。其中,相变材料是实现温差能相变驱动的关键,相变材料可以在低于相变温度的深层海水的冷却作用下完成凝固过程,体积收缩;或者在高于相变温度的表层海水的加热作用下完成熔化过程,体积膨胀。冷热海水的交替作用,可以实现相变材料的循环相变,从而实现海洋温差能利用系统的连续运行。当前,使用相变材料利用温差能的方式已经在海洋运载器动力装置、深层海水泵水发电等领域得到了初步研究与应用。With the continuous development of scientific research, technical means and social economy, research on marine science, marine resources, and marine environment has received more and more attention. At the same time, achieving reasonable exploration, development, and utilization of marine resources is also of great significance to promoting the long-term and stable development of national energy strategy, military strategy, and economic strategy. Therefore, ocean energy represented by ocean temperature difference has been studied a lot. The so-called ocean temperature difference energy refers to the ocean thermal energy stored in the form of the temperature difference between surface and deep seawater. It has the advantages of huge reserves, clean and renewable, etc. Using the deformation generated by the phase change of temperature difference to directly drive power components or generators is one of the main principles of utilizing ocean temperature difference energy. Among them, phase change materials are the key to realizing phase change driving by temperature difference energy. Phase change materials can complete the solidification process and shrink in volume under the cooling effect of deep seawater below the phase change temperature; or they can shrink in volume under the cooling effect of surface seawater above the phase change temperature. The melting process is completed under the action of heating and the volume expands. The alternating effect of hot and cold seawater can realize the cyclic phase change of phase change materials, thereby realizing the continuous operation of the ocean temperature difference energy utilization system. Currently, the use of phase change materials to utilize temperature difference energy has been initially studied and applied in fields such as ocean vehicle power devices and deep seawater pump water power generation.
在海洋温差能利用装置中,相变材料的相变体积变化率是影响装置性能的主要指标,相同的相变潜热情况下,越大的相变体积变化率的材料具有更强的做功潜力与更高的能量转化效率。当前,主要使用的是以烷烃类为代表的有机相变材料,该类相变材料的相变温度处于表层海水与深层海水温度之间,且具有相变体积变化率大、不溶于水、化学稳定性好、热稳定性好、无毒、低腐蚀、廉价易得等优点。另外,当前对海洋温差能利用过程的研究装置一般都将相变材料的相变传热过程与相变材料体积变化引起的能量转换过程分开,对包含传热、相变、做功在内的相变材料全工作流程的实验研究仅能通过复杂的现场测试。In the ocean temperature difference energy utilization device, the phase change volume change rate of the phase change material is the main indicator that affects the performance of the device. Under the same phase change latent heat, the material with a larger phase change volume change rate has stronger work potential and Higher energy conversion efficiency. Currently, organic phase change materials represented by alkanes are mainly used. The phase change temperature of this type of phase change material is between the temperature of surface seawater and deep seawater, and has a large phase change volume change rate, insolubility in water, and chemical resistance. It has the advantages of good stability, good thermal stability, non-toxic, low corrosion, cheap and easy to obtain. In addition, current research devices on the utilization process of ocean temperature difference energy generally separate the phase change heat transfer process of phase change materials from the energy conversion process caused by volume changes of phase change materials, and analyze the phase change processes including heat transfer, phase change, and work. Experimental studies of the entire workflow of variable materials are only possible through complex field tests.
发明内容Contents of the invention
基于上述问题,本发明公开了一种测量相变材料在温差能利用过程性能的实验装置,旨在可以简单易行地测定相变材料的相变体积变化率,并对相变材料在海洋能温差能利用过程中的做功能力及能量转化效率进行考评。且具有设备造价低、操作简单、通用性强、对真实工作过程还原程度高等优点。Based on the above problems, the present invention discloses an experimental device for measuring the performance of phase change materials in the temperature difference energy utilization process. The purpose is to simply and easily measure the phase change volume change rate of phase change materials, and to evaluate the performance of phase change materials in ocean energy. The temperature difference can be evaluated using the working ability and energy conversion efficiency of the process. It has the advantages of low equipment cost, simple operation, strong versatility, and high degree of restoration of the real working process.
