CN114370997B - Dynamic shunt testing method for interior of planetary gear train - Google Patents
Dynamic shunt testing method for interior of planetary gear train Download PDFInfo
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Abstract
本发明公开了一种行星轮系内部动态分流测试方法。所述行星轮系内部动态分流测试方法,包括以下步骤:S1,在太阳轮和齿圈齿根上设置应变片测点并在应变片测点处粘贴应变片;以及设置转速测点并在转速测点处安装测速反光带与测速探头;S2,开展试验,在外部基源时钟的记录下,获取应变片测点和转速测点分别采集的应变数据与转速数据;S3,输出轴时域激光脉冲和输入轴时域激光脉冲同步触发,建立应变数据与行星轮对应关系;S4,依照行星轮与应变数据对应关系,重新划分以行星轮为视角的应变数据;S5,根据以行星轮为视角的应变数据计算行星轮载荷功率动态分流。
The invention discloses a dynamic shunt test method inside a planetary gear train. The internal dynamic shunt test method of the planetary gear train includes the following steps: S1, setting strain gauge measuring points on the sun gear and the tooth root of the ring gear and pasting the strain gauges at the strain gauge measuring points; Install the speed-measuring reflective tape and the speed-measuring probe at the point; S2, carry out the test, and obtain the strain data and speed data respectively collected by the strain gauge measuring point and the speed measuring point under the record of the external base source clock; S3, the time-domain laser pulse of the output shaft Trigger synchronously with the time-domain laser pulse of the input shaft to establish the correspondence between the strain data and the planetary gear; S4, according to the correspondence between the planetary gear and the strain data, re-divide the strain data from the perspective of the planetary gear; The strain data is used to calculate the dynamic split of the load power of the planetary gear.
Description
技术领域technical field
本发明涉及机械传动领域领域,具体涉及一种行星轮系内部动态分流测试方法。The invention relates to the field of mechanical transmission, in particular to a dynamic shunt test method inside a planetary gear train.
背景技术Background technique
行星轮系是机械传动领域的一种重要形式,由于其高功率、高效率、结构紧凑而在机械行业里得到广泛的应用。行星轮系的内部动态分流是指行星轮系运行过程的各行星轮载荷功率与传递功率的分流,具体表现为各行星轮与太阳轮和齿圈的动态啮合应变,是影响行星轮系寿命的重要因素。通过测试的手段,检测行星轮系运动过程中的内部动态分流,能够为行星轮系的设计、维护、检修提供充分的数据支持。The planetary gear train is an important form in the field of mechanical transmission, and is widely used in the mechanical industry due to its high power, high efficiency, and compact structure. The internal dynamic shunting of the planetary gear system refers to the shunting of the load power and transmission power of each planetary gear during the operation of the planetary gear system. It is specifically manifested in the dynamic meshing strain of each planetary gear with the sun gear and ring gear, which affects the life of the planetary gear system. Key factor. By means of testing, the internal dynamic shunt during the motion of the planetary gear train can be detected, which can provide sufficient data support for the design, maintenance and overhaul of the planetary gear train.
传统的行星轮系内部分流测试方法,没有考虑到试验测试的偶然性与误差性,具有以下缺点:The traditional shunt test method within the planetary gear train does not take into account the contingency and error of the experimental test, and has the following disadvantages:
1)由于测试过程复杂繁琐,容易使太阳轮啮合应变对应行星轮映射关系、丢失,导致啮合应变不具有对应于行星轮的特异性,因此试验测试具有偶然性。1) Due to the complicated and cumbersome testing process, the mapping relationship between the meshing strain of the sun gear and the planetary gear is easy to be lost, resulting in the meshing strain not having the specificity corresponding to the planetary gear, so the test is accidental.
2)由于测试过程庞大、需要多方面合作,容易导致应变数据与转速数据无法对应,导致试验后数据处理存在一定的系统误差。2) Due to the huge test process and the need for multi-faceted cooperation, it is easy to cause the strain data and the rotational speed data to fail to correspond, resulting in certain systematic errors in the data processing after the test.
发明内容Contents of the invention
本发明的目的在于克服现有技术中所存在的内部分流测试未考虑试验测试的偶然性与误差性的不足,提供一种行星轮系内部动态分流测试方法,应变片和转速的测试同步触发,使得数据同步。The purpose of the present invention is to overcome the lack of contingency and error in the internal shunt test existing in the prior art, and provide a dynamic shunt test method inside the planetary gear train. The test of the strain gauge and the rotating speed is triggered synchronously, so that data synchronization.
