CN114380545A

CN114380545A - Method for manufacturing smile five-hole brick

Info

Publication number: CN114380545A
Application number: CN202210005987.0A
Authority: CN
Inventors: 罗旭
Original assignee: Individual
Current assignee: Individual
Priority date: 2022-01-04
Filing date: 2022-01-04
Publication date: 2022-04-22

Abstract

The invention relates to the technical field of manufacturing of perforated bricks and discloses a manufacturing method of a smile five-hole brick; the method comprises the following steps: s1, feeding the raw materials into a factory; s2, quality inspection; s3, homogenizing the raw materials; s4, electronic batching; s5, adding water and forcibly stirring; s6, a conveyor; s7, making bricks by full-automatic high pressure; s8, automatic stacking; s9, maintaining; s10, checking the product quality; s11, leaving the factory as a finished product; according to the invention, the weight and the hardness of the brick are improved by proportioning 45% of stone powder, 25% of melon seeds stone, 15% of river sand, 13% of cement (42.5 grade) and 2% of toning pigment, so that the strength of the brick can reach MU10, and the volume weight is as follows: 1400kg/m3, greatly prolongs the service life, indirectly improves the safety performance of the building, and can carry out maintenance on the perforated bricks for more than 28 days by arranging the maintenance area, thereby greatly improving the quality of the bricks.

Description

Method for manufacturing smile five-hole brick

Technical Field

The invention belongs to the technical field of manufacturing of perforated bricks, and particularly relates to a manufacturing method of a smile five-hole brick.

Background

The hollow brick is called a hole brick, and is made by taking clay, shale and the like as main raw materials through raw material treatment, forming and sintering, the hollow brick is light in weight, high in strength, good in heat preservation, sound insulation and noise reduction performance, 1/2 brick walls are adopted when the hollow brick is used for building brick walls in general home decoration, if the hollow brick is used for building the brick walls, the width of the wall bodies is continuously painted and brushed in the inner part to be 120 thick, the hollow brick has the main advantages that the dead weight is light, the common 95 brick walls 2/3 cannot bring too much burden to the structures of the houses, the sound insulation effect is also possible, the holes in the hollow brick are considered in the arrangement, the wall body thickness of the 95 brick is the same as that of the hollow brick, the dead weight is important, and the sound insulation effect is slightly better than that of the hollow brick.

The holes of the existing perforated brick can be arranged into a smile shape according to needs in the production process, so that the attractiveness of the perforated brick during construction is improved, and the hollow brick inherits the advantages of the hollow brick, but the hollow brick needs higher requirements on raw materials during production to obtain the effect of high sound insulation and heat insulation strength, and therefore, the method for manufacturing the smile five-hole brick is provided.

Disclosure of Invention

The invention aims to solve the problems in the prior art and provides a manufacturing method of a smiling five-hole brick.

In order to achieve the purpose, the invention provides the following technical scheme:

a manufacturing method of a smile five-hole brick comprises the following steps:

s1: raw materials are fed into a factory, and raw materials are selected to be prepared according to the proportion of 40-50% of stone powder, 20-30% of melon seed stone, 10-20% of river sand, 10-20% of cement and 0.1-3% of toning pigment;

s2: the quality inspection, the volume weight of the raw materials is inspected by using an inspection device to measure and calculate the density of the stone, the hardness and connection tightness of the stone are detected to test the stability and quality problems of the stone, the quality of the cement is tested and tested, and whether the quality of each raw material reaches the standard is tested by using an accelerated weathering device;

s3: homogenizing the raw materials, namely respectively placing the raw materials tested in S2 into filtering devices with different filter diameters, filtering the raw materials by the filtering devices, then placing the filtered raw materials into a mixing device, and homogenizing the raw materials by the mixing device;

s4: electronic material mixing places the raw materials that S3 obtained inside proportioning bins of dosing unit, confirms the volume of blowing through the time and the speed of the weight of the inside raw materials of detection proportioning bins and proportioning bins blowing, accomplishes the proportional control who carries out the agitator tank to the raw materials.