为了解决上述技术问题,本发明提出的一种测量相变材料在温差能利用过程性能的实验装置,包括高压蓄能器、恒温水浴系统、高压油收集与补充系统和压力控制系统;所述恒温水浴系统包括水浴箱、恒温水箱和PID温控器,所述恒温水箱内设有与PID温控器相连的电加热器和制冷机组,所述恒温水箱设有进水口和出水口,所述进水口通过进水管连接至所述水浴箱的进水口,所述出水口通过出水管连接至所述水浴箱的出水口,所述进水管上在所述恒温水箱至所述水浴箱依次设有第一阀门和循环水泵,所述出水管上设有第二阀门;所述高压蓄能器设置在所述水浴箱内,所述高压蓄能器内部设有橡胶油囊,所述橡胶油囊与所述高压蓄能器的金属外壳之间的空间是相变材料腔,所述金属外壳的底部设有相变材料灌装/排出口,所述高压蓄能器的顶部与所述橡胶油囊之间为可拆卸的螺纹连接结构;所述高压油收集与补充系统包括高压油箱,自所述高压油箱至所述橡胶油囊的入口连接有高压油管线,在所述的高压油管线上、自所述高压油箱至所述橡胶油囊依次设有高压油泵、第一蝶阀、电磁流量计和第二蝶阀,所述电磁流量计连接有流量累加器;所述压力控制系统包括设置在所述高压油管线上的压力变送器和排气支路和溢流支路;所述压力变送器位于所述第一蝶阀与所述电磁流量计之间的管段上;所述排气支路通过第一三通连接在所述第二蝶阀与所述橡胶油囊之间的管段上,所述排气支路上设有排气阀;所述溢流支路通过第二三通连接在所述第一蝶阀与所述压力变送器之间的管段上,所述溢流支路上设有第三蝶阀和溢流阀。In order to solve the above technical problems, the present invention proposes an experimental device for measuring the performance of phase change materials in the temperature difference energy utilization process, including a high-pressure accumulator, a constant temperature water bath system, a high-pressure oil collection and replenishment system, and a pressure control system; the constant temperature The water bath system includes a water bath, a constant temperature water tank and a PID temperature controller. The constant temperature water tank is equipped with an electric heater and a refrigeration unit connected to the PID temperature controller. The constant temperature water tank is provided with a water inlet and a water outlet. The inlet The water inlet is connected to the water inlet of the water bath box through a water inlet pipe, and the water outlet is connected to the water outlet of the water bath box through a water outlet pipe. The water inlet pipe is provided with a third in sequence from the constant temperature water tank to the water bath box. A valve and a circulating water pump, the water outlet pipe is provided with a second valve; the high-pressure accumulator is arranged in the water bath box, and a rubber oil bladder is provided inside the high-pressure accumulator, and the rubber oil bladder and The space between the metal shells of the high-pressure accumulator is a phase change material cavity. The bottom of the metal shell is provided with a phase change material filling/discharge port. The top of the high-pressure accumulator is in contact with the rubber oil bladder. There is a detachable threaded connection structure in between; the high-pressure oil collection and replenishment system includes a high-pressure oil tank, and a high-pressure oil pipeline is connected from the high-pressure oil tank to the inlet of the rubber oil bag. On the high-pressure oil pipeline, A high-pressure oil pump, a first butterfly valve, an electromagnetic flowmeter and a second butterfly valve are arranged in sequence from the high-pressure oil tank to the rubber oil bag. The electromagnetic flowmeter is connected to a flow accumulator; the pressure control system includes a The pressure transmitter, exhaust branch and overflow branch on the high-pressure oil pipeline; the pressure transmitter is located on the pipe section between the first butterfly valve and the electromagnetic flowmeter; the exhaust branch The pipe section between the second butterfly valve and the rubber oil bag is connected through a first tee, and an exhaust valve is provided on the exhaust branch; the overflow branch is connected through a second tee. On the pipe section between the first butterfly valve and the pressure transmitter, a third butterfly valve and an overflow valve are provided on the overflow branch.
进一步讲,本发明所述的测量相变材料在温差能利用过程性能的实验装置,其中:Furthermore, the experimental device for measuring the temperature difference utilization process performance of phase change materials according to the present invention, wherein:
所述高压油箱的液面高度同时低于所述溢流支路的出口和所述高压油泵的进口。The liquid level of the high-pressure oil tank is simultaneously lower than the outlet of the overflow branch and the inlet of the high-pressure oil pump.
所述高压蓄能器的金属外壳和所述橡胶油囊均为圆柱桶式结构。The metal shell of the high-pressure accumulator and the rubber oil bladder are both cylindrical barrel structures.
所述相变材料腔内灌装的相变材料是相变温度在0~100℃之间的有机类、无机类或复合类液固相变材料。The phase change material filled in the phase change material cavity is an organic, inorganic or composite liquid-solid phase change material with a phase change temperature between 0 and 100°C.
所述水浴箱的外侧面包围有保温棉。The outer side of the water bath box is surrounded by thermal insulation cotton.
所述橡胶油囊内的高压油体积为相变材料腔体积的50%~100%。The volume of high-pressure oil in the rubber oil bladder is 50% to 100% of the volume of the phase change material cavity.
