CN114383701A - Weight deviation detection device and detection method for wire sample - Google Patents

Weight deviation detection device and detection method for wire sample Download PDF

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Publication number
CN114383701A
CN114383701A CN202210039666.2A CN202210039666A CN114383701A CN 114383701 A CN114383701 A CN 114383701A CN 202210039666 A CN202210039666 A CN 202210039666A CN 114383701 A CN114383701 A CN 114383701A
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sample
wire
roller
wire sample
weight deviation
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Inventor
周宇
彭雄茂
巫献华
沈伟东
冯力
詹高潮
朱国兴
李丽莹
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SGIS Songshan Co Ltd
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SGIS Songshan Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01GWEIGHING
    • G01G17/00Apparatus for or methods of weighing material of special form or property
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/02Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01GWEIGHING
    • G01G23/00Auxiliary devices for weighing apparatus

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  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)

Abstract

The application provides a weight deviation detection device and a weight deviation detection method for a wire rod sample, and belongs to the field of sample detection. The weight deviation detection device comprises a wire sample clamping mechanism and a weighing platform, wherein the wire sample clamping mechanism clamps a wire sample by using rollers which are vertically arranged and measures the length of the wire sample at the same time, and the weighing platform is arranged at the downstream of the wire sample clamping mechanism and is used for weighing the wire sample delivered by the clamping mechanism. In addition, when the method fully considers the problem that the length of the head of the wire rod sample is not accurately measured when the head of the wire rod sample enters the meshing stage of the roller, a formula is designed in a targeted mode, the length of the wire rod sample between the meshing stage and the stable operation stage of the wire rod sample can be calculated, and therefore the accuracy of the whole data is improved. The detection device and the detection method are simple to operate and particularly suitable for detecting the weight deviation of the bent wire sample.

Description

Weight deviation detection device and detection method for wire sample
Technical Field
The application relates to the field of sample detection, in particular to a weight deviation detection device and a weight deviation detection method for a wire sample.
Background
In the rolling process of metal wire rods, in order to enable the dimensional tolerance of products to meet the national standard and the internal control standard of enterprises, the size and weight deviation detection of the produced wire rods is required. Taking a deformed steel bar as an example, in a deformed steel bar (including a coil of a wire sample or a straight screw of a bar), the dimensions of the head, the middle and the tail of the deformed steel bar (or a whole coil of the deformed steel bar) are different due to roll change, groove change or rolling tension adjustment in the production process, so that in order to adjust the dimensions of each part and make the final components meet the standard range, the deformed steel bar needs to be subjected to weight deviation inspection. The weight deviation inspection of general deformed steel bar, at first intercept the sample on line, and then measure length according to radian shape through the steel tape measure, later weigh with electronic scale, input length and weight through the well-established calculation formula and look over automatically at last whether. However, the wire rod weight deviation detection workload is large, and the operation mode has low working efficiency and large error.
In order to solve the problem, patent CN106706090A discloses a steel bar weight deviation detecting instrument, which uses a scanning module to scan two end faces of a sample to be detected, and uses a data processing module to calculate the volumes V1 and V2 of the two end faces, and the data processing module calculates the corresponding masses of the two end faces of the steel bar, so as to calculate the weight deviation of the steel bar. Although the method can improve the efficiency, the method is suitable for linear wire rods and has poor applicability to bent wire rods. And patent CN112326006A has proposed a reinforcing bar weight deviation measuring apparatu, and this measuring apparatu includes laser range finder, and laser range finder includes probe, vertical movement mechanism and horizontal movement mechanism, and the probe passes through the probe support to be fixed on vertical movement mechanism and horizontal movement mechanism, and the probe is parallel with the length direction of sample platform through the horizontal movement route of horizontal movement mechanism, and it adopts laser range finder and probe cooperation, obtains the weight deviation to the mode of probe scanning. Although the method can measure the weight deviation of the bent wire rod, the method adopts a laser range finder and a probe, and needs the matching of vertical and horizontal movement mechanisms, so that the equipment is complex and the operation is complicated.
Therefore, there is a need in the art for a device and a method for detecting weight deviation of a bent wire, which are simple and convenient to operate.
