CN114406310A - Aluminum alloy pipe wrench integrated production equipment - Google Patents
Aluminum alloy pipe wrench integrated production equipment Download PDFInfo
- Publication number
- CN114406310A CN114406310A CN202111613425.6A CN202111613425A CN114406310A CN 114406310 A CN114406310 A CN 114406310A CN 202111613425 A CN202111613425 A CN 202111613425A CN 114406310 A CN114406310 A CN 114406310A
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- Prior art keywords
- horizontal
- aluminum alloy
- alloy pipe
- screw rod
- rail plate
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- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 35
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 230000007246 mechanism Effects 0.000 claims abstract description 28
- 238000005553 drilling Methods 0.000 claims description 23
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 230000003068 static effect Effects 0.000 abstract description 11
- 238000009434 installation Methods 0.000 abstract description 10
- 238000010008 shearing Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 7
- 238000003672 processing method Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 2
- 238000000465 moulding Methods 0.000 abstract description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 10
- 229910052742 iron Inorganic materials 0.000 description 5
- 238000003466 welding Methods 0.000 description 5
- 230000001105 regulatory effect Effects 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B39/00—General-purpose boring or drilling machines or devices; Sets of boring and/or drilling machines
- B23B39/12—Radial drilling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D29/00—Hand-held metal-shearing or metal-cutting devices
- B23D29/02—Hand-operated metal-shearing devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
- B23P15/28—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass cutting tools
- B23P15/40—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass cutting tools shearing tools
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Drilling And Boring (AREA)
Abstract
The invention relates to the field of processing and manufacturing of aluminum alloy pipe tongs, in particular to an aluminum alloy pipe tong and a processing method and equipment thereof, wherein the aluminum alloy pipe tong comprises a support frame and a tong cutter mechanism; the clamp knife mechanism comprises a static clamp knife and a rotary clamp knife which are arranged oppositely. The rotary drum type electric shearing machine is provided with the support frame, the mounting shaft rotationally connected with the support frame, the static tong cutter fixed on the mounting shaft, the rotary drum fixed with the rotary tong cutter and rotationally connected with the mounting shaft, the first worm wheel, the first worm, the connecting shaft, the rotary disc, the circumferential holding rod and the horizontal holding rod which are sleeved outside the rotary drum, so that a person can conveniently hold the rotary disc for shearing, meanwhile, the first worm wheel and the first worm are used for conveniently applying force, the shearing process is more stable, meanwhile, the force application operation by multiple persons is facilitated, and the operation effect is improved; in addition, the aluminum alloy pipe wrench adopts a processing method of pouring molding and then splicing installation, and is convenient to disassemble, install and maintain.
Description
Technical Field
The invention relates to the field of processing and manufacturing of aluminum alloy pipe tongs, in particular to an integrated production device of aluminum alloy pipe tongs.
Background
The aluminum alloy pipe wrench is also called aluminum handle pipe wrench. The structure of the pipe wrench is the same as that of a pipe wrench with a steel (iron) handle. The weight of the handle is only 1/3 of a steel (iron) handle, and the total weight is reduced by 40 percent. The most advantages are that: light, portable and easy to operate. The labor intensity of the operator can be greatly reduced.
The pipe wrench is mainly used for connecting pipelines, and the pipe wrench is used for clamping a pipe to enable the pipe to rotate so as to complete connection. The working principle of the clamp is that the clamping force is converted into the torsion force, and the clamp is clamped more tightly when the force applied to the twisting direction is larger.
Need fix the part when the pipe wrench adds man-hour, current processing production facility adopts special tool cooperation processing equipment to process mostly, can not carry out the adjustment of adaptability according to the model of product, including the adjustment of length etc..
Disclosure of Invention
Based on the defects in the prior art mentioned in the background art, the invention provides the integrated production equipment for the aluminum alloy pipe wrench.
The invention overcomes the technical problems by adopting the following technical scheme, and specifically comprises the following steps:
an aluminum alloy pipe wrench integrated production device comprises:
the device comprises a workbench in a hollow box structure and a slotting mechanism arranged at the upper end of the workbench;
the grooving mechanism comprises a drilling head, a clamping head movably clamped with the drilling head, a drilling motor fixedly connected with the clamping head, an adjusting mechanism for adjusting the height and the horizontal position of the drilling motor, and an arc driving mechanism for driving the adjusting mechanism to do arc motion;
the adjusting mechanism comprises a horizontal moving frame fixedly connected with the drilling motor, a horizontal screw rod module connected with the horizontal moving frame, and a vertical screw rod module connected with the horizontal screw rod module;
the arc-shaped driving mechanism comprises a supporting shaft which is fixedly connected with the vertical lead screw module and the lower end of which is rotatably connected with the bottom plate of the processing table through a bearing seat, a second worm wheel sleeved on the supporting shaft, a second worm meshed with the second worm wheel, and a driving motor connected with the second worm through a coupler.
