CN114421723A - Magnet mounting insertion machine - Google Patents

Abstract

The invention discloses a magnet mounting insertion machine which comprises magnet mounting equipment, a magnet material taking position with an adhesive sheet, a mounting manipulator, a rotor feeding rail, a rotor output pushing device and a rotor output rail with a magnet, wherein the magnet material taking position is arranged on the rotor output pushing device; the magnet mounting equipment comprises an automatic magnet feeding device, an automatic adhesive sheet mounting manipulator, a CCD position detection device with an adhesive sheet magnet and a magnet bad-removing device with an adhesive sheet; a magnet inserting station is arranged on the rotor feeding track, and the magnet inserting station is provided with an automatic rotor rotating device; the output track of the rotor with the magnet and the output pushing device of the rotor are respectively positioned at two opposite sides of the magnet insertion station; the inserting mechanical arm takes the good magnet product with the adhesive sheet from the magnet material taking position with the adhesive sheet and inserts the good magnet product into the rotor on the magnet inserting station, and the rotor automatic rotating device drives the rotor to rotate until the magnet of the whole rotor is fully inserted; the rotor output pushing device pushes the rotor full of inserted magnets to an output track of the rotor with the magnets.

Description

Magnet mounting insertion machine

Technical Field

The invention relates to the technical field of rotor production and assembly equipment, in particular to a magnet mounting insertion machine.

Background

Taking a motor rotor as an example, the motor rotor mainly comprises a plurality of overlapped punching sheets to form an iron core, holes are formed in the punching sheets, the punching sheets are sequentially communicated after being overlapped into the iron core to form a plurality of magnet placing holes, and then a plurality of magnets are arranged in the magnet placing holes.

At present, automated equipment is commonly used for the process of inserting magnets, for example: in CN 109067106 a, an operator mounts a motor rotor on a fixture seat for positioning and fixing, and simultaneously magnets are arranged orderly through a vibrating tray and transported to a feeding chute, a push rod pushes the magnets into main magnet block slots, after the main magnet blocks are mounted in the main magnet block slots, a motor drives a transmission bearing seat to rotate, the transmission bearing seat drives a rotary table to rotate, so that the rotary table rotates the main magnet block slots with the main magnet blocks to the main magnet block revolving rotary table at a main magnet block blanking position, a sliding seat moves downwards along a second slide rail, and simultaneously the sliding seat pushes a bolt to push the main magnet blocks in the main magnet block slots with the main magnet blocks into motor rotor slots on the motor rotor on the movable rotating fixture seat through guide slots, and then a mounting seat drives the motor rotor to rotate, so that adjacent motor rotor slots without the main magnet blocks are inserted into the guide slots, and then the main magnet block inserting process is repeated, this is repeated. On one hand, the vibration tray is adopted, so that the vibration tray is weak or too slow in vibration sometimes, so that the materials are fed sporadically or irregularly, the precision of automatic feeding and the stability of speed are influenced, and the processing quality and the processing efficiency of automatic processing equipment are further influenced; on the other hand, the motor rotor clamping groove is only suitable for the situation that the motor rotor clamping groove is opened on the peripheral side, and the magnet insertion requirement cannot be met for the situation that the motor rotor clamping groove is positioned in the rotor and only the upper end and the lower end of the motor rotor clamping groove are opened; on the other hand, the main magnetic block clamping groove is used for inserting the magnet, so that the structure is complex and the operation is troublesome. In addition, the magnet insertion mode is easy to cause the unstable magnet insertion, and the production and assembly quality of the rotor is affected.

Therefore, a new technical solution is needed to solve the above problems.

Disclosure of Invention

In view of the above, the present invention provides a magnet mounting insertion machine, which is used for realizing full automation operations of magnet mounting adhesive sheet, CCD detection, magnet piece-by-piece insertion, automatic output of a rotor with a magnet, etc., and has smart and reasonable design of operation flow, thereby improving the stability and position accuracy of magnet insertion in the rotor and improving the processing quality.

In order to achieve the purpose, the invention adopts the following technical scheme:

a magnet mounting insertion machine comprises magnet mounting equipment, a magnet taking position with an adhesive sheet, an insertion manipulator, a rotor feeding rail, a rotor output pushing device and a rotor output rail with a magnet; wherein:

the magnet mounting equipment comprises an automatic magnet feeding device, an automatic adhesive sheet mounting manipulator, a CCD position detection device with an adhesive sheet magnet and a magnet bad-removing device with an adhesive sheet; the automatic pasting piece mounting manipulator takes a pasting piece from an automatic pasting piece feeding device and mounts the pasting piece on a magnet output by an automatic magnet feeding device, the CCD position detection device with the pasting piece magnet detects the position of a magnet with the pasting piece, the magnet defective position detection device with the pasting piece magnet eliminates defective position detection products, and the magnet good products with the pasting piece after the position detection are located at a magnet taking position with the pasting piece;

a magnet inserting station is arranged on the rotor feeding track, and the magnet inserting station is provided with an automatic rotor rotating device; the output track of the rotor with the magnet and the output pushing device of the rotor are respectively positioned at two opposite sides of the magnet insertion station; the inserting mechanical arm takes the good magnet product with the adhesive sheet from the magnet material taking position with the adhesive sheet, inserts the good magnet product into the rotor on the magnet inserting station, and drives the rotor to rotate along with the automatic rotor rotating device until the magnet of the whole rotor is fully inserted; and the rotor output pushing device pushes the rotor fully inserted with the magnet to an output track of the rotor with the magnet.

