CN111915205A - Intelligent scheduling-based automatic complex equipment health inspection method and system - Google Patents
Intelligent scheduling-based automatic complex equipment health inspection method and system Download PDFInfo
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Abstract
The invention discloses a complex equipment health automatic inspection method and system based on intelligent scheduling, and belongs to the technical field of intelligent equipment inspection. The complex equipment health automatic inspection platform has abundant functions by developing the complex equipment health automatic inspection platform, developing the complex equipment health automatic inspection system matched with the complex equipment health automatic inspection platform, and providing the PC management end and the mobile management end matched with the complex equipment health automatic inspection platform, on one hand, the complex equipment health automatic inspection platform can predict a fault before the fault occurs, avoid equipment breakdown caused by the fault, reduce loss, and on the other hand, maintenance personnel can be assisted to complete inspection of the complex equipment, and various defects and risks in the operation of the complex equipment can be found.
Description
Technical Field
The invention relates to the technical field of intelligent equipment inspection, in particular to a complex equipment health automatic inspection method and system based on intelligent scheduling.
Background
Along with the development of the industry, the requirement on complex equipment is higher and higher, and the requirement on safe and stable operation of the equipment is also higher and higher; currently, after-sales service of equipment has a relatively perfect system, and a maintenance team with a quick response can greatly reduce downtime of the equipment.
However, the breakdown of the equipment still cannot be avoided, and huge loss is caused, so that to solve the problem, the invention provides the intelligent scheduling-based automatic inspection method for the health of the complex equipment, and the fault is predicted before the fault occurs, so that the fault is avoided, and the loss is reduced.
Disclosure of Invention
The invention aims to provide a complex equipment health automatic inspection method and system based on intelligent scheduling, which are used for predicting a fault before the fault occurs, avoiding equipment downtime caused by the fault, reducing loss, assisting maintenance personnel to complete inspection of complex equipment and finding various defects and risks in operation of complex equipment.
In order to achieve the purpose, the invention adopts the following technical scheme:
the automatic complex equipment health inspection method and system based on intelligent scheduling comprises the following steps;
s1, developing a complex equipment health automatic inspection platform by using the Internet of things technology, developing a complex equipment health automatic inspection system matched with the complex equipment health automatic inspection platform, and configuring a PC management terminal and a mobile management terminal matched with the complex equipment health automatic inspection system;
s2, understanding and analyzing the equipment information of the complex equipment which needs to be intelligently scheduled and managed, and sorting out the corresponding relation and the connection route between the elements of the complex equipment;
s3, planning routing inspection routes among the elements of the complex equipment according to the corresponding relation among the elements of the complex equipment and the connection route, setting routing inspection route names, and respectively setting a plurality of data acquisition points on each routing inspection route for acquiring information transmitted on the routing inspection routes;
s4, combining the complex equipment health automatic inspection system, processing data information acquired by the data acquisition points during daily work to generate a complex equipment health inspection knowledge base, and making a daily inspection plan according to the health inspection knowledge base;
s5, intelligently collecting operation data of each element of the complex equipment based on the technology of the Internet of things, and sorting and analyzing the collected operation data;
s6, comparing the processed operation data with fault models of each structure of complex equipment by combining a complex equipment health automatic inspection system, predicting structures or routes which may have faults, and predicting reasons and time of the faults;
s7, the prediction result in the S6 is automatically sent to a PC management terminal and a mobile management terminal, the PC management terminal records and sorts the prediction result, the processing state of the event is marked as 'to be processed', and equipment operation and maintenance personnel holding the mobile management terminal can overhaul the corresponding fault position according to the prediction result;
and S8, after the fault is eliminated, the operation and maintenance personnel confirm that the repair of the predicted fault position is completed at the mobile management terminal, the system background receives a signal, and the processing state of the event is modified to be 'solved' at the PC management terminal.
