Foundation pit support multi-shaft pressure-grouting pile construction process based on solid waste utilization
Technical Field
The invention relates to the technical field of foundation pit supporting, in particular to a foundation pit supporting multi-shaft pressure-grouting pile construction process based on solid waste utilization.
Background
At present, the resource utilization of solid wastes in China is more and more emphasized and more common in application, and with the implementation of the policy of encouraging the construction waste treatment, tailings of a construction waste treatment plant are gradually developed and utilized and are firstly processed into cement slurry to carry out the backfill of a construction fertilizer tank, the backfill of a municipal pipe gallery foundation tank, the backfill of a house center, the filling of an underground cavity and the like.
On one hand, however, on the other hand, most of the backfilling of the fertilizer grooves and the like adopts 2:8 lime soil or 3:7 lime soil, for a foundation pit with the depth of dozens of meters, the 2:8 lime soil or 3:7 lime soil is used for filling and tamping layer by layer, a row of reinforced concrete slope protection piles are independently made at the front row, reinforced concrete crown beams are arranged at the pile tops, 5 anchor rods are arranged, reinforcing mesh is woven among the piles for spraying concrete, the fertilizer grooves are backfilled with 2:8 lime soil, one rammer is arranged at 20cm layer by layer, 100 layers of rammers are required to be filled at 20m depth, the reinforced concrete piles and the anchor rods are permanently left underground to occupy underground space, the operation is complicated, and the quality cannot be guaranteed; on the other hand, the existing foundation pit supporting pile construction (for example, the patent number 200510082950.4 is an invention patent of a cement soil pile, the patent number 201210509644.4 is an invention patent named as a foundation pit supporting method of a cement soil type steel pile for manual hole digging, the patent number 201710870705.2 is an invention patent named as a construction method of a structural steel pressure-grouting cement soil curtain supporting pile, and the patent number 201710869952.0 is an invention patent named as a construction method of a rotary drilling hole-forming pressure-grouting cement soil occlusion curtain pile) adopts a single-shaft drilling tool for construction, so that the efficiency is low, only one pile can be formed at a time, the occlusion is not reliable when the curtain is made, and water leakage is easy.
Therefore, the technical personnel in the field need to solve the problem of providing an efficient foundation pit supporting multi-shaft pressure-grouting pile construction process based on solid waste utilization.
Disclosure of Invention
In view of the above, the invention provides a foundation pit supporting multi-shaft pressure grouting pile construction process based on solid waste utilization, so that geotechnical engineering construction is efficient, reliable and energy-saving.
In order to achieve the purpose, the invention adopts the following technical scheme:
a foundation pit supporting multi-shaft pressure grouting pile construction process based on solid waste utilization comprises the following steps:
1) measuring and paying off, and determining pile positions;
2) the multi-shaft pile press-filling machine is in place;
3) forced mixer, proportioning machine and ground pump are put in place and debugged, and a dustproof shed is set up;
4) preparing and stirring cement soil slurry: preparing cement soil slurry at a mixing station, transporting the cement soil slurry to the site by a tank truck or mixing the cement soil slurry with a forced mixer at a construction site; and testing slump and fluidity;
5) starting the multi-shaft pile press-filling machine to drill until the designed depth is reached, stopping drilling, pumping cement slurry, and lifting the drill rod until the drill rod reaches the orifice;
6) inserting the profile steel, firstly hoisting the profile steel by adopting a crane and lowering the profile steel by using the self weight of a resonance-free vibration hammer, and starting the vibration hammer to vibrate and lower the profile steel when resistance is met;
7) manufacturing a detachable crown beam;
8) and after the supporting system finishes the function, backfilling the fertilizer tank by using cement-soil slurry in a segmented and layered manner, recovering the anchor head, the waist beam and the anchor rod by layers, and finally recovering the section steel, wherein after the section steel is pulled out, the cavity is filled with the cement-soil slurry.
By adopting the scheme, the invention has the beneficial effects that:
the characteristic that the multi-shaft pile press-grouting machines are mutually occluded is utilized, so that the high efficiency of multiple piles at one time can be realized, the effective and reliable occlusion between the curtain piles can be realized, and the water tightness is ensured, thereby better ensuring the water stop effect of the foundation pit supporting curtain.
Furthermore, the multi-shaft pressure grouting pile machine is a double-shaft or three-shaft or five-shaft or nine-shaft machine.
Furthermore, adjacent helical blades on each drill rod of the multi-shaft pressure grouting pile machine are distributed at intervals, and the helical blades on the adjacent drill rods are distributed in a staggered mode.
