CN114426183A

CN114426183A - Space-saving screw turnover system with alarm function

Info

Publication number: CN114426183A
Application number: CN202210216855.2A
Authority: CN
Inventors: 杨荣德; 袁明亮; 朱自清
Original assignee: Zhejiang Cowin Fastech Co ltd
Current assignee: Zhejiang Cowin Fastech Co ltd
Priority date: 2022-03-06
Filing date: 2022-03-06
Publication date: 2022-05-03

Abstract

The invention discloses a space-saving screw turnover system with an alarm function, which comprises a track and a containing box, wherein the track is formed by splicing a plurality of supports, each support comprises a support frame, two supporting plates are respectively arranged on two sides of the top of each support frame, grooves are respectively formed in the tops of the inner walls of the two supporting plates on the opposite sides, rack plates are arranged in the grooves, and the containing box is arranged between the two supporting plates. Has the beneficial effects that: through the design of spring, at the in-process of screw loading, slow down the falling speed of hang plate for be in the process that elasticity slowly descends when the hang plate descends, make the decline of hang plate can not cause the destruction to touch switch, when unloading simultaneously, along with the discharge of screw, the elasticity of spring release can promote the hang plate and rise, and then makes remaining screw can rise while discharging through the discharge opening.

Description

Space-saving screw turnover system with alarm function

Technical Field

The invention relates to the technical field of screw machining equipment, in particular to a space-saving screw turnover system with an alarm function.

Background

The screw is also called screw and screw rod. The screw is a general term, and the screw rod are different from each other. The screws are generally called wood screws; the screw is the one with a sharp head at the front end, has a larger screw pitch, and is generally used for fastening wooden parts and plastic parts. The screw rod is a machine screw (mechanical screw), is flat-headed at the front end, has small and uniform screw pitch, and is generally used for fastening metal and machine parts.

The back is accomplished in the processing of processing equipment to current screw, needs to have enough to meet the need a large amount of screws to remove, and the space occupied in the workshop is great, influences the normal flow of workshop personnel and goods, is unfavorable for the normal space utilization in workshop, needs a large amount of manpower and materials of extravagant.

An effective solution to the problems in the related art has not been proposed yet.

Disclosure of Invention

Aiming at the problems in the related art, the invention provides a space-saving screw turnover system with an alarm function, so as to overcome the technical problems in the prior related art.

Therefore, the invention adopts the following specific technical scheme:

a space-saving screw turnover system with an alarm function comprises a track and a containing box, wherein the track is formed by splicing a plurality of supports, each support comprises a support frame, two sides of the top of each support frame are respectively provided with a support plate, the top of the inner wall of one side, opposite to the two support plates, of each support plate is provided with a groove, a rack plate is arranged in each groove, the containing box is arranged between the two support plates, the outer surface of the containing box is provided with a driving mechanism matched with the rack plate, a containing tank is arranged in the containing box, the bottom of the containing tank is provided with a plurality of springs, the tops of the springs are provided with inclined plates, the inner wall of the containing tank is provided with a touch switch, one side of the containing tank is provided with a discharge hole, a blocking plate is arranged on the discharge hole, the bottoms of the two sides of each support plate are respectively provided with a clamping groove and a clamping block, and two side edges of the support frame are arranged below the support plates, the bearing frame is connected with the bearing seat through the height adjusting mechanism, the outer surface of the bearing seat is provided with a limiting rod, the limiting rod is sleeved in the limiting sleeve, the limiting sleeve is fixedly connected with the supporting column, the bottom of the bearing seat is provided with a counterweight seat, and the counterweight seat is fixedly connected with the ground through a fixing bolt.

Preferably, the height adjusting mechanism comprises a thread groove located in the center of the bottom of the support column, a screw rod is arranged in the thread groove, the bottom of the screw rod is connected with a second motor, and the second motor is located at the top in the bearing seat.

Preferably, the driving mechanism comprises a motor groove located on the outer surface of the accommodating box, a first motor is arranged at the bottom of the motor groove, a driving gear is arranged at the output end of the top of the first motor, a driven gear is arranged on one side of the driving gear, and the driven gear penetrates through the groove and is meshed with the rack plate.