Preferably, the "complex equipment health automatic inspection platform" mentioned in S1 includes a "PC version" and an "APP version", the "PC version" and the "APP version" are respectively matched with a PC management terminal and a mobile management terminal, and the mobile management terminal mentioned in S1 adopts a design of a handheld mobile terminal, and has functions of sending and receiving mobile data.
Preferably, the automatic complex equipment health inspection system mentioned in the S1 is matched with the automatic complex equipment health inspection method based on intelligent scheduling, the automatic complex equipment health inspection system comprises a safety login system, a password verification unit is linked on the safety login system, the installation login system comprises an administrator login module and an operation and maintenance personnel login module, the administrator login module comprises an equipment management module, a data acquisition module, a knowledge base management module, a risk alarm module and an intelligent scheduling module, and the operation and maintenance personnel login module is connected with an information transmission module, a knowledge base inquiry module and a failure release confirmation module.
Preferably, the device management module is linked with a system integrated management unit, a system access device management unit, a device information storage unit and a device information management unit, and the device information storage unit and the device information management unit are linked with each other.
Preferably, the data acquisition module is linked with an inspection route management unit, an inspection information acquisition unit, an equipment operation data monitoring unit and a data information classified storage unit; the knowledge base management module is linked with a health inspection information database unit, a fault model database unit and a data information comprehensive processing and analyzing unit.
Preferably, the risk alarm module is linked with an abnormal data information monitoring unit, a fault risk prediction unit and a fault reason analysis unit, and the risk alarm module is matched with the intelligent scheduling module.
Preferably, the intelligent scheduling module is linked with a daily inspection management module and an intelligent inspection management module, and the daily inspection management module is connected with an inspection personnel management unit, an inspection area management unit and an inspection period management unit; the intelligent inspection management module is linked with an inspection information intelligent analysis unit, a risk information intelligent classification unit and an inspection information intelligent transmission unit.
Compared with the prior art, the invention provides the automatic complex equipment health inspection method and system based on intelligent scheduling, and the method and the system have the following beneficial effects:
(1) according to the invention, by developing the 'complex equipment health automatic inspection platform' and simultaneously developing the complex equipment health automatic inspection system matched with the platform, on one hand, the fault danger can be effectively predicted in time, the complex equipment health automatic inspection platform is overhauled in advance, and the occurrence of faults is avoided, on the other hand, the trouble of overhauling fault points by operation and maintenance personnel is avoided, and convenience is provided for the operation and maintenance personnel; in the automatic health inspection method for the complex equipment, the corresponding relation between elements of the complex equipment and the connecting route are arranged into a plurality of inspection routes, the names of the inspection routes are set, and a plurality of data acquisition points are arranged on each inspection route; the intelligent inspection work can send alarm information to the PC management terminal and the mobile management terminal in time after predicting the fault information, automatically identify the fault type, and arrange related operation and maintenance personnel to process in time, so that the fault can be rapidly and effectively processed in the first time, and unnecessary loss is avoided;
(2) the automatic complex equipment health inspection system provided by the invention has rich functions, and the system supports an equipment management function, a data acquisition function, knowledge base management, a risk alarm function and an intelligent scheduling function, wherein the equipment management function manages the equipment of all access platforms and maintains the basic information of the equipment; the data acquisition function can integrate iot services, acquire equipment operation data, monitor the equipment operation condition in real time and find fault information in time; the knowledge base management function can store the processed data, process and analyze the data and perfect a fault model; the risk alarm function can monitor abnormal operation data of the equipment in real time, and predict possible fault risks and fault occurrence reasons; the intelligent scheduling function is matched with the risk alarming function, the data of daily inspection is collected and analyzed, an equipment health inspection knowledge base is generated, a daily inspection plan is formulated, the daily normal operation of equipment is guaranteed, meanwhile, the complex equipment operation data is collected through iot, the occurrence reason and time of faults are predicted through being compared with an equipment fault model, an engineer corresponding to the skills is automatically notified, the engineer is notified to carry out processing in the mode of short messages and the like, and the faults are avoided.