The beneficial effect that adopts above-mentioned further technical scheme to produce does, influences each other when avoiding gyration.
Further, the formula for mixing the cement-soil slurry on the construction site is as follows: 50-90 parts of clay or silt, 10-50 parts of sandy soil, 10-15 parts of cement and 70-90 parts of water, wherein the slump is more than 200mm, the fluidity is more than 500mm, the initial setting time is 6-8 hours, the final setting time is 20-24 hours, and the 28-day test block compressive strength is 0.8-3.0 MPa; the formula for preparing the cement soil slurry in the mixing station comprises the following steps: 60-80 parts of construction waste tailings, 20-40 parts of curing agent and 70-90 parts of water, wherein the curing agent can be cement with fly ash and mineral powder or sulfur gypsum with fly ash, mineral powder and cement, the slump is greater than 200mm, the fluidity is greater than 500mm, the initial setting time is 6-8 hours, the final setting time is 16-20 hours, and the test block strength in 28 days is 0.8-3.0 MPa.
Further, in the step 8), the backfill layering number of the fertilizer grooves corresponds to the number of the anchor rod layers.
The beneficial effect that adopts above-mentioned further technical scheme to produce is, be convenient for demolish anchor head, steel waist rail and stock etc..
Therefore, the invention provides a foundation pit supporting multi-shaft pressure grouting pile construction process based on solid waste utilization, compared with the prior art, the process comprises the following steps:
1) the multi-shaft pile press-filling machine is utilized to achieve the effects of high efficiency and reliability;
2) solid wastes are fully utilized, products with high energy consumption and high carbon emission of steel bars and concrete are not used, energy is saved, emission is reduced, and the permanent occupation of an underground space caused by adding an unrecoverable anchor rod to a reinforced concrete pile is overcome;
3) the spray protection among the piles is cancelled, and the direct cost and the pollution during concrete spraying are reduced;
4) the crown beam, the steel waist beam, the anchor head and the profile steel are recycled to the maximum extent, so that the cyclic utilization is realized;
5) the vibration hammer ensures that the section steel is inserted to the designed depth, and underground pipelines of surrounding building structures and the like are not influenced.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
Fig. 1 is a process flow diagram of a foundation pit supporting multi-shaft pressure grouting pile construction process based on solid waste utilization provided by the invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Take a foundation pit with a depth of 20m and a perimeter of 1000m as an example:
as shown in fig. 1, the embodiment of the invention discloses a foundation pit support multi-shaft pressure grouting pile construction process based on solid waste utilization, which comprises the following steps:
1) measuring and paying off, and determining pile positions;
2) the multi-shaft pile press-filling machine is in place; in the embodiment, a five-shaft pressure filling pile machine is adopted for pressure filling cement soil slurry;
3) forced mixer, proportioning machine and ground pump are put in place and debugged, and a dustproof shed is set up;
4) preparing and stirring cement soil slurry: preparing cement soil slurry at a mixing station, transporting the cement soil slurry to the site by a tank truck or mixing the cement soil slurry with a forced mixer at a construction site; and testing slump and fluidity; in the embodiment, the field soil taking can be selected according to the situation of the field soil, and can be cohesive soil, silt, sandy soil and the like, the curing agent can be industrial waste such as cement or gypsum (sulfur gypsum, phosphogypsum) and the like, or the curing agent can be conveyed to the field by a tank truck after being stirred by a stirring station, and enters a pressure irrigation drilling machine through a ground pump pipe;
5) starting the multi-shaft pile press-filling machine to drill until the designed depth is reached, stopping drilling, pumping cement slurry, and lifting the drill rod until the drill rod reaches the orifice; in the embodiment, the upper part 6m is designed to be 1:0.3 for slope soil nailing wall support, the lower part 14m is provided with a five-shaft pile press-filling machine for press-filling cement soil slurry, the diameter is 800mm, the occlusion is 200mm, and the length of the cement soil pile is 19m
6) Inserting the profile steel, firstly hoisting the profile steel by adopting a crane and lowering the profile steel by using the self weight of a resonance-free vibration hammer, and starting the vibration hammer to vibrate and lower the profile steel when resistance is met; in the embodiment, the H-shaped steel with the length of 19m, the embedding depth of 5m and the steel section spacing of 1.4m is inserted into the separating piles, wherein the H-shaped steel with the length of 700 x 210 x 13 is inserted into the separating piles;