Disclosure of Invention
The utility model aims at providing a weight deviation detection device of wire rod sample can effectively solve the loaded down with trivial details inefficiency technical problem of weight deviation detection of wire rod sample (especially crooked irregular wire rod sample).
An aspect of the present application is to provide a weight deviation detecting apparatus of a wire rod sample, the detecting apparatus including:
the wire sample clamping mechanism clamps a wire sample by using rollers arranged up and down and measures the length of the wire sample simultaneously;
and the weighing platform is arranged at the downstream of the wire sample clamping mechanism and is used for weighing the wire sample delivered by the clamping mechanism.
In the technical scheme, the wire sample is clamped by the roller in the wire sample clamping mechanism, when the roller rotates, the rotating speed (angular speed) of the roller is fixed, and the length data of the wire sample is obtained by measuring the diameter of the roller and recording the operation time of the wire sample clamped by the wire sample clamping mechanism. Secondly, the wire sample with the measured length is weighed through a weighing platform arranged at the downstream of the wire sample clamping mechanism to obtain weight data, and the weight deviation is automatically obtained according to a wire sample weight deviation data calculation formula. Through this kind of simple mode, can be fast carry out weight deviation detection to the wire rod sample, especially, above-mentioned technical scheme is particularly useful for the detection of crooked (such as circular arc type, snakelike) wire rod sample, as long as the curvature of the crooked part of this wire rod sample is not too big.
It should be noted that, the cross section of the wire sample in the above technical solution is circular or elliptical, and the purpose is to facilitate the effective clamping of the roller.
In some alternative embodiments, the device further comprises a roller clamping mechanism, and the spacing between the rollers is adjustable.
Among the above-mentioned technical scheme, through the setting of gyro wheel interval adjustable, can improve wire rod sample length measurement's precision, especially when wire rod sample and gyro wheel begin to interlock, the wire rod sample can push away the gyro wheel gradually, makes its interval crescent, and interval adjustable makes the wire rod sample length of this interlock stage also can measure through certain formula. Secondly, the interval is adjustable and is made the wire rod sample of different diameters all can adopt the device to carry out the detection of weight deviation, improves the adaptability of device.
In some alternative embodiments, the roller surface is provided with protrusions.
In the technical scheme, the bulges are arranged on the surfaces of the rollers, so that the friction force between the rollers and the surface of the sample is improved, the wire sample and the rollers are prevented from slipping, and the distance for the rollers to roll is equal to the length of the wire sample.
In some alternative embodiments, a pressure sensor is disposed on the roller.
In the technical scheme, the contact and separation time points of the roller and the wire sample can be monitored more accurately by arranging the pressure sensor on the roller, so that the accuracy of measuring the length of the wire sample is further improved.
In some optional embodiments, the device further comprises:
the cleaning mechanism is used for cleaning the wire sample left on the weighing platform after weighing;
and the collecting hopper is arranged at the downstream of the weighing platform and used for collecting the wire samples cleaned by the cleaning mechanism.
In the above technical solution, in order to implement the detection of the weight deviation of the large batch of wire rod samples one by one, the wire rod samples which are weighed and left on the weighing platform in the front need to be cleaned and sent into the collecting hopper, and the detection of the large batch of wire rod samples can be rapidly and efficiently performed through the continuous matching of the cleaning mechanism and the clamping mechanism.
In some optional embodiments, the device further comprises an alarm and a display system, wherein the alarm sends out an alarm signal when the weight deviation of the wire sample exceeds a standard value, and the display system is used for displaying the weight deviation detection result.
In the technical scheme, the unqualified wire rod sample can be found more intuitively and a specific weight deviation numerical value can be obtained through the prompt of the alarm and the display of the display system.
In some optional embodiments, the device further comprises a guide mechanism, wherein the guide mechanism is arranged at the front end of the roller and is used for guiding the wire sample.
In above-mentioned technical scheme, through setting up guide and guard mechanism at the gyro wheel anterior segment, can regard as the leading-in conveying system of wire rod sample to improve the stability of wire rod sample in the gyro wheel.
