CN114384864A - Cloud platform for monitoring, controlling and operating industrial equipment data - Google Patents
Cloud platform for monitoring, controlling and operating industrial equipment data Download PDFInfo
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- CN114384864A CN114384864A CN202011106900.6A CN202011106900A CN114384864A CN 114384864 A CN114384864 A CN 114384864A CN 202011106900 A CN202011106900 A CN 202011106900A CN 114384864 A CN114384864 A CN 114384864A
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 56
- 238000012423 maintenance Methods 0.000 claims abstract description 35
- 238000000034 method Methods 0.000 claims description 18
- 230000006870 function Effects 0.000 claims description 15
- 230000002159 abnormal effect Effects 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000004891 communication Methods 0.000 claims description 4
- 238000012545 processing Methods 0.000 claims description 3
- 238000007726 management method Methods 0.000 claims 2
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
- G06F16/90—Details of database functions independent of the retrieved data types
- G06F16/95—Retrieval from the web
- G06F16/953—Querying, e.g. by the use of web search engines
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
- G06F16/90—Details of database functions independent of the retrieved data types
- G06F16/95—Retrieval from the web
- G06F16/958—Organisation or management of web site content, e.g. publishing, maintaining pages or automatic linking
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31204—Blind node, executes control, data acquisition without having operator interfaces
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Manufacturing & Machinery (AREA)
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- Automation & Control Theory (AREA)
- Testing And Monitoring For Control Systems (AREA)
Abstract
The invention discloses a cloud platform for monitoring, controlling, operating and maintaining industrial equipment data, which comprises a data terminal, a platform receiving end, a platform server and a platform database, wherein the platform receiving end is connected with the platform server; the data terminal is communicated with a PLC or a control system of the equipment; the data terminal is also communicated with the platform receiving end by adopting the internet; the platform receiving end is connected with the platform database; the platform database is connected with the platform server, and a user accesses the platform server to check data or issue a command in a network access mode. The invention can effectively check the equipment data in time, and achieves the purposes of remote monitoring, operation and maintenance.
Description
Technical Field
The invention relates to the technical field of Internet of things, in particular to a cloud platform for monitoring, controlling, operating and maintaining industrial equipment data.
Background
At present, many domestic equipment manufacturers still stay in the condition that the automation degree of the equipment is not high or is not high, the produced equipment cannot timely know and master the running state of the equipment after being sold, and the monitoring and control on the running process are basically complete. When the client equipment goes wrong, only after communication, people are dispatched to solve the problem on site, or repair or replace parts, and the problem that the root of the problem is the equipment or the problem is caused by improper use of the client cannot be distinguished.
The prior industrial equipment has the following defects in the using process:
1. the running state and running data of the equipment cannot be checked in time;
2. after the equipment has abnormal faults, the equipment is difficult to repair and maintain;
3. maintenance is not standardized, reasonable, and parts may be replaced too early or too late.
Therefore, a cloud platform for monitoring, operating and maintaining the equipment data is required to be established, and the problem of the enterprise equipment in the using process is solved. The system can check the equipment data timely and effectively, and achieves the purposes of remote monitoring, operation and maintenance. The current running state of the equipment can be checked in real time, whether an abnormal fault exists or not, and whether key index parameters are normal or not can be checked; some of the maintenance-related components have been continuously operated for effective management. When some parts and service life reach the early warning point, the platform can send a notice to a responsible person, and the mode is mail, short message service and APP information push. For the parts which need to be replaced and maintained frequently, the customer can be informed of timely replenishing spare parts in advance.
Disclosure of Invention
The invention aims to provide a cloud platform for monitoring, controlling and operating industrial equipment data, which can effectively check the equipment data in time and achieve the purposes of remote monitoring, monitoring and operating and maintaining.