所述高压油箱内为10号航空液压油。The high-pressure oil tank contains No. 10 aviation hydraulic oil.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
本发明的实验装置是借助常规的蓄能器盛放相变材料,并以此模拟相变材料在换热温差的驱动下将热能转化为高压油压能或机械能的工作过程;使用本发明的实验装置可以直接测试有机类相变材料在温差能利用过程中体积变化率及工作性能。本发明可以模拟不同相变材料,不同工作压力、不同冷源和热源温度状态下的工作过程,且具有造价低、操作简单、通用性强、对真实工作过程还原程度高等优点。The experimental device of the present invention uses a conventional accumulator to contain phase change materials, and thereby simulates the working process of the phase change material converting thermal energy into high-pressure oil pressure energy or mechanical energy driven by the heat exchange temperature difference; using the experimental device of the present invention The experimental device can directly test the volume change rate and working performance of organic phase change materials during the utilization of temperature difference energy. The invention can simulate the working process under different phase change materials, different working pressures, different cold source and heat source temperature conditions, and has the advantages of low cost, simple operation, strong versatility, and high degree of restoration of the real working process.
附图说明Description of the drawings
图1是本发明测量相变材料在温差能利用过程性能的实验装置的结构示意简图;Figure 1 is a schematic structural diagram of an experimental device for measuring the temperature difference utilization process performance of phase change materials according to the present invention;
图中:In the picture:
11-高压蓄能器 12-橡胶油囊 13-螺纹连接结构 14-相变材料腔11-High-pressure accumulator 12-Rubber oil bladder 13-Threaded connection structure 14-Phase change material cavity
20-水浴箱 21-PID温控器 22-循环水泵 23-电加热器20-Water bath 21-PID thermostat 22-Circulating water pump 23-Electric heater
24-制冷机组 25-第一阀门 26-第二阀门 27-恒温水箱24- Refrigeration unit 25- First valve 26- Second valve 27- Constant temperature water tank
31-压力变送器 32-第三蝶阀 33-第二蝶阀 34-第一蝶阀31-Pressure transmitter 32-Third butterfly valve 33-Second butterfly valve 34-First butterfly valve
35-溢流阀 36-高压油泵 37-高压油箱 38-流量累加器35-Relief valve 36-High-pressure oil pump 37-High-pressure oil tank 38-Flow totalizer
39-电磁流量计 310-排气阀39-Electromagnetic flowmeter 310-Exhaust valve
具体实施方式Detailed ways
下面结合附图及具体实施例对本发明做进一步的说明,但下述实施例绝非对本发明有任何限制。The present invention will be further described below in conjunction with the accompanying drawings and specific examples, but the following examples in no way limit the present invention.
本发明所提供的用于提供的可以直接测试有机类相变材料在温差能利用领域的可行性与工作性能的实验装置的设计思路是:借助于常规的高压蓄能器模拟相变材料在相变换热器内的传热、相变过程,并通过相变材料的形变挤压(吸收)橡胶油囊,从而完成热能到高压油压能的能量转化过程。除作为主体的高压蓄能器外,还包括相变换热温度、高压油供给/流量/压力等控制系统。The design idea of the experimental device provided by the present invention that can directly test the feasibility and working performance of organic phase change materials in the field of temperature difference energy utilization is: using a conventional high-pressure accumulator to simulate the phase change material in the field of temperature difference energy utilization. It converts the heat transfer and phase change process in the heater, and squeezes (absorbs) the rubber oil bladder through the deformation of the phase change material, thereby completing the energy conversion process from thermal energy to high-pressure oil pressure energy. In addition to the high-pressure accumulator as the main body, it also includes control systems such as phase change heat temperature, high-pressure oil supply/flow/pressure, etc.
如图1所示,本发明实验装置的结构是,该实验装置包括高压蓄能器11、恒温水浴系统、高压油收集与补充系统和压力控制系统。As shown in Figure 1, the structure of the experimental device of the present invention is that the experimental device includes a high-pressure accumulator 11, a constant temperature water bath system, a high-pressure oil collection and replenishment system, and a pressure control system.
所述恒温水浴系统包括水浴箱20、恒温水箱27和PID温控器21,所述恒温水箱27内设有与PID温控器21相连的电加热器23和制冷机组24,所述恒温水箱27设有进水口和出水口,所述进水口通过进水管连接至所述水浴箱20的进水口,所述出水口通过出水管连接至所述水浴箱20的出水口,所述进水管上在所述恒温水箱27至所述水浴箱20依次设有第一阀门25和循环水泵22,所述出水管上设有第二阀门26。所述水浴箱20的外侧面包围有保温棉,保证水浴箱20与外界绝热。The constant temperature water bath system includes a water bath 20, a constant temperature water tank 27 and a PID thermostat 21. The constant temperature water tank 27 is provided with an electric heater 23 and a refrigeration unit 24 connected to the PID thermostat 21. The constant temperature water tank 27 There is a water inlet and a water outlet. The water inlet is connected to the water inlet of the water bath box 20 through a water inlet pipe. The water outlet is connected to the water outlet of the water bath box 20 through a water outlet pipe. The water inlet pipe is connected to the water inlet of the water bath box 20. The constant temperature water tank 27 to the water bath tank 20 are successively provided with a first valve 25 and a circulating water pump 22, and the water outlet pipe is provided with a second valve 26. The outer side of the water bath box 20 is surrounded by thermal insulation cotton to ensure that the water bath box 20 is insulated from the outside world.