Preferably, the two adjacent brackets are spliced together through the clamping blocks and the clamping grooves, and the clamping grooves and the clamping blocks are connected and fixed through connecting bolts.

Preferably, the top of the supporting plate is provided with a protective plate, and the top of the protective plate is provided with a barrier plate.

Preferably, the inner top of the containing box is provided with an alarm and a storage battery, and the outer surface of the containing box is provided with a control switch.

Preferably, the alarm, the storage battery, the first motor, the second motor and the touch switch are electrically connected with the control switch.

The invention has the beneficial effects that:

through the design of the spring, in the process of loading the screws, the descending speed of the inclined plate is slowed down, so that the inclined plate is in the process of slowly descending elastically when descending, the descending of the inclined plate cannot damage a touch switch, and meanwhile, during unloading, along with the discharge of the screws, the elastic force released by the spring can push the inclined plate to ascend, so that the rest screws can ascend and can be discharged through the discharge holes;

through the design of the touch switch, when the inclined plate descends under the action of the gravity of the screw, the touch switch can be triggered, so that the function of weight early warning is achieved, the situation that the containing box contains excessive screws and further damages the device is avoided, safety accidents are reduced, and the safety and reliability of a workshop are improved;

through the design of the electromagnet on the inner wall of the discharge hole, the plugging plate can be quickly disassembled and assembled;

through the design of the height adjusting mechanism, the height of the track can be adjusted, so that the track does not influence the walking of goods and personnel in a workshop, the screw turnover and the normal personnel and goods flow in the workshop are not interfered with each other, and the track is positioned in two relatively independent systems;

the support column is rotationally limited through the limiting rod and the limiting sleeve;

through the design of guard plate and baffler to when the track emergence accident takes place to rock, the screw that holds the case and shake out can be by guard plate and baffler separation, and then makes the screw can not break away from the track, can not cause bodily injury to workshop personnel.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

FIG. 1 is a schematic diagram of a general structure of a space-saving screw turnover system with an alarm function according to an embodiment of the invention;

FIG. 2 is a schematic structural diagram of a driving mechanism of a space-saving screw turnover system with an alarm function according to an embodiment of the invention;

FIG. 3 is a schematic diagram of the internal structures of a support column and a load-bearing seat of a space-saving screw turnover system with an alarm function according to an embodiment of the present invention;

fig. 4 is a schematic structural diagram of an internal structure of a storage box of a space-saving screw turnover system with an alarm function according to an embodiment of the invention.

In the figure:

1. a support frame; 2. a support plate; 3. a protection plate; 4. a barrier plate; 5. a groove; 6. a rack plate; 7. an accommodating box; 8. a motor slot; 9. a first motor; 10. a driving gear; 11. a driven gear; 12. a card slot; 13. a connecting bolt; 14. a carrier; 15. a support pillar; 16. a thread groove; 17. a screw rod; 18. a second motor; 19. a load bearing seat; 20. a limiting rod; 21. a limiting sleeve; 22. a counterweight seat; 23. fixing the bolt; 24. an alarm; 25. a storage battery; 26. accommodating grooves; 27. a spring; 28. an inclined plate; 29. a touch switch; 30. a discharge hole; 31. a plugging plate.

Detailed Description

For further explanation of the various embodiments, the drawings which form a part of the disclosure and which are incorporated in and constitute a part of this specification, illustrate embodiments and, together with the description, serve to explain the principles of operation of the embodiments, and to enable others of ordinary skill in the art to understand the various embodiments and advantages of the invention, and, by reference to these figures, reference is made to the accompanying drawings, which are not to scale and wherein like reference numerals generally refer to like elements.

According to the embodiment of the invention, the screw turnover system with the space-saving and alarming functions is provided.