As a preferred scheme, magnet pastes the equipment and is provided with more than two, and every magnet pastes equipment and corresponds a tape sticker magnet and get the material level, the cartridge manipulator gets the material from the tape sticker magnet that each magnet pasted equipment corresponds and gets the material level respectively.

As an optimal scheme, magnet automatic feed device pushes up mechanism and material flat push mechanism on including feed bin frame, feed bin frame actuating mechanism, connecing material track, material, wherein:

a plurality of bin mounting positions are arranged on the bin frame side by side along the Y-axis direction, the bins are detachably mounted on the bin mounting positions respectively, and each bin is provided with a vertically extending stacking cavity; the material bin frame driving mechanism drives the material bin frame to translate along the Y-axis direction, the material ejecting mechanism comprises an upper ejecting piece and a first driving unit which drives the upper ejecting piece to lift, and the upper ejecting piece can selectively extend into the material stacking cavity; the material horizontal pushing mechanism comprises a pushing part and a second driving unit which drives the pushing part to translate along the X axial direction, and the pushing part, the top of the stacking cavity and the receiving rail are sequentially arranged along the X axial direction.

As a preferred scheme, the automatic adhesive sheet feeding device comprises an adhesive sheet unwinding mechanism, a waste material winding control motor, a stripping positioning table, a material pressing mechanism, an adhesive sheet shearing mechanism, an adhesive sheet clamping mechanism and an adhesive sheet length control mechanism; the pressing mechanism is located above the stripping positioning table, the adhesive sheet clamping mechanism is located on the front side of the stripping positioning table and keeps an interval, the adhesive sheet shearing mechanism is located between the stripping positioning table and the adhesive sheet clamping mechanism, and the adhesive sheet length control mechanism controls the adhesive sheet clamping mechanism to move horizontally.

Preferably, the robot for automatically attaching an adhesive sheet has an XYZ three-axis drive device, and the robot for automatically attaching an adhesive sheet has a rotation drive device.

As a preferred scheme, connect orbital transport end to be provided with the automatic position of pasting piece, the automatic double-phase opposite side that pastes the position of pasting piece is provided with area pasting piece magnet pusher, takes the pasting piece magnet track of carrying, take pasting piece magnet pusher to be used for taking the automatic position of pasting piece to paste piece magnet push to taking pasting piece magnet track of carrying, take to paste piece magnet track of carrying on having pressurize station, take pasting piece magnet CCD position detection station, arrange bad station, non-defective products output station in proper order, the top of pressurize station is provided with the pressurize cylinder of pressurize piece and drive pressurize piece elevating movement, take pasting piece magnet CCD position detection device to correspond and take pasting piece magnet CCD position detection station setting, take pasting piece magnet to arrange bad station setting correspondingly.

As a preferred scheme, a good product transfer device is arranged on one side of the good product output station, a good product transfer rail is arranged on the other side of the good product output station, the good product transfer rail is arranged on the opposite side of the good product transfer device, and the good product transfer device pushes a good product from the good product output station to the good product transfer rail by using a cylinder to drive a push plate and conveys the good product along the good product transfer rail; be provided with the rotatory station of magnet in orbital terminal one side of in the yields, the rotatory station of magnet is provided with the rotary disk and drives the commentaries on classics motor, and is rotatory by driving the motor drive rotary disk that changes, the rotatory axial of rotary disk is the level setting, is provided with a plurality of elasticity along the periphery of rotary disk and presss from both sides the mouth, and orbital terminal opposite side of changeing in the yields is provided with blevile of push to in the elasticity that pushes the orbital terminal yields of yields into the level setting of rotary disk presss from both sides the mouth, and the elasticity that is located the top of rotary disk presss from both sides the mouth, gets the material level as taking the sticker magnet.

Compared with the prior art, the full-automatic magnet mounting and picking machine has the advantages and beneficial effects that the full-automatic operation of magnet mounting and picking, CCD detection, magnet piece-by-piece insertion, magnet rotor automatic output and the like is realized mainly through the arrangement of the magnet mounting equipment, the magnet with the adhesive pieces, the material taking position, the mounting mechanical arm, the rotor feeding rail, the rotor output pushing device and the rotor output rail with the magnets, the operation flow is ingenious and reasonable in design, the mounting stability and the position accuracy of the magnets in the rotors are improved, and the processing quality is improved.

