CN106541635A - A kind of manufacture method of environmentally friendly vehicle interior decoration leather - Google Patents

A kind of manufacture method of environmentally friendly vehicle interior decoration leather Download PDF

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Publication number
CN106541635A
CN106541635A CN201610959808.1A CN201610959808A CN106541635A CN 106541635 A CN106541635 A CN 106541635A CN 201610959808 A CN201610959808 A CN 201610959808A CN 106541635 A CN106541635 A CN 106541635A
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China
Prior art keywords
leather
layer
interior decoration
environmentally friendly
manufacture method
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Pending
Application number
CN201610959808.1A
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Chinese (zh)
Inventor
黄小平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NANPING BOSHIDA ENERGY-SAVING TECHNOLOGY Co Ltd
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NANPING BOSHIDA ENERGY-SAVING TECHNOLOGY Co Ltd
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Priority to CN201610959808.1A priority Critical patent/CN106541635A/en
Publication of CN106541635A publication Critical patent/CN106541635A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/02Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/15Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/18Handling of layers or the laminate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • B32B5/20Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material foamed in situ
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/02Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch
    • B32B9/025Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch comprising leather
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/047Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0253Polyolefin fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0276Polyester fibres
    • B32B2262/0284Polyethylene terephthalate [PET] or polybutylene terephthalate [PBT]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/558Impact strength, toughness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2605/00Vehicles
    • B32B2605/08Cars

Landscapes

  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)

Abstract

The present invention provides a kind of manufacture method of environmentally friendly vehicle interior decoration leather, sets gradually and is provided with bottom, nonwoven layer, composite bed and top layer, it is characterised in that preparation method is as follows:Bottom, takes soft leather, is suppressed, and is then cut into bottom;Nonwoven layer, by step 1) process after soft leather medial surface heated, then by non-woven fabrics direct hot pressing to soft leather medial surface;Composite bed, by polypropylene, terylene, foaming agent is through multiple acupuncture hot rolling treatment in addition, then carries out pressure roller extrusion molding, is attached to step 2 while hot) nonwoven layer on;Top layer, by one layer of thin leather layer of composite bed surface hot calendering bonding, then carries out blow process;To 4) carrying out deburring grinding process the step of machine-shaping.By the difference machine-shaping of each layer, the fastness of degree of adhesion is effectively realized, while directly banning the use of adhesive, great effect is brought to the safety of interior decoration leather, can carry out being applicable in reality processing.

