CN114392803B - An intelligent device for grinding grain - Google Patents
An intelligent device for grinding grain Download PDFInfo
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- CN114392803B CN114392803B CN202111481452.2A CN202111481452A CN114392803B CN 114392803 B CN114392803 B CN 114392803B CN 202111481452 A CN202111481452 A CN 202111481452A CN 114392803 B CN114392803 B CN 114392803B
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- 238000000227 grinding Methods 0.000 title claims abstract description 93
- 230000005540 biological transmission Effects 0.000 claims abstract description 47
- 238000012216 screening Methods 0.000 claims abstract description 47
- 230000007246 mechanism Effects 0.000 claims abstract description 40
- 238000003801 milling Methods 0.000 claims abstract description 30
- 238000005096 rolling process Methods 0.000 claims description 37
- 238000007790 scraping Methods 0.000 claims description 11
- 238000009434 installation Methods 0.000 claims description 9
- 230000006835 compression Effects 0.000 claims description 5
- 238000007906 compression Methods 0.000 claims description 5
- 238000009825 accumulation Methods 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 125000006850 spacer group Chemical group 0.000 claims description 3
- 238000007873 sieving Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 10
- 238000000034 method Methods 0.000 description 7
- 239000002245 particle Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C9/00—Other milling methods or mills specially adapted for grain
- B02C9/04—Systems or sequences of operations; Plant
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C11/00—Other auxiliary devices or accessories specially adapted for grain mills
- B02C11/04—Feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
- B02C4/06—Crushing or disintegrating by roller mills with two or more rollers specially adapted for milling grain
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C7/00—Crushing or disintegrating by disc mills
- B02C7/18—Disc mills specially adapted for grain
- B02C7/184—Disc mills specially adapted for grain with vertical axis
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/14—Measures for saving energy, e.g. in green houses
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Adjustment And Processing Of Grains (AREA)
Abstract
Description
技术领域technical field
本发明涉及谷物分选碾磨技术领域,尤其涉及一种碾磨谷物智能装置。The invention relates to the technical field of grain sorting and grinding, in particular to an intelligent device for grinding grains.
背景技术Background technique
谷物在收成之后,运送到食品加工厂进行加工生产,现在的食品加工厂,在收到谷物后,需要通过筛分机先对谷物进行分类预处理,然后再将分选后谷物倾倒在碾磨装置内进行碾磨操作;After the grain is harvested, it is transported to the food processing factory for processing and production. In the current food processing factory, after receiving the grain, the grain needs to be sorted and pretreated by a sieving machine, and then the sorted grain is poured into the milling device Grinding operations are carried out in the
现有的碾磨装置在使用时无法对谷物进行再次筛分,并且在对谷物进行加工处理时需要进行多次的转运处理,大大降低了对于谷物进行加工处理的工作效率;并且需要用到较多的加工机器对谷物进行加工处理,导致对于电能的消耗较大,而且不能选用较为集成化的加工装置对谷物进行便捷的加工处理;同时在对于碾磨操作时,碾磨装置的进料口容易造成卡壳堵塞的现象,从而使碾磨装置出现停止运作,耽误生产效率,其次现在的碾磨机防护结构简单;因此,需对上述问题进行改进处理。The existing milling device cannot re-screen the grain when it is in use, and it needs to carry out multiple transfers when the grain is processed, which greatly reduces the work efficiency of the grain processing; and requires more Many processing machines process the grains, resulting in a large consumption of electric energy, and it is not possible to choose a more integrated processing device for convenient processing of the grains; It is easy to cause jamming and blockage, so that the grinding device will stop operating and the production efficiency will be delayed. Secondly, the current mill protection structure is simple; therefore, the above problems need to be improved.
发明内容Contents of the invention
本发明的目的是为了解决现有技术中存在的缺点,而提出的一种碾磨谷物智能装置。The purpose of the present invention is to solve the shortcoming existing in the prior art, and propose a kind of milling grain intelligent device.