为了实现上述发明目的,本发明提供了以下技术方案:In order to realize the above-mentioned purpose of the invention, the present invention provides the following technical solutions:
一种行星轮系内部动态分流测试方法,包括以下步骤:A method for testing internal dynamic shunting of a planetary gear train, comprising the following steps:
S1,在太阳轮和齿圈齿根上分别设置应变片测点并在应变片测点处粘贴应变片;在输出轴与输入轴设置转速测点并在转速测点处安装测速传感器;S1, set strain gauge measuring points on the sun gear and ring gear tooth roots respectively and paste strain gauges at the strain gauge measuring points; set speed measuring points on the output shaft and input shaft and install speed sensors at the speed measuring points;
S2,开展试验,在外部基源时钟的记录下,获取应变片测点和转速测点分别采集的应变数据与转速数据;其中输出轴与输入轴测速传感器转速检测同步触发后采集的应变数据与转速数据记作有效数据,根据有效数据建立应变数据与行星轮对应关系;S2, carry out the test, under the record of the external base source clock, obtain the strain data and rotational speed data respectively collected by the strain gauge measuring point and the rotating speed measuring point; among them, the strain data and the The speed data is recorded as effective data, and the corresponding relationship between strain data and planetary gear is established according to the effective data;
S3,依照行星轮与应变数据对应关系,重新划分各应变测点采集的应变数据,得到以行星轮为视角的应变数据;S3, according to the corresponding relationship between the planetary gear and the strain data, re-divide the strain data collected by each strain measuring point, and obtain the strain data from the perspective of the planetary gear;
S4,根据以行星轮为视角的应变数据计算行星轮载荷功率动态分流。S4, calculate the dynamic load power split of the planetary gear according to the strain data from the perspective of the planetary gear.
优选地,所述步骤S1中应变片测点数目与行星轮个数一致,每组应变片测点有两个应变片。Preferably, the number of strain gauge measuring points in the step S1 is consistent with the number of planetary gears, and each group of strain gauge measuring points has two strain gauges.
优选地,所述步骤S1中,测速传感器为测速反光带与测速探头,所述应变片包括太阳轮应变片和齿圈应变片,测速反光带包括输出轴测速反光带和输入轴测速反光带,测速探头包括输出轴测速探头和输入轴测速探头;测速反光带与行星轮轴心线平行,测速探头与齿圈应变片相对于输出轴与行星架直接相连;输出轴测速反光带与行星架上一行星轮相对应;输入轴与太阳轮直接相连,输入轴测速反光带与一太阳轮应变片相对应。Preferably, in the step S1, the speed measuring sensor is a speed measuring reflective tape and a speed measuring probe, the strain gauge includes a sun gear strain gauge and a ring gear strain gauge, and the speed measuring reflective tape includes an output shaft speed measuring reflective tape and an input shaft speed measuring reflective tape, The speed measuring probe includes the output shaft speed measuring probe and the input shaft speed measuring probe; the speed measuring reflective tape is parallel to the axis of the planetary wheel, and the speed measuring probe and the ring gear strain gauge are directly connected to the planet carrier relative to the output shaft; the speed measuring reflective tape of the output shaft is connected to the planet carrier The planetary gear corresponds; the input shaft is directly connected with the sun gear, and the speed-measuring reflective tape of the input shaft corresponds to a strain gauge of the sun gear.
优选地,所述步骤S2中,输出轴与输入轴测速传感器检测获取的信号记作输出轴时域激光脉冲信号和输入轴时域激光脉冲信号,采用激光脉冲同步触发法使输出轴时域激光脉冲信号和输入轴时域激光脉冲信号同步触发,并根据同步触发后的应变数据与转速数据建立应变数据与行星轮的对应关系。Preferably, in the step S2, the signals detected by the output shaft and the input shaft speed sensor are recorded as the output shaft time-domain laser pulse signal and the input shaft time-domain laser pulse signal, and the laser pulse synchronous trigger method is used to make the output shaft time-domain laser pulse signal The pulse signal and the time-domain laser pulse signal of the input shaft are triggered synchronously, and the corresponding relationship between the strain data and the planetary gear is established according to the synchronously triggered strain data and rotational speed data.
优选地,所述步骤S4中,行星轮为视角的应变数据包括行星轮相对于太阳轮的应变数据和行星轮相对于齿圈的应变数据。Preferably, in the step S4, the strain data of the planetary gear as a perspective includes strain data of the planetary gear relative to the sun gear and strain data of the planetary gear relative to the ring gear.
优选地,所述步骤S5包括以下步骤:基于应变与啮合力的对应关系,根据行星轮相对于太阳轮的应变数据和行星轮相对于齿圈的应变数据得到太阳轮啮合力和齿圈啮合力;基于受力分析,根据太阳轮啮合力和齿圈啮合力计算行星轮对应的行星架作用力,然后基于公式转换根据行星架作用力计算行星轮传递功率动态分流。Preferably, the step S5 includes the following steps: based on the corresponding relationship between strain and meshing force, according to the strain data of the planetary gear relative to the sun gear and the strain data of the planetary gear relative to the ring gear, the meshing force of the sun gear and the meshing force of the ring gear are obtained ;Based on the force analysis, calculate the planetary carrier force corresponding to the planetary gear according to the sun gear meshing force and the ring gear meshing force, and then calculate the dynamic split of the planetary gear transmission power based on the formula conversion based on the planetary carrier force.