Drawings
FIG. 1 is a schematic method flow diagram of a complex equipment health automatic patrol inspection method and system based on intelligent scheduling according to the present invention;
FIG. 2 is a schematic diagram of a system structure of the complex equipment health automatic patrol method and system based on intelligent scheduling according to the present invention;
fig. 3 is a schematic structural diagram of an administrator login module of the intelligent scheduling-based automatic health inspection method and system for complex equipment according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
Example 1:
referring to fig. 1, the intelligent scheduling based automatic complex equipment health inspection method and system are characterized in that: comprises the following steps;
s1, developing a complex equipment health automatic inspection platform by using the Internet of things technology, developing a complex equipment health automatic inspection system matched with the complex equipment health automatic inspection platform, and configuring a PC management terminal and a mobile management terminal matched with the complex equipment health automatic inspection system;
s2, understanding and analyzing the equipment information of the complex equipment which needs to be intelligently scheduled and managed, and sorting out the corresponding relation and the connection route between the elements of the complex equipment;
s3, planning routing inspection routes among the elements of the complex equipment according to the corresponding relation among the elements of the complex equipment and the connection route, setting routing inspection route names, and respectively setting a plurality of data acquisition points on each routing inspection route for acquiring information transmitted on the routing inspection routes;
s4, combining the complex equipment health automatic inspection system, processing data information acquired by the data acquisition points during daily work to generate a complex equipment health inspection knowledge base, and making a daily inspection plan according to the health inspection knowledge base;
s5, intelligently collecting operation data of each element of the complex equipment based on the technology of the Internet of things, and sorting and analyzing the collected operation data;
s6, comparing the processed operation data with fault models of each structure of complex equipment by combining a complex equipment health automatic inspection system, predicting structures or routes which may have faults, and predicting reasons and time of the faults;
s7, the prediction result in the S6 is automatically sent to a PC management terminal and a mobile management terminal, the PC management terminal records and sorts the prediction result, the processing state of the event is marked as 'to be processed', and equipment operation and maintenance personnel holding the mobile management terminal can overhaul the corresponding fault position according to the prediction result;
and S8, after the fault is eliminated, the operation and maintenance personnel confirm that the repair of the predicted fault position is completed at the mobile management terminal, the system background receives a signal, and the processing state of the event is modified to be 'solved' at the PC management terminal.
The 'complex equipment health automatic inspection platform' mentioned in the S1 comprises a 'PC version' and an 'APP version', which are respectively matched with a PC management terminal and a mobile management terminal, and the mobile management terminal mentioned in the S1 adopts the design of a handheld mobile terminal and has the functions of sending and receiving mobile data.
According to the invention, by developing the 'complex equipment health automatic inspection platform' and simultaneously developing the complex equipment health automatic inspection system matched with the platform, on one hand, the fault danger can be more timely and effectively predicted, the complex equipment health automatic inspection platform is overhauled in advance, so that the fault is avoided, on the other hand, the trouble of overhauling fault points by operation and maintenance personnel is avoided, and convenience is provided for the operation and maintenance personnel; in the automatic health inspection method for the complex equipment, the corresponding relation among elements of the complex equipment and the connecting lines are arranged into a plurality of inspection lines, the names of the inspection lines are set, and a plurality of data acquisition points are arranged on each inspection line; and the intelligent inspection work can send alarm information to the PC management terminal and the mobile management terminal in time after predicting the fault information, automatically identify the fault type, arrange relevant operation and maintenance personnel to process in time, ensure that the fault is rapidly and effectively processed in the first time, and avoid causing unnecessary loss.
Example 2:
referring to fig. 2-3, the embodiment 1 is based on the difference that the automatic complex equipment health inspection system mentioned in S1 matches with the automatic complex equipment health inspection method based on intelligent scheduling, the automatic complex equipment health inspection system includes a security login system, a password verification unit is linked to the security login system, the installation login system includes an administrator login module and an operation and maintenance personnel login module, the administrator login module includes an equipment management module, a data acquisition module, a knowledge base management module, a risk alarm module and an intelligent scheduling module, and the operation and maintenance personnel login module is connected with an information transmission module, a knowledge base query module and a failure release confirmation module.