Description

A kind of manufacture method of environmentally friendly vehicle interior decoration leather
Technical field
The present invention relates to leather processing field, and in particular to a kind of manufacture method of environmentally friendly vehicle interior decoration leather.
Background technology
With present industrialization, informationalized development, while living standard is improved, spy wants people to quality of the life Seek more and more higher.
The significantly convenient trip mode of people of popularization of automobile, while the development of automobile is with the carrying out of the industrial revolution, More efficient automobile power source now is gradually developed into by numerous power cars such as steam, gasoline, electric power.
Automobile is when in use, it is contemplated that during the situation such as dynamic braking, the requirement of the situation such as outward appearance, comfort level for automobile Also more and more higher, the development of automobile industry of China are slower, fall behind other in the processing method of technique such as overall production technique Manufacturer.Generally during automobile production, leather is also the important raw and processed materials as ornament.
Dermatine, it be on woven fabric base or nonwoven fabric base, by various different formulations the foaming such as PVC and PU or cover Film processing and fabricating is formed, and can require to be processed into according to varying strength and color, gloss, floral designs etc., with pattern product The characteristics of kind of various, water resistance is good, not care about one's appearance is neat, utilization rate is high and price is cheap with respect to corium, but the overwhelming majority is artificial Leather, its feel and elasticity are unable to reach the effect of corium;Its longitudinal section, it can be seen that trickle crafters, Bu Ji or top layer Thin film and dry wizened staple fibre.Traditional leather is applied directly on automobile, due to dermatine it is most of in order to save Cost-saving, in processing, in order to more easily be adhered to various leathers, can use substantial amounts of adhesive agent, and for viscous Attached dose of use, the material composition for various chemical corrosivities that great majority are adopted, is connect for a long time with the leather of upholstery Touch, more virose chemical substances can be dissipated, human body is produced and is greatly injured.
The content of the invention
For the deficiencies in the prior art, the invention provides a kind of manufacture method of environmentally friendly vehicle interior decoration leather so that interior trim Leather directly can improve the fastness of leather using hot-press molding method and can realize the harm without adhesive agent.
To realize object above, the present invention is achieved by the following technical programs:
A kind of manufacture method of environmentally friendly vehicle interior decoration leather, is disposed with bottom, nonwoven layer, composite bed and top layer, system Preparation Method is as follows:
1) bottom, takes soft leather, is suppressed, and is then cut into bottom;
2) nonwoven layer, by step 1) process after soft leather medial surface heated, it is then that non-woven fabrics are directly warm It is depressed into soft leather medial surface;
3) composite bed, by polypropylene, terylene, foaming agent is through multiple acupuncture hot rolling treatment in addition, then carries out pressure roller extruding Molding, is attached to step 2 while hot) nonwoven layer on;
4) top layer, by one layer of thin leather layer of composite bed surface hot calendering bonding, then carries out blow process;
5) to 4) carrying out deburring grinding process the step of machine-shaping.
Preferably, described step 2) in the temperature control that heated of soft leather medial surface at 50-150 DEG C, and Process time is 5-15 minutes.
Preferably, described step 3) in polypropylene, terylene before processing first blended, then mix with foaming agent again.
Preferably, described step 3) in temperature while hot be 60-70 DEG C.
Preferably, described step 3) in composite bed pressure roller extrusion molding thickness be 0.5-1mm.
Preferably, described step 4) product surface after molding sprays one layer of bright layer again.
The invention provides a kind of manufacture method of environmentally friendly vehicle interior decoration leather, interior decoration leather product be disposed with bottom, Nonwoven layer, composite bed and top layer.The nonwoven layer that the medial surface of bottom is arranged causes for coarse shape, to be easy to composite bed in hot pressing Fixation after molding, while the polypropylene, terylene, foaming agent in composite bed employing can effectively improve the soft of interior decoration leather interiors of products It is soft, and polypropylene, terylene can also improve certain toughness, and the outside on top layer also carries out spraying bright layer, can increase whole product The glossiness of product.Whole technological process preparation method can further genralrlization in actual commercial production.
Specific embodiment
To make purpose, technical scheme and the advantage of the embodiment of the present invention clearer, below in conjunction with the enforcement of the present invention Example, is clearly and completely described to the technical scheme in the embodiment of the present invention, it is clear that described embodiment is the present invention A part of embodiment, rather than the embodiment of whole.Based on the embodiment in the present invention, those of ordinary skill in the art are not having The every other embodiment obtained under the premise of making creative work, belongs to the scope of protection of the invention.
Embodiment 1:
The present embodiment provides a kind of manufacture method of environmentally friendly vehicle interior decoration leather, is disposed with bottom, nonwoven layer, is combined Layer and top layer, preparation method are as follows:
1) bottom, takes soft leather, is suppressed, and is then cut into bottom;
2) nonwoven layer, by step 1) process after soft leather medial surface heated, it is then that non-woven fabrics are directly warm It is depressed into soft leather medial surface;
3) composite bed, by polypropylene, terylene, foaming agent is through multiple acupuncture hot rolling treatment in addition, then carries out pressure roller extruding Molding, is attached to step 2 while hot) nonwoven layer on;
4) top layer, by one layer of thin leather layer of composite bed surface hot calendering bonding, then carries out blow process;
5) to 4) carrying out deburring grinding process the step of machine-shaping.
Embodiment 2:
The present embodiment provides a kind of manufacture method of environmentally friendly vehicle interior decoration leather, is disposed with bottom, nonwoven layer, is combined Layer and top layer, preparation method are as follows:
1) bottom, takes soft leather, is suppressed, and is then cut into bottom;
2) nonwoven layer, by step 1) process after soft leather medial surface heated, it is then that non-woven fabrics are directly warm It is depressed into soft leather medial surface;
3) composite bed, by polypropylene, terylene, foaming agent is through multiple acupuncture hot rolling treatment in addition, then carries out pressure roller extruding Molding, is attached to step 2 while hot) nonwoven layer on;
4) top layer, by one layer of thin leather layer of composite bed surface hot calendering bonding, then carries out blow process;
5) to 4) carrying out deburring grinding process the step of machine-shaping.
Step 2) in the temperature control that heated of soft leather medial surface at 50-150 DEG C, and process time is 5-15 Minute.
Step 3) in composite bed pressure roller extrusion molding thickness be 0.5-1mm.
Embodiment 3:
The present embodiment provides a kind of manufacture method of environmentally friendly vehicle interior decoration leather, is disposed with bottom, nonwoven layer, is combined Layer and top layer, preparation method are as follows:
1) bottom, takes soft leather, is suppressed, and is then cut into bottom;
2) nonwoven layer, by step 1) process after soft leather medial surface heated, it is then that non-woven fabrics are directly warm It is depressed into soft leather medial surface;
3) composite bed, by polypropylene, terylene, foaming agent is through multiple acupuncture hot rolling treatment in addition, then carries out pressure roller extruding Molding, is attached to step 2 while hot) nonwoven layer on;
4) top layer, by one layer of thin leather layer of composite bed surface hot calendering bonding, then carries out blow process;
5) to 4) carrying out deburring grinding process the step of machine-shaping.
Step 2) in the temperature control that heated of soft leather medial surface at 50-150 DEG C, and process time is 5-15 Minute.
Step 3) in polypropylene, terylene before processing first blended, then mix with foaming agent again.
Step 3) in temperature while hot be 60-70 DEG C.
Step 3) in composite bed pressure roller extrusion molding thickness be 0.5-1mm.
Preferably, described step 4) product surface after molding sprays one layer of bright layer again.
Above example only to illustrate technical scheme, rather than a limitation;Although with reference to the foregoing embodiments The present invention has been described in detail, it will be understood by those within the art that:Which still can be to aforementioned each enforcement Technical scheme described in example is modified, or carries out equivalent to which part technical characteristic;And these modification or Replace, do not make the essence of appropriate technical solution depart from the spirit and scope of various embodiments of the present invention technical scheme.

