CN114392785A - Sectional processing method of germ rice - Google Patents

Sectional processing method of germ rice Download PDF

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Publication number
CN114392785A
CN114392785A CN202210061239.4A CN202210061239A CN114392785A CN 114392785 A CN114392785 A CN 114392785A CN 202210061239 A CN202210061239 A CN 202210061239A CN 114392785 A CN114392785 A CN 114392785A
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CN
China
Prior art keywords
rice
cutter
rice milling
milling
germ
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Pending
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CN202210061239.4A
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Chinese (zh)
Inventor
肖波
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Shanghai Jiuhui Agricultural Technology Co ltd
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Shanghai Jiuhui Agricultural Technology Co ltd
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Priority to CN202210061239.4A priority Critical patent/CN114392785A/en
Publication of CN114392785A publication Critical patent/CN114392785A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02BPREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
    • B02B3/00Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02BPREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
    • B02B3/00Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming
    • B02B3/08Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming by means of beaters or blades

Abstract

The invention discloses a germ rice segmented processing method which comprises linear processing of a rice milling cutter assembly and an abrasive belt, wherein the linear processing of the abrasive belt comprises a first-time rapid rice milling process, a second-time proper rice milling process and a third-time proper rice milling process, and the rice milling cutter assembly comprises a cutter frame, a cutter blade limiting rod, a rice milling cutter blade, a cutter blade spacing pad, an elastic piece and a cutter frame upper pressing plate. The high-quality germ rice is processed by adopting the linear processing mode that the rice milling cutter component is matched with the abrasive belt, and the processing mode of 'quick light grinding and multi-path grinding' is adopted, so that the prepared germ rice is nutrient germ porridge rice suitable for cooking porridge, is easier to cook and rot quickly during porridge cooking, does not lose germs, is more sticky and beneficial to digestion, is particularly suitable for old people and children to eat, and has a certain use prospect.

