CN114438898A - A docking device for installing a distribution beam used in a steel beam pushing construction and a method of using the same - Google Patents
A docking device for installing a distribution beam used in a steel beam pushing construction and a method of using the same Download PDFInfo
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- CN114438898A CN114438898A CN202210180254.0A CN202210180254A CN114438898A CN 114438898 A CN114438898 A CN 114438898A CN 202210180254 A CN202210180254 A CN 202210180254A CN 114438898 A CN114438898 A CN 114438898A
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
- E01D21/06—Methods or apparatus specially adapted for erecting or assembling bridges by translational movement of the bridge or bridge sections
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Abstract
Description
技术领域technical field
本发明涉及工程施工技术领域,具体为一种钢梁顶推施工用分配梁安装用对接装置及其使用方法。The invention relates to the technical field of engineering construction, in particular to a butt joint device for installing distribution beams for steel beam pushing construction and a method for using the same.
背景技术Background technique
一般在桥梁大型钢架钢梁顶对接安装时,需要用到顶推设备,且在进行顶推时现有的设备在进行与分配梁对接时设备稳定较差,且对接时效率底,且易出现晃动,且需要将大部分需要顶推的安装设备整体进行安装后进行顶推,在进行顶推时,如果设备顶推未同步,由于已安装的设备在上下顶推时易出现连接处松动,严重的会导致需要顶推的工程架构散架,造成较大损失和安全隐患,且现有顶推安装和生产造价较高,不便于大规模使用。Generally, when the large-scale steel frame steel beam of the bridge is connected and installed on the top of the steel beam, a jacking device needs to be used, and the existing equipment is less stable when it is connected with the distribution beam during jacking, and the efficiency of the connection is low, and it is easy to appear. Shake, and most of the installation equipment that needs to be pushed up need to be installed as a whole and then pushed up. During the push up, if the push up of the equipment is not synchronized, because the installed equipment is prone to loose connections when it is pushed up and down, Seriously, the engineering structure that needs to be pushed will fall apart, resulting in greater losses and potential safety hazards, and the existing push-up installation and production costs are high, which is inconvenient for large-scale use.
发明内容SUMMARY OF THE INVENTION
本发明解决的技术问题在于克服现有技术的缺陷,提供一种钢梁顶推施工用分配梁安装用对接装置及其使用方法。The technical problem solved by the present invention is to overcome the defects of the prior art, and to provide a butt joint device for installation of a distribution beam for steel beam pushing construction and a method of using the same.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种钢梁顶推施工用分配梁安装用对接装置及其使用方法,包括钢梁本体,所述钢梁本体的左右两侧处均固定连接有两个升降套件,且相邻的所述升降套件的内腔均插接有插接套件,相邻的两个所述插接套件相靠近的一侧共同固定连接有活动钢筋套管,所述活动钢筋套管的内腔贯穿有插接柱,且所述活动钢筋套管与插接柱之间为活动连接,若干个所述插接柱的底端均固定连接有支撑顶块,所述支撑顶块的底部固定连接有水泥柱体,且若干所述水泥柱体的底端均固定连接有支撑盘,所述插接柱与活动钢筋套管靠近底部处均开设有若干个螺纹穿孔,相邻的两个所述螺纹穿孔的内腔共同贯穿有安装螺杆,且相邻的所述安装螺杆远离活动钢筋套管中心处的一端均套设有螺母,所述活动钢筋套管的顶部靠近左右两侧处均固定连接有限位杆,所述钢梁本体的左右两侧靠近顶部处均开设有插接孔,相邻的所述限位杆靠近钢梁本体的一端均插接在插接孔的内腔,所述钢梁本体的顶部有两个固定横梁,两个所述固定横梁的顶部靠近左右两侧处均开设有圆孔,若干个所述水泥柱体之间有固定底盘,所述固定底盘的顶部靠近左右两侧处均贴合设置有支架底盘。A docking device for installing a distribution beam for a steel beam pushing construction and a method of using the same, comprising a steel beam body, two lifting kits are fixedly connected to the left and right sides of the steel beam body, and the adjacent lifting and lowering kits are connected to each other. The inner cavity of the kit is plugged with a plug-in kit, the adjacent sides of the two adjacent plug-in kits are fixedly connected with a movable steel sleeve, and the inner cavity of the movable steel sleeve is penetrated with a plug column. , and there is a movable connection between the movable steel sleeve and the insertion column, the bottom ends of several of the insertion columns are fixedly connected with a supporting top block, and the bottom of the supporting top block is fixedly connected with a cement cylinder, And the bottom ends of several of the cement cylinders are fixedly connected with support plates, and the insertion posts and the movable steel casing are provided with a number of threaded perforations near the bottom, and two adjacent inner cavities of the threaded perforations are provided. There are installation screws running through them, and the adjacent ends of the installation screws away from the center of the movable steel sleeve are sleeved with nuts, and the top of the movable steel sleeve is fixedly connected to the left and right sides. The left and right sides of the steel beam body are provided with insertion holes near the top, and one end of the adjacent limit rods close to the steel beam body is inserted into the inner cavity of the insertion hole, and the top of the steel beam body is inserted into the inner cavity of the insertion hole. There are two fixed beams, the tops of the two fixed beams are provided with round holes near the left and right sides, and a fixed chassis is arranged between several of the cement cylinders, and the top of the fixed chassis is close to the left and right sides. A bracket chassis is fitted to fit.