Embodiment one, as shown in fig. 1 to 4, a space-saving screw circulation system with an alarm function according to an embodiment of the present invention includes a track and a receiving box 7, the track is formed by splicing a plurality of brackets, each bracket includes a supporting frame 1, two supporting plates 2 are respectively disposed on two sides of the top of the supporting frame 1, a groove 5 is formed on the top of the inner wall of one side of each of the two supporting plates 2, a rack plate 6 is disposed inside the groove 5, the receiving box 7 is disposed between the two supporting plates 2, a driving mechanism matched with the rack plate 6 is disposed on the outer surface of the receiving box 7, a receiving groove 26 is disposed in the receiving box 7, a plurality of springs 27 are disposed at the bottom of the receiving groove 26, an inclined plate 28 is disposed on the top of the spring 27, a touch switch 29 is disposed on the inner wall of the receiving groove 26, a discharge hole 30 is formed on one side of the receiving groove 26, be equipped with shutoff board 31 on discharge opening 30, the bottom of 2 both sides of backup pad is equipped with draw-in groove 12 and fixture block respectively, the both sides limit of support frame 1 just is located the below of backup pad 2 is equipped with bears frame 14, bear frame 14 and be connected with bearing seat 19 through high adjustment mechanism, bearing seat 19 surface is equipped with gag lever post 20, gag lever post 20 cover is established in stop collar 21, stop collar 21 with support column 15 is connected fixedly, bearing seat 19's bottom is equipped with counter weight seat 22, counter weight seat 22 passes through fixing bolt 23 and is connected fixedly with ground.

Embodiment two, as shown in fig. 1-4, comprises a track and a holding box 7, the track is formed by splicing a plurality of supports, each support comprises a support frame 1, two supporting plates 2 are respectively arranged on two sides of the top of the support frame 1, a groove 5 is formed in the top of the inner wall of one side of each supporting plate 2, a rack plate 6 is arranged inside each groove 5, the holding box 7 is arranged between the two supporting plates 2, a driving mechanism matched with the rack plate 6 is arranged on the outer surface of the holding box 7, a holding groove 26 is arranged in the holding box 7, a plurality of springs 27 are arranged at the bottom of the holding groove 26, an inclined plate 28 is arranged at the top of each spring 27, a touch switch 29 is arranged on the inner wall of the holding groove 26, a discharge hole 30 is formed in one side of the holding groove 26, a blocking plate 31 is arranged on the discharge hole 30, and a clamping groove 12 and a clamping block are respectively arranged at the bottoms of two sides of the supporting plates 2, two sides limit of support frame 1 and being located the below of backup pad 2 is equipped with bears frame 14, bear frame 14 and be connected with bearing seat 19 through high adjustment mechanism, 19 surfaces of bearing seat are equipped with gag lever post 20, the gag lever post 20 cover is established in stop collar 21, stop collar 21 with support column 15 is connected fixedly, the bottom of bearing seat 19 is equipped with counter weight seat 22, counter weight seat 22 passes through fixing bolt 23 and is connected fixedly with ground, high adjustment mechanism is including being located the thread groove 16 of 15 bottom centers of support column department, be equipped with lead screw 17 in the thread groove 16, the bottom and the two 18 of motor of lead screw 17 are connected, two 18 of motor are located top in the bearing seat 19. It is difficult to see from foretell design, through the design of altitude mixture control mechanism, and then can adjust orbital height, and then make the track can not influence the walking of goods and personnel in the workshop, and then make screw turnover and the normal personnel in workshop and goods flow mutual noninterference, be in two relatively independent systems.