To more clearly illustrate the structural features and effects of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

Drawings

FIG. 1 is a perspective view of an embodiment of the present invention (including three sets of magnet mounting apparatuses);

FIG. 2 is another perspective view of an embodiment of the present invention;

FIG. 3 is a top view of an embodiment of the present invention;

FIG. 4 is a view illustrating a process of a product state in which the magnet placement inserter of the present invention is used to attach an adhesive patch to a magnet and insert the magnet into a rotor;

FIG. 5 is a perspective view of a set of magnet placement equipment according to an embodiment of the present invention;

FIG. 6 is a perspective view of an automatic magnet feeding device according to an embodiment of the present invention;

FIG. 7 is a front view of an automatic magnet feeder according to an embodiment of the present invention (frame plate not shown);

fig. 8 is a perspective view of the bin rack, the bin rack driving mechanism and the receiving rail of the automatic magnet feeding device according to the embodiment of the present invention;

FIG. 9 is an exploded view of the magazine rack and the magazine of the automatic magnet feeding apparatus according to the embodiment of the present invention;

figure 10 is a perspective view of an automatic feeding device for adhesive patches according to an embodiment of the present invention;

fig. 11 is a perspective view of an automatic sticker placement robot in accordance with an embodiment of the present invention;

fig. 12 is a three-dimensional view of a magnet conveying track with an adhesive sheet according to an embodiment of the present invention, in which a pressure maintaining station, a CCD position detecting station with an adhesive sheet magnet, a defective product removing station, and a good product outputting station are sequentially disposed;

FIG. 13 is an enlarged partial view at A of FIG. 3;

FIG. 14 is a schematic diagram of a magnet rotation station according to an embodiment of the present invention;

FIG. 15 is a perspective view of an insertion robot, rotor loading rail, and rotor output pusher of an embodiment of the present invention;

FIG. 16 is a schematic structural view of a magnet insertion station of an embodiment of the present invention;

fig. 17 is a sectional view (partial) at B-B in fig. 15.

The attached drawings indicate the following:

magnet automatic feeding device 100A of magnet mounting equipment 100

Bunker rack 10 bunker mounting position 11

First stop wall 101 of connecting base 12

Second stop wall 102 adjustment screw 103

Storage bin 20 stacking cavity 21

Discharge inlet 211 material-bearing plate 22

Avoidance through hole 221 avoidance vertical groove 23

Striker plate 24 striker plate positioning table 25

Ball 251 cavity 26

The material bin rack driving mechanism 30 connects the material track 40

Upper ejection piece 51 of material upper ejection mechanism 50

First drive unit 52 material flat pushing mechanism 60

Second driving unit 62 of pushing member 61

Automatic feeding device 100B for adhesive sheet of rack plate 70

Adhesive sheet unwinding mechanism 1 and waste winding mechanism 2

Stripping and positioning table 4 of waste material rolling control motor 3

Pressing mechanism 5 and sticking piece shearing mechanism 6

Adhesive sheet clamping mechanism 7 adhesive sheet length control mechanism 8

Automatic pasting-piece pasting manipulator 100C linear module 201

Lift cylinder 202 translation cylinder 203

Suction head 204 rotation drive device 205

CCD position detecting device 100D with sticker magnet

Defective magnet arrangement device with adhesive sheet 100E

Automatic sticker placement station 301

Magnet pusher with sticker 302

Magnet conveying track 303 with adhesive sheet

Inclined rail 305 of pressure maintaining device 304

Good product transfer device 306

Rotating disc 308 of transfer track 307 for good products

Driving motor 309 elastic nip 310

Pusher 311 magnet insertion station 401

Rotor automatic rotating device 402 rotor automatic lifting device 403

Top position 405 of pause position 404

The stop plate 406 pushes up the cylinder 407

Lower pressing sheet 409 of lower pressing cylinder 408

Magnet with adhesive sheet taking and material placing position 200 inserting manipulator 300

Rotor feeding track 400 rotor output pusher 500

The rotor with magnets outputs the track 600.

Detailed Description

Referring to fig. 1 to 17, specific structures of the embodiment of the invention are shown.

In the description of the present invention, it should be noted that, for the orientation words, such as the terms "upper", "lower", "front", "rear", "left", "right", etc., indicating the orientation and positional relationship based on the orientation or positional relationship shown in the drawings, are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation and operation, and should not be construed as limiting the specific scope of the present invention.

A magnet mounting insertion machine comprises magnet mounting equipment 100, a magnet taking position 200 with an adhesive sheet, an insertion manipulator 300, a rotor feeding rail 400, a rotor output pushing device 500 and a rotor output rail 600 with a magnet.

As shown in fig. 3 and 13, the number of the magnet placement devices 100 is two or more, each magnet placement device 100 corresponds to a sticky sheet magnet placement location 200, and the insertion robot 300 takes the magnet from the sticky sheet magnet placement location 200 corresponding to each magnet placement device 100. The inserting manipulator 300 is a multi-section rotary manipulator, as shown in fig. 15, which can meet the requirements of XYZ three-axis position transformation and rotation angle, and includes a first-stage rotating mechanism 301, a first rotating joint 302, a second-stage rotating mechanism 303, a second rotating joint 304, and a clamping mechanism 305, wherein one end of the first rotating joint 302 can horizontally rotate relative to the rack through the first-stage rotating mechanism 301, one end of the second rotating joint 303 can horizontally rotate relative to the other end of the first rotating joint 301 through the second-stage rotating mechanism 303, and the clamping mechanism 305 is disposed at the other end of the second rotating joint 307, and the clamping mechanism 305 can be designed to automatically lift relative to the other end of the second rotating joint 304.