The equipment management module is linked with a system integrated management unit, a system access equipment management unit, an equipment information storage unit and an equipment information management unit, and the equipment information storage unit and the equipment information management unit are linked with each other.
The data acquisition module is linked with an inspection route management unit, an inspection information acquisition unit, an equipment operation data monitoring unit and a data information classified storage unit; the knowledge base management module is linked with a health inspection information database unit, a fault model database unit and a data information comprehensive processing and analyzing unit.
The risk alarm module is linked with an abnormal data information monitoring unit, a fault risk prediction unit and a fault reason analysis unit, and the risk alarm module is matched with the intelligent scheduling module.
The intelligent scheduling module is linked with a daily inspection management module and an intelligent inspection management module, and the daily inspection management module is connected with an inspection personnel management unit, an inspection area management unit and an inspection period management unit; the intelligent inspection management module is linked with an inspection information intelligent analysis unit, a risk information intelligent classification unit and an inspection information intelligent transmission unit.
The automatic health inspection system for the complex equipment, provided by the invention, has rich functions, and supports an equipment management function, a data acquisition function, a knowledge base management function, a risk alarm function and an intelligent scheduling function, wherein the equipment management function manages all equipment accessed to a platform and maintains basic information of the equipment; the data acquisition function can integrate iot services, acquire equipment operation data, monitor the equipment operation condition in real time and find fault information in time; the knowledge base management function can store processed data, process and analyze the data and perfect a fault model; the risk alarm function can monitor abnormal operation data of the equipment in real time, and predict possible fault risks and fault reasons; the intelligent scheduling function is matched with the risk alarming function, the data of daily inspection is collected and analyzed, an equipment health inspection knowledge base is generated, a daily inspection plan is formulated, the daily normal operation of equipment is guaranteed, meanwhile, the complex equipment operation data is collected through iot, the occurrence reason and time of faults are predicted through being compared with an equipment fault model, an engineer corresponding to the skills is automatically notified, the engineer is notified to carry out processing in a short message mode and the like, and the faults are avoided.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and equivalent alternatives or modifications according to the technical solution and the inventive concept of the present invention should be covered by the scope of the present invention.
Claims (7)
1. An intelligent scheduling-based automatic complex equipment health inspection method and system are characterized in that: comprises the following steps;
s1, developing a complex equipment health automatic inspection platform by using the Internet of things technology, developing a complex equipment health automatic inspection system matched with the complex equipment health automatic inspection platform, and configuring a PC management terminal and a mobile management terminal matched with the complex equipment health automatic inspection system;
s2, understanding and analyzing the equipment information of the complex equipment which needs to be intelligently scheduled and managed, and sorting out the corresponding relation and the connection route between the elements of the complex equipment;
s3, planning routing inspection routes among the elements of the complex equipment according to the corresponding relation among the elements of the complex equipment and the connection route, setting routing inspection route names, and respectively setting a plurality of data acquisition points on each routing inspection route for acquiring information transmitted on the routing inspection routes;
s4, combining the complex equipment health automatic inspection system, processing data information acquired by the data acquisition points during daily work to generate a complex equipment health inspection knowledge base, and making a daily inspection plan according to the health inspection knowledge base;
s5, intelligently collecting operation data of each element of the complex equipment based on the technology of the Internet of things, and sorting and analyzing the collected operation data;
s6, comparing the processed operation data with fault models of various structures of the complex equipment by combining the complex equipment health automatic inspection system, predicting structures or routes which may have faults, and predicting reasons and time of the faults;
s7, the prediction result in the S6 is automatically sent to a PC management terminal and a mobile management terminal, the PC management terminal records and sorts the prediction result, the processing state of the event is marked as 'to be processed', and equipment operation and maintenance personnel holding the mobile management terminal can overhaul the corresponding fault position according to the prediction result;
and S8, after the fault is eliminated, the operation and maintenance personnel confirm that the maintenance of the predicted fault position is completed at the mobile management terminal, the system background receives a signal, and the processing state of the event is modified to be 'solved' at the PC management terminal.
