CN114368720A - Method for detecting qualified material pipe, automatic subpackaging assembly and automatic subpackaging equipment - Google Patents
Method for detecting qualified material pipe, automatic subpackaging assembly and automatic subpackaging equipment Download PDFInfo
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- CN114368720A CN114368720A CN202111529580.XA CN202111529580A CN114368720A CN 114368720 A CN114368720 A CN 114368720A CN 202111529580 A CN202111529580 A CN 202111529580A CN 114368720 A CN114368720 A CN 114368720A
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- material pipe
- cover
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/26—Applications of control, warning, or safety devices in capping machinery
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/20—Closing bottles, jars or similar containers by applying caps by applying and rotating preformed threaded caps
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- Mechanical Engineering (AREA)
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Abstract
The invention relates to the technical field of reagent subpackaging, and discloses a method for detecting the qualification of a material pipe, an automatic subpackaging assembly and automatic subpackaging equipment, wherein the material pipe comprises a pipe body and a material pipe cover capable of being covered on the pipe body, and the pipe body is provided with a boss protruding out of the outer wall surface of the pipe body and positioned below the material pipe cover; the method for detecting the qualification of the material pipe comprises the following steps: detecting whether a material pipe cover is covered on the pipe body; after detecting that material pipe upper cover is equipped with the material pipe lid, detect the first detection distance between the diapire of material pipe lid after the lid is established and the roof of boss, when the first detection distance that detects is not more than first calibration value, material pipe lid is established up to standard. The method for detecting the qualification of the material pipe can conveniently detect whether the cover of the discharging pipe reaches the standard or not.
Description
Technical Field
The invention relates to the technical field of reagent subpackaging, in particular to a method for detecting material pipe qualification, an automatic subpackaging assembly and automatic subpackaging equipment.
Background
The diagnostic reagent is prepared by adopting the principles or methods of immunology, microbiology, molecular biology and the like, and is used for diagnosing and detecting human diseases, investigating epidemiology and the like in vitro. Molecular diagnosis relies on molecular biology technology, has become the leading discipline of clinical medicine, and plays an increasingly important role in the diagnosis and treatment of diseases such as genetic diseases and tumors.
Diagnostic reagents are typically dispensed in individual tubes. For example, in the case of dispensing a molecular diagnostic reagent, after the molecular diagnostic reagent is dispensed into a threaded tube, a cap is screwed onto the threaded tube, and then labeling, detection, and the like are performed.
However, in the screwing operation step, there may be a case where the cap is not completely screwed to the threaded pipe, at which the screwing of the cap is not up to standard, and the threaded pipe having the cap screwed up to standard needs to be screened out for safe and effective delivery of the diagnostic reagent.
Disclosure of Invention
The invention aims to provide a method for detecting whether a material pipe is qualified, which is used for detecting a first detection distance between the bottom wall of a covered material pipe cover and the top wall of a boss and comparing the first detection distance with a first calibration value so as to know whether the covered material pipe cover is up to the standard.
In order to achieve the above object, the present invention provides a method for detecting the qualification of a material pipe, wherein the material pipe comprises a pipe body and a material pipe cover capable of covering the pipe body, and the pipe body is provided with a boss protruding from the outer wall surface of the pipe body and located below the material pipe cover; the method for detecting the qualified material pipe comprises the following steps:
detecting whether the pipe body is covered with the material pipe cover or not;
when detecting the material pipe upper cover is equipped with behind the material pipe lid, detect and cover the diapire of establishing the back the material pipe lid with first detection distance between the roof of boss, wherein: and when the detected first detection distance is not greater than a first calibration value, the material pipe cover is set to reach the standard.
Above-mentioned technical scheme, through detecting the first detection distance between the diapire of the material pipe lid after the lid is established and the roof of boss to compare this first detection distance with first calibration value, when first detection distance is greater than first calibration value, show that the material pipe lid does not completely cover and establish on the body. Through the method, whether the cover of the discharge pipe reaches the standard can be conveniently and accurately detected, so that the material pipe can be ensured to be safely and stably subpackaged with the reagent.
Preferably, the first detection distance between the bottom wall of the material pipe cover and the top wall of the boss after the detection cover is arranged comprises:
and respectively detecting a plurality of distances between the bottom wall at different positions of the material pipe cover and the top wall at corresponding positions of the boss after the material pipe cover is covered, and averaging the plurality of distances to obtain the first detection distance.
Preferably, the first detection distance between the bottom wall of the material pipe cover and the top wall of the boss after the detection cover is arranged comprises:
rotating the tube about an axis of the tube;
in the rotating process of the pipe body, a plurality of distances between the bottom wall at different positions in the circumferential direction of the material pipe cover and the top wall at corresponding positions of the boss are respectively detected.
Preferably, the detecting a plurality of distances between the bottom wall at different positions in the circumferential direction of the material pipe cover and the top wall at corresponding positions of the boss during the rotation of the material pipe body includes:
in the rotating process of the pipe body, pictures of the material pipe at corresponding positions are obtained, and therefore a plurality of distances between the bottom wall at different positions in the circumferential direction of the material pipe cover and the top wall at corresponding positions of the boss are obtained through detection.
Preferably, the detection whether cover on the body is equipped with the feed pipe lid includes:
and detecting a second detection distance between the top wall of the material pipe cover and the top wall of the boss, setting the distance between the top wall of the pipe body and the top wall of the boss as a second calibration value, and when the detected second detection distance is greater than the second calibration value, the material pipe cover exists.