优选地,所述步骤S1基于滑环转子与滑环定子直接配合关系采集太阳轮应变片测点的应变数据;滑环转子与滑环定子直接配合关系如下所示:Preferably, the step S1 collects the strain data of the measuring point of the sun gear strain gauge based on the direct cooperation relationship between the slip ring rotor and the slip ring stator; the direct cooperation relationship between the slip ring rotor and the slip ring stator is as follows:
过渡法兰与输入法兰的输入端连接,输入轴连接盘的输出端与太阳轮输入轴连接,且输入轴连接盘的输出端套设于太阳轮输入轴外;所述输入轴连接盘输出端外依次套设滑环转子与滑环定子;滑环转子与输入轴连接盘的输出端花键连接;太阳轮转动时,所述滑环定子固定不动;传感器信号线的一端与太阳轮应变片连接,传感器信号线的另一端与滑环转子连接;传感器信号线通过输入轴连接盘轴心和过渡法兰的线槽实现走线设置。The transition flange is connected to the input end of the input flange, the output end of the input shaft connecting plate is connected to the input shaft of the sun gear, and the output end of the input shaft connecting plate is sleeved outside the input shaft of the sun gear; the input shaft connecting plate outputs The slip ring rotor and the slip ring stator are sleeved in turn outside the end; the slip ring rotor is splined connected with the output end of the input shaft connection plate; when the sun gear rotates, the slip ring stator is fixed; one end of the sensor signal line is connected to the sun gear The strain gauge is connected, and the other end of the sensor signal line is connected to the slip ring rotor; the sensor signal line is routed through the axis of the input shaft connection plate and the line groove of the transition flange.
优选地,步骤S2中所述采集的应变数据需根据转换矩阵进行预处理;Preferably, the strain data collected in step S2 needs to be preprocessed according to the transformation matrix;
所述转换矩阵的计算包括以下步骤:The calculation of the conversion matrix includes the following steps:
S21,针对已经固定的应变片进行标定测量,固定有应变片的齿轮设置为测试齿轮,与测试齿轮啮合用于加载载荷的齿轮设置为加载齿轮;标准啮合位置时,加载齿轮加载两个不相同载荷后采集应变片的应变,根据应变影响系数计算应变衡量标准值;S21, carry out calibration measurement for the fixed strain gauge, the gear with the fixed strain gauge is set as the test gear, and the gear meshed with the test gear for loading is set as the loading gear; in the standard meshing position, the loading gear is loaded with two different gears After loading, the strain of the strain gauge is collected, and the standard value of the strain is calculated according to the strain influence coefficient;
S22,选择除齿顶以外的啮合位置,加载不同载荷,采集应变片的应变;S22, selecting a meshing position other than the tooth top, loading different loads, and collecting the strain of the strain gauge;
S23,根据应变衡量标准值计算第一载荷Ff o与第一应变Fn o;再结合测试时采集的应变与测试时的载荷计算相对误差δf,δn,判断相对误差是否达到需求,若相对误差不符合需求,执行步骤S22;若相对误差符合需求,执行步骤S24; S23 , calculate the first load F f o and the first strain F no according to the strain measurement standard value; then combine the strain collected during the test and the load during the test to calculate the relative error δ f , δ n , and determine whether the relative error meets the requirement, If the relative error does not meet the requirement, execute step S22; if the relative error meets the requirement, execute step S24;
S24,判断测试次数是否充足,测试次数不充足,执行步骤S22,测试次数充足,执行步骤S25;S24, judging whether the number of tests is sufficient, if the number of tests is not enough, execute step S22, if the number of tests is sufficient, execute step S25;
S25,计算转换矩阵。S25. Calculate the transformation matrix.
优选地,所述步骤S21中应变衡量标准值计算方法如下所示:Preferably, the calculation method of the strain measurement standard value in the step S21 is as follows:
S1=a11 oFn1+a12 oFf1 S 1 =a 11 o F n1 +a 12 o F f1
S2=a21 oFn2+a22 oFf2 S 2 =a 21 o F n2 +a 22 o F f2
其中,第一次测试的载荷为Ff1,对应采集的应变为Fn1;第二次测试的载荷为Ff2,对应采集的应变为Fn2;a11 o、a12 o、a21 o和a22 o为应变影响系数;S1为第一次测试的应变衡量标准值,S2为第二次测试的应变衡量标准值。Among them, the load of the first test is F f1 , and the corresponding collected strain is F n1 ; the load of the second test is F f2 , and the corresponding collected strain is F n2 ; a 11 o , a 12 o , a 21 o and a 22 o is the strain influence coefficient; S 1 is the strain standard value of the first test, and S 2 is the strain standard value of the second test.