In order to solve the technical problems, the invention adopts the following technical scheme: a cloud platform for monitoring, controlling and operating industrial equipment data comprises a data terminal, a platform receiving end, a platform server and a platform database; the data terminal is communicated with a PLC or a control system of the equipment; the data terminal is also communicated with the platform receiving end by adopting the internet; the platform receiving end is connected with the platform database; the platform database is connected with the platform server, and a user accesses the platform server to check data or issue a command in a network access mode.
Furthermore, the data terminal and the platform receiving end adopt internet communication, and the user access mode is network access.
Further, the working method of the cloud platform for industrial equipment data monitoring, control, operation and maintenance comprises the following steps: when the user views the device data: communicating with a PLC or a controller of the equipment according to the terminal to obtain important operation parameters and abnormal fault data related to the operation of the equipment; after the data terminal packs the data, the data is published to a platform receiving end through a publishing/subscribing module, the platform receiving end uploads the data to a platform database, and a platform server receives subscribed information through the publishing/subscribing module; the received data are processed and then stored in the corresponding system module; when used to issue commands: a user accesses a platform server in a network mode, the platform server receives an operation command of the user, processes data and commands to be sent to equipment, then the information is sent to a platform database through a publishing/subscribing module, a data terminal is connected with the platform database through a platform receiving end, the data and the commands sent to specified equipment in the platform database are extracted, and then the data and the commands are written into a PLC or an industrial personal computer of corresponding equipment to achieve the purpose of control.
Furthermore, the cloud platform comprises a monitoring and monitoring management system; the monitoring and monitoring management system comprises a data terminal, a platform server and a platform database; when monitoring is carried out by the monitoring management system, the data terminal communicates with a PLC (programmable logic controller) or a controller of the equipment to acquire important operation parameters and abnormal fault data related to the operation of the equipment; the data terminal issues the data to a platform database; the platform database receives corresponding data, and the platform server processes and stores the data; when monitoring and monitoring the management system to control the equipment, the platform server processes the data and commands to be sent to the equipment and then issues the data; the data terminal receives data and commands sent to the designated equipment and writes the data and commands into a PLC or an industrial personal computer of the corresponding equipment so as to achieve the purpose of control.
Furthermore, the data terminal comprises a plurality of input interfaces, output interfaces, a processor, a memory, an edge computing function module and a publishing/subscribing module; the data terminal is communicated with a PLC or a controller of the equipment through a plurality of input interfaces, the input interfaces are connected with the storage, and the data terminal collects the equipment data through the input interfaces or writes the data in the storage into the equipment; the memory is connected with the processor and is used for transmitting the data in the memory to the processor for simple processing; the processor is connected with the edge calculation function module and transmits the simply processed data to the edge calculation function module for edge calculation; the edge calculation function module is connected with the memory and writes the data after calculation into the memory; the edge computing function module is also connected with the publishing/subscribing module; the publishing/subscribing module is connected with the output interface, the output interface is used for connecting the monitoring center, and the calculated data is published to the monitoring center through the publishing/subscribing module and the output interface or is subscribed with specific data from the monitoring center.
Further, the platform database configures basic information of the management equipment, monitoring required by the management equipment, monitoring related index information and equipment required to be monitored, monitoring and carrying out reverse control operation or data.
Further, the cloud platform comprises an operation and maintenance management system, wherein the operation and maintenance management system comprises a data terminal, a platform database and a platform server; the data terminal is communicated with a PLC or a controller of the equipment to acquire maintenance index data or state related to equipment operation; the data terminal issues the data to a platform database; and the platform server receives corresponding data, processes and stores the data.
Furthermore, the data terminal comprises a connection module for acquiring equipment data, a memory for storing the acquired data, a processor and a transmission module for writing the processed data into a maintenance center; the connection module comprises an input interface connected with input equipment, and the data terminal is connected with the input equipment through the input interface and is used for reading data; the transmission module comprises an output interface connected with the maintenance center, and the data terminal is connected with the maintenance center through the output interface and writes data into the maintenance center.