所述高压蓄能器11设置在所述水浴箱20内,所述高压蓄能器11内部设有橡胶油囊12,所述高压蓄能器11的金属外壳和所述橡胶油囊12均为圆柱桶式结构,所述金属外壳的底部设有相变材料灌装/排出口,所述高压蓄能器11的顶部与所述橡胶油囊12之间为可拆卸的螺纹连接结构13。所述橡胶油囊12内的高压油体积为相变材料腔14体积的50%~100%。所述高压油为10号航空液压油。所述橡胶油囊12与所述高压蓄能器11的金属外壳之间的空间是相变材料腔14,所述相变材料腔14内灌装的相变材料是相变温度在0~100℃之间的有机类、无机类或复合类液固相变材料。The high-pressure accumulator 11 is arranged in the water bath 20. A rubber oil bladder 12 is provided inside the high-pressure accumulator 11. The metal shell of the high-pressure accumulator 11 and the rubber oil bladder 12 are both It has a cylindrical barrel structure. The bottom of the metal shell is provided with a phase change material filling/discharging port. There is a detachable threaded connection structure 13 between the top of the high-pressure accumulator 11 and the rubber oil bladder 12 . The volume of high-pressure oil in the rubber oil bladder 12 is 50% to 100% of the volume of the phase change material cavity 14 . The high-pressure oil is No. 10 aviation hydraulic oil. The space between the rubber oil bladder 12 and the metal shell of the high-pressure accumulator 11 is a phase change material cavity 14. The phase change material filled in the phase change material cavity 14 has a phase change temperature between 0 and 100 Organic, inorganic or composite liquid-solid phase change materials between ℃.
所述高压油收集与补充系统包括高压油箱37,自所述高压油箱37至所述橡胶油囊12的入口连接有高压油管线,在所述的高压油管线上、自所述高压油箱37至所述橡胶油囊12依次设有高压油泵36、第一蝶阀34、电磁流量计39和第二蝶阀33,所述电磁流量计39连接有流量累加器38。本发明中,所述的电磁流量计39可精确测量高压油的体积流量从而量化高压油的做功能力。The high-pressure oil collection and replenishment system includes a high-pressure oil tank 37. A high-pressure oil pipeline is connected from the high-pressure oil tank 37 to the inlet of the rubber oil bag 12. On the high-pressure oil pipeline, from the high-pressure oil tank 37 to The rubber oil bladder 12 is provided with a high-pressure oil pump 36, a first butterfly valve 34, an electromagnetic flow meter 39 and a second butterfly valve 33 in sequence. The electromagnetic flow meter 39 is connected to a flow accumulator 38. In the present invention, the electromagnetic flowmeter 39 can accurately measure the volume flow rate of high-pressure oil to quantify the working ability of high-pressure oil.
所述压力控制系统包括设置在所述高压油管线上的压力变送器31和排气支路和溢流支路;所述压力变送器31位于所述第一蝶阀34与所述电磁流量计39之间的管段上;所述排气支路通过第一三通连接在所述第二蝶阀33与所述橡胶油囊12之间的管段上,所述排气支路上设有排气阀310;所述溢流支路通过第二三通连接在所述第一蝶阀34与所述压力变送器31之间的管段上,所述溢流支路上设有第三蝶阀32和溢流阀35。本发明中,所述高压油箱37的液面高度同时低于所述溢流支路的出口和所述高压油泵36的进口。所述压力控制系统主要是使用高压油泵36与溢流阀35控制橡胶油囊12内的压力。The pressure control system includes a pressure transmitter 31 disposed on the high-pressure oil pipeline and an exhaust branch and an overflow branch; the pressure transmitter 31 is located between the first butterfly valve 34 and the electromagnetic flow rate. on the pipe section between the gauges 39; the exhaust branch is connected to the pipe section between the second butterfly valve 33 and the rubber oil bag 12 through the first tee, and the exhaust branch is provided with an exhaust Valve 310; the overflow branch is connected to the pipe section between the first butterfly valve 34 and the pressure transmitter 31 through a second tee, and a third butterfly valve 32 and an overflow branch are provided on the overflow branch. Flow valve 35. In the present invention, the liquid level of the high-pressure oil tank 37 is simultaneously lower than the outlet of the overflow branch and the inlet of the high-pressure oil pump 36 . The pressure control system mainly uses a high-pressure oil pump 36 and a relief valve 35 to control the pressure in the rubber oil bladder 12 .
