CN114379181A - Method for manufacturing spring wool coating material for inflatable mattress - Google Patents
Method for manufacturing spring wool coating material for inflatable mattress Download PDFInfo
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- CN114379181A CN114379181A CN202210047595.0A CN202210047595A CN114379181A CN 114379181 A CN114379181 A CN 114379181A CN 202210047595 A CN202210047595 A CN 202210047595A CN 114379181 A CN114379181 A CN 114379181A
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- 239000000463 material Substances 0.000 title claims abstract description 47
- 238000000034 method Methods 0.000 title claims abstract description 25
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 239000011248 coating agent Substances 0.000 title claims description 30
- 238000000576 coating method Methods 0.000 title claims description 30
- 210000002268 wool Anatomy 0.000 title claims description 8
- 239000004745 nonwoven fabric Substances 0.000 claims abstract description 42
- 238000004049 embossing Methods 0.000 claims abstract description 31
- 238000001035 drying Methods 0.000 claims abstract description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 29
- 239000004831 Hot glue Substances 0.000 claims abstract description 20
- 239000004744 fabric Substances 0.000 claims abstract description 18
- 238000002791 soaking Methods 0.000 claims abstract description 17
- 238000010030 laminating Methods 0.000 claims abstract description 16
- 238000001816 cooling Methods 0.000 claims abstract description 11
- 238000007493 shaping process Methods 0.000 claims abstract description 9
- 239000002131 composite material Substances 0.000 claims abstract description 8
- 238000001125 extrusion Methods 0.000 claims abstract description 6
- 239000002994 raw material Substances 0.000 claims abstract description 6
- 238000010438 heat treatment Methods 0.000 claims description 18
- 238000013329 compounding Methods 0.000 claims description 7
- 229920002635 polyurethane Polymers 0.000 claims description 5
- 239000004814 polyurethane Substances 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
- 241000132542 Conyza Species 0.000 claims 1
- 239000003513 alkali Substances 0.000 claims 1
- 239000000853 adhesive Substances 0.000 abstract description 2
- 230000001070 adhesive effect Effects 0.000 abstract description 2
- 239000012466 permeate Substances 0.000 abstract description 2
- 238000009987 spinning Methods 0.000 abstract 3
- 239000002759 woven fabric Substances 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 7
- 238000007731 hot pressing Methods 0.000 description 3
- 239000002912 waste gas Substances 0.000 description 3
- 239000012855 volatile organic compound Substances 0.000 description 2
- 240000001689 Cyanthillium cinereum Species 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000004835 fabric adhesive Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 210000004209 hair Anatomy 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000009291 secondary effect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/08—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the cooling method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1207—Heat-activated adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/16—Drying; Softening; Cleaning
- B32B38/164—Drying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C23/00—Making patterns or designs on fabrics
- D06C23/04—Making patterns or designs on fabrics by shrinking, embossing, moiréing, or crêping
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1207—Heat-activated adhesive
- B32B2037/1215—Hot-melt adhesive
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Laminated Bodies (AREA)
Abstract
The invention discloses a method for manufacturing a vernal woven fabric adhesive material for an inflatable mattress, which comprises the following steps: the method comprises the following steps of raw material selection, soaking and softening, extrusion water control, composite cloth, drying, embossing, cooling and shaping, so that the prepared spring spinning laminating material can soften the material, the use comfort can be improved, the hot melt adhesive film can be melted more thoroughly, and the hot melt adhesive film can permeate into the spring spinning non-woven fabric, so that the connection between the spring spinning non-woven fabric and the PVC film is more stable.
Description
Technical Field
The invention belongs to the technical field of manufacturing of air mattresses, and particularly relates to a manufacturing method of a Chunzhan adhesive material for an air mattress.
Background
The inflatable mattress has the advantages that the inflatable bed is not easy to deform due to elasticity, is comfortable to sleep, feels the same as a spring bed, and is easy to carry and move.