Claims (6)

1. a kind of manufacture method of environmentally friendly vehicle interior decoration leather, sets gradually and is provided with bottom, nonwoven layer, composite bed and top layer, Characterized in that, preparation method is as follows:
1) bottom, takes soft leather, is suppressed, and is then cut into bottom;
2) nonwoven layer, by step 1) process after soft leather medial surface heated, then by non-woven fabrics direct hot pressing extremely Soft leather medial surface;
3) composite bed, by polypropylene, terylene, foaming agent is through multiple acupuncture hot rolling treatment in addition, then carries out pressure roller extrusion molding, Be attached to step 2 while hot) nonwoven layer on;
4) top layer, by one layer of thin leather layer of composite bed surface hot calendering bonding, then carries out blow process;
5) to 4) carrying out deburring grinding process the step of machine-shaping.
2. the manufacture method of environmentally friendly vehicle interior decoration leather as claimed in claim 1, it is characterised in that described step 2) in it is soft The temperature control heated by leather medial surface is at 50-150 DEG C, and process time is 5-15 minutes.
3. the manufacture method of environmentally friendly vehicle interior decoration leather as claimed in claim 1, it is characterised in that described step 3) in third Synthetic fibre, terylene before processing are first blended, and are then mixed with foaming agent again.
4. the manufacture method of environmentally friendly vehicle interior decoration leather as claimed in claim 1, it is characterised in that described step 3) in while hot Temperature be 60-70 DEG C.
5. the manufacture method of environmentally friendly vehicle interior decoration leather as claimed in claim 1, it is characterised in that described step 3) in be combined The thickness of laminating roll extrusion molding is 0.5-1mm.
6. the manufacture method of environmentally friendly vehicle interior decoration leather as claimed in claim 1, it is characterised in that described step 4) after molding Product surface spray one layer of bright layer again.
CN201610959808.1A 2016-10-27 2016-10-27 A kind of manufacture method of environmentally friendly vehicle interior decoration leather Pending CN106541635A (en)

Priority Applications (1)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108638636A (en) * 2018-05-09 2018-10-12 浙江富邦集团有限公司 A kind of production method of warming high ventilative automobile leather
CN110699000A (en) * 2019-10-11 2020-01-17 上海固柯胶带科技有限公司 Film material for grinding and packaging semiconductor

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102016077A (en) * 2008-03-24 2011-04-13 可乐丽股份有限公司 Split leather product and manufacturing method therefor
CN104404777A (en) * 2014-12-01 2015-03-11 南通亿华塑胶有限公司 Process for producing suede leather
CN104480727A (en) * 2014-12-01 2015-04-01 南通亿华塑胶有限公司 Production process of automotive trim leather
CN205202388U (en) * 2015-12-10 2016-05-04 苏州富元机电科技有限公司 Heat seal panel

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102016077A (en) * 2008-03-24 2011-04-13 可乐丽股份有限公司 Split leather product and manufacturing method therefor
CN104404777A (en) * 2014-12-01 2015-03-11 南通亿华塑胶有限公司 Process for producing suede leather
CN104480727A (en) * 2014-12-01 2015-04-01 南通亿华塑胶有限公司 Production process of automotive trim leather
CN205202388U (en) * 2015-12-10 2016-05-04 苏州富元机电科技有限公司 Heat seal panel

Non-Patent Citations (2)

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Title
《世界化学工业年鉴》编辑部: "《世界化学工业年鉴》", 31 December 1988, 化学工业部科技情报研究所出版 *
黄玉媛: "《轻化工助剂配方》", 31 August 2008, 中国纺织出版社 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108638636A (en) * 2018-05-09 2018-10-12 浙江富邦集团有限公司 A kind of production method of warming high ventilative automobile leather
CN110699000A (en) * 2019-10-11 2020-01-17 上海固柯胶带科技有限公司 Film material for grinding and packaging semiconductor

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Application publication date: 20170329

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