A second aspect of the present invention is to provide a method for detecting a weight deviation of a wire rod sample, the method using the above apparatus, comprising the steps of:
step 1: preparing, measuring the diameter d of a wire sample, and setting an initial distance d 'between an upper roller and a lower roller in a clamping mechanism according to the diameter d of the wire sample, wherein d' is smaller than d;
step 2: the wire sample is placed into the guide and guard mechanism, the guide and guard mechanism conveys the wire sample to the wire sample clamping mechanism slowly, when the end part of the wire sample contacts with a roller of the clamping mechanism, the wire sample applies acting force to the roller, a pressure sensor on the roller receives a signal and starts to calculate the stroke of the roller, meanwhile, the distance between the rollers is gradually increased, and when the distance between the rollers is equal to d, the clamping mechanism clamps the wire sample to stably run;
and step 3: when the wire sample is separated from the contact with the roller, the acting force on the roller disappears, the pressure sensor on the roller receives the signal, the stroke of the roller is calculated, the length L of the wire sample is obtained through the calculation of the formula (1),
Figure BDA0003468684160000041
wherein D is the diameter of the roller, t is the total duration of clamping the wire sample by the roller, and t is the total duration of clamping the wire sample by the roller1The time length from the contact of the wire sample and the roller to the biting of the wire sample into the roller is defined; d is the diameter of the wire sample, d 'is the initial distance d' between the upper and lower rollers, and v is the angular velocity of the roller rotation;
and 4, step 4: the wire sample after length measurement enters a weighing platform to obtain the weight w of the wire sample;
and 5: the weight deviation delta of the wire sample is obtained according to the formula (2),
Figure BDA0003468684160000051
wherein, wiIs the theoretical total, i.e. the weight that a sample of wire per unit length should have.
In the technical scheme, the length of the wire sample is measured through the roller of the wire sample clamping mechanism, the weight of the wire sample is obtained through the weighing platform, and the weight deviation is quickly obtained according to a wire sample weight deviation data calculation formula. In addition, the technical scheme fully considers the problem that the length measurement of the head of the wire sample is inaccurate when the head of the wire sample enters the meshing stage of the roller, and the formula (1) is designed in a targeted manner, so that the length of the wire sample between the meshing stage and the stable operation stage of the wire sample can be calculated, the actual length of the wire sample can be accurately calculated according to the formula, and the accuracy of the overall data is improved.
In some optional embodiments, the detection method further comprises a step 6, wherein the step 6 displays the detection result through a display system and alarms the unqualified result through an alarm.
In some optional embodiments, the detection method further comprises a step 7, wherein the step 7 cleans the wire sample left on the weighing platform after weighing to the collection bucket through a cleaning mechanism.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained from the drawings without inventive effort.
FIG. 1 is a schematic view of a weight deviation detecting device for a wire sample according to an embodiment of the present disclosure;
FIG. 2 is a schematic view of a roller with a convex surface according to an embodiment of the present disclosure;
FIG. 3 is a diagram showing the positional relationship between the wire sample biting into the roller and separating from the roller in the embodiment of the present application.
Icon: 100-weight deviation detecting means; 200-an encoder; 201-a roller; 202-hydraulic means; 203-a bump; 300-a weighing platform; 301-a cleaning mechanism; 400-collecting hopper; 500-wire sample; 600-an alarm; 700-a display system; d-roller diameter; d-wire sample diameter; d' -initial spacing of the rollers.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. The components of the embodiments of the present application, generally described and illustrated in the figures herein, can be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present application, presented in the accompanying drawings, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the embodiments of the present application, it should be noted that the indication of orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship which is usually placed when the product of the application is used, or the orientation or positional relationship which is usually understood by those skilled in the art, or the orientation or positional relationship which is usually placed when the product of the application is used, and is only for the convenience of describing the application and simplifying the description, but does not indicate or imply that the indicated device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the application. Furthermore, the terms "first," "second," and "third" are used merely to distinguish one description from another, and are not to be construed as indicating or implying relative importance.
With reference to fig. 1, the present embodiment provides a weight deviation detecting apparatus 100 for detecting the weight deviation of a wire sample 500, the detecting apparatus 100 includes a wire sample clamping mechanism, a weighing platform 300 and a collecting bucket 400, the wire sample clamping mechanism clamps the wire sample by using rollers 201 arranged up and down, and measures the length of the wire sample at the same time; the weighing platform 300 is arranged at the downstream of the wire sample clamping mechanism and is used for weighing the wire sample 500 delivered by the clamping mechanism; a collection hopper 400 is provided downstream of the weighing station 300 for collecting the cleaned wire sample.