The magnet mounting apparatus 100 includes an automatic magnet feeding device 100A, an automatic sticker feeding device 100B, an automatic sticker mounting manipulator 100C, a CCD position detecting device 100D with a sticker magnet, and a magnet arrangement failure device 100E with a sticker magnet; automatic pasting piece installation manipulator 100C gets the pasting piece and pastes on the magnet of adorning in magnet automatic feed device 100A output from pasting piece automatic feed device 100B, take pasting piece magnet CCD position detection device 100D to detect the position of taking pasting piece magnet, take pasting piece magnet to arrange defective products device 100E and get rid of the position detection defective products, and the area pasting piece magnet non-defective products after the position detection then is located and takes the pasting piece magnet to get material level 200.

As shown in fig. 6 to 9, the automatic magnet feeding device 100A includes a bin frame 10, a bin 20, a bin frame driving mechanism 30, a receiving track 40, a material pushing mechanism 50, a material pushing mechanism 60, and a frame plate 70. A plurality of bin mounting positions 11 are arranged on the bin frame 10 side by side along the Y-axis direction, the bin frame driving mechanism drives the bin frame to translate along the Y-axis direction, the material ejecting mechanism comprises an upper ejecting piece and a first driving unit which drives the upper ejecting piece to lift, and the upper ejecting piece can selectively extend into the material stacking cavity; the material horizontal pushing mechanism comprises a pushing part and a second driving unit which drives the pushing part to translate along the X axial direction, and the pushing part, the top of the stacking cavity and the receiving rail are sequentially arranged along the X axial direction. The material horizontal pushing mechanism pushes the magnet to the material receiving rail, and as shown in fig. 5, the material receiving rail conveys the magnet to the automatic pasting position of the pasting sheet at the tail end of the material receiving rail. Thus, through the arrangement and the matching of the bin frame 10, the bins 20, the bin frame driving mechanism 30, the material receiving rails 40, the material jacking mechanism 50 and the material horizontal pushing mechanism 60, the plurality of bins 20 can continuously meet the feeding requirement, the additional occupation of the working time of the automatic equipment for adding the laminated materials is not needed, and the effective working time and the overall working efficiency of the automatic equipment are improved; meanwhile, the pushing resistance is small, and the pushing smoothness is improved.

Specifically, the method comprises the following steps:

the bottom of the silo frame 10 is provided with a connecting seat 12. The silo frame 10 is provided with first stopping walls 101 located at the front side and the rear side of the avoidance vertical groove 23 on the side of the avoidance vertical groove 23, the silo frame 10 is provided with second stopping walls 102 located at the opposite side of the avoidance vertical groove 23, the silo 20 is located between the first stopping walls 101 and the second stopping walls 102, the second stopping walls 102 are provided with adjusting screws 103, and the adjusting screws 103 are rotated to enable the inner ends of the adjusting screws 103 to tightly abut against or be far away from the silo 20 towards the silo 20. The convenient location and the unblock to feed bin 20, when putting into feed bin 20, adjusting screw 103's the inner is in the state of keeping away from, can smoothly put into feed bin 20, puts into the back that targets in place, locks adjusting screw 103 for adjusting screw 103's the inner tightly supports in the side of feed bin 20, so, makes the opposite side of feed bin 20 spacing respectively between first backstop wall 101 and adjusting screw 103's the inner, avoids feed bin 20 not hard up aversion. When the storage bin 20 needs to be taken down, the adjusting screw 103 is firstly unscrewed, so that the inner end of the adjusting screw 103 is slightly far away from the storage bin 20, and then the storage bin 20 is directly pulled out upwards. A bin 20 loaded with full material (e.g., sheet material such as magnets) can be placed on an empty bin mounting location 11.