Traditional air mattress uses the PVC adhesive tape flocking, perhaps PVC, the direct high-frequency butt fusion of TPU film forms, PVC, the TPU mattress is because sweat-absorbing not, the flocking air mattress meets water and takes off the fine hair, it is relatively poor to lead to taking the experience of giving the customer to feel, a new material that forms behind the vernal nonwoven laminating PVC has continued traditional mattress on the one hand and has easily aerifyd, convenient to use easily carried's advantage, but traditional vernal nonwoven laminating material is too hard, bring uncomfortable sense with the skin laminating during the use, and the adhesion is relatively poor moreover, it glues with the composite bed split easily.
Disclosure of Invention
The invention aims to provide a method for manufacturing a verun fabric adhesive for an air mattress, aiming at solving the problems that the traditional verun fabric is hard, brings discomfort when contacting with the skin of a person, is poor in adhesion with a composite layer, is easy to crack and the like.
The invention realizes the purpose through the following technical scheme: the invention provides a method for manufacturing a vernal woven coating material for an inflatable mattress, which comprises the following steps:
s1: selecting raw materials:
the fabric adopts a Chunyan non-woven fabric, and the backing material adopts a PVC film;
s2, soaking and softening:
soaking the nonwoven fabric in step S1 in alkaline water for 25-30 min;
s3: extruding and controlling water:
extruding the non-woven fabric of the veronica fabric soaked with the alkaline water in the step S2 through an extruding roller to control water;
s4: and (3) composite cloth:
arranging a hot melt adhesive film between the nonwoven fabric obtained in the step S3 and the PVC film obtained in the step S1, and heating and compounding the hot melt adhesive film through a heating roller to obtain a laminating material, wherein the temperature of the heating roller is 100-130 ℃;
s5: drying:
drying the coating material treated in the step S4 through a dryer at the drying temperature of 30-45 ℃;
s6: embossing:
embossing the coating material processed in the step S5 through an embossing roller;
s7: cooling and shaping:
and naturally cooling and drying the coating material processed in the step S6.
Further, the nonwoven fabric obtained in the step S2 is stirred by a stirrer during soaking in alkaline water, and the stirring speed is 5 to 15 r/min.
Further, in the step S3, a plurality of sinking grooves are formed on the outer diameter surface of the squeezing roller.
Further, in the step S4, the hot melt adhesive film is polyurethane.
Further, the dryers in the step S5 are located on two sides of the coating material.
Further, the embossing roll in the step S6 is a hot embossing roll, and the hot embossing temperature is 80-100 ℃.
Further, in the step S7, the coating material is naturally cooled in a sun-sheltering manner.
Has the advantages that: the invention has simple process and the following beneficial effects:
1. after the nonwoven fabric is soaked in alkaline water, the material can be softened, so that the use comfort can be improved;
2. after the kasugan non-woven fabric is extruded by the extrusion roller, a large amount of water in the kasugan non-woven fabric can be extruded, but the humidity of the kasugan non-woven fabric is kept, so that the high-temperature damage in compounding can be prevented, the compounding temperature can be increased, the hot melt adhesive film can be melted more thoroughly, and can permeate into the kasugan non-woven fabric, so that the connection between the hot melt adhesive film and the PVC film is more stable;
3. one deck hot melt adhesive film in the middle of the nonwoven fabric is spun in spring inferior, and bottom one deck PVC film directly laminates and forms, and this kind of laminating mode is environmental protection more, and equipment does not have VOCS (volatile organic compounds) to produce, guarantees production environment safety, and production flow is simpler, and the loss is littleer simultaneously.