Furthermore, the maintenance center configures and manages subsystems or subsystems required to be maintained and maintained by the equipment, configures and manages maintenance item lists contained in the subsystems, manages maintenance plans of the maintenance lists of the subsystems by the equipment, and sends reminding notifications to relevant operation and maintenance personnel according to the maintenance plans of the equipment.
The invention has the beneficial effects that:
the invention can conveniently monitor and control the equipment and can also carry out rapid operation and maintenance management on the equipment. The manual operation is reduced, the efficiency and the reaction time are improved, and the burden of personnel is lightened.
The invention can provide service for different personnel, such as final customers, manufacturers, platforms, operation and maintenance personnel and the like.
Drawings
The invention is further illustrated by the following figures and examples.
Fig. 1 is a schematic diagram of a cloud platform network structure of the present invention.
Fig. 2 is a schematic structural diagram of a data terminal according to the present invention.
Detailed Description
The technical solution of the present invention will be clearly and completely described by the following detailed description.
In the description of the present invention, it is to be understood that the terms "middle", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the present invention. The terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In addition, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are intended to be inclusive and mean, for example, that there may be a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
Referring to fig. 1, a cloud platform for monitoring, controlling, operating and maintaining data of an industrial device is shown, which includes a data terminal, a platform receiving terminal, a platform server and a platform database; the data terminal is communicated with a PLC or a control system of the equipment; the data terminal is also communicated with the platform receiving end by adopting the internet; the platform receiving end is connected with the platform database; the platform database is connected with the platform server, and a user accesses the platform server to check data or issue a command in a network access mode.
The data terminal and the platform receiving end adopt internet communication, and the user access mode is network access.
The working method of the cloud platform for monitoring, controlling, operating and maintaining the industrial equipment data comprises the following steps: when the user views the device data: communicating with a PLC or a controller of the equipment according to the terminal to obtain important operation parameters and abnormal fault data related to the operation of the equipment; after the data terminal packs the data, the data is published to a platform receiving end through a publishing/subscribing module, the platform receiving end uploads the data to a platform database, and a platform server receives subscribed information through the publishing/subscribing module; the received data are processed and then stored in the corresponding system module; when used to issue commands: a user accesses a platform server in a network mode, the platform server receives an operation command of the user, processes data and commands to be sent to equipment, then the information is sent to a platform database through a publishing/subscribing module, a data terminal is connected with the platform database through a platform receiving end, the data and the commands sent to specified equipment in the platform database are extracted, and then the data and the commands are written into a PLC or an industrial personal computer of corresponding equipment to achieve the purpose of control.
The cloud platform comprises a monitoring and monitoring management system; the monitoring and monitoring management system comprises a data terminal, a platform server and a platform database; when monitoring is carried out by the monitoring management system, the data terminal communicates with a PLC (programmable logic controller) or a controller of the equipment to acquire important operation parameters and abnormal fault data related to the operation of the equipment; the data terminal issues the data to a platform database; the platform database receives corresponding data, and the platform server processes and stores the data; when monitoring and monitoring the management system to control the equipment, the platform server processes the data and commands to be sent to the equipment and then issues the data; the data terminal receives data and commands sent to the designated equipment and writes the data and commands into a PLC or an industrial personal computer of the corresponding equipment so as to achieve the purpose of control.
The data terminal comprises a plurality of input interfaces, an output interface, a processor, a memory, an edge calculation function module and a publishing/subscribing module; the data terminal is communicated with a PLC or a controller of the equipment through a plurality of input interfaces, the input interfaces are connected with the storage, and the data terminal collects the equipment data through the input interfaces or writes the data in the storage into the equipment; the memory is connected with the processor and is used for transmitting the data in the memory to the processor for simple processing; the processor is connected with the edge calculation function module and transmits the simply processed data to the edge calculation function module for edge calculation; the edge calculation function module is connected with the memory and writes the data after calculation into the memory; the edge computing function module is also connected with the publishing/subscribing module; the publishing/subscribing module is connected with the output interface, the output interface is used for connecting the monitoring center, and the calculated data is published to the monitoring center through the publishing/subscribing module and the output interface or is subscribed with specific data from the monitoring center.