2. The intelligent scheduling based automatic complex equipment health inspection method and system according to claim 1, wherein the method comprises the following steps: the 'complex equipment health automatic inspection platform' mentioned in the S1 comprises a 'PC version' and an 'APP version', the 'PC version' and the 'APP version' are respectively matched with a PC management terminal and a mobile management terminal, and the mobile management terminal mentioned in the S1 adopts a handheld mobile terminal design and has mobile data sending and receiving functions.
3. The intelligent scheduling based automatic complex equipment health inspection method and system according to claim 1, wherein the method comprises the following steps: the automatic complex equipment health inspection system mentioned in the S1 is matched with an automatic complex equipment health inspection method based on intelligent scheduling, the automatic complex equipment health inspection system comprises a safety login system, a password verification unit is linked on the safety login system, the installation login system comprises an administrator login module and an operation and maintenance personnel login module, the administrator login module comprises an equipment management module, a data acquisition module, a knowledge base management module, a risk alarm module and an intelligent scheduling module, and the operation and maintenance personnel login module is connected with an information transmission module, a knowledge base inquiry module and a failure relief confirmation module.
4. The intelligent scheduling based automatic complex equipment health inspection method and system according to claim 3, wherein the method comprises the following steps: the equipment management module is linked with a system integrated management unit, a system access equipment management unit, an equipment information storage unit and an equipment information management unit, and the equipment information storage unit and the equipment information management unit are linked with each other.
5. The intelligent scheduling based automatic complex equipment health inspection method and system according to claim 3, wherein the method comprises the following steps: the data acquisition module is linked with an inspection route management unit, an inspection information acquisition unit, an equipment operation data monitoring unit and a data information classified storage unit; the knowledge base management module is linked with a health inspection information database unit, a fault model database unit and a data information comprehensive processing and analyzing unit.
6. The intelligent scheduling based automatic complex equipment health inspection method and system according to claim 3, wherein the method comprises the following steps: the risk alarm module is linked with an abnormal data information monitoring unit, a fault risk prediction unit and a fault reason analysis unit, and the risk alarm module is matched with the intelligent scheduling module.
7. The intelligent scheduling based automatic complex equipment health inspection method and system according to claim 3, wherein the method comprises the following steps: the intelligent scheduling module is linked with a daily inspection management module and an intelligent inspection management module, and the daily inspection management module is connected with an inspection personnel management unit, an inspection area management unit and an inspection period management unit; the intelligent inspection management module is linked with an inspection information intelligent analysis unit, a risk information intelligent classification unit and an inspection information intelligent transmission unit.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112416942A (en) * | 2020-12-01 | 2021-02-26 | 安徽维德工业自动化有限公司 | Intelligent manufacturing data acquisition system based on 5G technology |
| CN112686402A (en) * | 2020-12-28 | 2021-04-20 | 无锡市工业设备安装有限公司 | Method for combining daily inspection and intelligent operation and maintenance management platform |
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| CN110514957A (en) * | 2019-08-19 | 2019-11-29 | 深圳供电局有限公司 | Automatic inspection method and platform for transformer substation |
| CN110989413A (en) * | 2019-12-19 | 2020-04-10 | 江苏联宏智慧能源股份有限公司 | Rail transit electromechanical equipment operation and maintenance management method based on mobile equipment |
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| CN110514957A (en) * | 2019-08-19 | 2019-11-29 | 深圳供电局有限公司 | Automatic inspection method and platform for transformer substation |
| CN110989413A (en) * | 2019-12-19 | 2020-04-10 | 江苏联宏智慧能源股份有限公司 | Rail transit electromechanical equipment operation and maintenance management method based on mobile equipment |
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