Drawings
FIG. 1 is a process flow diagram of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example 1: in combination with the method for manufacturing the vernonia fabric coating material for the air mattress shown in fig. 1, the process comprises the following steps:
s1: selecting raw materials:
the fabric adopts a Chunyan non-woven fabric, and the backing material adopts a PVC film;
s2, soaking and softening:
soaking the nonwoven fabric in step S1 in alkaline water for 25 min;
s3: extruding and controlling water:
extruding the non-woven fabric of the veronica fabric soaked with the alkaline water in the step S2 through an extruding roller to control water;
s4: and (3) composite cloth:
arranging a hot melt adhesive film between the nonwoven fabric obtained in the step S3 and the PVC film obtained in the step S1, and heating and compounding the hot melt adhesive film through a heating roller to obtain a laminating material, wherein the temperature of the heating roller is 100 ℃;
s5: drying:
drying the coating material treated in the step S4 through a dryer at the drying temperature of 30 ℃;
s6: embossing:
embossing the coating material processed in the step S5 through an embossing roller;
s7: cooling and shaping:
and naturally cooling and drying the coating material processed in the step S6.
The nonwoven fabric of vernal asian in step S2 is stirred by a stirrer in alkaline water soaking, the stirring speed is 5r/min, the outer diameter surface of the extrusion roller in step S3 is provided with a plurality of sinking grooves, so that moisture in the nonwoven fabric of vernal asian can be prevented from being completely extruded, the humidity of the nonwoven fabric of vernal asian can be ensured, the hot melt adhesive film in step S4 is made of polyurethane, the generation of heating waste gas can be reduced, the production environment safety is improved, the drying machine in step S5 is positioned on two sides of the laminating material, the drying efficiency is improved, the drying effect is ensured, the embossing roller in step S6 is a hot embossing roller, the hot pressing temperature is 80 ℃, the embossing effect can be improved, the shaping is facilitated, the laminating material in step S7 is naturally cooled in a sun-sheltering place, and the adhesiveness between the nonwoven fabric of vernal asian and the PVC film can be enhanced.
Example 2:
s1: selecting raw materials:
the fabric adopts a Chunyan non-woven fabric, and the backing material adopts a PVC film;
s2, soaking and softening:
soaking the nonwoven fabric in step S1 in alkaline water for 28 min;
s3: extruding and controlling water:
extruding the non-woven fabric of the veronica fabric soaked with the alkaline water in the step S2 through an extruding roller to control water;
s4: and (3) composite cloth:
arranging a hot melt adhesive film between the nonwoven fabric obtained in the step S3 and the PVC film obtained in the step S1, and heating and compounding the hot melt adhesive film through a heating roller to obtain a laminating material, wherein the temperature of the heating roller is 120 ℃;
s5: drying:
drying the coating material treated in the step S4 through a dryer at the drying temperature of 35 ℃;
s6: embossing:
embossing the coating material processed in the step S5 through an embossing roller;
s7: cooling and shaping:
and naturally cooling and drying the coating material processed in the step S6.
The nonwoven fabric of vernal asian in step S2 is stirred by a stirrer in alkaline water soaking, the stirring speed is 10r/min, the outer diameter surface of the extrusion roller in step S3 is provided with a plurality of sinking grooves, so that moisture in the nonwoven fabric of vernal asian can be prevented from being completely extruded, the humidity of the nonwoven fabric of vernal asian can be ensured, the hot melt adhesive film in step S4 is made of polyurethane, the generation of heating waste gas can be reduced, the production environment safety is improved, the drying machine in step S5 is positioned on two sides of the laminating material, the drying efficiency is improved, the drying effect is ensured, the embossing roller in step S6 is a hot embossing roller, the hot pressing temperature is 90 ℃, the embossing effect can be improved, the shaping is facilitated, the laminating material in step S7 is naturally cooled in a sun-sheltering place, and the adhesiveness between the nonwoven fabric of vernal asian and the PVC film can be enhanced.
Example 3:
s1: selecting raw materials:
the fabric adopts a Chunyan non-woven fabric, and the backing material adopts a PVC film;
s2, soaking and softening:
soaking the nonwoven fabric in step S1 in alkaline water for 30 min;
s3: extruding and controlling water:
extruding the non-woven fabric of the veronica fabric soaked with the alkaline water in the step S2 through an extruding roller to control water;
s4: and (3) composite cloth:
arranging a hot melt adhesive film between the nonwoven fabric obtained in the step S3 and the PVC film obtained in the step S1, and heating and compounding the hot melt adhesive film through a heating roller to obtain a laminating material, wherein the temperature of the heating roller is 130 ℃;
s5: drying:
drying the coating material treated in the step S4 through a dryer at the drying temperature of 45 ℃;
s6: embossing:
embossing the coating material processed in the step S5 through an embossing roller;
s7: cooling and shaping:
and naturally cooling and drying the coating material processed in the step S6.