Preferably, the horizontal screw rod module comprises a horizontal slide rail plate connected with the horizontal moving frame in a sliding manner, a horizontal screw rod installed in the horizontal slide rail plate and connected with the horizontal moving frame in a threaded manner, and a first adjusting wheel fixedly connected with the end part of the horizontal screw rod extending to the outer side of the horizontal slide rail plate.
Preferably, the vertical screw rod module comprises a vertical slide rail plate, a vertical screw rod and a second regulating wheel, wherein the vertical slide rail plate is in sliding connection with the horizontal slide rail plate, the vertical screw rod is installed in the vertical slide rail plate and is in threaded connection with the horizontal slide rail plate, and the second regulating wheel is fixedly connected with the end part of the vertical screw rod, which extends to the upper part of the vertical slide rail plate.
Preferably, the support shaft is fixedly connected with the vertical slide rail plate.
Preferably, a horizontal sliding groove is formed in the horizontal sliding rail plate, the horizontal moving frame extends into the horizontal sliding groove, and the horizontal screw rod is installed in the horizontal sliding groove; the vertical slide rail plate is provided with a vertical sliding groove, the horizontal slide rail plate extends into the vertical sliding groove, and the vertical screw rod is installed in the vertical sliding groove.
After adopting the structure, compared with the prior art, the invention has the following advantages:
the rotary drum type electric shearing machine is provided with the support frame, the mounting shaft rotationally connected with the support frame, the static tong cutter fixed on the mounting shaft, the rotary drum fixed with the rotary tong cutter and rotationally connected with the mounting shaft, the first worm wheel, the first worm, the connecting shaft, the rotary disc, the circumferential holding rod and the horizontal holding rod which are sleeved outside the rotary drum, so that a person can conveniently hold the rotary disc for shearing, meanwhile, the first worm wheel and the first worm are used for conveniently applying force, the shearing process is more stable, meanwhile, the force application operation by multiple persons is facilitated, and the operation effect is improved; in addition, the aluminum alloy pipe wrench adopts a processing method of pouring molding and then splicing installation, so that the aluminum alloy pipe wrench is convenient to disassemble, install and maintain; in addition, the processing equipment comprising the processing table, the adjusting mechanism and the arc driving mechanism is utilized, the arc-shaped groove is conveniently formed in the support, the height and the length of the arc-shaped groove need to be adjusted, and the processing is convenient.
Drawings
FIG. 1 is a perspective view of an aluminum alloy pipe wrench from a right side.
Fig. 2 is a perspective view of the aluminum alloy pipe wrench from a left side.
FIG. 3 is a schematic view showing an assembly structure of an auxiliary frame and a mounting frame in the aluminum alloy pipe wrench.
Fig. 4 is a schematic view of the assembly structure of the stationary and rotary cutters in the aluminum alloy pipe wrench.
FIG. 5 is a schematic perspective view of an aluminum alloy pipe wrench integrated production apparatus.
FIG. 6 is a schematic sectional view showing an assembly structure of a horizontal sliding rail plate and a vertical sliding rail plate in the aluminum alloy pipe wrench integrated production apparatus.
In the figure: 1. a support frame; 101. an arc-shaped slot; 2. static forceps; 3. rotating the forceps knife; 4. installing a shaft; 5. a mounting frame; 6. a rotating drum; 7. a first worm gear; 8. a first worm; 9. a connecting shaft; 10. a turntable; 11. a circumferential holding rod; 12. an auxiliary frame; 13. a horizontal holding rod; 14. a limit bolt; 15. mounting a plate; 16. a foot pedal; 17. a magnetic column; 18. an iron trough column; 19. an operation table; 20. drilling a hole head; 21. a clamping head; 22. a drilling motor; 23. a horizontal moving frame; 24. horizontally smoothing the rail plate; 25. a horizontal screw rod; 26. a first regulating wheel; 27. a vertical slide rail plate; 28. a vertical screw rod; 29. a second regulating wheel; 30. a support shaft; 31. a second worm gear; 32. a second worm; 33. a coupling; 34. the motor is driven.