优选地,步骤S23中Fn o、Ff o与相对误差计算方法如下所示:Preferably, the calculation method of F n o , F f o and relative error in step S23 is as follows:
其中,通过下列方法计算第一载荷Fn o与第一应变Ff o。Wherein, the first load F n o and the first strain F f o are calculated by the following method.
{Fo}={ao}-1{S}{F o }={a o } -1 {S}
其中,Fo=[Fn o,Ff o],ao——应变影响系数标准矩阵,S=[Sf,Sn],Sf与Sn为分别为Ff o与Fn o对应的衡量标准值。Among them, F o = [F n o , F f o ], a o —— standard matrix of strain influence coefficient, S = [S f , S n ], S f and S n are respectively F f o and F n o The corresponding metric value.
相对误差计算方法如下所示:The relative error calculation method is as follows:
其中,Ff为测试时的载荷,Fn为采集的应变。Among them, F f is the load during the test, and F n is the collected strain.
与现有技术相比,本发明的有益效果:本专利通过设计太阳轮应变片测点布置与齿圈应变片测点布置同行星轮的对应关系,建立啮合应变与行星轮的映射关系;通过设计应变片、测速反光带与测速探头的相对关系,实现自动同步触发,为时域上应变数据和转速数据同步对应创造条件。Compared with the prior art, the present invention has the beneficial effect: the patent establishes the mapping relationship between the meshing strain and the planetary gear by designing the corresponding relationship between the measuring point arrangement of the sun gear strain gauge and the measuring point arrangement of the ring gear strain gauge and the planetary gear; Design the relative relationship between strain gauges, speed-measuring reflective tapes and speed-measuring probes, realize automatic synchronous triggering, and create conditions for synchronous correspondence between strain data and rotational speed data in the time domain.
附图说明:Description of drawings:
图1为本发明示例性实施例1的行星轮系内部动态分流测试方法的流程图;Fig. 1 is a flow chart of the dynamic shunt test method inside the planetary gear train in
图2为本发明示例性实施例1的四行星轮系应变片布置图;Fig. 2 is an arrangement diagram of the strain gauges of the four-planetary gear train in
图3为本发明示例性实施例1的应变测点与转速测点对应关系示意图;Fig. 3 is a schematic diagram of the corresponding relationship between strain measuring points and rotating speed measuring points in
图4为本发明示例性实施例1的激光脉冲同步触发法示意图;4 is a schematic diagram of a laser pulse synchronous triggering method in
图5为本发明示例性实施例1的以行星轮为视角的应变数据划分示意图;Fig. 5 is a schematic diagram of division of strain data from the perspective of planetary gears in
图6为本发明示例性实施例1的行星轮受力分析示意图;Fig. 6 is a schematic diagram of force analysis of planetary gears in
图7为本发明示例性实施例1的太阳轮应变测量安装示意图。Fig. 7 is a schematic diagram of the strain measurement installation of the sun gear in the
图8为本发明示例性实施例1的标准啮合位置示意图;即选定齿槽②对应的齿顶啮合位置作为标准啮合位置,加载齿轮加载两个不相同载荷后采集应变片的应变。Fig. 8 is a schematic diagram of the standard meshing position of
附图标记:1-行星轮轴心线、2-输入轴测速探头、3-输入轴测速反光带、4- 太阳轮应变片、5-输出轴测速反光带、6-输出轴测速探头、7-齿圈应变片、8-太阳轮、9-滑环转子、10-滑环定子、11-输入轴连接盘、12-传感器信号线、13-过渡法兰。Reference signs: 1-planetary wheel axis, 2-input shaft speed measuring probe, 3-input shaft speed measuring reflective tape, 4-sun gear strain gauge, 5-output shaft speed measuring reflective tape, 6-output shaft speed measuring probe, 7- Ring gear strain gauge, 8-sun gear, 9-slip ring rotor, 10-slip ring stator, 11-input shaft connection plate, 12-sensor signal line, 13-transition flange.
具体实施方式Detailed ways
下面结合试验例及具体实施方式对本发明作进一步的详细描述。但不应将此理解为本发明上述主题的范围仅限于以下的实施例,凡基于本发明内容所实现的技术均属于本发明的范围。The present invention will be further described in detail below in conjunction with test examples and specific embodiments. However, it should not be understood that the scope of the above subject matter of the present invention is limited to the following embodiments, and all technologies realized based on the content of the present invention belong to the scope of the present invention.