In the wire sample clamping mechanism, the roller 201 is arranged in a rigid frame, and the rigid frame can ensure that the roller 201 can stably run when the length of the wire sample 500 is measured.
As shown in fig. 1, an encoder 200 is disposed in the lower roller, the encoder 200 has a function of recording the rotation speed and the rotation time of the roller at the same time, and a hydraulic device 202 is disposed in the upper roller, so that the distance between the upper roller and the lower roller can be adjusted by the hydraulic device 202, and a sufficient clamping force is provided to clamp the wire sample 500.
It should be noted that the positions of the encoder 200 and the hydraulic device 202 are not limited to the above arrangement, and for example, the hydraulic device may be arranged in the lower roller, the encoder may be arranged in the upper roller, or both the hydraulic device and the encoder may be arranged in the upper and lower rollers.
In some exemplary embodiments, a pressure sensor is also disposed on the roller 201. By arranging the pressure sensor on the roller 201, the contact and separation time point of the roller 201 and the wire sample 500 can be monitored more accurately, so that the accuracy of measuring the length of the wire sample 500 is further improved.
In some exemplary embodiments, in order to further stabilize the wire sample 500, a wire sample guide mechanism (not shown) may be provided at the front end of the roller 201, and the guide mechanism is used for stable input of the wire sample 500, so as to ensure that the wire sample 500 can be centered at the initial stage of biting into the roller 201.
As shown in fig. 2, in some exemplary embodiments, the surface of the roller 201 is provided with a protrusion 203, and the protrusion 203 can increase the friction between the roller 201 and the surface of the wire sample 500, so as to avoid the slipping between the wire sample 500 and the roller 201, and ensure that the distance over which the roller 201 rolls is the length of the wire sample 500.
The weighing station 300 is positioned downstream of the clamping mechanism and has a surface dimension that is larger than all of the wire sample 500 to ensure that the weighing station is able to accommodate the wire sample 500.
Further, a wire guiding device (not shown in the figure) can be further arranged between the roller 201 and the weighing platform 300, and the wire guiding device can drive the wire sample 500 to move downwards, so that the wire sample 500 can smoothly enter the weighing platform 300.
Further, the surface of the weighing station 300 has unobstructed access for the wire sample 500 to be cleared into the downstream collection hopper 400. It should be noted that the front and rear ends of the weighing station 300 may be provided with a stop to prevent the wire sample 500 from coming off the weighing station 300.
As shown in fig. 1, the weight deviation detecting device 100 further includes a cleaning mechanism 301, the cleaning mechanism 301 is disposed at the front end of the weighing platform 300, the cleaning mechanism 301 is driven by a power mechanism to perform two actions of extending and retracting, when the device works, the cleaning mechanism 301 extends, and the lower surface of the cleaning mechanism is tightly attached to the upper surface of the weighing platform 300, so as to ensure that the wire sample 500 left on the weighing platform 300 can be cleaned smoothly. The action rhythm of the cleaning mechanism 301 is consistent with that of the clamping mechanism, when the clamping mechanism finishes the length measurement of one wire sample 500 and the weighing is finished, the cleaning mechanism 301 cleans the wire sample 500 in time, so that no residual wire sample 500 exists on the weighing platform 300 when the next work is carried out.
In some exemplary embodiments, the length of the end face of the cleaning mechanism 301 is the same as the length in the same direction of the weighing station 300.
In some exemplary embodiments, the weight deviation detecting device 100 further includes an alarm 600 and a display system 700, wherein the alarm 600 sends out an alarm signal when the weight deviation of the wire sample exceeds a standard value, and the display system 700 is used for displaying the weight deviation detection result. The alarm 600 and display system 700 are mounted in a conspicuous location, such as at the front end of the wire sample 500 feed. Illustratively, alarm 600 is an audible and visual alarm.
The operation principle of the weight deviation detecting apparatus 100 will be described with reference to fig. 3.
First, the diameter d of the wire sample (in this embodiment, the cross section of the wire sample is circular) is measured, an initial distance d 'between the upper and lower rollers in the clamping mechanism is set according to the wire sample diameter d, wherein d' is smaller than d, and then the rollers 201 are started, and the angular velocities of the upper and lower rollers are v.