The bins 20 are detachably mounted on the bin mounting positions 11 respectively, and each bin 20 is provided with a vertically extending stacking cavity 21; the bottom of the stacking cavity 21 is provided with a material bearing plate 22, the material bearing plate 22 is provided with an avoidance through hole 221, a side surface (for example, the left side surface) of the storage bin 20 is provided with an avoidance vertical groove 23 extending vertically along the stacking cavity 21, the avoidance vertical groove 23 penetrates through the avoidance through hole 221 along the X-axis direction, the top of the stacking cavity 21 is provided with a discharge inlet 211, a material blocking plate 24 is detachably mounted at the top of the discharge inlet 211, the material blocking plate 24 can be designed as a pull-out type sheet, if the side surface where the avoidance vertical groove 23 is located is defined as the left side surface, a material blocking plate positioning table 25 is arranged at the position close to the right side of the top of the storage bin 20, the material blocking plate 24 is inserted from the left side and positioned on the material blocking plate positioning table 25 to block the upper part of the material, so as to prevent the material from being stained with dust, and being separated upwards, preferably, a ball 251 (for example, a steel ball) can be mounted on the material blocking positioning table, the tops of the balls 251 are exposed out of the top of the material blocking positioning table 25, so that the material blocking plate 24 can be inserted and pulled out more smoothly, and the clamping stagnation phenomenon cannot occur. After the feed bin 20 is installed on the feed bin frame 10, the material of the previous feed bin 20 can be used up, and then the striker plate 24 of the next feed bin 20 is pulled out, and a plurality of feed bins 20 full of material can also be installed on the feed bin frame 10, and the striker plate 24 of each feed bin 20 is pulled out, so that in the process of gradually feeding a plurality of feed bins 20, the user does not need to pay attention to the fact that the striker plate 24 is pulled out in time. A cavity 26 is formed between the material bearing plate 22 and the connecting seat 12, and the avoiding through hole 221 and the avoiding vertical groove 23 both penetrate through the cavity 26 downwards. When all the materials in a bin 20 are fed, the upper ejection piece descends into the cavity 26 to avoid the bin frame 10, so that the bin frame 10 cannot interfere with the upper ejection piece when being driven by the bin frame driving mechanism 30 to move horizontally along the Y-axis direction. Therefore, the position of the upper ejection member on the XY plane is unchanged, and only the height of the upper ejection member is changed, so that the upper ejection member, the pushing member and the receiving rail 40 are arranged just opposite to each other, after the previous bin 20 finishes feeding, the next bin 20 translates along the X axis to the position above the stacking cavity 21 of the next bin just opposite to the upper ejection member, and the avoidance through hole 221 and the avoidance vertical groove 23 of the next bin 20 just face the position above the upper ejection member in the cavity 26, so as to feed the next bin 20. The storage bin 20 is convenient to disassemble and assemble, the storage bin 20 can be in a feeding working state, all or part of the storage bins 20 can be taken out, the storage bin 20 which is full of the storage bins is replaced, the operation of positioning and unlocking the storage bin 20 is simple, and the practicability is high.

The bin rack driving mechanism 30 drives the bin rack 10 to translate along the Y axis, specifically, the bin rack driving mechanism 30 is connected to the connecting seat 12 to drive the connecting seat 12 to translate along the Y axis, and the bin rack driving mechanism 30 is a linear motor module. The running precision is high. Translation action control is steady, and the reliability is better, ensures that different feed bins 20 translation counterpoints accurately.

The material receiving rail 40 is arranged over the material jacking mechanism 50, the material receiving rail 40 is connected to the top of the stacking cavity 21 of the bin 20 which is moved to the position, and the material pushing piece 61 pushes the material on the top of the stacking cavity 21 of the bin 20 to the material receiving rail 40. The material receiving rail is communicated with the top of the material stacking cavity 21 of the stock bin 20, a material pushing groove is formed above the material baffle positioning table 25, when the material baffle 24 is inserted above the material baffle positioning table 25, the material baffle 24 is filled in the material pushing groove, and after the material baffle 24 is pulled out, the material pushing groove is exposed and communicated with the left side and the right side of the stock bin 20.

The material jacking mechanism 50 comprises an upper jacking piece 51 and a first driving unit 52 for driving the upper jacking piece 51 to lift, wherein the upper jacking piece 51 can selectively extend into the stacking cavity 21; here, the upper ejection member 51 extends into the avoidance vertical groove 23 and can eject the material upward from below the material receiving plate 22 through the avoidance through hole 221. The first driving unit 52 is a linear motor module. The running precision is high. The translation action is controlled stably, the reliability is good, the accurate jacking action and displacement are ensured, and the smoothness of pushing is facilitated. A material shortage detector is generally arranged on the stock bin frame 10 corresponding to each stock bin mounting position 11, and performs corresponding material shortage detection on each stock bin 20; or, a material shortage detector is arranged at the position corresponding to the material pushing mechanism 50, and the material shortage detector detects material shortage of the bin 20 shifted to the position corresponding to the material pushing mechanism 50. If the material is short, the control system controls the bin frame driving mechanism 30 to continuously drive the bin frame 10 to move horizontally, so that the next bin 20 moves to the position corresponding to the material pushing mechanism 50, and the material shortage detection is also performed. Therefore, the ascending action of the material jacking mechanism 50 is controlled only when the current stock bin 20 has the material, and the feeding reliability is improved.

The material horizontal pushing mechanism 60 comprises a pushing part 61 and a second driving unit 62 for driving the pushing part 61 to translate along the X axis, and the second driving unit 62 is an air cylinder. The material pushing part 61, the top of the material stacking cavity 21 and the material receiving rail 40 are sequentially arranged along the X axial direction. Because the pushing position is at the top, the pushing resistance is small, the control is easy, the pushing requirement can be met by adopting the air cylinder, the structure is simple, and the cost is low.