实施例1Example 1
如图1所示,本实施例提供一种行星轮系内部动态分流测试方法,包括以下步骤:As shown in FIG. 1 , this embodiment provides a method for testing internal dynamic shunting of a planetary gear train, which includes the following steps:
S1,在太阳轮和齿圈齿根上分别设置应变片测点并在应变片测点处粘贴应变片;在输出轴与输入轴设置转速测点并在转速测点处安装测速传感器;S1, set strain gauge measuring points on the sun gear and ring gear tooth roots respectively and paste strain gauges at the strain gauge measuring points; set speed measuring points on the output shaft and input shaft and install speed sensors at the speed measuring points;
S2,开展试验,在外部基源时钟的记录下,获取应变片测点和转速测点分别采集的应变数据与转速数据;其中输出轴与输入轴测速传感器转速检测同步触发后采集的应变数据与转速数据记作有效数据,根据有效数据建立应变数据与行星轮对应关系;S2, carry out the test, under the record of the external base source clock, obtain the strain data and rotational speed data respectively collected by the strain gauge measuring point and the rotating speed measuring point; among them, the strain data and the The speed data is recorded as effective data, and the corresponding relationship between strain data and planetary gear is established according to the effective data;
S3,依照行星轮与应变数据对应关系,重新划分各应变测点采集的应变数据,得到以行星轮为视角的应变数据;S3, according to the corresponding relationship between the planetary gear and the strain data, re-divide the strain data collected by each strain measuring point, and obtain the strain data from the perspective of the planetary gear;
S4,根据以行星轮为视角的应变数据计算行星轮载荷功率动态分流。S4, calculate the dynamic load power split of the planetary gear according to the strain data from the perspective of the planetary gear.
本实施例通过应变片测点、转速测点的相对关系,并采用同步触发,使得获取的太阳轮啮合应变与齿圈啮合应变与行星轮具有映射关系,实现时域上应变数据和转速数据同步对应。In this embodiment, through the relative relationship between the strain gauge measuring points and the rotating speed measuring points, and using synchronous triggering, the obtained sun gear meshing strain and the ring gear meshing strain have a mapping relationship with the planetary gear, realizing the synchronization of the strain data and the rotating speed data in the time domain correspond.
示例性的,应变片测点数目与行星轮个数n一致,每组测点有两个应变片。由于应变片测点数目与行星轮个数n一致,因此可以通过太阳轮应变片测点布置与齿圈应变片测点布置同行星轮的对应关系,建立啮合应变与行星轮的映射关系。如图2所示,步骤S1以四行星轮系为例,在太阳轮和齿圈齿根上粘贴应变片,图2(a)所示为太阳轮应变片布置图,图2(b)所示为齿圈应变片布置图。本实施例设计太阳轮应变片测点布置与齿圈应变片测点布置同行星轮的对应关系,建立了啮合应变与行星轮的映射关系。Exemplarily, the number of strain gauge measuring points is consistent with the number n of planetary gears, and each set of measuring points has two strain gauges. Since the number of measuring points of the strain gauge is consistent with the number n of the planetary gear, the mapping relationship between the meshing strain and the planetary gear can be established through the corresponding relationship between the measuring point arrangement of the sun gear strain gauge and the measuring point arrangement of the ring gear strain gauge and the planetary gear. As shown in Figure 2, step S1 takes a four-planetary gear train as an example, and pastes strain gauges on the tooth roots of the sun gear and the ring gear. Figure 2(a) shows the layout of the sun gear strain gauges, and Figure 2(b) shows The arrangement diagram of the ring gear strain gauge. In this embodiment, the corresponding relationship between the measuring point arrangement of the sun gear strain gauge and the measuring point arrangement of the ring gear strain gauge and the planetary gear is designed, and the mapping relationship between the meshing strain and the planetary gear is established.