The wire sample 500 is put into a guide mechanism (not shown) which transports the wire sample 500 to be slowly fed into a wire sample 500 holding mechanism, the guide mechanism is arranged to be capable of centering the wire sample 500 and the upper and lower rollers, the centering means that the center line of the wire sample 500 and the midpoint of the initial distance d' between the upper and lower rollers are kept on the same horizontal plane, and the centering is previously completed by debugging the device before the operation.
When the end of the wire sample 500 contacts the roller 201 of the clamping mechanism, i.e. the wire sample 500 contacts the roller at point a (see fig. 3(a)), the wire sample 500 applies a force to the roller 201, and a pressure sensor (not shown) on the roller 201 receives a signal, and the encoder 200 starts recording time.
As the guide mechanism continues to feed the wire sample 500, and the wire sample 500 will gradually enter the roller 201 under the rotation of the roller 201, the upper roller will be jacked up until the distance between the upper and lower rollers is the same as the diameter d of the wire sample, since the initial distance d' between the upper and lower rollers is smaller than d, at which point the contact point of the roller 201 and the wire sample 500 rotates from the a position to the B position (i.e., the position of fig. 3 (B)), during which the hydraulic device 202 will provide enough clamping force to clamp the wire sample 500.
In the process that the wire sample 500 bites into the roller 201, the distance traveled by the wire sample 500 is A, B, which is the distance L between two points1When the upper roller rotates at an angle α and the angular velocity of the upper roller is v, the time t for the sample wire 500 to bite into the roller 201 is determined1=α/v。
As can be seen in FIG. 3(a), L1The distance between the points OA (D/2) and O, B of the roller 201 forms a triangle, and therefore,
Figure BDA0003468684160000091
the wire sample 500 continues to run under the clamping of the roller 201, when the wire sample 500 is separated from the roller 201, the acting force applied to the roller 201 disappears, the pressure sensor on the roller 201 receives a signal, the calculation of the stroke of the roller 201 is finished, and at the moment, the encoder 200 records the total time length t taken by the wire sample 500 from the contact roller 201 to the separation roller 201.
The state in which the wire sample 500 is out of contact with the roller 201 is shown in fig. 3(c), and the end of the wire sample 500 is tangent to the point of the roller 201 in the vertical direction. The wire sample 500 in this state loses the clamping force of the roller 201 and enters the weighing stage 300 downstream.
From the above analysis, the length of the wire sample 500 is measured in the following mannerTwo stages, the first stage is a stage in which the wire sample 500 bites into the roller 201, and the wire sample 500 travels a distance L between two points A, B1And the second stage is a stable operation stage of the wire rod specimen 500, in which the length L of the wire rod specimen 5002Equal to the length, L, over which the roller 201 rotates2=(t-t1)vD/2。
And the total length L of the wire sample 500 is L1+L2And therefore, the first and second electrodes are,
Figure BDA0003468684160000101
then, the wire sample 500 with the measured length enters the weighing platform 300, and the weight w of the wire sample 500 is obtained;
then obtaining the weight deviation delta of the wire sample according to a calculation formula,
Figure BDA0003468684160000102
wherein, wiIs the theoretical total, i.e. the weight that a sample of wire per unit length should have.
The length L of the wire sample 500 is measured through the roller 201 of the wire sample 500 clamping mechanism, the weight of the wire sample 500 is obtained through the weighing platform 300, and the weight deviation delta is quickly obtained according to a weight deviation data calculation formula of the wire sample 500. In addition, the technical scheme fully considers the problem that the length measurement of the head of the wire sample 500 is inaccurate when the head of the wire sample 500 enters the meshing stage of the roller 201, and a formula is designed in a targeted manner, so that the length L of the wire sample 500 between the meshing stage and the stable operation stage of the wire sample 500 can be calculated1According to this formula, the actual length L of the wire rod specimen 500 can be accurately calculated, thereby improving the accuracy of the overall data.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims (10)

1. A weight deviation detecting device of a wire sample is characterized by comprising:
the wire sample clamping mechanism clamps a wire sample by using rollers arranged up and down and measures the length of the wire sample simultaneously;
and the weighing platform is arranged at the downstream of the wire sample clamping mechanism and is used for weighing the wire sample delivered by the clamping mechanism.