优选的,若干个所述升降套件与插接套件的外侧边缘均开设有若干个螺纹安装孔,且若干个所述螺纹安装孔均为线性阵列状排列。Preferably, a plurality of threaded mounting holes are provided on the outer edges of several of the lifting kits and the plug-in kits, and a plurality of the threaded mounting holes are arranged in a linear array.
优选的,相邻的两个所述限位杆的横截面均为L形设置,相邻的所述限位杆的L形设置较短的一端朝下。Preferably, the cross-sections of the two adjacent limit rods are both L-shaped, and the shorter end of the L-shaped configuration of the adjacent limit rods faces downward.
优选的,所述固定横梁的底部靠近中心处均开设有凹槽,两个所述固定横梁的顶部靠近左右两侧处均开设有条形槽。Preferably, grooves are formed on the bottom of the fixed beams near the center, and strip grooves are formed on the tops of the two fixed beams near the left and right sides.
优选的,两个所述支架底盘的顶部均固定连接有若干个支撑钢架,若干个所述支撑钢架从前至后依次呈线性阵列状排列,且若干个所述支撑钢架的顶端均共同固定连接有支撑顶板,两个所述支撑顶板的顶部均开设有第一滑槽,且相邻的两个所述滑槽的内腔共同活动连接有滑动钢轨,所述支撑顶板的顶部靠近前后两侧处均固定连接有主支撑钢块,且相邻的所述主支撑钢块与滑动钢轨之间共同固定连接有液压推杆,相邻的所述主支撑钢块的顶部均固定连接有支撑钢板,两个所述支撑顶板的顶部固定连接有若干个液压抬升杆,若干个所述液压抬升杆的顶端均固定连接有支撑片。Preferably, the tops of the two support chassis are fixedly connected with a plurality of supporting steel frames, the plurality of the supporting steel frames are arranged in a linear array from front to back, and the tops of the plurality of the supporting steel frames are all in common A supporting top plate is fixedly connected, the tops of the two supporting top plates are both provided with a first chute, and the inner cavities of the two adjacent sliding grooves are jointly movably connected with sliding rails, and the tops of the supporting top plates are close to the front and rear. Both sides are fixedly connected with main support steel blocks, and a hydraulic push rod is fixedly connected between the adjacent main support steel blocks and the sliding rails, and the tops of the adjacent main support steel blocks are fixedly connected with Supporting steel plates, the tops of the two supporting top plates are fixedly connected with several hydraulic lifting rods, and the tops of the several hydraulic lifting rods are fixedly connected with supporting sheets.
优选的,相邻的两个所述支架底盘与支撑顶板之间均共同固定连接有液压调节杆,且相邻的两个所述液压调节杆为前后设置。Preferably, a hydraulic adjustment rod is fixedly connected between the two adjacent support chassis and the support top plate, and the two adjacent hydraulic adjustment rods are arranged in the front and rear.
优选的,所述固定底盘的顶部靠近前后两侧处均开设有第二滑槽,相邻的所述第二滑槽的内腔均活动连接有滑块,相邻的两个所述滑块的顶部共同与相邻的支架底盘的底部处固定连接。Preferably, the top of the fixed chassis is provided with a second chute near the front and rear sides, the inner cavity of the adjacent second chute is movably connected with a slider, and the two adjacent sliders are movably connected to each other. The top is fixedly connected with the bottom of the adjacent bracket chassis.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
本发明通过各部件间的相互配合,使得该设备具有通过两个支架底盘位置的改变使得对相邻的支撑钢架和滑动钢轨之间的距离进行调整,该调节功能,使得设备具有较高的适应功能,且能够对需要顶推的不同尺寸物料进行顶推,适应性强,实用性较高,该设备对接进度快,且稳定性好,且在安装后如需进行拆卸和维修较为方便,且设备安装经济成本较低,大大降低了施工成本的投入,可进行大规模顶推对接。The present invention enables the device to adjust the distance between the adjacent supporting steel frames and the sliding rails by changing the positions of the two support chassis through the mutual cooperation of various components, and the adjustment function enables the device to have a higher Adaptable function, and can push materials of different sizes that need to be pushed, with strong adaptability and high practicability, the equipment is fast in docking progress, and has good stability, and it is more convenient to disassemble and maintain after installation. In addition, the economic cost of equipment installation is low, which greatly reduces the investment in construction costs, and can carry out large-scale jacking and docking.