示例性的,步骤S1中,测速传感器为测速反光带与测速探头,按照如图3 所示的应变片测点与转速测点对应关系,安装应变片、测速反光带与测速探头。所述应变片包括太阳轮应变片4和齿圈应变片7,测速反光带包括输出轴测速反光带5和输入轴测速反光带3,测速探头包括输出轴测速探头6和输入轴测速探头2;测速反光带与行星轮轴心线1平行,测速探头与齿圈应变片相对于输出轴与行星架直接相连;输出轴测速反光带与行星架上一行星轮(记为行星轮a)相对应;输入轴与太阳轮直接相连,输入轴测速反光带与一太阳轮应变片(记为太阳轮应变片a)相对应。测速探头通过捕捉发出的激光脉冲信号遇到测速反光带后返回的信号,对转速进行测量,得到转速数据。本实施例通过设计应变片、测速反光带与测速探头的相对关系,实现自动同步触发,为时域上应变数据和转速数据同步对应创造条件。Exemplarily, in step S1, the speed measuring sensor is a speed measuring reflective tape and a speed measuring probe, and the strain gauge, the speed measuring reflective tape and the speed measuring probe are installed according to the corresponding relationship between strain gauge measuring points and rotational speed measuring points as shown in FIG. 3 . The strain gauge includes a sun
示例性的,如图4所示,输出轴与输入轴测速传感器检测获取的信号记作输出轴时域激光脉冲信号和输入轴时域激光脉冲信号,采用激光脉冲同步触发法使输出轴时域激光脉冲信号和输入轴时域激光脉冲信号同步触发,并根据同步触发后的应变数据与转速数据建立应变数据与行星轮的对应关系。在本实施例中,一齿圈应变片(记为齿圈应变片a)设置于齿圈的正上方,当输出轴时域激光脉冲和输入轴时域激光脉冲同步触发(图中有效数据开始时刻),代表行星轮a和太阳轮应变片a均在行星轮系正上方,结合行星架旋转方向,即可建立行星轮与应变数据、应变数据与转速数据的对应关系。本实施例也可将齿圈应变片a设置于其他位置,同步触发原理一致,当齿圈应变片a检测的应变信号与输出轴时域激光脉冲信号和输入轴时域激光脉冲信号上升沿时刻同步时,即实现同步触发,此时齿圈应变片a、行星轮a和太阳轮应变片a的位置具有对应关系,同步后的时刻的数据即为有效数据,即可根据有效数据建立应变数据与行星轮的对应关系。Exemplarily, as shown in Figure 4, the signals detected by the output shaft and the input shaft speed sensor are recorded as the output shaft time domain laser pulse signal and the input shaft time domain laser pulse signal, and the laser pulse synchronous trigger method is used to make the output shaft time domain The laser pulse signal and the time-domain laser pulse signal of the input shaft are triggered synchronously, and the corresponding relationship between the strain data and the planetary gear is established according to the strain data and rotational speed data after synchronous triggering. In this embodiment, a ring gear strain gauge (denoted as ring gear strain gauge a) is arranged directly above the ring gear, when the output shaft time-domain laser pulse and the input shaft time-domain laser pulse are synchronously triggered (the effective data in the figure starts Time), which means that both the planetary gear a and the sun gear strain gauge a are directly above the planetary gear train, combined with the rotation direction of the planetary carrier, the corresponding relationship between the planetary gear and the strain data, and the strain data and the rotational speed data can be established. In this embodiment, the ring gear strain gauge a can also be set at other positions, and the principle of synchronous triggering is the same. When synchronizing, synchronous triggering is realized. At this time, the positions of the ring gear strain gauge a, the planetary gear a and the sun gear strain gauge a have a corresponding relationship. The data at the time after synchronization is valid data, and the strain data can be established according to the valid data Correspondence with the planetary gear.
示例性的,如图5所示,依照行星轮与应变数据对应关系,重新划分各应变测点采集的应变数据,得到以行星轮为视角的应变数据。应变片如果安装在行星轮上,由于行星轮的运动容易造成采集数据线绕线,因此应变片安装在太阳轮和齿圈齿根上。因为行星架和行星轮的自转和公转存在,在同一时刻,并不是所有应变片都能存在数据,也不是所有应变片采集的数据均为同一个行星轮的数据,因此需要将应变片采集的应变数据进行重新划分,得到行星轮为视角的应变数据。本实施例以四行星轮系为例,由于太阳轮和齿圈齿根上分别设置的应变片测点数目与行星轮个数一致,因此可以以图5所示的方式快速便捷的重新划分以行星轮为视角的应变数据。Exemplarily, as shown in FIG. 5 , according to the corresponding relationship between the planetary gear and the strain data, the strain data collected at each strain measuring point is re-divided to obtain the strain data from the perspective of the planetary gear. If the strain gauge is installed on the planetary gear, the movement of the planetary gear will easily cause the data collection line to wind, so the strain gauge is installed on the sun gear and the tooth root of the ring gear. Because of the rotation and revolution of the planetary carrier and the planetary gear, not all the strain gauges can have data at the same time, and not all the data collected by the strain gauges are the data of the same planetary gear. Therefore, the data collected by the strain gauges need to be The strain data is re-divided to obtain the strain data from the perspective of the planetary gear. In this embodiment, the four-planetary gear train is taken as an example. Since the number of strain gauge measuring points set on the tooth roots of the sun gear and the ring gear is consistent with the number of planetary gears, it can be quickly and conveniently re-divided as shown in Figure 5. The strain data for the viewing angle of the planet gear.