Detailed Description
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Referring to fig. 1 to 6, in an embodiment of the present invention, an aluminum alloy pipe wrench includes:
the clamp comprises a U-shaped support frame 1 and a clamp knife mechanism arranged on the inner side of the support frame 1;
the clamping knife mechanism comprises a static clamping knife 2 and a rotary clamping knife 3 which are oppositely arranged, an installation shaft 4 which is fixedly connected with the static clamping knife 2 and two ends of which are rotatably connected with the inner wall of the support frame 1, a rotary drum 6 which is fixedly connected with the rotary clamping knife 3 and is rotatably connected with the installation shaft 4, a first worm wheel 7 which is sleeved outside the rotary drum 6 and is fixedly connected with the rotary drum 6, a first worm 8 which is meshed with the first worm wheel 7, an installation frame 5 which is rotatably connected with the first worm 8 and is fixedly connected with the installation shaft 4, and a connecting shaft 9 which is fixedly connected with the first worm 8 and the end part of which is fixedly connected with a rotary disc 10;
an auxiliary frame 12 fixedly connected with the mounting frame 5 penetrates through the connecting shaft 9, and a group of symmetrically arranged horizontal holding rods 13 are fixedly connected to the outer side wall of the auxiliary frame 12; the rotary disc 10 is fixedly connected with circumferential holding rods 11 which are distributed circumferentially.
Specifically, when the cable cutting machine is used, a cable to be cut is placed on the static pliers blade 2, then the rotary disc 10 is screwed, the rotary disc 10 drives the first worm 8 to rotate through the connecting shaft 9, the first worm 8 drives the first worm wheel 7 and the rotary drum 6 to rotate, the rotary drum 6 drives the rotary pliers blade 3 to rotate towards the static pliers blade 2, and the rotary pliers blade 3 is matched with the static pliers blade 2 to cut the cable;
it should be noted that, operating personnel can hold horizontal holding rod 13 in one hand, rotate carousel 10 in one hand and exert strength, make things convenient for exerting of strength more, replace traditional aluminum alloy pipe wrench and need hold back handle application force in opposite directions when exerting strength and cause the aluminum alloy pipe wrench swing easily, in addition, be equipped with the circumference holding rod 11 that is the circumference and distribute on carousel 10, make things convenient for many people to exert strength simultaneously and operate, improve shearing strength and operating efficiency.
In another embodiment of the present invention, the supporting frame 1 is provided with an arc-shaped groove 101 with an open end for accommodating the horizontal holding rod 13, a limit bolt 14 is arranged outside the arc-shaped groove 101, the limit bolt 14 penetrates through an installation plate 15 fixedly connected with the supporting frame 1, and the limit bolt 14 is in threaded connection with the installation plate 15.
Specifically, the installation shaft 4 rotates on the support frame 1 by rotating the rotary table 10, the orientations of the static tong knives 2 and the rotary tong knives 3 are adjusted, the shearing position is convenient to change, meanwhile, when the horizontal holding rod 13 rotates into the arc-shaped groove 101, the whole device is accommodated in the support frame 1, and then the horizontal holding rod 13 is limited by rotating the limiting bolt 14; thereby being convenient for carrying and transporting the real aluminum alloy pipe wrench.
In another embodiment of the present invention, a set of symmetrically arranged pedals 16 is hinged on the outer side of the support frame 1.
Specifically, when the operation, can step on the running-board 16 by the foot, improve the stability of support frame 1, guarantee the stability of shearing process, further reduce the operational risk, improve operating stability and security.
In this embodiment, a magnet post 17 is fixedly connected to the upper end surface of the pedal plate 16, and an iron groove post 18 matched with the magnet post 17 is arranged on the outer wall of the support frame 1.
Specifically, the foot board 16 is convenient to store, and the whole aluminum alloy pipe wrench is convenient to carry.