As shown in fig. 10, the automatic adhesive sheet feeding device 100B includes an adhesive sheet unwinding mechanism 1, a waste material winding mechanism 2, a waste material winding control motor 3, a peeling positioning table 4, a pressing mechanism 5, an adhesive sheet shearing mechanism 6, an adhesive sheet clamping mechanism 7, and an adhesive sheet length control mechanism 8; the adhesive sheet and the release waste are unreeled together through the adhesive sheet unreeling mechanism, bypass the peeling positioning table, reversely wind back on the lower side of the peeling positioning table from the release waste and wind on the waste reeling mechanism, and the whole unreeling and reeling action can be powered by the waste reeling control motor. The pressing mechanism is located above the stripping positioning table, the adhesive sheet clamping mechanism is located on the front side of the stripping positioning table and keeps an interval, and the adhesive sheet shearing mechanism is located between the stripping positioning table and the adhesive sheet clamping mechanism and can be located on the upper side or the lower side. The adhesive sheet length control mechanism controls the adhesive sheet clamping mechanism to move horizontally. When the sticking piece clamping mechanism clamps the sticking piece, under the pulling of the sticking piece length control mechanism, the sticking piece clamping mechanism clamps the sticking piece and pulls the sticking piece forward until the sticking piece with the required length is pulled out, then the pressing mechanism presses one end of the sticking piece (also refers to the upper side of the stripping positioning table), the automatic sticking mechanical arm 100C adsorbs the upper side of the sticking piece, and then the sticking piece shearing mechanism moves upwards to cut one end of the sticking piece, thus, the sticking piece clamping mechanism clamps the sticking piece with the proper length, meanwhile, the automatic sticking mechanical arm 100C adsorbs the sticking piece with the proper length, the adhesive force of the automatic sticking mechanical arm 100C can be counteracted by the suction force of the automatic sticking mechanical arm 100C, a thimble can also be designed, one end of the sticking piece (the sticking piece generally refers to foam cotton with glue) is pushed away from the clamping head of the sticking piece clamping mechanism by the thimble assistance, thus, the suction force of the automatic sticker application robot 100C is not relied upon.

As shown in fig. 11, the automatic die-bonding robot 100C has an XYZ three-axis drive device, and the automatic die-bonding robot 100C has a rotation drive device to adjust an angle. The XYZ three-axis driving device comprises a linear module 201, a lifting cylinder 202 and a translation cylinder 203, the automatic sticker mounting manipulator 100C has a suction head 204, the suction head is controlled by the rotation driving device 205 to rotate, the rotation driving device 205 comprises a rotation motor, a synchronous belt and a transmission wheel, the rotation motor drives the suction head through the synchronous belt when working, the rotation driving device and the suction head are installed on a suction seat, the suction seat is driven by the translation cylinder, the lifting cylinder controls the lifting action of the translation cylinder, and the lifting cylinder controls the translation by the linear module.

As shown in fig. 12, two opposite sides of the automatic sticker placement station 301 are provided with a magnet pushing device 302 with an adhesive sheet and a magnet conveying rail 303 with an adhesive sheet, the automatic sticker placement manipulator 100C takes an adhesive sheet from the automatic sticker feeding device 100B and attaches the adhesive sheet to the magnet of the automatic sticker placement station 301, the magnet pushing device 302 with an adhesive sheet is used for pushing the magnet with an adhesive sheet of the automatic sticker placement station 301 to the magnet conveying rail 303 with an adhesive sheet, a pressure maintaining station, a CCD position detecting station with an adhesive sheet magnet, a defective position detecting station, and a good product output station are sequentially arranged on the magnet conveying rail 303 with an adhesive sheet, a pressure maintaining device 304 is arranged above the pressure maintaining station, the pressure maintaining device comprises a pressure maintaining block and a pressure maintaining cylinder for driving the pressure maintaining block to move up and down, and the CCD position detecting device 100D with an adhesive sheet magnet is arranged corresponding to the position detecting station with an adhesive sheet magnet, the magnet arrangement defective device with the adhesive sheet 100E is arranged corresponding to a defective arrangement station. The pressure of the magnet with an adhesive sheet is maintained, and then the CCD detection is performed, and if the CCD detection is defective, a defective position detection product is pushed into the inclined rail 305 outside the magnet conveying rail 303 with an adhesive sheet by the defective magnet removing device 100E with an adhesive sheet. The defective device 100E with adhesive sheet magnet row is located on the opposite side of the inclined rail 305, and the defective device 100E with adhesive sheet magnet row comprises an air cylinder and a push plate, and the air cylinder drives the push plate to push out defective products from a defective arranging station and enable the defective products to fall into the inclined rail 305.

In this embodiment, a good product transferring device 306 is disposed on one side of the good product output station, a good product transferring rail 307 is disposed on the other side of the good product output station, the good product transferring rail 307 is disposed on the opposite side of the good product transferring device 306, the good product transferring device 306 uses a cylinder to drive a pushing plate to push the good product from the good product output station to the good product transferring rail 307, and the good product is conveyed along the good product transferring rail 307, so in this embodiment, the magnet taking position 200 with the sticker is disposed at the end of the good product transferring rail 307, in consideration of taking convenience of taking, a magnet rotating station is disposed on one side of the end of the good product transferring rail, as shown in fig. 14, the magnet rotating station is provided with a rotating disk 308 and a driving motor 309, the rotating disk 308 is driven to rotate by the driving motor 309, the rotating shaft of the rotating disk 308 is horizontally disposed, and therefore, the periphery of the rotating disk 308 is located on a vertical plane, a plurality of elastic clamping openings 310 are formed along the periphery of the rotating disc 308, a material pushing device 311 (shown in fig. 5) is arranged on the other side of the tail end of the good product transfer rail, the material pushing device 311 is provided with a material pushing cylinder and a material pushing sheet, the material pushing cylinder drives the material pushing sheet to translate towards the rotating disc 308 so as to push the good products at the tail end of the good product transfer rail 307 into the horizontally arranged elastic clamping openings 310 of the rotating disc 308, and a plurality of elastic clamping openings (for example, more than 4) are uniformly formed in the periphery of the rotating disc 308, so that at least one horizontally arranged elastic clamping opening is usually right opposite to the tail end of the good product transfer rail for receiving the good products, and meanwhile, at least one elastic clamping opening located at the top of the rotating disc is internally clamped with the good products, so that the inserting manipulator 300 can clamp the magnets (good products) with the adhesive sheets from the good products. Therefore, the magnet material taking position 200 with the adhesive sheet is equivalently arranged at the top of the rotating disc, so that the inserting manipulator 300 can be conveniently clamped.