示例性的,步骤S4以行星轮为视角的应变数据完成行星轮载荷功率动态分流;以行星轮为视角的应变数据包括行星轮相对于太阳轮的应变数据和行星轮相对于齿圈的应变数据;基于应变与啮合力的对应关系,根据行星轮相对于太阳轮的应变数据和行星轮相对于齿圈的应变数据得到太阳轮啮合力和齿圈啮合力;如图6所示,基于受力分析,根据太阳轮啮合力和齿圈啮合力计算行星轮对应的行星架作用力,然后基于公式转换根据行星架作用力计算行星轮传递功率动态分流。Exemplarily, in step S4, the dynamic distribution of load power of the planetary gear is completed based on the strain data from the perspective of the planetary gear; the strain data from the perspective of the planetary gear include the strain data of the planetary gear relative to the sun gear and the strain data of the planetary gear relative to the ring gear ; Based on the corresponding relationship between strain and meshing force, according to the strain data of the planetary gear relative to the sun gear and the strain data of the planetary gear relative to the ring gear, the meshing force of the sun gear and the meshing force of the ring gear are obtained; as shown in Figure 6, based on the force According to the analysis, the planetary carrier force corresponding to the planetary gear is calculated according to the meshing force of the sun gear and the ring gear, and then the dynamic split of the power transmitted by the planetary gear is calculated based on the formula conversion based on the force of the planetary carrier.
示例性的,如图7所示,基于滑环转子与滑环定子直接配合关系采集太阳轮的应变数据;Exemplarily, as shown in FIG. 7, the strain data of the sun gear is collected based on the direct fit relationship between the slip ring rotor and the slip ring stator;
过渡法兰13与输入法兰11的输入端连接,输入轴连接盘11的输出端与太阳轮8输入轴连接,且输入轴连接盘11的输出端套设于太阳轮8输入轴外;所述输入轴连接盘11输出端外依次套设滑环转子9与滑环定子10;滑环转子9与输入轴连接盘11的输出端花键连接;太阳轮转动时,所述滑环定子10固定不动;传感器信号线12的一端与太阳轮应变片连接,传感器信号线12的另一端与滑环转子9连接;传感器信号线12通过输入轴连接盘11轴心和过渡法兰13 的线槽实现走线设置。The
因为太阳轮应变片测点随啮合过程进行运动,容易造成采集数据线绕线,因此本申请通过滑环转子与滑环定子直接配合关系测量活动的太阳轮上应变片测点的齿根啮合应变;传感器信号线整体随着太阳轮运动,并且通过滑环定子实现应变数据读取,即传感器信号线与太阳轮间保持静止,传感器的数据采集接收端也保持静止;因此解决了太阳轮随啮合过程运动时,传感器信号线绕线的问题。Because the measuring point of the sun gear strain gauge moves with the meshing process, it is easy to cause the data collection line to wind. Therefore, this application uses the direct cooperation relationship between the slip ring rotor and the slip ring stator to measure the tooth root meshing strain of the strain gauge measuring point on the active sun gear. ;The sensor signal line as a whole moves with the sun gear, and the strain data reading is realized through the slip ring stator, that is, the sensor signal line and the sun gear remain stationary, and the data acquisition and receiving end of the sensor also remains stationary; When the process is moving, the sensor signal wire is wound.
本实施例滑环转子9的内径依据输入轴连接盘11的输出端外径进行设计;结合安装定位关系设计滑环转子9的外径;结合输入轴连接盘11的长度和定位关系设计滑环转子9的长度,结合滑环转子9的长度与内外径,利用花键国标设计流程设计滑环转子9与输入轴连接盘11的输出端的花键。通过滑环转子9 外径与行星轮系外圈内径选择滑环定子10的内外径,结合安装定位关系设计滑环定子10的长度,并结合信号连接的需求选择定子内圈的表面粗糙度。In this embodiment, the inner diameter of the slip ring rotor 9 is designed according to the outer diameter of the output end of the input
示例性的,步骤S2中所述采集的应变数据需根据转换矩阵进行预处理;Exemplarily, the strain data collected in step S2 needs to be preprocessed according to the transformation matrix;
所述转换矩阵的计算包括以下步骤:The calculation of the conversion matrix includes the following steps:
S21,针对已经固定的应变片进行标定测量,固定有应变片的齿轮设置为测试齿轮,与测试齿轮啮合用于加载载荷的齿轮设置为加载齿轮;标准啮合位置时,加载齿轮加载两个不相同载荷后采集应变片的应变,根据应变影响系数计算应变衡量标准值;S21, carry out calibration measurement for the fixed strain gauge, the gear with the fixed strain gauge is set as the test gear, and the gear meshed with the test gear for loading is set as the loading gear; in the standard meshing position, the loading gear is loaded with two different gears After loading, the strain of the strain gauge is collected, and the standard value of the strain is calculated according to the strain influence coefficient;
其中,如图8所示,选定齿槽②对应的齿顶啮合位置作为标准啮合位置,加载齿轮加载两个不相同载荷后采集应变片的应变。Among them, as shown in Figure 8, the meshing position of the tooth top corresponding to the
其中,应变衡量标准值计算方法如下所示:Among them, the calculation method of strain measurement standard value is as follows:
S1=a11 oFn1+a12 oFf1 S 1 =a 11 o F n1 +a 12 o F f1
S2=a21 oFn2+a22 oFf2 S 2 =a 21 o F n2 +a 22 o F f2
其中,第一次测试的载荷为Ff1,对应采集的应变为Fn1;第二次测试的载荷为Ff2,对应采集的应变为Fn2;a11 o、a12 o、a21 o和a22 o为应变影响系数,S1为第一次测试的应变衡量标准值,S2为第二次测试的应变衡量标准值。Among them, the load of the first test is F f1 , and the corresponding collected strain is F n1 ; the load of the second test is F f2 , and the corresponding collected strain is F n2 ; a 11 o , a 12 o , a 21 o and a 22 o is the strain influence coefficient, S 1 is the strain standard value of the first test, and S 2 is the strain standard value of the second test.