为了实现上述目的,本发明采用了如下技术方案:一种碾磨谷物智能装置,包括碾磨箱、设于碾磨箱顶部一侧的筛分箱和设于筛分箱顶部的加料斗,所述碾磨箱的顶面中部开设有漏斗状的进料口,所述进料口内设有进料斗;所述筛分箱外壁的下部水平套接有第一环框,所述筛分箱外壁的上部水平套接有第二环框,所述筛分箱内部设有用于谷物筛分的振筛机构;In order to achieve the above object, the present invention adopts the following technical scheme: an intelligent device for grinding grains, comprising a milling box, a screening box arranged on one side of the top of the milling box and a hopper arranged on the top of the screening box, the The middle part of the top surface of the grinding box is provided with a funnel-shaped feed inlet, and a feed hopper is arranged inside the feed inlet; a first ring frame is horizontally sleeved on the lower part of the outer wall of the screening box, and the screening The upper part of the outer wall of the box is horizontally sleeved with a second ring frame, and the inside of the screening box is provided with a vibrating mechanism for grain screening;
所述碾磨箱下部为驱动腔、上部为碾磨腔;所述驱动腔内的中部设有第一电机,所述碾磨腔的底部水平设有下磨盘,所述下磨盘的顶部转动设有上磨盘,所述驱动腔的内底面转动设有活动贯穿下磨盘的转轴,所述转轴的上部轴体上设有用于承托上磨盘的承托组件;所述碾磨箱的内顶面中部设有用于谷物初步碾碎的碾压机构;所述碾压机构与振筛机构之间设有用于振筛机构振动频率加快的传动机构;The lower part of the milling box is the driving chamber, and the upper part is the milling chamber; the middle part of the driving chamber is provided with a first motor, the bottom of the milling chamber is horizontally provided with a lower grinding disc, and the top of the lower grinding disc is provided with a rotating device. There is an upper grinding disc, and the inner bottom surface of the driving chamber rotates and is provided with a rotating shaft that can move through the lower grinding disc, and the upper shaft body of the rotating shaft is provided with a supporting assembly for supporting the upper grinding disc; the inner top surface of the grinding box The middle part is provided with a rolling mechanism for primary crushing of grains; a transmission mechanism for accelerating the vibration frequency of the vibrating sieve mechanism is provided between the rolling mechanism and the vibrating sieve mechanism;
所述进料口内部设有用于谷物防堆积的拨料组件,所述碾磨腔内壁的底部四周均开设有出料口,所述筛分箱的内壁四周配合第一环框和第二环框开设有若干排料口,所述第一环框与第二环框位于进料斗上方的内侧外壁上均开设有落料口,所述落料口内竖向活动插接有挡板;所述第二环框底部的内侧倾斜设有用于谷物下落的导流板。The inside of the feed port is provided with a material pulling assembly for anti-accumulation of grains, and the bottom of the inner wall of the grinding chamber is provided with a discharge port, and the inner wall of the screening box is matched with the first ring frame and the second ring. The frame is provided with a number of discharge openings, the first ring frame and the second ring frame are located on the inner outer wall above the feed hopper, and there are discharge openings, and a baffle is inserted vertically in the discharge opening; The inner side of the bottom of the second ring frame is inclined to be provided with deflectors for grains to fall.
优选地,所述下磨盘为圆形凸台状结构,所述上磨盘的外壁四周均竖向设有若干与下磨盘侧壁配合的刮扫板,所述刮扫板的内侧面配合下磨盘设为斜面状,且所述刮扫板的内侧面上设有清扫毛刷。Preferably, the lower grinding disc is a circular boss-shaped structure, and the outer wall of the upper grinding disc is vertically provided with a number of scraping plates that cooperate with the side walls of the lower grinding disc, and the inner surface of the scraping plates cooperates with the lower grinding disc It is in the shape of an inclined plane, and a cleaning brush is provided on the inner side of the scraping plate.
优选地,所述第一环框与第二环框的槽口底面均向进料斗方向倾斜设置为斜面状。Preferably, the bottom surfaces of the notches of the first ring frame and the second ring frame are both inclined toward the direction of the feed hopper in a bevel shape.