7) manufacturing a detachable crown beam; in this embodiment, the side of the crown beam near the pit is made of double 25b i-steel, the side of the back pit is made of a 20a channel steel, the site drilling is performed by bolts connected with the profile steel, an anchor rod is arranged on the crown beam, 4 anchor rods are distributed below the crown beam, the horizontal spacing of the anchor rods is 1.4m, the anchor rods are made of pressure dispersion type detachable anchor rods, the process of weaving reinforcing mesh and spraying concrete is cancelled among the piles, the vertical spacing is sequentially 5 anchor rods from the top of the crown beam to the bottom, and the sizes of the steel waist beam are double 25b (2 nd, 3 rd) and 28b (4 th, 5 th) i-steel;
8) after the supporting system finishes the function, the cement soil slurry is used for backfilling the fertilizer groove in a segmented and layered mode, the anchor head, the waist beam and the anchor rod are recovered in a layered mode, finally the section steel is recovered, after the section steel is pulled out, the cavity is filled with the cement soil slurry, in the embodiment, when the fertilizer groove is backfilled, the cement soil slurry is stirred on site, pumping is adopted, the cement soil slurry is used for backfilling in a segmented and layered mode, the backfilling is divided into 6 layers, each layer is stopped when the layer is filled to be 0.5-1.0 m below the steel waist beam of the anchor rod, after the section cement soil slurry is solidified, the anchor head, the steel waist beam and the anchor rod are removed, the cement soil slurry is continuously backfilled until the layer soil slurry is filled to be 1.0m below the crown beam, after the anchor head, the I-beam, the channel steel and the anchor rod are removed, the H-shaped steel is started to be pulled out, and the cavity cement soil slurry is finally filled until the upper portion of the ground surface is filled.
The invention utilizes the characteristic that the multi-shaft pile press-grouting machines are mutually occluded, not only can realize high efficiency of a plurality of piles at one time, but also can realize effective and reliable occlusion between the curtain piles, and ensure no water leakage, thereby better ensuring the water stopping effect of the foundation pit supporting curtain.
Specifically, adjacent helical blades on each drill rod of the multi-shaft pressure grouting pile machine are distributed at intervals, and the helical blades on the adjacent drill rods are distributed in a staggered mode. In this embodiment, press close to the outer pipe wall on even drilling tool and vertically have high-pressure injection thin steel pipe, high-pressure injection thin steel pipe front end has 2 high pressure nozzle, can compensate the not very reliable condition of pressure filling interlock through rotatory stirring injection function, concrete construction adopts "cover to beat the method", five pile machine constructions of pressure filling are pressed to five axles, every (1 preface stake) of beating promptly is five stakes promptly, then jump three, beat second (1 preface stake), then return and beat third (2 preface stakes) time respectively and repeatedly about.
Specifically, the formula for mixing the cement-soil slurry on the construction site is as follows: 50-90 parts of clay or silt, 10-50 parts of sandy soil, 10-15 parts of cement and 70-90 parts of water, wherein the slump is more than 200mm, the fluidity is more than 500mm, the initial setting time is 6-8 hours, the final setting time is 20-24 hours, and the 28-day test block compressive strength is 0.8-3.0 MPa; the formula for preparing the cement soil slurry in the mixing station comprises the following steps: 60-80 parts of construction waste tailings, 20-40 parts of curing agent and 70-90 parts of water, wherein the curing agent can be cement with fly ash and mineral powder or sulfur gypsum with fly ash, mineral powder and cement, the slump is greater than 200mm, the fluidity is greater than 500mm, the initial setting time is 6-8 hours, the final setting time is 16-20 hours, and the test block strength in 28 days is 0.8-3.0 MPa. In this embodiment, the cement-soil slurry is mixed at the construction site, and the formula is as follows: 75 parts of clay or silt, 25 parts of sandy soil, 10 parts of cement, 70 parts of water, more than 200mm of slump, more than 500mm of fluidity, 6 hours of initial setting time, 20 hours of final setting time and 0.8-1.2 MPa of test block strength in 28 days.
Specifically, in the step 8), the number of the backfill layers of the fertilizer groove corresponds to the number of the anchor rod layers, the layers are combined with the underground outdoor wall pasted waterproof protective benzene plate, and when the perimeter of the foundation pit is longer, the steps are performed in sections.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other. The device disclosed by the embodiment corresponds to the method disclosed by the embodiment, so that the description is simple, and the relevant points can be referred to the method part for description.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.