The platform database of the invention is configured with basic information of management equipment, monitoring required by the management equipment, monitored related index information and equipment monitoring required by the management equipment, and reverse control operation or data.
The cloud platform comprises an operation and maintenance management system, wherein the operation and maintenance management system comprises a data terminal, a platform database and a platform server; the data terminal is communicated with a PLC or a controller of the equipment to acquire maintenance index data or state related to equipment operation; the data terminal issues the data to a platform database; and the platform server receives corresponding data, processes and stores the data.
The data terminal comprises a connection module for acquiring equipment data, a memory for storing the acquired data, a processor and a transmission module for writing the processed data into a maintenance center; the connection module comprises an input interface connected with input equipment, and the data terminal is connected with the input equipment through the input interface and is used for reading data; the transmission module comprises an output interface connected with the maintenance center, and the data terminal is connected with the maintenance center through the output interface and writes data into the maintenance center.
The maintenance center of the invention configures and manages subsystems or subsystems required to be maintained and maintained by equipment, configures and manages maintenance item lists contained in the subsystems, and a module for sending reminding notice to relevant operation and maintenance personnel according to the maintenance and maintenance plans of the subsystems for equipment management.
The invention can check the current running state of the equipment in real time, whether the equipment has abnormal faults or not, and whether key index parameters are normal or not; some of the maintenance-related components have been continuously operated for effective management. When some parts and service life reach the early warning point, the platform can send a notice to a responsible person, and the mode is mail, short message service and APP information push. For the parts which need to be replaced and maintained frequently, the customer can be informed of timely replenishing spare parts in advance.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the spirit and scope of the invention.
Claims (9)
1. The utility model provides a cloud platform that is used for industrial equipment data monitoring, control, fortune dimension which characterized in that: the system comprises a data terminal, a platform receiving end, a platform server and a platform database; the data terminal is communicated with a PLC or a control system of the equipment; the data terminal is also communicated with the platform receiving end by adopting the internet; the platform receiving end is connected with the platform database; the platform database is connected with the platform server, and a user accesses the platform server to check data or issue a command in a network access mode.
2. The cloud platform for data monitoring, control, operation and maintenance of industrial equipment according to claim 1, wherein: the data terminal and the platform receiving end adopt internet communication, and the user access mode is network access.
3. The cloud platform for data monitoring, control, operation and maintenance of industrial equipment according to claim 1, wherein: the working method of the cloud platform for industrial equipment data monitoring, control, operation and maintenance comprises the following steps: when the user views the device data: communicating with a PLC or a controller of the equipment according to the terminal to obtain important operation parameters and abnormal fault data related to the operation of the equipment; after the data terminal packs the data, the data is published to a platform receiving end through a publishing/subscribing module, the platform receiving end uploads the data to a platform database, and a platform server receives subscribed information through the publishing/subscribing module; the received data are processed and then stored in the corresponding system module; when used to issue commands: a user accesses a platform server in a network mode, the platform server receives an operation command of the user, processes data and commands to be sent to equipment, then the information is sent to a platform database through a publishing/subscribing module, a data terminal is connected with the platform database through a platform receiving end, the data and the commands sent to specified equipment in the platform database are extracted, and then the data and the commands are written into a PLC or an industrial personal computer of corresponding equipment to achieve the purpose of control.
4. The cloud platform for data monitoring, control, operation and maintenance of industrial equipment according to claim 1, wherein: the cloud platform comprises a monitoring and monitoring management system; the monitoring and monitoring management system comprises a data terminal, a platform server and a platform database; when monitoring is carried out by the monitoring management system, the data terminal communicates with a PLC (programmable logic controller) or a controller of the equipment to acquire important operation parameters and abnormal fault data related to the operation of the equipment; the data terminal issues the data to a platform database; the platform database receives corresponding data, and the platform server processes and stores the data; when monitoring and monitoring the management system to control the equipment, the platform server processes the data and commands to be sent to the equipment and then issues the data; the data terminal receives data and commands sent to the designated equipment and writes the data and commands into a PLC or an industrial personal computer of the corresponding equipment so as to achieve the purpose of control.