本发明中的电磁流量计39与压力控制系统均分布在高压油管线上,减少了设备的占地面积和复杂程度。The electromagnetic flowmeter 39 and the pressure control system in the present invention are both distributed on the high-pressure oil pipeline, which reduces the floor space and complexity of the equipment.
实施例:Example:
1、本发明实验装置的制造与组装:1. Manufacturing and assembly of the experimental device of the present invention:
(1)高压蓄能器11的组装:购入常规的高压蓄能器,该高压蓄能器为高度430mm,外径152mm的圆柱形结构,外壁材料为不锈钢,最大承受压力31.5MPa。内部附有容积为1L的橡胶油囊12,橡胶油囊12与高压蓄能器11的金属外壳之间的空间为用来盛放待测相变材料的相变材料腔14,其体积为1.5L。高压蓄能器11的底部带有可拆卸的螺纹连接结构的相变材料灌装/排出口,可用来灌装或排出相变材料。高压蓄能器11的顶部带有可拆卸的螺纹连接结构13,用于直接与橡胶油囊12相连。(1) Assembly of high-pressure accumulator 11: Purchase a conventional high-pressure accumulator, which has a cylindrical structure with a height of 430mm and an outer diameter of 152mm. The outer wall material is stainless steel and can withstand a maximum pressure of 31.5MPa. There is a rubber oil bladder 12 with a volume of 1L attached inside. The space between the rubber oil bladder 12 and the metal shell of the high-pressure accumulator 11 is a phase change material cavity 14 used to hold the phase change material to be measured, and its volume is 1.5 L. The bottom of the high-pressure accumulator 11 has a phase change material filling/discharging port with a detachable threaded connection structure, which can be used to fill or discharge the phase change material. The top of the high-pressure accumulator 11 is provided with a detachable threaded connection structure 13 for direct connection with the rubber oil bladder 12 .
(2)本发明中的温控系统采用恒温水浴系统,其制造及组装是:购入具有制冷与制热功能的恒温水箱27,该恒温水箱27的温度控制依靠于可显示温度示数的PID温控器21。恒温水箱27内附有与PID温控器21相连的循环水泵22、电加热器23、制冷机组24、进出水口以及其对应的第一阀门25和第二阀门26。本发明中的温控系统还建立有作为第二恒温环境的水浴箱20,使用PU管作为连接水浴箱20的进出水口与恒温水箱27进出水口的管线。本发明中,应设置恒温水箱27出水口较大流量。保证水浴箱20的充分换热以减小因相变材料吸热造成水浴箱20内温度分布不均匀带来的实验误差。(2) The temperature control system in the present invention adopts a constant temperature water bath system. Its manufacturing and assembly are as follows: purchasing a constant temperature water tank 27 with refrigeration and heating functions. The temperature control of the constant temperature water tank 27 relies on a PID that can display a temperature indicator. Thermostat 21. The constant temperature water tank 27 is equipped with a circulating water pump 22 connected to the PID thermostat 21, an electric heater 23, a refrigeration unit 24, a water inlet and outlet, and its corresponding first valve 25 and second valve 26. The temperature control system in the present invention also establishes a water bath 20 as a second constant temperature environment, and uses PU pipes as pipelines connecting the water inlet and outlet of the water bath 20 and the water inlet and outlet of the constant temperature water tank 27 . In the present invention, the water outlet of the constant temperature water tank 27 should be set to have a larger flow rate. Ensure sufficient heat exchange in the water bath 20 to reduce experimental errors caused by uneven temperature distribution in the water bath 20 due to heat absorption by the phase change material.
(3)高压油收集与补充系统及压力控制系统的制造及组装:准备10号航空液压油,压力变送器31,高压油泵36,高压油箱37,带有流量累加器38的小流量的电磁流量计39,三个蝶阀(32、33和34),一个溢流阀35和一个排气阀310,高压油管,PU管和若干和转接头。按图1所示,组装上述各将零部件。其中,排气支路末端采用简单的不锈钢开口转接头,且应保证排气口的放置高度应高于所述高压蓄能器11的放置高度,以保证橡胶油囊12内的气体早于高压油的排出,最后使用高压不锈钢转接头将高压油收集与补充系统的高压管线与高压蓄能器11连接。(3) Manufacturing and assembly of high-pressure oil collection and replenishment system and pressure control system: prepare No. 10 aviation hydraulic oil, pressure transmitter 31, high-pressure oil pump 36, high-pressure oil tank 37, and small flow electromagnetic valve with flow totalizer 38 Flow meter 39, three butterfly valves (32, 33 and 34), a relief valve 35 and an exhaust valve 310, high-pressure oil pipe, PU pipe and several adapters. Assemble the above components as shown in Figure 1. Among them, a simple stainless steel open adapter is used at the end of the exhaust branch, and it should be ensured that the placement height of the exhaust port should be higher than the placement height of the high-pressure accumulator 11 to ensure that the gas in the rubber oil bag 12 is earlier than the high-pressure accumulator 11. For the discharge of oil, a high-pressure stainless steel adapter is finally used to connect the high-pressure pipeline of the high-pressure oil collection and replenishment system to the high-pressure accumulator 11.