Description

Sectional processing method of germ rice
Technical Field
The invention relates to the technical field of germ rice processing, in particular to a germ rice segmented processing method.
Background
The germ rice is rice with germ parts of reserved rice, the other parts of the germ rice are the same as white rice, the germ rice processed by the existing germ rice processing method is excessively rolled, internal germs cannot be protected, or the grinding degree is insufficient, the sensory quality of the rice cannot be improved, and therefore the germ rice sectional processing method is designed.
Disclosure of Invention
The invention provides a method for processing the rice with embryo by sections, which can solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a germ rice sectional processing method comprises linear processing of a rice milling cutter component and an abrasive belt, wherein the linear processing of the abrasive belt comprises a first-time rapid rice milling process, a second-time proper rice milling process and a third-time proper rice milling process;
the method for processing the rice with the germ comprises the following steps:
step one, a first-time rapid rice milling process: adjusting parameters of a first rice mill: the inclination angle alpha of the cutter is 55-70 degrees; the height Z of the rice milling chamber is phi X-0.5; the hardness of the elastic part is 55-60HA in Shore hardness; the milling speed V is 9 to 10m/s, the milling effect is rough, the elastic part is hard, the milling speed is high when the inclination angle of the cutter is large, and the height of the rice milling chamber is moderate, so that effective grinding is realized;
step two, a second proper rice milling process: adjusting parameters of a second rice mill: the inclination angle alpha of the cutter is 45-65 degrees; the height Z of the rice milling chamber is phi X-0.65; the hardness of the elastic part is 50-55HA in Shore hardness; the milling speed V is 8-9m/s, in order to realize effective grinding, the height of the rice milling chamber is further reduced, the inclination angle of a cutter is reduced, the elasticity of an elastic part is moderate, the speed is moderate, the rice milling pressure is reduced compared with rough rice, and germs are protected;
step three; the third moderate rice milling process: adjusting parameters of a third rice mill: the inclination angle alpha of the cutter is 45-65 degrees; the height Z of the rice milling chamber is phi X-0.8; the hardness of the elastic part is about 50 HA; the milling speed V is 8-9m/s, in order to realize effective grinding, the height of the rice milling chamber is further reduced, the inclination angle of a cutter is reduced, the elasticity of the elastic part is moderate, the speed is moderate, germs are protected, the rice is further milled moderately, and the sensory quality of the rice is improved.
Preferably, the linear processing matched with the abrasive belt adopts three rice mills to realize three times of rice milling procedures.
Preferably, the three rice mills consist of a main driving roller, a rice milling abrasive belt, a cutter large frame, an abrasive belt supporting plate, a rice milling cutter component, a hopper, a driven roller and a rice discharging hopper.
Compared with the prior art, the invention has the beneficial effects that: the high-quality germ rice is processed by adopting the linear processing mode that the rice milling cutter component is matched with the abrasive belt, and the processing mode of 'quick light grinding and multi-path grinding' is adopted, so that the prepared germ rice is nutrient germ porridge rice suitable for cooking porridge, is easier to cook and rot quickly during porridge cooking, does not lose germs, is more sticky and beneficial to digestion, is particularly suitable for old people and children to eat, and has a certain use prospect.
Drawings
FIG. 1 is a flow chart of a method for processing a rice germ in a segmented manner according to the present invention;
FIG. 2 is a layout view of rice mill processing in the sectional processing method of milled rice with germ of the invention;
FIG. 3 is a schematic structural view of a single rice mill in the sectional processing method of milled rice with germ of the invention;
fig. 4 is a schematic structural diagram of a rice milling prop component in the sectional processing method of the germ rice.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
A germ rice sectional processing method comprises linear processing of a rice milling cutter component and an abrasive belt, wherein the linear processing of the abrasive belt comprises a first-time rapid rice milling process, a second-time proper rice milling process and a third-time proper rice milling process;
as shown in fig. 1, the method for processing the rice with embryo by stages comprises the following steps:
step one, a first-time rapid rice milling process: adjusting parameters of a first rice mill: the inclination angle alpha of the cutter is 55-70 degrees; the height Z of the rice milling chamber is phi X-0.5; the hardness of the elastic part is 55-60HA in Shore hardness; the milling speed V is 9 to 10m/s, the milling effect is rough, the elastic part is hard, the milling speed is high when the inclination angle of the cutter is large, and the height of the rice milling chamber is moderate, so that effective grinding is realized;
step two, a second proper rice milling process: adjusting parameters of a second rice mill: the inclination angle alpha of the cutter is 45-65 degrees; the height Z of the rice milling chamber is phi X-0.65; the hardness of the elastic part is 50-55HA in Shore hardness; the milling speed V is 8-9m/s, in order to realize effective grinding, the height of the rice milling chamber is further reduced, the inclination angle of a cutter is reduced, the elasticity of an elastic part is moderate, the speed is moderate, the rice milling pressure is reduced compared with rough rice, and germs are protected;
step three; the third moderate rice milling process: adjusting parameters of a third rice mill: the inclination angle alpha of the cutter is 45-65 degrees; the height Z of the rice milling chamber is phi X-0.8; the hardness of the elastic part is about 50 HA; the milling speed V is 8-9m/s, in order to realize effective grinding, the height of the rice milling chamber is further reduced, the inclination angle of a cutter is reduced, the elasticity of the elastic part is moderate, the speed is moderate, germs are protected, the rice is further milled moderately, and the sensory quality of the rice is improved.
As shown in the attached figure 2, three rice mills respectively complete three rice milling processes, as shown in the attached figure 3, the rice mill used in the invention consists of a main driving roller 1, a rice milling abrasive belt 2, a cutter large frame 3, an abrasive belt supporting plate 4, a rice milling cutter component 5, a hopper 7, a driven roller 8 and a rice discharging hopper 9, wherein 6 in the figure is brown rice raw material (cross section), and secondly as shown in the attached figure 4, wherein the rice milling cutter component 5 consists of a cutter frame 5-1, a cutter blade limiting rod 5-2, a rice milling cutter blade 5-3, a cutter blade spacing pad 5-4, an elastic part 5-5 and a cutter frame upper pressing plate 5-6.
Example 2
The processing method of the nutrient germ porridge rice extended by the processing method comprises the following steps:
parameters of the first-time milling rice mill: the inclination angle alpha of the cutter is 55-70 degrees; the height Z of the rice milling chamber is phi X-0.5; the hardness of the elastic part is 55-60HA in Shore hardness; the grinding speed V is 9-10 m/s; the rice milling chamber has the advantages that the rice milling chamber is rough in function, the elastic part is hard, the inclination angle of the cutter is large, the milling speed is high, the height of the rice milling chamber is moderate, and effective grinding is realized;
parameters of the second-time milling rice mill: the inclination angle alpha of the cutter is 55-65 degrees; the height Z of the rice milling chamber is phi X-0.75; the hardness of the elastic part is 50 HA; the grinding speed V is 8-9 m/s; in order to realize effective grinding, the height of the rice milling chamber is further reduced compared with rough rice, the elasticity of the elastic part is small, the speed is moderate, and germs are protected;
parameters of the third milling rice mill: the inclination angle alpha of the cutter is 75-90 degrees; the height Z of the rice milling chamber is phi X-1.0; the hardness of the elastic part is 60-70 Shore hardness HA; the grinding speed V is 8-9 m/s; in order to realize effective grinding and promote the production of porridge rice, the height of the rice milling chamber is further reduced, the inclination angle of the cutter is increased, the elasticity of the elastic part is increased, the rice milling pressure is increased by reducing the height of the rice milling chamber and increasing the elasticity of the elastic part, and simultaneously, the milling resistance outside the milling force of the cutter is increased, so that rice grains are broken in sections to form the nutrient germ porridge rice suitable for cooking porridge; the porridge is easier to cook and rot quickly when being cooked; the germ is not lost, so that the porridge rice is more viscous and beneficial to digestion, and is particularly suitable for the old and children.
The definitions of the technical terms in the present invention are explained:
height Z of rice milling chamber, unit (mm), distance between lowest position (line or plane) of rice milling blade in rice milling cutter assembly and upper plane of rice milling abrasive belt with contact support.
The grain size of the brown rice raw material phi X in units (mm) refers to the average diameter of the maximum cross section of the raw material brown rice in the length direction for processing the milled rice with embryo.
The blade extension amount Y, unit (mm), the surplus that the rice milling blade can be used to grind resilience, its value is blade can rise to the highest (line or face, must not be higher than knife rest rice milling indoor side bottom edge B) and the cutter is the vertical difference in height between the lowest (line or face) of cutter.
The knife-shaped inclination angle alpha, unit (°), the rice inlet direction and the included angle between the blade and the horizontal plane. Grinding speed V, belt running linear speed, in units (m/s).
The invention can realize the processing and the sectional appearance of the germ rice by changing the knife shape, the pressure, the rice milling clearance, the milling speed and the like.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (3)