The nonwoven fabric of vernal asian in step S2 is stirred by a stirrer in alkaline water soaking, the stirring speed is 15r/min, the outer diameter surface of the extrusion roller in step S3 is provided with a plurality of sinking grooves, so that moisture in the nonwoven fabric of vernal asian can be prevented from being completely extruded, the humidity of the nonwoven fabric of vernal asian can be ensured, the hot melt adhesive film in step S4 is made of polyurethane, the generation of heating waste gas can be reduced, the production environment safety is improved, the drying machine in step S5 is positioned on two sides of the laminating material, the drying efficiency is improved, the drying effect is ensured, the embossing roller in step S6 is a hot embossing roller, the hot pressing temperature is 100 ℃, the embossing effect can be improved, the shaping is facilitated, the laminating material in step S7 is naturally cooled in a sun-sheltering place, and the adhesiveness between the nonwoven fabric of vernal asian and the PVC film can be enhanced.
Step S2 in example one, example two, and example three was compared and is tabulated as follows:
soaking time/min | |
Example one | 25 |
Example two | 28 |
EXAMPLE III | 30 |
The softening effect of the prepared product is observed, and the secondary effect of the embodiment is found to be optimal.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (7)
1. A method for manufacturing a vernal woven coating material for an inflatable mattress is characterized by comprising the following steps: the method comprises the following steps:
s1: selecting raw materials:
the fabric adopts a Chunyan non-woven fabric, and the backing material adopts a PVC film;
s2, soaking and softening:
soaking the nonwoven fabric in step S1 in alkaline water for 25-30 min;
s3: extruding and controlling water:
extruding the non-woven fabric of the veronica fabric soaked with the alkaline water in the step S2 through an extruding roller to control water;
s4: and (3) composite cloth:
arranging a hot melt adhesive film between the nonwoven fabric obtained in the step S3 and the PVC film obtained in the step S1, and heating and compounding the hot melt adhesive film through a heating roller to obtain a laminating material, wherein the temperature of the heating roller is 100-130 ℃;
s5: drying:
drying the coating material treated in the step S4 through a dryer at the drying temperature of 30-45 ℃;
s6: embossing:
embossing the coating material processed in the step S5 through an embossing roller;
s7: cooling and shaping:
and naturally cooling and drying the coating material processed in the step S6.
2. The method for manufacturing the vernal wool coating for the air mattress according to claim 1, wherein the method comprises the following steps: and the nonwoven fabric of the Conyza glutinosa in the step S2 is stirred by a stirrer in the alkali water soaking process, and the stirring speed is 5-15 r/min.
3. The method for manufacturing the vernal wool coating for the air mattress according to claim 1, wherein the method comprises the following steps: and a plurality of sinking grooves are arranged on the outer diameter surface of the extrusion roller in the step S3.
4. The method for manufacturing the vernal wool coating for the air mattress according to claim 1, wherein the method comprises the following steps: the hot melt adhesive film in step S4 is polyurethane.
5. The method for manufacturing the vernal wool coating for the air mattress according to claim 1, wherein the method comprises the following steps: the dryers in the step S5 are located on two sides of the coating material.
6. The method for manufacturing the vernal wool coating for the air mattress according to claim 1, wherein the method comprises the following steps: the embossing roller in the step S6 is a hot embossing roller, and the hot embossing temperature is 80-100 ℃.
7. The method for manufacturing the vernal wool coating for the air mattress according to claim 1, wherein the method comprises the following steps: and in the step S7, the coating material is naturally cooled in a sun-sheltering way.
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冯翼等: "《服装技术手册》", vol. 1, 上海科学技术文献出版社, pages: 236 * |
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