The processing method for manufacturing the aluminum alloy pipe wrench comprises the following steps:
s1, casting the support frame 1, the auxiliary frame 12, the pedal 16, the mounting plate 15, the turntable 10, the static tong cutter 2 and the rotary tong cutter 3 in a pouring forming mode, integrally pouring the mounting frame 5 and the mounting shaft 4, and selecting a bearing seat, a hinge shaft and a limiting bolt with proper specifications;
s2, slotting the upper part of the support frame 1 through slotting equipment to form an arc-shaped groove 101 matched with the horizontal holding rod 13, forming opposite through holes on the mounting frame 5 and the auxiliary frame 12 by using perforating equipment, and forming threaded holes on the mounting plate 15 by using the perforating equipment;
s3, sleeving the rotary drum 6 on the mounting shaft 4 through a bearing sleeve, sleeving and fixing the first worm wheel 7 on the rotary drum 6, mounting the first worm 8 on the mounting frame 5, enabling the first worm 8 to be meshed with the first worm wheel 7, welding and fixing the auxiliary frame 12 and the mounting frame 5, and enabling the connecting shaft 9 to penetrate through the auxiliary frame 12 and be welded and fixed with the first worm 8; welding a rotary table 10 at the end part of the connecting shaft 9, welding a circumferential holding rod 11 on the rotary table 10, and welding a horizontal holding rod 13 on the side wall of the auxiliary frame 12;
s4, mounting the mounting shaft 4 on the inner side of the support frame 1 through a bearing seat;
s5, installing the pedal plate 16 on the outer side of the support frame 1 through a hinge shaft, and welding and fixing the magnet column 17 on the upper end surface of the pedal plate 16; and the iron groove columns 18 are welded at corresponding positions on the side wall of the support frame 1.
Each part is pour through the mode of integrative pouring, improves the intensity of part, processes the convenient maintenance of dismantling through the mode of concatenation installation.
An aluminum alloy pipe wrench integrated production device comprises:
a workbench 19 in a hollow box structure and a slotting mechanism arranged at the upper end of the workbench 19;
the grooving mechanism comprises a drilling head 20, a clamping head 21 movably clamped with the drilling head 20, a drilling motor 22 fixedly connected with the clamping head 21, an adjusting mechanism for adjusting the height and the horizontal position of the drilling motor 22, and an arc driving mechanism for driving the adjusting mechanism to do arc motion;
the adjusting mechanism comprises a horizontal moving frame 23 fixedly connected with the drilling motor 22, a horizontal screw rod module connected with the horizontal moving frame 23, and a vertical screw rod module connected with the horizontal screw rod module;
the arc-shaped driving mechanism comprises a supporting shaft 30 fixedly connected with the vertical screw rod module and the lower end of the supporting shaft is rotatably connected with a bottom plate of the processing table 19 through a bearing seat, a second worm wheel 31 sleeved on the supporting shaft 30, a second worm 32 meshed with the second worm wheel 31, and a driving motor 34 connected with the second worm 32 through a coupling 33.
Concretely, the placing of the support frame that will treat processing is on processing platform 19, and carry out the centre gripping with the anchor clamps that set up on the processing platform 19 to support frame 1 and fix, then, adjust the height and the horizontal position of drill bit 20 through adjustment mechanism, then start driving motor 34, driving motor 34 drives back shaft 30 through second worm 32 and second worm wheel 31 and rotates, back shaft 30 drives drilling motor 22 of installing on horizontal lead screw module and is circular motion, drilling motor 22 drives drill bit 20 and rotates, and then process out the arc wall on support frame 1, can process the arc wall 101 of different horizontal positions and degree of depth as required, better adaptability and machining efficiency have.
In this embodiment, the horizontal screw module includes a horizontal sliding rail plate 24 slidably connected to the horizontal moving frame 23, a horizontal screw 25 installed in the horizontal sliding rail plate 24 and threadedly connected to the horizontal moving frame 23, and a first adjusting wheel 26 fixedly connected to an end of the horizontal screw 25 extending to the outside of the horizontal sliding rail plate 24.
Specifically, by screwing the first adjusting wheel 26, the horizontal screw 25 drives the horizontal moving frame 23 to move transversely along the horizontal sliding rail plate 24, so as to adjust the horizontal position of the drilling head 20.
In this embodiment, the vertical screw module includes a vertical slide plate 27 slidably connected to the horizontal slide plate 24, a vertical screw 28 installed in the vertical slide plate 27 and threadedly connected to the horizontal slide plate 24, and a second adjusting wheel 29 fixedly connected to an end of the vertical screw 28 extending above the vertical slide plate 27.
Specifically, by screwing the second adjusting wheel 29, the vertical screw 28 drives the horizontal and smooth rail plate 24 to move up and down, so as to adjust the height of the drilling head 20 and further adjust the processing depth of the arc-shaped groove 101.
In the present embodiment, the supporting shaft 30 is fixedly connected to the vertical slide plate 27.
