CN114434417A - A control device for an inspection robot - Google Patents
A control device for an inspection robot Download PDFInfo
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- CN114434417A CN114434417A CN202210091184.1A CN202210091184A CN114434417A CN 114434417 A CN114434417 A CN 114434417A CN 202210091184 A CN202210091184 A CN 202210091184A CN 114434417 A CN114434417 A CN 114434417A
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- 238000007689 inspection Methods 0.000 title claims abstract description 59
- 230000002457 bidirectional effect Effects 0.000 claims description 5
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J5/00—Manipulators mounted on wheels or on carriages
- B25J5/02—Manipulators mounted on wheels or on carriages travelling along a guideway
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J13/00—Controls for manipulators
- B25J13/06—Control stands, e.g. consoles, switchboards
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
本发明公开了一种巡检机器人的控制装置,包括巡检机器人运动控制装置,巡检机器人运动控制装置包括机器人本体、横向导向双轨、轨道行走驱动器、双向移动机构、巡检头、旋转驱动器和手动控制屏,机器人本体的下方对称开设有若干组导向槽,横向导向双轨分设有两组轨道本体,两组轨道本体横向穿插于两组导向槽内,轨道行走驱动器安装于机器人本体的侧面且包括驱动机构和安装于驱动机构两侧的两组驱动盘,两组驱动盘分别套嵌于两组轨道本体上且固定于机器人本体上,双向移动机构包括纵向移动机构和横向移动机构。本发明所设计的巡检机器人运动控制装置可以实现机器人的轨道行走、纵横向调节和旋转调节处理,大大提高机器人的运动控制效果。
The invention discloses a control device for an inspection robot, including a motion control device for the inspection robot. The motion control device for the inspection robot includes a robot body, a lateral guide double rail, a track walking driver, a two-way moving mechanism, an inspection head, a rotary driver and a On the manual control screen, several sets of guide grooves are symmetrically arranged under the robot body, and two sets of guide grooves are arranged on the lateral guide double rails. A driving mechanism and two sets of driving discs installed on both sides of the driving mechanism, the two sets of driving discs are respectively nested on the two sets of rail bodies and fixed on the robot body, and the two-way moving mechanism includes a longitudinal moving mechanism and a lateral moving mechanism. The inspection robot motion control device designed by the invention can realize the orbital walking, vertical and horizontal adjustment and rotation adjustment processing of the robot, and greatly improve the motion control effect of the robot.
Description
技术领域technical field
本发明涉及巡检机器人技术领域,具体为一种巡检机器人的控制装置。The invention relates to the technical field of inspection robots, in particular to a control device of an inspection robot.
背景技术Background technique
机器人包括一切模拟人类行为或思想与模拟其他生物的机械,狭义上对机器人的定义还有很多分类法及争议,有些电脑程序甚至也被称为机器人,在当代工业中,机器人指能自动执行任务的人造机器装置,用以取代或协助人类工作,一般会是机电装置,由计算机程序或是电子电路控制,随着科技的进步机器人被运用的领域也越来越广泛,其中就包括巡检机器人,巡检机器人通常配合一套专门的运动控制装置。Robots include all machines that simulate human behavior or thinking and simulate other living beings. There are many classifications and controversies about the definition of robots in a narrow sense. Some computer programs are even called robots. In contemporary industry, robots refer to the ability to perform tasks automatically. The artificial machine device used to replace or assist human work is usually an electromechanical device, controlled by a computer program or electronic circuit. With the advancement of technology, robots are used in more and more fields, including inspection robots. , the inspection robot usually cooperates with a set of special motion control device.
然而,现有的巡检机器人用运动控制装置在使用的过程中存在以下的问题:(1)巡检机器人的运动控制装置对于机器人运动控制的灵活性和精确度较低,影响巡检机器人的运动效果,无法满足实际的需要;(2)现有的巡检机器人的运动控制装置的自动化程度较低,需要人为协助操作使用。为此,需要设计相应的技术方案解决存在的技术问题。However, the existing motion control devices for inspection robots have the following problems during use: (1) The motion control devices of the inspection robots have low flexibility and accuracy for robot motion control, which affects the performance of the inspection robots. The motion effect cannot meet the actual needs; (2) the degree of automation of the motion control device of the existing inspection robot is low, and human assistance is required for operation and use. To this end, it is necessary to design corresponding technical solutions to solve the existing technical problems.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种巡检机器人的控制装置,解决了巡检机器人的运动控制装置对于机器人运动控制的灵活性和精确度较低,影响巡检机器人的运动效果,无法满足实际的需要,这一技术问题。The purpose of the present invention is to provide a control device for an inspection robot, which solves the problem that the motion control device of the inspection robot has low flexibility and accuracy for robot motion control, affects the motion effect of the inspection robot, and cannot meet actual needs. , this technical problem.