优选地,所述碾压机构包括设于碾磨箱内顶面中部一侧的传动箱、设于碾磨箱内顶面中部另一侧的驱动箱、设于驱动箱内部的前端的第二电机和转动设于传动箱与驱动箱之间前后端的两根碾压辊;两根所述碾压辊的一端活动贯穿进传动箱内,所述传动箱内部前方的碾压辊一端固定套接有主动齿轮,所述传动箱内部后方的碾压辊一端固定套接有从动齿轮,所述主动齿轮与从动齿轮啮合传动;所述碾磨箱内顶面前侧的碾压辊另一端活动贯穿进驱动箱内与第二电机的驱动轴同轴固接。Preferably, the rolling mechanism includes a transmission box arranged on one side of the middle part of the top surface in the milling box, a driving box arranged on the other side of the middle part of the top surface in the milling box, and a second drive box arranged at the front end inside the driving box. The motor rotates the two rolling rollers located at the front and rear ends between the transmission box and the drive box; one end of the two rolling rollers moves through the transmission box, and one end of the rolling roller in front of the transmission box is fixedly socketed There is a driving gear, and one end of the rolling roller at the rear of the transmission box is fixedly sleeved with a driven gear, and the driving gear and the driven gear are meshed for transmission; the other end of the rolling roller on the front side of the top inside the grinding box is movable It penetrates into the drive box and is coaxially fixed with the drive shaft of the second motor.
优选地,所述振筛机构包括水平设于筛分箱下部内的固定盘、水平活动设于筛分箱上部内的筛分网盘、贯穿设于固定盘顶面中部的固定盒、活动设于固定盒内部的活动板、竖向固接在活动板顶部的顶升杆、竖向固接在活动板底部的齿条杆和纵向设于固定盘下部一侧的转杆,所述顶升杆的顶端活动贯穿出固定盒外与筛分网盘的底部固接,所述顶升杆位于固定盒内的杆体上活动套设有复位弹簧;所述齿条杆的底端活动贯穿出固定盒外并固接有半圆状的撞击块,所述筛分箱的内底面水平设有与撞击块配合的碰撞板,所述转杆的杆体中部固定套接有与齿条杆相互啮合的半齿轮。Preferably, the vibrating screen mechanism includes a fixed plate horizontally arranged in the lower part of the screening box, a screen grid plate movable horizontally arranged in the upper part of the screening box, a fixed box penetrating through the middle of the top surface of the fixed plate, and a movable device. The movable plate inside the fixed box, the jacking rod vertically fixed on the top of the movable plate, the rack bar vertically fixed on the bottom of the movable plate and the rotating rod longitudinally arranged on the lower side of the fixed plate, the lifting The top of the rod moves through the outside of the fixed box and is connected to the bottom of the screen tray. The lifting rod is located on the rod body in the fixed box and is provided with a reset spring; A semicircular impact block is fixed outside the box. The inner bottom surface of the screening box is horizontally provided with a collision plate that matches the impact block. gear.
优选地,所述传动机构包括纵向设于筛分箱后端内壁一侧下部的竖板、设于传动箱前方碾压辊一端的主动链轮、转动设于竖板一侧面的传动轴和固接在传动轴一端的主动锥齿轮,所述半齿轮后方的转杆上固定套接有与主动锥齿轮啮合的从动锥齿轮,所述传动轴的另一端活动贯穿竖板并固定套接有从动链轮,所述筛分箱与传动箱之间贯穿开设有安装口,所述安装口内设有链条,所述从动链轮与主动链轮通过链条传动连接。Preferably, the transmission mechanism includes a vertical plate arranged longitudinally at the lower part of one side of the inner wall of the rear end of the screening box, a driving sprocket arranged at one end of the rolling roller in front of the transmission box, a drive shaft and a fixed shaft arranged at one side of the vertical plate to rotate. The driving bevel gear connected to one end of the transmission shaft, the driven bevel gear meshing with the driving bevel gear is fixedly sleeved on the rotating rod behind the half gear, and the other end of the transmission shaft moves through the vertical plate and is fixedly sleeved with a The driven sprocket is provided with an installation opening between the screening box and the transmission box, and a chain is arranged in the installation opening, and the driven sprocket and the driving sprocket are connected through a chain transmission.
优选地,所述拨料组件包括转动设于进料口一侧内壁上的拨料杆和等距设于拨料杆中部和两侧的若干弧板状的拨料叶片,所述拨料杆的一端活动贯穿进安装口内并固定套接有被动链轮,所述被动链轮与链条传动连接。Preferably, the shifting assembly includes a shifting rod arranged on the inner wall of one side of the feed inlet and several arc-shaped shifting blades equidistantly arranged in the middle and both sides of the shifting rod, the shifting rod One end movably penetrates into the installation opening and is fixedly sleeved with a driven sprocket, which is connected to the chain for transmission.