附图说明Description of drawings
图1为本发明整体立体展示图;1 is an overall three-dimensional display view of the present invention;
图2为图1中A处的放大图;Fig. 2 is the enlarged view of A place in Fig. 1;
图3为本发明部件滑动钢轨和液压抬升杆的局部立体展示图;3 is a partial three-dimensional display view of the sliding rail and the hydraulic lifting rod of the components of the present invention;
图4为本发明部件固定横梁的局部立体展示图。FIG. 4 is a partial three-dimensional display view of the component fixing beam of the present invention.
图中标号:1、钢梁本体;2、固定横梁;3、水泥柱体;4、支撑钢架;5、支架底盘;6、支撑盘;7、液压调节杆;8、固定底盘;9、限位杆;10、液压推杆;11、升降套件;12、活动钢筋套管;13、主支撑钢块;14、液压抬升杆;15、支撑顶块;16、安装螺杆;17、插接套件;18、滑动钢轨;19、支撑顶板;20、插接柱。Labels in the figure: 1. Steel beam body; 2. Fixed beam; 3. Cement column; 4. Supporting steel frame; 5. Support chassis; 6. Supporting plate; 7. Hydraulic adjusting rod; 8. Fixed chassis; 9. Limiting rod; 10. Hydraulic push rod; 11. Lifting kit; 12. Rebar sleeve; 13. Main support steel block; 14. Hydraulic lifting rod; 15. Support top block; 16. Installation screw; 17. Plug connection Kit; 18. Sliding rails; 19. Supporting the top plate; 20. Inserting posts.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-4,本发明提供一种技术方案:一种钢梁顶推施工用分配梁安装用对接装置及其使用方法,包括钢梁本体1,钢梁本体1的左右两侧处均固定连接有两个升降套件11,若干个升降套件11与插接套件17的外侧边缘均开设有若干个螺纹安装孔,且若干个螺纹安装孔均为线性阵列状排列,且相邻的升降套件11的内腔均插接有插接套件17,相邻的两个插接套件17相靠近的一侧共同固定连接有活动钢筋套管12,活动钢筋套管12的内腔贯穿有插接柱20,且活动钢筋套管12与插接柱20之间为活动连接,若干个插接柱20的底端均固定连接有支撑顶块15,支撑顶块15的底部固定连接有水泥柱体3,且若干水泥柱体3的底端均固定连接有支撑盘6,插接柱20与活动钢筋套管12靠近底部处均开设有若干个螺纹穿孔,相邻的两个螺纹穿孔的内腔共同贯穿有安装螺杆16,且相邻的安装螺杆16远离活动钢筋套管12中心处的一端均套设有螺母,活动钢筋套管12的顶部靠近左右两侧处均固定连接有限位杆9,相邻的两个限位杆9的横截面均为L形设置,相邻的限位杆9的L形设置较短的一端朝下,钢梁本体1的左右两侧靠近顶部处均开设有插接孔,相邻的限位杆9靠近钢梁本体1的一端均插接在插接孔的内腔,钢梁本体1的顶部有两个固定横梁2,固定横梁2的底部靠近中心处均开设有凹槽,两个固定横梁2的顶部靠近左右两侧处均开设有条形槽,两个固定横梁2的顶部靠近左右两侧处均开设有圆孔,若干个水泥柱体3之间有固定底盘8,固定底盘8的顶部靠近左右两侧处均贴合设置有支架底盘5,相邻的两个支架底盘5与支撑顶板19之间均共同固定连接有液压调节杆7,且相邻的两个液压调节杆7为前后设置,两个支架底盘5的顶部均固定连接有若干个支撑钢架4,若干个支撑钢架4从前至后依次呈线性阵列状排列,且若干个支撑钢架4的顶端均共同固定连接有支撑顶板19,两个支撑顶板19的顶部均开设有第一滑槽,且相邻的两个滑槽的内腔共同活动连接有滑动钢轨18,固定底盘8的顶部靠近前后两侧处均开设有第二滑槽,相邻的第二滑槽的内腔均活动连接有滑块,相邻的两个滑块的顶部共同与相邻的支架底盘5的底部处固定连接,支撑顶板19的顶部靠近前后两侧处均固定连接有主支撑钢块13,且相邻的主支撑钢块13与滑动钢轨18之间共同固定连接有液压推杆10,相邻的主支撑钢块13的顶部均固定连接有支撑钢板,两个支撑顶板19的顶部固定连接有若干个液压抬升杆14,若干个液压抬升杆14的顶端均固定连接有支撑片,使得设备具有较高的适应功能,且能够对需要顶推的不同尺寸物料进行顶推,适应性强,实用性较高,该设备对接进度快,且稳定性好,且在安装后如需进行拆卸和维修较为方便,且设备安装经济成本较低,大大降低了施工成本的投入,可进行大规模顶推对接。Please refer to FIGS. 1-4 , the present invention provides a technical solution: a docking device for installing a distribution beam for a steel beam pushing construction and a method of using the same, including a steel beam body 1 , and the left and right sides of the steel beam body 1 are There are two