As shown in fig. 15 to 17, the rotor feeding track 400 is provided with magnet insertion stations 401, the magnet insertion stations have rotor automatic rotating devices 402 and rotor automatic lifting devices 403, here, the rotor feeding track 400 is two rows arranged side by side at intervals, the rotor automatic rotating devices 402 and the rotor automatic lifting devices 403 are located in the intervals, the rotor feeding track 400 can adopt various forms such as a roller type, a conveyor belt type, and the like, the magnet insertion stations 401 are usually located at the tail end of the rotor feeding track 400, the starting end of the rotor feeding track 400 is the return side of a rotor jig, the rotor can be manually placed on the jig, and therefore, the jig carries the rotor on the rotor feeding track 400 to be fed together.

The input side of the rotor feeding rail 400 corresponding to the magnet insertion station is sequentially provided with more than one pause position 404 and an upper top position 405, position sensors can be arranged at the pause position 404, the upper top position 405 and the input side boundary point or the adjacent boundary point of the magnet insertion station 401 to accurately feed back the in-place condition of the jig, so that the device at the corresponding position is controlled to automatically work, generally, a blocking piece 406 is arranged at the output side of the pause position, the blocking piece is controlled to lift by an air cylinder, when the blocking piece rises to exceed the upper side of the rotor feeding rail 400, the jig is blocked and stopped at the stop position, and the jig (including the rotor) is in a stop waiting state, namely a standby state. And at last top position, be provided with and push up cylinder 407 and air cylinder 408 down, by the cylinder of pushing up with the tool jack-up that makes progress, and air cylinder 408 drives down the rotor top that preforming 409 pressed on the tool down for rotor and tool equipment each other put in place, because the manual work places the rotor on the tool, the difficult assurance of equipment position uniformity utilizes air cylinder of pushing up, air cylinder down, plays secondary location and corrective action, is favorable to follow-up magnet insertion position precision when magnet inserts the station. After finishing secondary positioning and correction at the upper jacking position, the upper jacking cylinder and the lower pressing cylinder are reset, so that the jig (containing the rotor) is positioned on the rotor feeding rail 400 and then conveyed to the magnet inserting station along the rotor feeding rail 400.

In general, at the magnet insertion station, the base of the magnet insertion station is controlled to ascend by an automatic rotor ascending and descending device (which may be an air cylinder, as shown in fig. 16), so that the jig and the rotor reaching the magnet insertion station ascend along with the base and then separate from the rotor feeding rail 400, and the base is used as a positioning reference, which is beneficial to controlling the precision of the magnet insertion position and does not conflict with the operation of the rotor feeding rail 400. The rotor automatic rotating device is connected with the base, and the rotor automatic lifting device controls the rotor automatic rotating device and the base to lift together; the rotor output track 600 with the magnet and the rotor output pushing device 500 are respectively positioned at two opposite sides of the magnet inserting station; the inserting manipulator 300 takes the good magnet product with the adhesive sheet from the magnet material taking position 200 with the adhesive sheet, inserts the good magnet product into the rotor on the magnet inserting station, and drives the rotor to rotate along with the automatic rotor rotating device until the magnet of the whole rotor is fully inserted; at this time, the rotor automatic lifting device controls the rotor to ascend to be separated from the rotor feeding track 400, and then the rotor output pushing device 500 pushes the rotor full of magnets to the rotor output track 600 with magnets.

The design of the invention is mainly characterized in that the full-automatic operation of magnet mounting adhesive sheets, CCD detection, magnet piece-by-piece insertion, magnet rotor output and the like is realized through the arrangement of the magnet mounting equipment 100, the magnet material taking position 200 with the adhesive sheets, the inserting manipulator 300, the rotor feeding track 400, the rotor output pushing device 500 and the output track 600 with the magnet rotor, the operation flow is skillfully and reasonably designed, the inserting stability and the position precision of the magnets in the rotor are improved, and the processing quality is improved.

The above description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so that any minor modifications, equivalent changes and modifications made to the above embodiment according to the technical spirit of the present invention are within the technical scope of the present invention.