优选地,所述固定盘与筛分网盘的顶面中部均向上凸起为弧面状结构。Preferably, the middle part of the top surface of the fixed disk and the screen mesh disk both protrude upwards in an arc-shaped structure.
优选地,所述承托组件包括固定套接在转轴上部的承托板、活动套设在承托板上方的活动板,所述活动板与承托板之间的转轴上活动套接有支撑弹簧;所述上磨盘的底面中部开设有承托槽,所述活动板抵接在承托槽的内顶面,所述上磨盘的顶面中部开设有弧形的导流槽,所述转轴的顶端活动贯穿至导流槽内,所述转轴上部的轴体外壁上开设有外螺纹,所述转轴的顶端螺纹连接有压紧螺母,所述压紧螺母下部的转轴上活动套接有圆台状的垫块;所述垫块的底部与导流槽的内底面抵接;所述导流槽内底面的四周均开设有若干导流口。Preferably, the supporting assembly includes a supporting plate fixedly sleeved on the upper part of the rotating shaft, a movable plate movably sleeved above the supporting plate, and a support is movably sleeved on the rotating shaft between the movable plate and the supporting plate spring; the middle part of the bottom surface of the upper grinding disc is provided with a supporting groove, the movable plate abuts against the inner top surface of the supporting groove, and the middle part of the top surface of the upper grinding disc is provided with an arc-shaped diversion groove, and the rotating shaft The top of the rotating shaft moves through into the diversion groove. The outer wall of the upper part of the rotating shaft is provided with external threads. Shaped block; the bottom of the block is in contact with the inner bottom surface of the diversion tank; a number of diversion openings are provided around the inner bottom surface of the diversion tank.
与现有技术相比,本发明的有益效果是:本发明通过碾压机构与下磨盘和上磨盘的配合,便于对待处理的谷物进行双重的破碎处理,有效提高了对于谷物破碎的均匀性和高效性,通过碾压机构与传动机构和振筛机构的配合,便于对即将要进行碾磨前的谷物进行筛选分类,便于对谷物根据粒径的不同进行分类碾磨操作,提高了谷物根据粒径加工时的便捷性;同时大幅减少了对于电器件的使用数量和对于电能的消耗,便于提高本装置的节能效果;通过导流组件有效避免谷物在下落碾磨的过程中出现堵塞的现象,提高了本装置在操作时的防堵效果。Compared with the prior art, the beneficial effect of the present invention is: the present invention facilitates double crushing of the grains to be processed through the cooperation of the rolling mechanism and the lower millstone and the upper millstone, effectively improving the uniformity and High efficiency, through the cooperation of the rolling mechanism, the transmission mechanism and the vibrating sieve mechanism, it is convenient to screen and classify the grains that are about to be milled, and it is convenient to classify and grind the grains according to the different particle sizes, which improves the quality of the grains according to the grain size. Convenience during diameter processing; at the same time, the number of electrical components used and the consumption of electric energy are greatly reduced, which is convenient to improve the energy-saving effect of the device; the flow guide component can effectively prevent the grain from being blocked during the process of falling and grinding, The anti-blocking effect of the device during operation is improved.