工作原理:在进行安装时,通过起吊设备将钢梁本体1吊起放置到两个主支撑钢块13的顶部处,此时,同时启动若干个液压调节杆7,通过若干个液压调节杆7的推动力,使得两个支架底盘5的底部滑块在相邻的第二滑槽内腔进行左右移动,通过两个支架底盘5位置的改变使得对相邻的支撑钢架4和滑动钢轨18之间的距离进行调整,该调节功能,使得设备具有较高的适应功能,且能够对需要顶推的不同尺寸物料进行顶推,适应性强,实用性较高,通过同时启动液压抬升杆14和液压推杆10,通过液压抬升杆14的推动使得钢梁本体1整体向顶部处运动,同时配合液压推杆10的逐步推动,使得滑动钢轨18的底部在第一滑槽的内腔进行移动,并使得钢梁本体1逐步向前顶推,在进行逐步顶推时,通过起吊设备对活动钢筋套管12进行角度调节,在钢梁本体1进行不断顶推同时,通过将相邻的限位杆9和插接套件17分别插接在相邻的插接孔和升降套件11的内腔,且顶推时带动插接套件17和活动钢筋套管12进行同步上升,并在上升同时通过升降套件11对活动钢筋套管12进行旋转角度调节,当到达指定顶推位置后,停止顶推并通过将安装螺杆16和若干个螺钉分别安装在相邻的螺纹穿孔和螺纹安装孔的内腔,使得插接套件17、活动钢筋套管12和升降套件11与钢梁本体1之间固定,最后,通过吊装设备将插接柱20的顶端插接在相邻的固定横梁2左右两侧处开设的圆孔内腔,完成固定,该设备对接进度快,且稳定性好,且在安装后如需进行拆卸和维修较为方便,且设备安装经济成本较低,大大降低了施工成本的投入。Working principle: During installation, the steel beam body 1 is hoisted and placed on the top of the two main supporting steel blocks 13 by the lifting equipment. At this time, several
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115262415A (en) * | 2022-09-06 | 2022-11-01 | 中铁北京工程局集团第五工程有限公司 | Intelligent jacking method and device for bridge construction |
| CN116747648A (en) * | 2023-06-01 | 2023-09-15 | 中国建筑一局(集团)有限公司 | Fixed climbing frame sprinkler device for house construction |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110593137A (en) * | 2019-09-19 | 2019-12-20 | 常州市市政建设工程有限公司 | Large-tonnage pushing device |
| CN110820598A (en) * | 2019-12-05 | 2020-02-21 | 中国铁建大桥工程局集团有限公司 | A Longitudinal Limiting and Pushing Device for Steel Beams of Double-layer Steel Truss Arch Bridge with Three Main Trusses |
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2022
- 2022-02-26 CN CN202210180254.0A patent/CN114438898A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110593137A (en) * | 2019-09-19 | 2019-12-20 | 常州市市政建设工程有限公司 | Large-tonnage pushing device |
| CN110820598A (en) * | 2019-12-05 | 2020-02-21 | 中国铁建大桥工程局集团有限公司 | A Longitudinal Limiting and Pushing Device for Steel Beams of Double-layer Steel Truss Arch Bridge with Three Main Trusses |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115262415A (en) * | 2022-09-06 | 2022-11-01 | 中铁北京工程局集团第五工程有限公司 | Intelligent jacking method and device for bridge construction |
| CN115262415B (en) * | 2022-09-06 | 2023-10-24 | 中铁北京工程局集团第五工程有限公司 | Intelligent jacking method and device for bridge construction |
| CN116747648A (en) * | 2023-06-01 | 2023-09-15 | 中国建筑一局(集团)有限公司 | Fixed climbing frame sprinkler device for house construction |
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