2、利用本发明实验装置进行具体实验的过程:2. The process of using the experimental device of the present invention to conduct specific experiments:
(1)相变材料灌装:(1) Phase change material filling:
1-1)打开高压蓄能器11底部的连接螺纹,打开高压蓄能器11顶部与橡胶油囊12的连接螺纹,使高压蓄能器11的内部与外界连通。准备充足的待测相变材料,通过环境温度或外部加热的方式使相变材料处于液态并盛放于容器内,借助与高压蓄能器11底部相变材料灌装/排出口螺纹口及灌装管线连接盛放相变材料的容器与橡胶油囊12外部和高压蓄能器11外壳之间的空间;借助高压蓄能器11顶部的螺纹口处的螺纹连接结构13及其连接管线,连接高压油收集与补充系统与橡胶油囊12的内部空间。1-1) Open the connecting thread at the bottom of the high-pressure accumulator 11, and open the connecting thread between the top of the high-pressure accumulator 11 and the rubber oil bag 12 to connect the inside of the high-pressure accumulator 11 with the outside world. Prepare sufficient phase change material to be measured, make the phase change material in a liquid state by ambient temperature or external heating, and place it in a container. With the help of the threaded port and filling port of the phase change material filling/discharge port at the bottom of the high-pressure accumulator 11 The installation pipeline connects the container holding the phase change material to the space between the outside of the rubber oil bladder 12 and the shell of the high-pressure accumulator 11; with the help of the threaded connection structure 13 at the threaded port on the top of the high-pressure accumulator 11 and its connecting pipeline, the connection The high-pressure oil collection and replenishment system and the internal space of the rubber oil bladder 12.
1-2)将盛放相变材料的容器放置于高于高压蓄能器11的位置,在重力作用下,相变材料缓慢流入高压蓄能器11外壳与橡胶油囊12之间的空间(即相变材料腔14),同时由于挤压,橡胶油囊12的体积逐渐减小。直至油囊12的体积达到最小,待测相变材料停止流入。1-2) Place the container containing the phase change material at a position higher than the high-pressure accumulator 11. Under the action of gravity, the phase change material slowly flows into the space between the outer shell of the high-pressure accumulator 11 and the rubber oil bladder 12 ( That is, the phase change material cavity 14), and at the same time due to extrusion, the volume of the rubber oil bladder 12 gradually decreases. Until the volume of the oil bladder 12 reaches the minimum, the phase change material to be measured stops flowing in.
本发明中,待测相变材料的灌装量应尽量大于1L、且小于2L。In the present invention, the filling volume of the phase change material to be tested should be greater than 1L and less than 2L as much as possible.
1-3)保持高压蓄能器11底部的螺纹连接结构与盛放相变材料的容器连通。将高压蓄能器11顶部的连接螺纹结构13与高压油收集系统的高压管线相连,打开第一和第二蝶阀(33和34)、排气阀310,并保证第三蝶阀32是关闭的;打开电磁流量计39和高压油泵36,高压油由高压油箱37泵入橡胶油囊12,流量累加器38实时记录高压油的泵油量。待流量累加器38的数值达到橡胶油囊12额定体积的80%时,关闭高压油泵36,关闭第一和第二蝶阀(33和34)及排气阀310。1-3) Keep the threaded connection structure at the bottom of the high-pressure accumulator 11 connected to the container containing the phase change material. Connect the connecting thread structure 13 on the top of the high-pressure accumulator 11 to the high-pressure pipeline of the high-pressure oil collection system, open the first and second butterfly valves (33 and 34) and the exhaust valve 310, and ensure that the third butterfly valve 32 is closed; Turn on the electromagnetic flow meter 39 and the high-pressure oil pump 36. The high-pressure oil is pumped from the high-pressure oil tank 37 into the rubber oil bag 12. The flow totalizer 38 records the amount of high-pressure oil pumped in real time. When the value of the flow accumulator 38 reaches 80% of the rated volume of the rubber oil bladder 12, the high-pressure oil pump 36 is closed, the first and second butterfly valves (33 and 34) and the exhaust valve 310 are closed.
1-4)拆卸高压蓄能器11底部的螺纹连接结构,封装相变材料腔14。记录盛放相变材料的容器及灌装管线的质量差,该值即为灌装进相变材料腔14内相变材料的总灌装质量m。1-4) Disassemble the threaded connection structure at the bottom of the high-pressure accumulator 11 and encapsulate the phase change material cavity 14. Record the quality difference between the container containing the phase change material and the filling pipeline. This value is the total filling mass m of the phase change material filled into the phase change material cavity 14.