附图说明Description of drawings
此处所说明的附图用来提供对本发明的进一步理解,构成本申请的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings described here are used to provide a further understanding of the present invention and constitute a part of the application. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations to the present invention. In the attached picture:
图1为本发明的主视结构示意图;Fig. 1 is the front view structure schematic diagram of the present invention;
图2为本发明的碾磨箱局部结构剖视图;Fig. 2 is a sectional view of the local structure of the milling box of the present invention;
图3为本发明的碾磨箱与筛分箱结构剖视图;Fig. 3 is a structural cross-sectional view of a milling box and a screening box of the present invention;
图4为本发明的传动箱与驱动箱结构剖视图;Fig. 4 is a structural sectional view of the transmission box and the drive box of the present invention;
图5为本发明的传动箱与驱动箱俯视结构剖视图;Fig. 5 is the cross-sectional view of the top view structure of the transmission box and the drive box of the present invention;
图6为本发明的主动锥齿轮与从动锥齿轮啮合结构示意图;Fig. 6 is a schematic diagram of the meshing structure of the driving bevel gear and the driven bevel gear of the present invention;
图7为本发明的下磨盘俯视结构示意图;Fig. 7 is a schematic view of the top view of the lower grinding disc of the present invention;
图中序号:1、碾磨箱;2、筛分箱;3、加料斗;4、第一环框;5、第二环框;6、进料斗;7、下磨盘;8、上磨盘;9、刮扫板;10、第一电机;11、转轴;12、碾压辊;13、固定盘;14、筛分网盘;15、固定盒;16、拨料叶片;17、第二电机;18、顶升杆;19、复位弹簧;20、齿条杆;21、撞击块;22、转杆;23、半齿轮;24、传动轴;25、从动锥齿轮;26、从动链轮;27、主动齿轮;28、主动链轮;29、被动链轮;30、链条。Serial numbers in the figure: 1. Grinding box; 2. Screening box; 3. Feeding hopper; 4. First ring frame; 5. Second ring frame; 6. Feeding hopper; 7. Lower grinding disc; 8. Upper grinding disc ;9, scraping plate; 10, the first motor; 11, rotating shaft; 12, rolling roller; 13, fixed plate; 14, screen mesh plate; 15, fixed box; Motor; 18, jacking rod; 19, return spring; 20, rack bar; 21, impact block; 22, rotating rod; 23, half gear; 24, transmission shaft; 25, driven bevel gear; 26, driven Sprocket wheel; 27, driving gear; 28, driving sprocket wheel; 29, passive sprocket wheel; 30, chain.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