1. A germ rice segmentation processing method comprises a rice milling cutter component and abrasive belt matched linear processing, and is characterized in that the abrasive belt matched linear processing comprises a first-time rapid rice milling process, a second-time proper rice milling process and a third-time proper rice milling process, wherein the rice milling cutter component comprises a cutter frame, a cutter blade limiting rod, a rice milling cutter blade, a cutter blade spacing pad, an elastic piece and a cutter frame upper pressing plate;
the method for processing the rice with the germ comprises the following steps:
step one, a first-time rapid rice milling process: adjusting parameters of a first rice mill: the inclination angle alpha of the cutter is 55-70 degrees; the height Z of the rice milling chamber is phi X-0.5; the hardness of the elastic part is 55-60HA in Shore hardness; the milling speed V is 9 to 10m/s, the milling effect is rough, the elastic part is hard, the milling speed is high when the inclination angle of the cutter is large, and the height of the rice milling chamber is moderate, so that effective grinding is realized;
step two, a second proper rice milling process: adjusting parameters of a second rice mill: the inclination angle alpha of the cutter is 45-65 degrees; the height Z of the rice milling chamber is phi X-0.65; the hardness of the elastic part is 50-55HA in Shore hardness; the milling speed V is 8-9m/s, in order to realize effective grinding, the height of the rice milling chamber is further reduced, the inclination angle of a cutter is reduced, the elasticity of an elastic part is moderate, the speed is moderate, the rice milling pressure is reduced compared with rough rice, and germs are protected;
step three; the third moderate rice milling process: adjusting parameters of a third rice mill: the inclination angle alpha of the cutter is 45-65 degrees; the height Z of the rice milling chamber is phi X-0.8; the hardness of the elastic part is about 50 HA; the milling speed V is 8-9m/s, in order to realize effective grinding, the height of the rice milling chamber is further reduced, the inclination angle of a cutter is reduced, the elasticity of the elastic part is moderate, the speed is moderate, germs are protected, the rice is further milled moderately, and the sensory quality of the rice is improved.
2. The method for processing the rice with germ according to claim 1, wherein the method comprises the following steps: and the linear processing matched with the abrasive belt adopts three rice mills to realize three-time rice milling procedures.
3. The method for processing the rice with germ according to claim 1, wherein the method comprises the following steps: the three rice mills consist of a main driving roller, a rice milling abrasive belt, a cutter large frame, an abrasive belt supporting plate, a rice milling cutter component, a hopper, a driven roller and a rice discharging hopper.
CN202210061239.4A 2022-01-19 2022-01-19 Sectional processing method of germ rice Pending CN114392785A (en)