Embodiment three, as shown in fig. 1-4, the track comprises a track and a holding box 7, the track is formed by splicing a plurality of supports, each support comprises a support frame 1, two supporting plates 2 are respectively arranged on two sides of the top of the support frame 1, a groove 5 is formed in the top of the inner wall of one side of each supporting plate 2, a rack plate 6 is arranged inside each groove 5, the holding box 7 is arranged between the two supporting plates 2, a driving mechanism matched with the rack plate 6 is arranged on the outer surface of the holding box 7, a holding groove 26 is arranged in the holding box 7, a plurality of springs 27 are arranged at the bottom of the holding groove 26, an inclined plate 28 is arranged at the top of each spring 27, a touch switch 29 is arranged on the inner wall of the holding groove 26, a discharge hole 30 is formed in one side of the holding groove 26, a blocking plate 31 is arranged on the discharge hole 30, and a clamping groove 12 and a clamping block are respectively arranged at the bottoms of two sides of the supporting plates 2, two sides limit of support frame 1 just is located the below of backup pad 2 is equipped with bears frame 14, bear frame 14 and be connected with bearing seat 19 through height adjusting mechanism, 19 surfaces of bearing seat are equipped with gag lever post 20, the gag lever post 20 cover is established in stop collar 21, stop collar 21 with support column 15 is connected fixedly, the bottom of bearing seat 19 is equipped with counter weight seat 22, counter weight seat 22 passes through fixing bolt 23 and is connected fixedly with ground, actuating mechanism is including being located hold the motor groove 8 of 7 surfaces of case, the interior bottom of motor groove 8 is equipped with motor 9, the top output of motor 9 is equipped with driving gear 10, driving gear 10 one side is equipped with driven gear 11, driven gear 11 run through extremely in the recess 5 with rack plate 6 meshes mutually. As can be seen from the above design, the driving mechanism is designed to move the accommodating box 7 along the rail.

The fourth embodiment is shown in fig. 1-4, and comprises a rail and a holding box 7, the rail is formed by splicing a plurality of supports, each support comprises a support frame 1, two support plates 2 are respectively arranged on two sides of the top of the support frame 1, a groove 5 is formed in the top of the inner wall of one side of each support plate 2, a rack plate 6 is arranged inside each groove 5, the holding box 7 is arranged between the two support plates 2, a driving mechanism matched with the rack plate 6 is arranged on the outer surface of the holding box 7, a holding groove 26 is arranged in the holding box 7, a plurality of springs 27 are arranged at the bottom of the holding groove 26, an inclined plate 28 is arranged at the top of each spring 27, a touch switch 29 is arranged on the inner wall of the holding groove 26, a discharge hole 30 is formed in one side of the holding groove 26, a blocking plate 31 is arranged on the discharge hole 30, and a clamping groove 12 and a clamping block are respectively arranged at the bottoms of two sides of the support plates 2, the two sides of the support frame 1 are provided with a bearing frame 14 below the support plate 2, the bearing frame 14 is connected with a bearing seat 19 through a height adjusting mechanism, the outer surface of the bearing seat 19 is provided with a limiting rod 20, the limiting rod 20 is sleeved in a limiting sleeve 21, the limiting sleeve 21 is fixedly connected with the support column 15, the bottom of the bearing seat 19 is provided with a counterweight seat 22, the counterweight seat 22 is fixedly connected with the ground through a fixing bolt 23, two adjacent supports are spliced together through the clamping block and the clamping groove 12, the clamping groove 12 is fixedly connected with the clamping block through a connecting bolt 13, the top of the support plate 2 is provided with a protection plate 3, the top of the protection plate 3 is provided with a blocking plate 4, the inner top of the accommodating box 7 is provided with an alarm 24 and a storage battery 25, and the outer surface of the accommodating box 7 is provided with a control switch, the alarm 24, the storage battery 25, the first motor 9, the second motor 18 and the touch switch 29 are electrically connected with the control switch. From foretell design, through the design of guard plate 3 with baffler 4 to when the track emergence accident takes place to rock, the screw that holds 7 and shake out can be by guard plate 3 and the baffler 4 separation, and then makes the screw can not break away from the track, can not cause bodily injury to workshop personnel.

For the convenience of understanding the technical solutions of the present invention, the following detailed description will be made on the working principle or the operation mode of the present invention in the practical process.