S22,选择除齿顶以外的啮合位置,加载不同载荷,采集应变片的应变;S22, selecting a meshing position other than the tooth top, loading different loads, and collecting the strain of the strain gauge;
S23,根据应变衡量标准值计算第一载荷Ff o与第一应变Fn o;再结合测试时采集的应变与测试时的载荷计算相对误差δf,δn,判断相对误差是否达到需求,若相对误差不符合需求,执行步骤S22;若相对误差符合需求,执行步骤S24; S23 , calculate the first load F f o and the first strain F no according to the strain measurement standard value; then combine the strain collected during the test and the load during the test to calculate the relative error δ f , δ n , and determine whether the relative error meets the requirement, If the relative error does not meet the requirements, execute step S22; if the relative error meets the requirements, execute step S24;
其中,通过下列方法计算第一载荷Ff o与第一应变Fn o。Wherein, the first load F f o and the first strain F n o are calculated by the following method.
{Fo}={ao}-1{S}{F o }={a o } -1 {S}
其中,Fo=[Fn o,Ff o],ao——应变影响系数标准矩阵,S=[Sf,Sn],Sf与 Sn为分别为Ff o与Fn o对应的衡量标准值。Among them, F o = [F n o , F f o ], a o —— standard matrix of strain influence coefficient, S = [S f , S n ], S f and S n are respectively F f o and F n o The corresponding metric value.
相对误差计算方法如下:The relative error calculation method is as follows:
其中,Ff为测试时的载荷,Fn为采集的应变。Among them, F f is the load during the test, and F n is the collected strain.
S24,判断测试次数是否充足,测试次数不充足,执行步骤S22,测试次数充足,执行步骤S25;S24, judging whether the number of tests is sufficient, if the number of tests is not enough, execute step S22, if the number of tests is sufficient, execute step S25;
S25,计算转换矩阵。S25. Calculate the transformation matrix.
根据上述描述计算转换矩阵Fo=[Fn o,Ff o],然后用于对采集的应变进行预处理。本实施例通过相对误差控制和测试次数控制的迭代,调整应变影响系数,最后就通过应变影响系数来对采集的数据进行预处理。The transformation matrix F o =[F n o , F f o ] is calculated according to the above description, and then used to preprocess the collected strains. In this embodiment, the strain influence coefficient is adjusted through the iteration of the relative error control and the test number control, and finally the collected data is preprocessed through the strain influence coefficient.
本实施例通过通过应变标定的方法,针对已经固定的应变片进行标定测量,获取应变转换矩阵,根据转换矩阵对后续测量的应变进行预处理,以降低齿轮因轮齿制造误差和应变片安装误差导致的应变变化,是的应变的采集更准确,提高后续功率动态分流等分析统计的准确性。In this embodiment, through the strain calibration method, the fixed strain gauges are calibrated and measured, the strain transformation matrix is obtained, and the subsequent measured strains are preprocessed according to the transformation matrix, so as to reduce the manufacturing error of the gear teeth and the installation error of the strain gauge. The resulting strain change makes the collection of strain more accurate, and improves the accuracy of analysis and statistics such as subsequent power dynamic shunting.
以上所述,仅为本发明具体实施方式的详细说明,而非对本发明的限制。相关技术领域的技术人员在不脱离本发明的原则和范围的情况下,做出的各种替换、变型以及改进均应包含在本发明的保护范围之内。The above description is only a detailed description of specific embodiments of the present invention, rather than limiting the present invention. Various replacements, modifications and improvements made by those skilled in the relevant technical fields without departing from the principle and scope of the present invention shall be included in the protection scope of the present invention.
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