实施例:参见图1-7,一种碾磨谷物智能装置,包括碾磨箱1、设于碾磨箱1顶部一侧的筛分箱2和设于筛分箱2顶部的加料斗3,碾磨箱1的顶面中部开设有漏斗状的进料口,进料口内设有进料斗6;筛分箱2外壁的下部水平套接有第一环框4,筛分箱2外壁的上部水平套接有第二环框5,筛分箱2内部设有用于谷物筛分的振筛机构;碾磨箱1下部为驱动腔、上部为碾磨腔;驱动腔内的中部设有第一电机10,碾磨腔的底部水平设有下磨盘7,下磨盘7的顶部转动设有上磨盘8,驱动腔的内底面转动设有活动贯穿下磨盘7的转轴11,转轴11的上部轴体上设有用于承托上磨盘8的承托组件;碾磨箱1的内顶面中部设有用于谷物初步碾碎的碾压机构;碾压机构与振筛机构之间设有用于振筛机构振动频率加快的传动机构;通过碾压机构与下磨盘7和上磨盘8的配合,便于对待处理的谷物进行双重的破碎处理,有效提高了对于谷物破碎的均匀性和高效性,通过碾压机构与传动机构和振筛机构的配合,便于对即将要进行碾磨前的谷物进行筛选分类,便于对谷物根据粒径的不同进行分类碾磨操作,提高了谷物根据粒径加工时的便捷性;同时大幅减少了对于电器件的使用数量和对于电能的消耗,便于提高本装置的节能效果;通过导流组件有效避免谷物在下落碾磨的过程中出现堵塞的现象,提高了本装置在操作时的防堵效果。Embodiment: Referring to Figures 1-7, a smart device for milling grains includes a
在本发明中,进料口内部设有用于谷物防堆积的拨料组件,碾磨腔内壁的底部四周均开设有出料口,筛分箱2的内壁四周配合第一环框4和第二环框5开设有若干排料口,第一环框4与第二环框5位于进料斗6上方的内侧外壁上均开设有落料口,落料口内竖向活动插接有挡板;第二环框5底部的内侧倾斜设有用于谷物下落的导流板,便于避免从第二环框5内下落的谷物进入第一环框4内。In the present invention, the inside of the feeding port is provided with a material-screw assembly for anti-accumulation of grains, and a discharge port is provided around the bottom of the inner wall of the grinding chamber, and the inner wall of the
在本发明中,下磨盘7为圆形凸台状结构,上磨盘8的外壁四周均竖向设有若干与下磨盘7侧壁配合的刮扫板9,刮扫板9的内侧面配合下磨盘7设为斜面状,且刮扫板9的内侧面上设有清扫毛刷;第一环框4与第二环框5的槽口底面均向进料斗6方向倾斜设置为斜面状,通过刮扫板9的设置,便于将下磨盘7周侧的谷物从出料口内推送出。In the present invention, the
在本发明中,碾压机构包括设于碾磨箱1内顶面中部一侧的传动箱、设于碾磨箱1内顶面中部另一侧的驱动箱、设于驱动箱内部的前端的第二电机17和转动设于传动箱与驱动箱之间前后端的两根碾压辊12;两根碾压辊12的一端活动贯穿进传动箱内,传动箱内部前方的碾压辊12一端固定套接有主动齿轮27,传动箱内部后方的碾压辊12一端固定套接有从动齿轮,主动齿轮27与从动齿轮啮合传动;碾磨箱1内顶面前侧的碾压辊12另一端活动贯穿进驱动箱内与第二电机17的驱动轴同轴固接,便于对谷物进行初步的碾磨破碎,便于缩减对于谷物进行最终碾磨的耗时。In the present invention, the rolling mechanism includes a transmission box arranged on one side of the middle part of the inner top surface of the
在本发明中,振筛机构包括水平设于筛分箱2下部内的固定盘13、水平活动设于筛分箱2上部内的筛分网盘14、贯穿设于固定盘13顶面中部的固定盒15、活动设于固定盒15内部的活动板、竖向固接在活动板顶部的顶升杆18、竖向固接在活动板底部的齿条杆20和纵向设于固定盘13下部一侧的转杆22,顶升杆18的顶端活动贯穿出固定盒15外与筛分网盘14的底部固接,顶升杆18位于固定盒15内的杆体上活动套设有复位弹簧19;齿条杆20的底端活动贯穿出固定盒15外并固接有半圆状的撞击块21,筛分箱2的内底面水平设有与撞击块21配合的碰撞板,转杆22的杆体中部固定套接有与齿条杆20相互啮合的半齿轮23;固定盘13与筛分网盘14的顶面中部均向上凸起为弧面状结构,便于对谷物进行振筛操作。In the present invention, the vibrating screen mechanism includes a fixed
在本发明中,传动机构包括纵向设于筛分箱2后端内壁一侧下部的竖板、设于传动箱前方碾压辊12一端的主动链轮28、转动设于竖板一侧面的传动轴24和固接在传动轴24一端的主动锥齿轮,半齿轮23后方的转杆22上固定套接有与主动锥齿轮啮合的从动锥齿轮25,传动轴24的另一端活动贯穿竖板并固定套接有从动链轮26,筛分箱2与传动箱之间贯穿开设有安装口,安装口内设有链条30,从动链轮26与主动链轮28通过链条30传动连接;主动链轮28的直径大于被动链轮29的直径,被动链轮29的直径大于从动链轮26的直径,进而在主动链轮28通过链条30带动被动链轮29和从动链轮26转动时,起到提速的作用,且从动链轮26的转速最快,进而便于带动半齿轮23进行快速的正转;进而便于提高振筛机构对于谷物的振筛效果。In the present invention, the transmission mechanism includes a vertical plate vertically arranged on the lower part of one side of the inner wall of the rear end of the