S5: adding water for forced stirring, starting a stirrer in the stirring box, adding 0.1-3% of water and toning pigment into the stirring box according to the proportion, mixing and stirring the raw materials by the stirrer, uniformly mixing clear water and the raw materials, and improving the adhesion performance of the clear water and the raw materials to obtain a perforated brick raw material;

s6: and (3) pouring the perforated brick raw material obtained in the step (S5) onto a conveyer belt from the stirring box, and driving the perforated brick raw material to move into the high-pressure brick making machine through the conveyer belt:

s7: the method comprises the steps of performing full-automatic high-pressure brick making, starting a high-pressure brick making machine, performing extrusion forming on raw materials by using an advanced brick making machine to form bricks, improving the overall density and the connection tightness of the bricks, further improving the quality and the service life of the perforated bricks, and after the extrusion is finished, improving the high-pressure brick making machine to prick the perforated bricks to obtain the perforated bricks, wherein a storage chamber built by the perforated bricks has good stability, quick brick laying and large heating area;

s8: automatically stacking, namely, lifting the perforated bricks obtained in the step S7 by a stacking device, collecting the perforated bricks, and stacking the perforated bricks onto a material placing plate matched with a forklift;

s9: maintaining, namely moving the feeding plate and the raw materials placed on the feeding plate by a forklift and moving the feeding plate and the raw materials to a maintenance area;

s10: product quality inspection, which is to detect the quality of the cured perforated brick, perform spot inspection in batches according to the distribution of the placing plates, detect the appearance of the perforated brick by an infrared detection device, detect the internal texture of the raw material by a sonar detection device, detect whether the interior of the perforated brick has cracks, detect the weight of the perforated brick by a weighing device, and test the hardness and the connection tightness of the perforated brick by crushing the brick;

s11: and (5) delivering finished products, namely packaging and fixing the detected hole bricks for delivery.

Preferably, the cement is rated 42.5.

Preferably, in the hole-punching process of the hole brick in S7, five groups of holes need to be punched, and the appearance of the five groups of holes forms a smile shape.

Preferably, the stacking device in S8 includes a conveyor belt, a robot arm, a clamp, and an automatic baffle.

Preferably, the material placing plate in the step S8 is a bearing plate with a supporting block at the bottom end, and the body of the bearing plate is provided with a vent hole for ventilation of the bricks at the bottom.

Preferably, the maintenance area in S9 includes a sealing chamber and a sealing door, the inner wall of the sealing chamber is provided with a heat insulation layer, the sealing chamber is internally provided with an ultrasonic humidifier, a thermostat, a humidity controller, a spraying device and a heating water tank, and the time for placing the perforated bricks in the maintenance area is not less than 28 days.

Preferably, the selected raw materials comprise 45% of stone powder, 25% of melon seed stone, 15% of river sand, 13% of cement and 2% of toning pigment.

Compared with the prior art, the invention provides a manufacturing method of a smile five-hole brick, which has the following beneficial effects:

1. according to the invention, the weight and the hardness of the brick are improved by proportioning 45% of stone powder, 25% of melon seeds stone, 15% of river sand, 13% of cement (42.5 grade) and 2% of toning pigment, so that the strength of the brick can reach MU10, and the volume weight is as follows: 1400kg/m3, greatly prolonging the service life of the building and indirectly improving the safety performance of the building;

2. the quality of the brick can be greatly improved by curing the hole brick for more than 28 days through arranging a curing area, the curing area comprises a sealing chamber and a sealing door, the inner wall of the sealing chamber is provided with a heat preservation layer, an ultrasonic humidifier, a constant temperature device, a humidity controller, a spraying device and a heating water tank are arranged in the sealing chamber, the time for placing the hole brick in the curing area is longer than or equal to 28 days, the temperature of the sealing chamber is controlled through the constant temperature device, the humidity of the sealing chamber is controlled through the humidity controller, the hole brick just produced needs to be humidified by using clean water frequently to improve the hardness and stability of the hole brick, the hole brick is carried out by improving the temperature of a water source through the heating water tank, and a water source in the heating water tank is sprayed into the hole brick through a spraying nozzle to add water;

3. the method has the advantages of simple process, simple steps, mechanical production of more steps in the production process, high degree of mechanization, low material requirement, batch production, low production cost and high economic benefit.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.