为实现上述目的,本发明提供如下技术方案:一种巡检机器人的控制装置,包括巡检机器人运动控制装置,巡检机器人运动控制装置包括机器人本体、横向导向双轨、轨道行走驱动器、双向移动机构、巡检头、旋转驱动器和手动控制屏,所述机器人本体的下方对称开设有若干组导向槽,所述横向导向双轨分设有两组轨道本体,两组所述轨道本体横向穿插于两组导向槽内,所述轨道行走驱动器安装于机器人本体的侧面且包括驱动机构和安装于驱动机构两侧的两组驱动盘,两组所述驱动盘分别套嵌于两组轨道本体上且固定于机器人本体上,所述双向移动机构包括纵向移动机构和横向移动机构,所述纵向移动机构的上端安装有托板,所述托板的内端与横向移动机构相连接,所述巡检头的下端垂直固定有立柱,所述立柱的下端安装有从动齿轮,所述旋转驱动器安装于从动齿轮的一侧且与从动齿轮啮合,所述手动控制屏垂直安装于机器人本体的下方。In order to achieve the above purpose, the present invention provides the following technical solutions: a control device for an inspection robot, including a motion control device for an inspection robot, and the motion control device for an inspection robot includes a robot body, a laterally guided double rail, a rail travel driver, and a bidirectional moving mechanism. , inspection head, rotary driver and manual control screen, several groups of guide grooves are symmetrically opened below the robot body, and the two lateral guide rails are divided into two groups of rail bodies, and the two groups of rail bodies are transversely interspersed with the two groups of guide grooves. In the groove, the track walking driver is installed on the side of the robot body and includes a drive mechanism and two sets of drive disks installed on both sides of the drive mechanism. On the main body, the two-way moving mechanism includes a longitudinal moving mechanism and a lateral moving mechanism, the upper end of the longitudinal moving mechanism is installed with a support plate, the inner end of the support plate is connected with the lateral moving mechanism, and the lower end of the inspection head is installed. A vertical column is fixed vertically, a driven gear is installed on the lower end of the vertical column, the rotary driver is installed on one side of the driven gear and meshes with the driven gear, and the manual control screen is vertically installed below the robot body.
作为本发明的一种优选方式,所述驱动机构包括两侧开设有槽口的外壳和内置于外壳内的两组电机一,两组所述电机一的动力输出端安装有转动齿轮,所述转动齿轮的外侧与驱动盘相连接。As a preferred mode of the present invention, the driving mechanism includes a casing with notches on both sides and two sets of motors built in the casing. The power output ends of the two sets of motors are installed with rotating gears. The outer side of the rotating gear is connected with the drive plate.
作为本发明的一种优选方式,所述轨道本体的表面加工成型有若干组螺旋凸条,若干组所述螺旋凸条呈螺旋状结构。As a preferred mode of the present invention, several groups of helical ridges are formed on the surface of the track body, and the several groups of the helical ridges have a helical structure.
作为本发明的一种优选方式,所述驱动盘的中部活动设置有套环,所述套环的表面加工成型为齿状结构且内侧加工成型有螺纹条,所述套环与转动齿轮啮合,所述螺纹条位于相邻两组螺旋凸条之间。As a preferred mode of the present invention, a collar is movably arranged in the middle of the driving disk, the surface of the collar is processed into a tooth-like structure, and the inner side is processed and formed with a threaded strip, and the collar is engaged with the rotating gear, The threaded strips are located between two adjacent sets of helical convex strips.
作为本发明的一种优选方式,所述纵向移动机构从下到上依次设置有电机二、螺杆、滑块,所述电机二的动力输出端与螺杆相连接,所述滑块螺纹穿插于螺杆上,所述机器人本体上开设有配合滑块使用的纵向槽。As a preferred mode of the present invention, the longitudinal moving mechanism is provided with a second motor, a screw rod, and a slider in sequence from bottom to top, the power output end of the second motor is connected with the screw rod, and the slider thread is inserted through the screw rod. Above, the robot body is provided with a longitudinal groove for use with the slider.