在本发明中,拨料组件包括转动设于进料口一侧内壁上的拨料杆和等距设于拨料杆中部和两侧的若干弧板状的拨料叶片16,拨料杆的一端活动贯穿进安装口内并固定套接有被动链轮29,被动链轮29与链条30传动连接,避免谷物在从进料口内通过时出现堵塞。In the present invention, the shifting assembly includes a shifting rod arranged on the inner wall of one side of the feed inlet and several arc-shaped
在本发明中,承托组件包括固定套接在转轴11上部的承托板、活动套设在承托板上方的活动板,活动板与承托板之间的转轴11上活动套接有支撑弹簧;上磨盘8的底面中部开设有承托槽,活动板抵接在承托槽的内顶面,上磨盘8的顶面中部开设有弧形的导流槽,转轴11的顶端活动贯穿至导流槽内,转轴11上部的轴体外壁上开设有外螺纹,转轴11的顶端螺纹连接有压紧螺母,压紧螺母下部的转轴11上活动套接有圆台状的垫块;垫块的底部与导流槽的内底面抵接;导流槽内底面的四周均开设有若干导流口,通过转动压紧螺母便于对上磨盘8与下磨盘7之间的间距进行调节,进而能够根据不同谷物的碾磨细度进行调节。In the present invention, the supporting assembly includes a supporting plate fixedly sleeved on the upper part of the
工作原理:在本实施例中,本发明还提出了一种碾磨谷物智能装置的使用方法,包括以下步骤:Working principle: In this embodiment, the present invention also proposes a method for using an intelligent device for grinding grains, which includes the following steps:
步骤一,首先将第一电机10与第二电机17分别通过导线与外部控制设备进行电性连接,然后控制第一电机10带动转轴11顶部的上磨盘8进行缓慢且匀速的水平转动;并控制第二电机17带动其中一碾压辊12向后进行转动,通过主动齿轮27与从动齿轮的配合,带动后端的另一碾压辊12向前进行相反向的转动,然后将谷物从加料斗3倾倒进筛分箱2内部,谷物会下落在筛分网盘14的顶部;
步骤二,在碾压辊12转动时会带动主动链轮28向后进行转动,通过链条30的设置,便于在主动链轮28转动时带动从动链轮26和被动链轮29进行同步转动,通过从动链轮26的转动带动传动轴24转动,进而带动与主动锥齿轮啮合的从动锥齿轮25进行正向转动,通过从动锥齿轮25的正转便于带动转杆22上与齿条杆20啮合的半齿轮23进行正转,通过半齿轮23的正转会带动齿条杆20进行上升,通过齿条杆20的上升推动活动板顶部的顶升杆18进行上升,进而通过上升的顶升杆18将筛分网盘14顶升起,然后在半齿轮23转动至光面时,半齿轮23不会与齿条杆20啮合,进而在筛分网盘14的重力与复位弹簧19的推力作用下,便于使齿条杆20快速复位下降,便于增大在齿条杆20底端的撞击块21与碰撞板进行撞击的力度,进而提高筛分网盘14在筛分时的振筛效果,便于对谷物进行分类筛选;
步骤三,然后在筛分网盘14振动时会使粒径小的谷物下落在固定盘13的顶部,然后粒径小的谷物会通过固定盘13周侧的排料口进入第一环框4内,并沿第一环框4内部倾斜面滚落至落料口处,同时处于筛分网盘14顶部的大颗粒谷物通过筛分网盘14周侧的排料口进入第二环框5内,然后同样滚落至第二环框5的落料口处;然后工作人员自主选择先碾磨哪一粒径的谷物,即可将第一环框4或者第二环框5上的挡板抽出,进而使谷物下落至进料斗6内;
步骤四,然后下落至进料斗6内的谷物从进料口内经过时,通过在被动链轮29的转动下带动拨料杆进行转动,通过拨料杆的转动,进而带动拨料叶片16进行转动,进而对从进料口内经过的谷物起到拨动的作用,避免谷物对进料口造成堵塞;
步骤五,然后从进料口内经过的谷物下落至两个碾压辊12之间,通过两根碾压辊12的相对向转动,便于对谷物进行初步的碾压破碎操作,然后经过初步碾压破碎后的谷物下落在上磨盘8的导流槽内,然后进入导流槽内的谷物通过导流口下落至下磨盘7与上磨盘8之间,进而通过转动上磨盘8对处于下磨盘7与上磨盘8之间谷物进行最终的碾磨破碎处理,经过破碎后的谷物会通过出料口滑出碾磨箱1外;
步骤六,然后在对于此种粒径的谷物破碎结束后,重复上述为碾磨操作对下一粒径的谷物进行碾磨即可,有效提高了对于谷物进行碾磨处理的高效性。Step 6: After the crushing of the grains of this particle size is completed, repeat the above-mentioned milling operation to grind the grains of the next particle size, which effectively improves the efficiency of the grain grinding process.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
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| CN115400823A (en) * | 2022-10-28 | 2022-11-29 | 江苏东水智慧节水灌溉科技有限公司 | Cereal device of milling for agricultural processing |
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