5. The monitoring, monitoring and management system for industrial equipment data according to claim 4, characterized in that: the data terminal comprises a plurality of input interfaces, an output interface, a processor, a memory, an edge calculation function module and a publishing/subscribing module; the data terminal is communicated with a PLC or a controller of the equipment through a plurality of input interfaces, the input interfaces are connected with the storage, and the data terminal collects the equipment data through the input interfaces or writes the data in the storage into the equipment; the memory is connected with the processor and is used for transmitting the data in the memory to the processor for simple processing; the processor is connected with the edge calculation function module and transmits the simply processed data to the edge calculation function module for edge calculation; the edge calculation function module is connected with the memory and writes the data after calculation into the memory; the edge computing function module is also connected with the publishing/subscribing module; the publishing/subscribing module is connected with the output interface, the output interface is used for connecting the monitoring center, and the calculated data is published to the monitoring center through the publishing/subscribing module and the output interface or is subscribed with specific data from the monitoring center.
6. The monitoring, monitoring and management system for industrial equipment data according to claim 5, characterized in that: the platform database configures basic information of the management equipment, information of relevant monitored indexes and equipment to be monitored and monitored, and carries out reverse control operation or data.
7. A monitoring, supervision and management system for industrial plant data according to claim 1 characterized in that: the cloud platform comprises an operation and maintenance management system, and the operation and maintenance management system comprises a data terminal, a platform database and a platform server; the data terminal is communicated with a PLC or a controller of the equipment to acquire maintenance index data or state related to equipment operation; the data terminal issues the data to a platform database; and the platform server receives corresponding data, processes and stores the data.
8. A monitoring, supervision and management system for industrial plant data according to claim 7 characterized in that: the data terminal comprises a connection module for acquiring equipment data, a memory for storing the acquired data, a processor and a transmission module for writing the processed data into a maintenance center; the connection module comprises an input interface connected with input equipment, and the data terminal is connected with the input equipment through the input interface and is used for reading data; the transmission module comprises an output interface connected with the maintenance center, and the data terminal is connected with the maintenance center through the output interface and writes data into the maintenance center.
9. A monitoring, supervision and management system for industrial plant data according to claim 7 characterized in that: the maintenance center is provided with subsystems or subsystems required to be maintained and managed by the equipment, maintenance item lists contained in the subsystems, maintenance plans of the maintenance lists of the subsystems managed by the equipment, and a module for sending reminding notifications to relevant operation and maintenance personnel according to the maintenance plans of the equipment.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011106900.6A CN114384864A (en) | 2020-10-16 | 2020-10-16 | Cloud platform for monitoring, controlling and operating industrial equipment data |
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| CN202011106900.6A CN114384864A (en) | 2020-10-16 | 2020-10-16 | Cloud platform for monitoring, controlling and operating industrial equipment data |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114733326A (en) * | 2022-05-09 | 2022-07-12 | 北京市科学技术研究院资源环境研究所 | Organic waste gas treatment monitoring method and device of waste gas discharge equipment |
| CN116038192A (en) * | 2023-01-10 | 2023-05-02 | 重庆华数机器人有限公司 | Welding robot remote operation and maintenance system based on cloud platform |
-
2020
- 2020-10-16 CN CN202011106900.6A patent/CN114384864A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114733326A (en) * | 2022-05-09 | 2022-07-12 | 北京市科学技术研究院资源环境研究所 | Organic waste gas treatment monitoring method and device of waste gas discharge equipment |
| CN116038192A (en) * | 2023-01-10 | 2023-05-02 | 重庆华数机器人有限公司 | Welding robot remote operation and maintenance system based on cloud platform |
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