作为本发明的一种优选方式,所述横向移动机构包括电动推杆和安装于电动推杆外端的推板,所述推板与托板相连接。As a preferred mode of the present invention, the lateral movement mechanism includes an electric push rod and a push plate mounted on the outer end of the electric push rod, and the push plate is connected to the support plate.
作为本发明的一种优选方式,所述旋转驱动器包括电机三和安装于电机三动力输出端的齿轮本体,所述齿轮本体与从动齿轮啮合。As a preferred mode of the present invention, the rotary driver includes a third motor and a gear body mounted on the power output end of the third motor, and the gear body meshes with the driven gear.
与现有技术相比,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:
1.本发明设计了一种专门用于巡检机器人的运动控制装置,该巡检机器人运动控制装置包括机器人本体、横向导向双轨、轨道行走驱动器、双向移动机构、巡检头、旋转驱动器和手动控制屏,机器人本体架设于横向导向双轨上并通过套嵌于横向导向双轨上,实现机器人本体的横向移动,并通过双向移动机构可以对巡检头进行横向和纵向微调,利用安装于巡检头底部的旋转驱动器可以实现对巡检头的旋转调节,从而实现对巡检机器人的多方位移动调节的控制,提高巡检机器人的运动控制的灵活性和自动化程度,此外在机器人本体的下方设置有手动控制屏,可以对机器人本体的运作进行手动干预。1. The present invention designs a motion control device specially used for an inspection robot. The inspection robot motion control device includes a robot body, a laterally guided double rail, a track walking driver, a two-way moving mechanism, an inspection head, a rotary driver and a manual Control screen, the robot body is erected on the lateral guide double rails and embedded on the lateral guide double rails to realize the lateral movement of the robot body, and the inspection head can be fine-tuned horizontally and vertically through the two-way movement mechanism. The rotary driver at the bottom can realize the rotation adjustment of the inspection head, so as to realize the control of the multi-directional movement adjustment of the inspection robot, and improve the flexibility and automation of the movement control of the inspection robot. The manual control screen can manually intervene in the operation of the robot body.
2.本发明所设计的巡检机器人运动控制装置可以实现机器人的轨道行走、纵横向调节和旋转调节处理,大大提高机器人的运动控制效果。2. The inspection robot motion control device designed in the present invention can realize the orbital walking, vertical and horizontal adjustment and rotation adjustment processing of the robot, and greatly improve the motion control effect of the robot.
附图说明Description of drawings
图1为本发明的整体结构图;Fig. 1 is the overall structure diagram of the present invention;
图2为本发明所述驱动机构结构图;FIG. 2 is a structural diagram of the drive mechanism according to the present invention;
图3为本发明所述驱动盘结构图;3 is a structural diagram of the drive disk according to the present invention;
图4为本发明所述巡检头结构图。FIG. 4 is a structural diagram of the inspection head according to the present invention.