In the drawings:

fig. 1 is a flow chart of a manufacturing method of a smile five-hole brick provided by the invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments; all other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example 1:

referring to fig. 1, a method for manufacturing a smile five-hole brick includes the following steps:

s1: raw materials are fed into a factory, and raw materials are selected to be prepared according to the proportion of 40% of stone powder, 30% of melon seed stone, 14% of river sand, 15% of cement and 1% of toning pigment;

Example 2:

s1: raw materials are fed into a factory, and raw materials are selected to be prepared according to the proportion of 48% of stone powder, 20% of melon seed stone, 10% of river sand, 20% of cement and 2% of toning pigment;

Example 3:

s1: raw materials are fed into a factory, and raw materials are selected to be prepared according to the proportion of 40% of stone powder, 20% of melon seed stone, 20% of river sand, 18% of cement and 2% of toning pigment;

Example 4:

s1: raw materials are fed into a factory, and raw materials are selected to be 45% of stone powder, 25% of melon seed stone, 15% of river sand, 13% of cement and 2% of toning pigment for preparation;

The grade of the cement was 42.5.

In the process of punching holes, five groups of holes need to be punched for the hole bricks in S7, and the appearance of the five groups of holes forms a smile shape.

The stacking device in the S8 comprises a transmission belt, a mechanical arm, a clamp and an automatic baffle, the transmission belt is improved to drive the perforated bricks to move forwards, the perforated bricks are moved to the position near the automatic baffle to be stacked, the mechanical arm is improved to drive the clamp to clamp the stacked perforated bricks, and the perforated bricks are placed on the upper side of a placing plate to be regularly placed.

S8, the material placing plate is a bearing plate with a supporting block at the bottom end, the body of the bearing plate is provided with a vent hole, bottom bricks are convenient to ventilate, and the upper side of the material placing plate needs to be provided with a limiting rod for auxiliary fixing to fix the hole bricks.

The maintenance district includes seal chamber and sealing door in S9, the seal chamber inner wall is provided with the heat preservation, seal chamber internally mounted has the ultrasonic wave ware of humidifying, constant temperature equipment, humidity controller, spray set and hot water tank, the time that the hole brick was placed in the maintenance district is more than or equal to 28 days, carry out temperature control in the seal chamber through constant temperature equipment, carry out humidity control in the seal chamber through humidity controller, the hole brick of just producing needs often to use the clear water to humidify it, be used for improving its hardness and stability, it carries out the hole brick to the water source temperature to improve the hot water tank, it sprays the inside water source of hot water tank to the inside of hole brick and adds water to improve spray header.

Selecting 45% of stone powder, 25% of melon seed stone, 15% of river sand, 13% of cement and 2% of toning pigment.

Production standard: strength MU10, gauge: 240X 180X 90mm (+ -3 mm), five holes in the middle, 30mm thick outer wall, volume weight: 1400kg/m 3.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims

1. A manufacturing method of a smile five-hole brick is characterized by comprising the following steps: comprises the following steps;

2. The method for manufacturing the smile five-hole brick as claimed in claim 1, wherein the method comprises the following steps: the grade of the cement was 42.5.

3. The method for manufacturing the smile five-hole brick as claimed in claim 1, wherein the method comprises the following steps: in the process of punching, five groups of holes need to be punched by the hole bricks in S7, and the appearance of the five groups of holes forms a smile shape.

4. The method for manufacturing the smile five-hole brick as claimed in claim 1, wherein the method comprises the following steps: s8 the stacking device comprises a conveying belt, a mechanical arm, a clamp and an automatic baffle.

5. The method for manufacturing the smile five-hole brick as claimed in claim 1, wherein the method comprises the following steps: the material placing plate in the S8 is a bearing plate with a supporting block at the bottom end, and the body of the bearing plate is provided with a vent hole for ventilation of bottom bricks.

6. The method for manufacturing the smile five-hole brick as claimed in claim 1, wherein the method comprises the following steps: and in the S9, the maintenance area comprises a sealing chamber and a sealing door, a heat-insulating layer is arranged on the inner wall of the sealing chamber, an ultrasonic humidifier, a constant temperature device, a humidity controller, a spraying device and a heating water tank are arranged in the sealing chamber, and the time for placing the perforated bricks in the maintenance area is more than or equal to 28 days.

7. The method for manufacturing the smile five-hole brick as claimed in claim 1, wherein the method comprises the following steps: the selected raw materials comprise 45% of stone powder, 25% of melon seed stone, 15% of river sand, 13% of cement and 2% of toning pigment.