2. The apparatus for detecting weight deviation of a wire rod specimen as set forth in claim 1, wherein said apparatus further comprises a roller clamping mechanism, and the interval between said rollers is adjustable.
3. The apparatus for detecting weight deviation of a wire rod sample according to claim 1, wherein the roller has a protrusion on a surface thereof.
4. The apparatus for detecting weight deviation of a wire rod sample according to claim 2, wherein a pressure sensor is provided on the roller.
5. The apparatus for detecting weight deviation of a wire rod sample according to claim 1, further comprising:
the cleaning mechanism is used for cleaning the wire sample left on the weighing platform after weighing;
and the collecting hopper is arranged at the downstream of the weighing platform and used for collecting the wire samples cleaned by the cleaning mechanism.
6. The device for detecting the weight deviation of the wire rod sample according to claim 1, further comprising an alarm device and a display system, wherein the alarm device sends out an alarm signal when the weight deviation of the wire rod sample exceeds a standard value, and the display system is used for displaying the weight deviation detection result.
7. The apparatus according to claim 1, further comprising a guide mechanism disposed at a front end of the roller for guiding the wire sample.
8. A method for detecting weight deviation of a wire rod sample by using the apparatus according to any one of claims 1 to 7, comprising the steps of:
step 1: preparing, measuring the diameter d of a wire sample, and setting an initial distance d 'between an upper roller and a lower roller in a clamping mechanism according to the diameter d of the wire sample, wherein d' is smaller than d;
step 2: the wire sample is placed into the guide and guard mechanism, the guide and guard mechanism conveys the wire sample to the wire sample clamping mechanism slowly, when the end part of the wire sample contacts with a roller of the clamping mechanism, the wire sample applies acting force to the roller, a pressure sensor on the roller receives a signal and starts to calculate the stroke of the roller, meanwhile, the distance between the rollers is gradually increased, and when the distance between the rollers is equal to d, the clamping mechanism clamps the wire sample to stably run;
and step 3: when the wire sample is separated from the contact with the roller, the acting force on the roller disappears, the pressure sensor on the roller receives the signal, the stroke of the roller is calculated, the length L of the wire sample is obtained through the calculation of the formula (1),
Figure FDA0003468684150000021
wherein D is the diameter of the roller, t is the total duration of clamping the wire sample by the roller, and t is the total duration of clamping the wire sample by the roller1The time length from the contact of the wire sample and the roller to the biting of the wire sample into the roller is defined; d is the diameter of the wire sample, d 'is the initial spacing d' between the upper and lower rollers,v is the angular velocity of the roller rotation;
and 4, step 4: the wire sample after length measurement enters a weighing platform to obtain the weight w of the wire sample;
and 5: the weight deviation delta of the wire sample is obtained according to the formula (2),
Figure FDA0003468684150000022
wherein, wiIs the theoretical total, i.e. the weight that a sample of wire per unit length should have.
9. The method for detecting the weight deviation of the wire rod sample according to claim 8, further comprising a step 6, wherein the step 6 displays the detection result through a display system and alarms the failure result through an alarm.
10. The method for detecting the weight deviation of the wire rod sample according to claim 8, characterized in that the method further comprises a step 7, wherein the step 7 is to clean the wire rod sample left on the weighing platform after weighing to a collecting bucket through a cleaning mechanism.
CN202210039666.2A 2022-01-13 2022-01-13 Weight deviation detection device and detection method for wire sample Pending CN114383701A (en)

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CN109682337A (en) * 2019-01-11 2019-04-26 张卓思 A kind of stent-type length of material measuring mechanism
CN211061313U (en) * 2019-09-12 2020-07-21 广东韶钢松山股份有限公司 Fixture for measuring brinell hardness indentation of wire
CN112326006A (en) * 2020-11-13 2021-02-05 中冶检测认证有限公司 Reinforcing steel bar weight deviation measuring instrument and measuring method
CN214569788U (en) * 2020-12-09 2021-11-02 云南电网有限责任公司昭通供电局 Wire returning device for measuring length of distribution network wire

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