图中:1、机器人本体;2、横向导向双轨;3、轨道行走驱动器;4、双向移动机构;5、巡检头;6、旋转驱动器;7、手动控制屏;8、导向槽;9、轨道本体;10、托板;11、立柱;12、从动齿轮;13、槽口;14、外壳;15、电机一;16、转动齿轮;17、螺旋凸条;18、套环;19、螺纹条;20、电机二;21、螺杆;22、滑块;23、纵向槽;24、电动推杆;25、推板;26、电机三;27、齿轮本体。In the figure: 1. Robot body; 2. Double-track lateral guide; 3. Track travel driver; 4. Bidirectional moving mechanism; 5. Inspection head; 6. Rotary driver; 7. Manual control panel; 8. Guide groove; 9. Track body; 10. Supporting plate; 11. Upright column; 12. Driven gear; 13. Notch; 14. Housing; 15. Motor one; 16. Rotating gear; 17. Spiral convex strip; Threaded strip; 20, motor two; 21, screw; 22, slider; 23, longitudinal groove; 24, electric push rod; 25, push plate; 26, motor three; 27, gear body.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-4,本发明提供一种技术方案:一种巡检机器人的控制装置,包括巡检机器人运动控制装置,巡检机器人运动控制装置包括机器人本体1、横向导向双轨2、轨道行走驱动器3、双向移动机构4、巡检头5、旋转驱动器6和手动控制屏7,机器人本体1的下方对称开设有若干组导向槽8,横向导向双轨2分设有两组轨道本体9,两组轨道本体9横向穿插于两组导向槽8内,轨道行走驱动器3安装于机器人本体1的侧面且包括驱动机构和安装于驱动机构两侧的两组驱动盘,两组驱动盘分别套嵌于两组轨道本体9上且固定于机器人本体1上,双向移动机构4包括纵向移动机构和横向移动机构,纵向移动机构的上端安装有托板10,托板10的内端与横向移动机构相连接,巡检头5的下端垂直固定有立柱11,立柱11的下端安装有从动齿轮12,旋转驱动器6安装于从动齿轮12的一侧且与从动齿轮12啮合,手动控制屏7垂直安装于机器人本体1的下方。1-4, the present invention provides a technical solution: a control device for an inspection robot, including a motion control device for the inspection robot, and the motion control device for the inspection robot includes a robot body 1, a lateral guide double rail 2, and a track walking. The
进一步改进地,如图2所示:驱动机构包括两侧开设有槽口13的外壳14和内置于外壳14内的两组电机一15,两组电机一15的动力输出端安装有转动齿轮16,转动齿轮16的外侧与驱动盘相连接。Further improved, as shown in Figure 2: the drive mechanism includes a
进一步改进地,如图1所示:轨道本体9的表面加工成型有若干组螺旋凸条17,若干组螺旋凸条17呈螺旋状结构。For further improvement, as shown in FIG. 1 , the surface of the
进一步改进地,如图3所示:驱动盘的中部活动设置有套环18,套环18的表面加工成型为齿状结构且内侧加工成型有螺纹条19,套环18与转动齿轮16啮合,螺纹条19位于相邻两组螺旋凸条17之间。Further improved, as shown in Figure 3: the middle of the drive disk is movably provided with a
进一步改进地,如图1所示:纵向移动机构从下到上依次设置有电机二20、螺杆21、滑块22,电机二20的动力输出端与螺杆21相连接,滑块22螺纹穿插于螺杆21上,机器人本体1上开设有配合滑块22使用的纵向槽23,利用电机二20驱动螺杆21转动,螺杆21转动的过程中带动滑块22纵向移动巡检头5纵向移动。Further improved, as shown in Figure 1: the longitudinal movement mechanism is provided with a
进一步改进地,如图1所示:横向移动机构包括电动推杆24和安装于电动推杆24外端的推板25,推板25与托板10相连接,通过电机推杆24推动推板25移动,并通过推板25推动托板10横向移动,达到对巡检头5横向移动。Further improved, as shown in FIG. 1: the lateral movement mechanism includes an
具体地,旋转驱动器6包括电机三26和安装于电机三26动力输出端的齿轮本体27,齿轮本体27与从动齿轮12啮合,通过电机三26驱动齿轮本体27转动,齿轮本体27在转动的过程中带动从动齿轮12,从而带动巡检头5转动。Specifically, the rotary driver 6 includes a motor three 26 and a gear body 27 mounted on the power output end of the motor three 26. The gear body 27 meshes with the driven
在使用时:本发明设计了一种专门用于巡检机器人的运动控制装置,该巡检机器人运动控制装置包括机器人本体1、横向导向双轨2、轨道行走驱动器3、双向移动机构4、巡检头5、旋转驱动器6和手动控制屏7,机器人本体1架设于横向导向双轨2上并通过套嵌于横向导向双轨2上,实现机器人本体1的横向移动,并通过双向移动机构4可以对巡检头5进行横向和纵向微调,利用安装于巡检头5底部的旋转驱动器6可以实现对巡检头5的旋转调节,从而实现对巡检机器人的多方位移动调节的控制,提高巡检机器人的运动控制的灵活性和自动化程度,此外在机器人本体1的下方设置有手动控制屏7,可以对机器人本体1的运作进行手动干预。When in use: the present invention designs a motion control device specially used for inspection robots. The inspection robot motion control device includes a robot body 1, a lateral guide double rail 2, a
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the The technical solutions described in the foregoing embodiments may be modified, or some technical features thereof may be equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims (7)
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