(2)相变材料凝固阶段性能测试:(2) Performance test of phase change materials during solidification stage:
2-1)调节溢流阀35至待测压力,打开第一、第二和第三蝶阀(32、33和34),关闭排气阀310,运行高压油泵36,在高压油泵36的作用下,高压油收集与补充系统管路的压力逐渐升高,通过观察压力变送器31直至管路内的压力高于溢流阀35的设定压力,溢流阀35打开,此时,高压油流动回路建立完成l;记录此刻压力变送器31示数,该值等于橡胶油囊12内的压力。将流量累加器38的计数清零。2-1) Adjust the relief valve 35 to the pressure to be measured, open the first, second and third butterfly valves (32, 33 and 34), close the exhaust valve 310, run the high-pressure oil pump 36, under the action of the high-pressure oil pump 36 , the pressure in the pipeline of the high-pressure oil collection and replenishment system gradually increases. By observing the pressure transmitter 31 until the pressure in the pipeline is higher than the set pressure of the relief valve 35, the relief valve 35 opens. At this time, the high-pressure oil The flow loop is established; record the pressure transmitter 31 indication at this moment, which is equal to the pressure in the rubber oil bladder 12. Clear the flow totalizer 38 count to zero.
2-2)调节PID温控器21设置值低于相变温度,待恒温水箱27内循环水温度稳定后,打开第一和第二阀门(25和26)及循环水泵22,冷却水流入水浴箱20后,将高压蓄能器11放入水浴箱20,相变材料在高压蓄能器11内的相变材料腔14内凝固,其体积收缩,橡胶油囊12容积扩张,导致高压管线内的高压油流入橡胶油囊12,流入橡胶油囊12的油量体积及流量由流量累加器38实时记录。待流量累加器38的流量在30min无示数变化后即可认为相变材料凝固完成;此时,记录电磁流量计39的数值为V1,记录压力变送器31的示数为P1,自高压蓄能器11放入水浴箱20时刻至电磁流量计39第一次示数为零时所用的时间为t1,即为相变材料由初始温度相变至设定温度所用时间。2-2) Adjust the setting value of the PID thermostat 21 to be lower than the phase change temperature. After the temperature of the circulating water in the constant temperature water tank 27 is stabilized, open the first and second valves (25 and 26) and the circulating water pump 22, and the cooling water flows into the water bath. After the tank 20, the high-pressure accumulator 11 is put into the water bath tank 20. The phase change material solidifies in the phase change material cavity 14 in the high-pressure accumulator 11, and its volume shrinks, and the rubber oil bladder 12 expands in volume, causing the inside of the high-pressure pipeline to The high-pressure oil flows into the rubber oil bag 12, and the oil volume and flow rate flowing into the rubber oil bag 12 are recorded in real time by the flow accumulator 38. When the flow rate of the flow accumulator 38 shows no change in the indication for 30 minutes, it can be considered that the solidification of the phase change material is completed; at this time, the value recorded by the electromagnetic flowmeter 39 is V1, and the value recorded by the pressure transmitter 31 is P1. The time from when the accumulator 11 is placed in the water bath 20 to when the electromagnetic flowmeter 39 shows zero for the first time is t1, which is the time it takes for the phase change material to change from the initial temperature to the set temperature.
(3)相变材料熔化阶段体积变化率测定:(3) Measurement of the volume change rate of phase change materials during the melting stage:
3-1)调节溢流阀35至待测压力,打开第一、第二和第三蝶(32,33和34),关闭排气阀310,运行高压油泵36,在该高压油泵36的作用下,高压油收集与补充系统管路的压力逐渐升高,直至管路内的压力高于溢流阀35设定压力,溢流阀35打开,此时高压油流动回路建立完成。记录压力变送器31示数,该值等于橡胶油囊12的内压力。将流量累加器38清零。3-1) Adjust the relief valve 35 to the pressure to be measured, open the first, second and third butterflies (32, 33 and 34), close the exhaust valve 310, run the high-pressure oil pump 36, under the action of the high-pressure oil pump 36 , the pressure in the pipeline of the high-pressure oil collection and replenishment system gradually increases until the pressure in the pipeline is higher than the set pressure of the overflow valve 35, and the overflow valve 35 opens. At this time, the high-pressure oil flow circuit is established. Record the pressure transmitter 31 indication, which value is equal to the internal pressure of the rubber oil bladder 12. Clear flow totalizer 38 to zero.