Claims (7)

1. A magnet pastes dress insertion machine which characterized in that: the device comprises magnet mounting equipment, a magnet material taking position with an adhesive sheet, a mounting manipulator, a rotor feeding track, a rotor output pushing device and a rotor output track with a magnet; wherein:

the magnet mounting equipment comprises an automatic magnet feeding device, an automatic adhesive sheet mounting manipulator, a CCD position detection device with an adhesive sheet magnet and a magnet bad-removing device with an adhesive sheet; the automatic pasting piece mounting manipulator takes a pasting piece from an automatic pasting piece feeding device and mounts the pasting piece on a magnet output by an automatic magnet feeding device, the CCD position detection device with the pasting piece magnet detects the position of a magnet with the pasting piece, the magnet defective position detection device with the pasting piece magnet eliminates defective position detection products, and the magnet good products with the pasting piece after the position detection are located at a magnet taking position with the pasting piece;

a magnet inserting station is arranged on the rotor feeding track, and the magnet inserting station is provided with an automatic rotor rotating device; the output track of the rotor with the magnet and the output pushing device of the rotor are respectively positioned at two opposite sides of the magnet insertion station; the inserting mechanical arm takes the good magnet product with the adhesive sheet from the magnet material taking position with the adhesive sheet, inserts the good magnet product into the rotor on the magnet inserting station, and drives the rotor to rotate along with the automatic rotor rotating device until the magnet of the whole rotor is fully inserted; and the rotor output pushing device pushes the rotor fully inserted with the magnet to an output track of the rotor with the magnet.

2. A magnet placement inserter according to claim 1 wherein: magnet subsides dress equipment is provided with more than two, and every magnet subsides dress equipment corresponds takes sticker magnet to get the material level, the cartridge manipulator is followed the area sticker magnet that each magnet subsides dress equipment corresponds and is got the material level respectively and get the material.

3. A magnet placement inserter according to claim 1 wherein: magnet automatic feed device pushes up mechanism and material flat push mechanism on including feed bin frame, feed bin frame actuating mechanism, material receiving track, material, wherein:

a plurality of bin mounting positions are arranged on the bin frame side by side along the Y-axis direction, the bins are detachably mounted on the bin mounting positions respectively, and each bin is provided with a vertically extending stacking cavity; the material bin frame driving mechanism drives the material bin frame to translate along the Y-axis direction, the material ejecting mechanism comprises an upper ejecting piece and a first driving unit which drives the upper ejecting piece to lift, and the upper ejecting piece can selectively extend into the material stacking cavity; the material horizontal pushing mechanism comprises a pushing part and a second driving unit which drives the pushing part to translate along the X axial direction, and the pushing part, the top of the stacking cavity and the receiving rail are sequentially arranged along the X axial direction.

4. A magnet placement inserter according to claim 1 wherein: the automatic adhesive sheet feeding device comprises an adhesive sheet unwinding mechanism, a waste material winding control motor, a stripping positioning table, a material pressing mechanism, an adhesive sheet shearing mechanism, an adhesive sheet clamping mechanism and an adhesive sheet length control mechanism; the pressing mechanism is located above the stripping positioning table, the adhesive sheet clamping mechanism is located on the front side of the stripping positioning table and keeps an interval, the adhesive sheet shearing mechanism is located between the stripping positioning table and the adhesive sheet clamping mechanism, and the adhesive sheet length control mechanism controls the adhesive sheet clamping mechanism to move horizontally.

5. A magnet placement inserter according to claim 1 wherein: the automatic pasting mechanical arm for pasting the adhesive sheet is provided with an XYZ three-axis driving device, and the automatic pasting mechanical arm for pasting the adhesive sheet is provided with a rotation driving device.

6. A magnet placement inserter according to claim 3 wherein: connect orbital transport end to be provided with the automatic position of pasting piece, the automatic double-phase that pastes the position of pasting piece is provided with area sticker magnet pusher, area sticker magnet delivery track to the branch side of distinguishing, area sticker magnet pusher is used for pasting the automatic area sticker magnet propelling movement of position of pasting piece to taking on the sticker magnet delivery track, has set gradually pressurize station, area sticker magnet CCD position detection station, arranges bad station, yields output station on taking on sticker magnet delivery track, the top of pressurize station is provided with the pressurize cylinder of pressurize piece and drive pressurize piece lift action, area sticker magnet CCD position detection device corresponds takes sticker magnet CCD position detection station setting, take sticker magnet to arrange bad device and correspond to arrange bad station setting.

7. A magnet placement inserter according to claim 6 wherein: a good product transfer device is arranged on one side of the good product output station, a good product transfer rail is arranged on the other side of the good product output station, the good product transfer rail is arranged on the opposite side of the good product transfer device, and the good product transfer device pushes a good product from the good product output station to the good product transfer rail by utilizing a cylinder to drive a push plate and conveys the good product along the good product transfer rail; be provided with the rotatory station of magnet in orbital terminal one side of in the yields, the rotatory station of magnet is provided with the rotary disk and drives the commentaries on classics motor, and is rotatory by driving the motor drive rotary disk that changes, the rotatory axial of rotary disk is the level setting, is provided with a plurality of elasticity along the periphery of rotary disk and presss from both sides the mouth, and orbital terminal opposite side of changeing in the yields is provided with blevile of push to in the elasticity that pushes the orbital terminal yields of yields into the level setting of rotary disk presss from both sides the mouth, and the elasticity that is located the top of rotary disk presss from both sides the mouth, gets the material level as taking the sticker magnet.

Images