Specifically, the driving motor 34 drives the supporting shaft 30 to rotate, the supporting shaft 30 drives the vertical sliding rail plate 27 to rotate, the vertical sliding rail plate 27 drives the horizontal sliding rail plate 24 to rotate, and the horizontal sliding rail plate 24 drives the horizontal moving frame 23, the drilling motor 22 thereon and the drilling head 20 to do circular motion.
In this embodiment, a horizontal sliding chute is arranged in the horizontal rail plate 24, the horizontal moving frame 23 extends into the horizontal sliding chute, and the horizontal screw rod 25 is installed in the horizontal sliding chute; the vertical slide rail plate 27 is provided with a vertical sliding groove, the horizontal slide rail plate 24 extends into the vertical sliding groove, and the vertical screw rod 28 is installed in the vertical sliding groove.
The foregoing is merely illustrative of the preferred embodiments of the present invention and is not to be construed as limiting the claims. The present invention is not limited to the above embodiments, and the specific structure thereof is allowed to vary. But all changes which come within the scope of the invention are intended to be embraced therein.
Claims (9)
1. An aluminum alloy pipe wrench integrated production device is characterized by comprising:
the device comprises a workbench (19) in a hollow box structure and a slotting mechanism arranged at the upper end of the workbench (19);
the grooving mechanism comprises a drilling head (20), a clamping head (21) movably clamped with the drilling head (20), a drilling motor (22) fixedly connected with the clamping head (21), an adjusting mechanism for adjusting the height and the horizontal position of the drilling motor (22), and an arc driving mechanism for driving the adjusting mechanism to do arc motion;
the adjusting mechanism comprises a horizontal moving frame (23) fixedly connected with the drilling motor (22), a horizontal screw rod module connected with the horizontal moving frame (23), and a vertical screw rod module connected with the horizontal screw rod module;
the arc-shaped driving mechanism comprises a supporting shaft (30) which is fixedly connected with the vertical screw rod module, and the lower end of the supporting shaft is rotatably connected with a bottom plate of the processing table (19) through a bearing seat.
2. The aluminum alloy pipe wrench integrated production equipment as claimed in claim 1, wherein a second worm gear (31) is sleeved on the support shaft (30), the second worm gear (31) is meshed with a second worm (32), and the second worm (32) is connected with a driving motor (34) through a coupling (33).
3. The aluminum alloy pipe wrench integrated production equipment as claimed in claim 2, wherein the horizontal screw rod module comprises a horizontal sliding rail plate (24) connected with the horizontal moving frame (23) in a sliding manner, and a horizontal screw rod (25) installed in the horizontal sliding rail plate (24) and connected with the horizontal moving frame (23) in a threaded manner.
4. The aluminum alloy pipe wrench integrated production equipment according to claim 3, wherein the vertical screw rod module comprises a vertical slide rail plate (27) connected with the horizontal slide rail plate (24) in a sliding manner, and a vertical screw rod (28) installed in the vertical slide rail plate (27) and connected with the horizontal slide rail plate (24) in a threaded manner.
5. An integrated production facility of aluminum alloy pipe wrench as claimed in claim 4, characterized in that the supporting shaft (30) is fixedly connected with the vertical sliding rail plate (27).
6. The integrated production equipment of the aluminum alloy pipe wrench as claimed in claim 5, wherein a horizontal sliding groove is formed in the horizontal rail plate (24), the horizontal moving frame (23) extends into the horizontal sliding groove, and the horizontal screw rod (25) is installed in the horizontal sliding groove.
7. The aluminum alloy pipe wrench integrated production equipment as claimed in claim 3, wherein the end of the horizontal screw rod (25) extending to the outer side of the horizontal chute plate (24) is fixed with a first adjusting wheel (26).
8. The integrated production equipment of aluminum alloy pipe vice according to claim 4, wherein the end of the vertical screw rod (28) extending to the upper part of the vertical slide rail plate (27) is fixedly connected with a second adjusting wheel (29).
9. The integrated production equipment of the aluminum alloy pipe wrench as claimed in claim 6, wherein the vertical slide rail plate (27) is provided with a vertical sliding groove, the horizontal slide rail plate (24) extends into the vertical sliding groove, and the vertical screw rod (28) is installed in the vertical sliding groove.
Priority Applications (1)
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CN202111613425.6A CN114406310A (en) | 2021-12-27 | 2021-12-27 | Aluminum alloy pipe wrench integrated production equipment |
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CN202111613425.6A CN114406310A (en) | 2021-12-27 | 2021-12-27 | Aluminum alloy pipe wrench integrated production equipment |
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Application publication date: 20220429 |