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Application Number Priority Date Filing Date Title
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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104907118A (en) * 2015-05-29 2015-09-16 刘力成 Rice hulling milling processing device
CN105854980A (en) * 2016-06-20 2016-08-17 黑龙江金芽粮机科技有限公司 Multilayer germ-left rice milling machine
CN106040337A (en) * 2016-07-30 2016-10-26 黑龙江金芽粮机科技有限公司 Reciprocating type grinding, germ-remaining and rice-milling device
CN108579853A (en) * 2018-03-21 2018-09-28 黑龙江省稻无疆农业科技有限责任公司 A kind of rice rice with remained germ reservation nutrient source technique
CN108906169A (en) * 2018-06-19 2018-11-30 双峰县同创科技服务有限公司 A kind of hulling machine in adjustable rubber roller gap
CN208482505U (en) * 2018-06-19 2019-02-12 黑龙江金芽粮机科技有限公司 A kind of blade has the rice knife group of tilt angle
CN209772197U (en) * 2019-01-25 2019-12-13 陈小军 Rice knife assembly of germ rice mill
CN113713884A (en) * 2021-08-31 2021-11-30 上海九穗农业科技有限公司 Whitening method for germ-remaining rice

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104907118A (en) * 2015-05-29 2015-09-16 刘力成 Rice hulling milling processing device
CN105854980A (en) * 2016-06-20 2016-08-17 黑龙江金芽粮机科技有限公司 Multilayer germ-left rice milling machine
CN106040337A (en) * 2016-07-30 2016-10-26 黑龙江金芽粮机科技有限公司 Reciprocating type grinding, germ-remaining and rice-milling device
CN108579853A (en) * 2018-03-21 2018-09-28 黑龙江省稻无疆农业科技有限责任公司 A kind of rice rice with remained germ reservation nutrient source technique
CN108906169A (en) * 2018-06-19 2018-11-30 双峰县同创科技服务有限公司 A kind of hulling machine in adjustable rubber roller gap
CN208482505U (en) * 2018-06-19 2019-02-12 黑龙江金芽粮机科技有限公司 A kind of blade has the rice knife group of tilt angle
CN209772197U (en) * 2019-01-25 2019-12-13 陈小军 Rice knife assembly of germ rice mill
CN113713884A (en) * 2021-08-31 2021-11-30 上海九穗农业科技有限公司 Whitening method for germ-remaining rice

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Application publication date: 20220426

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