3-2)关闭高压油泵36,关闭第一蝶阀34;打开温控系统,调节PID温控器21设置值高于相变温度,待恒温水箱27内循环水温度稳定后,打开第一和第二阀门(25和26)与循环水泵22,冷却水流入水浴箱20后,将高压蓄能器11放入水浴箱20,相变材料在相变材料腔14内融化,相变材料的体积膨胀,挤压橡胶油囊12容积,高压油流入收集系统,流入油量的体积及流量由流量累加器38记录。待该流量累加器38的数据有30min无示数变化后即可认为相变材料融化完成,记录此时的电磁流量计的数值为V2,记录压力变送器31的示数为P2,记录高压蓄能器11放入水浴箱20时至电磁流量计39第一次示数为零时所用时间为t2,即为相变材料由初始温度相变至设定温度所用时间。3-2) Close the high-pressure oil pump 36 and the first butterfly valve 34; open the temperature control system and adjust the setting value of the PID thermostat 21 to be higher than the phase change temperature. After the temperature of the circulating water in the constant temperature water tank 27 is stabilized, open the first and second butterfly valves 34. Two valves (25 and 26) and circulating water pump 22, after the cooling water flows into the water bath 20, put the high-pressure accumulator 11 into the water bath 20, the phase change material melts in the phase change material cavity 14, and the volume of the phase change material expands , the volume of the rubber oil bladder 12 is squeezed, and the high-pressure oil flows into the collection system. The volume and flow rate of the inflow oil are recorded by the flow accumulator 38 . After the data of the flow accumulator 38 has no change in the indication for 30 minutes, it can be considered that the melting of the phase change material is completed. The value of the electromagnetic flowmeter recorded at this time is V2, the indication of the pressure transmitter 31 is recorded as P2, and the high pressure is recorded The time from when the accumulator 11 is placed in the water bath 20 to when the electromagnetic flowmeter 39 shows zero for the first time is t2, which is the time it takes for the phase change material to phase change from the initial temperature to the set temperature.
(4)实验结束:(4) End of experiment:
关闭第一和第二阀门(25、26)及循环水泵22,关闭PID温控器21,关闭第一蝶阀34,关闭高压油泵36,调节溢流阀35设定值至常压,压力控制系统泄压后,关闭第二和第三蝶阀(32和33)、排气阀310。相变材料可留置于高压蓄能器11内与橡胶油囊12之间的相变材料腔14内,待下次测量或拆卸高压蓄能器11底部的螺纹连接结构后从相变材料灌装/排出口排出后以备填充其他材料。Close the first and second valves (25, 26) and the circulating water pump 22, close the PID thermostat 21, close the first butterfly valve 34, close the high-pressure oil pump 36, adjust the setting value of the relief valve 35 to normal pressure, and pressure control system After the pressure is relieved, close the second and third butterfly valves (32 and 33) and the exhaust valve 310. The phase change material can be left in the phase change material cavity 14 between the high-pressure accumulator 11 and the rubber oil bladder 12, and can be filled from the phase change material after the next measurement or after the threaded connection structure at the bottom of the high-pressure accumulator 11 is disassembled. /The discharge port is discharged to prepare for filling other materials.
3、实验过程的数据处理:3. Data processing during the experiment:
3、实验过程的数据处理:3. Data processing during the experiment:
相变材料填充体积:V0=m/ρ0;Phase change material filling volume: V0=m/ρ0;
设定压力下的凝固时材料体积变化率:α1=V1/V0;Material volume change rate during solidification under set pressure: α1=V1/V0;
设定压力下的熔化时材料体积变化率:α1=V2/V0;Material volume change rate during melting under set pressure: α1=V2/V0;
设定压力下的凝固时材料做吸收功:W1=P1×V1;The material absorbs work during solidification under the set pressure: W1=P1×V1;
设定压力下的融化时材料做膨胀功:W2=P2×V2;The material does expansion work when melting under the set pressure: W2=P2×V2;
设定压力下的凝固时材料做功效率:η1=P1×V1/(m×cp×△T1+m×h),其中,cp为定压比热容,△T1为凝固前后温差,h为相变潜热。Material work efficiency during solidification under set pressure: η1=P1×V1/(m×cp×△T1+m×h), where cp is the specific heat capacity at constant pressure, △T1 is the temperature difference before and after solidification, and h is the latent heat of phase change .
设定压力下的融化时材料做功效率:η2=P2×V2/(m×cp×△T2+m×h),其中,cp为定压比热容,△T为融化前后温差,h为相变潜热。Material work efficiency during melting under set pressure: η2=P2×V2/(m×cp×△T2+m×h), where cp is the specific heat capacity at constant pressure, △T is the temperature difference before and after melting, and h is the latent heat of phase change .
尽管上面结合附图对本发明进行了描述,但是本发明并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本发明的启示下,在不脱离本发明宗旨的情况下,还可以做出很多变形,这些均属于本发明的保护之内。Although the present invention has been described above in conjunction with the accompanying drawings, the present invention is not limited to the above-mentioned specific embodiments. The above-mentioned specific embodiments are only illustrative and not restrictive. Those of ordinary skill in the art will not Under the inspiration of the present invention, many modifications can be made without departing from the spirit of the present invention, and these all fall within the protection of the present invention.
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