In summary, according to the above technical solution of the present invention, after the screw is processed by the processing equipment, the screw falls into the accommodating box 7, the inclined plate 28 gradually descends and gradually presses the spring 27 along with the accumulation of the screw in the accommodating box 7, when the screw is accumulated to a certain amount, the inclined plate 28 descends to trigger the touch switch 29, the touch switch 29 starts the alarm 24 through the battery 25, the alarm 24 gives an alarm to remind a worker, the worker stops conveying the screw into the accommodating box 7, then, the motor i 9 is started, the motor i 9 drives the driven gear 11 to rotate through the driving gear 10, the driven gear 11 travels along the rack plate 6 to drive the accommodating box 7 to move on the track, the worker moves to the unloading position, the worker turns off the electromagnet through the control switch, the blocking plate 31 and the discharge hole 30 are not adsorbed, then the blocking plate 31 is removed, and the screw can be discharged through the discharge hole 30, after the discharging is finished, the blocking plate 31 is installed in the discharging hole 30, then the driving mechanism is started again, the containing box 7 is moved to the processing equipment to discharge materials, and the materials are queued to be loaded.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims

1. The space-saving screw turnover system with the alarm function is characterized by comprising a track and a containing box (7), wherein the track is formed by splicing a plurality of supports, each support comprises a support frame (1), two supporting plates (2) are respectively arranged on two sides of the top of the support frame (1), a groove (5) is formed in the top of the inner wall of one side, opposite to the two supporting plates (2), a rack plate (6) is arranged inside each groove (5), the containing box (7) is arranged between the two supporting plates (2), a driving mechanism matched with the rack plate (6) is arranged on the outer surface of the containing box (7), a containing groove (26) is formed in the containing box (7), a plurality of springs (27) are arranged at the bottom in the containing groove (26), an inclined plate (28) is arranged at the top of each spring (27), and a touch switch (29) is arranged on the inner wall of the containing groove (26), discharge opening (30) have been seted up to holding tank (26) one side, be equipped with shutoff board (31) on discharge opening (30), the bottom of backup pad (2) both sides is equipped with draw-in groove (12) and fixture block respectively, the both sides limit of support frame (1) just is located the below of backup pad (2) is equipped with bears frame (14), bear frame (14) through high adjustment mechanism and bearing seat (19) be connected, bearing seat (19) surface is equipped with gag lever post (20), gag lever post (20) cover is established in stop collar (21), stop collar (21) with support column (15) are connected fixedly, the bottom of bearing seat (19) is equipped with counter weight seat (22), counter weight seat (22) are connected fixedly through fixing bolt (23) and ground.

2. The space-saving screw turnover system with the alarm function of claim 1, wherein the height adjusting mechanism comprises a threaded groove (16) located at the center of the bottom of the supporting column (15), a screw rod (17) is arranged in the threaded groove (16), the bottom of the screw rod (17) is connected with a second motor (18), and the second motor (18) is located at the top in the bearing seat (19).

3. A space-saving screw turnover system with alarm function as claimed in claim 2, wherein said driving mechanism includes a motor groove (8) located on the outer surface of said containing box (7), said motor groove (8) is provided with a first motor (9) at the inner bottom, said first motor (9) is provided with a driving gear (10) at the top output end, said driving gear (10) is provided with a driven gear (11) at one side, said driven gear (11) penetrates into said groove (5) to engage with said rack plate (6).

4. The space-saving screw turnover system with the alarm function according to claim 3, wherein two adjacent brackets are spliced together through the clamping blocks and the clamping grooves (12), and the clamping grooves (12) and the clamping blocks are fixedly connected through connecting bolts (13).

5. A space-saving screw turnover system with an alarm function according to claim 4, characterized in that a protection plate (3) is arranged on the top of the support plate (2), and a blocking plate (4) is arranged on the top of the protection plate (3).

6. A space-saving screw turnover system with an alarm function according to claim 5, characterized in that an alarm (24) and a storage battery (25) are arranged at the inner top of the containing box (7), and a control switch is arranged on the outer surface of the containing box (7).

7. A space-saving screw turnover system with alarm function according to claim 6, characterized in that said alarm (24), said storage battery (25), said first motor (9), said second motor (18) and said touch switch (29) are all electrically connected with said control switch.