Preferably, the method for detecting the qualification of the material pipe comprises the following steps:
and detecting the existence state of the label on the material pipe, wherein when the label exists, the labeling of the material pipe reaches the standard.
Preferably, the detecting the existence state of the label on the material pipe includes:
obtaining the picture of the material pipe,
and comparing the acquired picture with a standard picture, and judging whether the acquired picture has mark information indicating the existence of the label.
A second aspect of the invention provides an automated sub-assembly comprising:
the conveying mechanism is provided with stations for placing the material pipes, and the stations comprise detection stations; and
the visual detection mechanism is arranged to be capable of acquiring pictures of the material pipe in the detection station so as to detect whether the pipe body of the material pipe is covered with the material pipe cover or not and detect a first detection distance between the bottom wall of the material pipe cover and the top wall of the boss in the pictures.
Preferably, the automated subassembly that divides includes actuating mechanism, actuating mechanism includes the drive wheel, the axis of rotation of drive wheel is on a parallel with the axis of material pipe, the drive wheel can rotate around the axis of rotation in order to can drive the material pipe rotates around the axis of material pipe, thereby makes visual detection mechanism can acquire respectively a plurality of pictures of different positions department in the circumference of material pipe.
The third aspect of the invention provides automatic subpackaging equipment, wherein the automatic subpackaging component provided by the invention is arranged in the automatic subpackaging equipment.
Drawings
Fig. 1 is a schematic perspective view of a material tube used in the method for detecting the qualification of the material tube provided by the present invention, wherein a material tube cover is not shown;
FIG. 2 is a schematic diagram of the overall structure of an automated sub-assembly according to a preferred embodiment of the invention;
figure 3 is a schematic diagram of the overall configuration of the automated racking apparatus of the preferred embodiment of the present invention wherein the automated racking assembly of the preferred embodiment of the present invention is provided.
Description of the reference numerals
10-a material pipe; 12-a tube body; 120-boss; 20-automated sub-assembly; 22-a conveying mechanism; 24-a visual detection mechanism; 26-a drive mechanism; 260-driving wheels; 40-automatic subpackaging equipment; 42-switch cover mechanism.
Detailed Description
In the present invention, the use of directional terms such as "upper, lower, left and right" generally means that the terms "inside and outside" refer to the inside and outside of the outline of the component in consideration of the orientation shown in the drawings and the practical application, unless otherwise specified.
The invention provides a method for detecting whether a material pipe is qualified, as shown in fig. 1, a material pipe 10 comprises a pipe body 12 and a material pipe cover capable of being covered on the pipe body 12, wherein the pipe body 12 is provided with a containing chamber capable of bearing a reagent such as a molecular diagnostic reagent, and the pipe body 12 is provided with a boss 120 which protrudes out of the outer wall surface of the pipe body 12 and is positioned below the material pipe cover; the method for detecting the qualification of the material pipe comprises the following steps: whether the material pipe cover is covered on the detection body 12, the existence state of the material pipe cover in the material pipe 10 is detected promptly, if detect the material pipe cover, then continue to carry out next detection step, be equipped with when detecting the material pipe 10 upper cover promptly after the material pipe cover, detect the first detection distance between the diapire of the material pipe cover after the lid is established and the roof of boss 120, wherein: when the first detection distance that detects is not more than first calibration value, material pipe lid is established up to standard, that is to say, when the first detection distance that detects is greater than first calibration value, material pipe lid is established up to not up to standard, and at this moment, material pipe lid does not completely cover and establishes to body 12, and the easy seepage of the reagent that bears in the body 12. Through detecting the first detection distance between the diapire of the material pipe lid after the lid is established and the roof of boss 120 to compare this first detection distance with first calibration value, when first detection distance is greater than first calibration value, show that the material pipe lid does not completely cover and establish to body 12 on, wherein, first calibration value is the distance between the diapire of material pipe lid and the roof of boss 120 when the material pipe lid is established qualified, namely completely cover and establish body 12. Through the method, whether the cover of the discharge pipe cover reaches the standard can be conveniently and accurately detected, so that the material pipe 10 can be ensured to be safely and stably subpackaged with the reagent. It should be noted that, a picture of the material pipe 10 can be obtained by using a shooting mode, and then the first detection distance is obtained by detection. From the orientation shown in fig. 1, the top wall of the boss 120 is the upper surface of the boss 120, and the bottom wall of the material pipe cover is the wall of the material pipe cover facing the boss 120.
In order to detect ejection of compact pipe lid further accurately and establish whether up to standard, detect the lid and establish the first detection distance between the diapire of the back material pipe lid and the roof of boss 120 and can include: can detect respectively and cover a plurality of distances between the diapire of the different positions department of the material pipe lid after establishing and the roof of the relevant position department of boss 120 to a plurality of distances are solved the average and are obtained first detection distance, and when first detection distance was not more than first calibration value, material pipe lid was established up to standard. It can be understood that, pictures of the material pipe 10 in the circumferential direction can be obtained by shooting, and then a plurality of distances at a plurality of positions of the material pipe 10 in the circumferential direction are respectively detected to obtain an average value of the plurality of distances, that is, a first detection distance.
The first detection distance between the bottom wall of the material pipe cover after the detection cover is arranged and the top wall of the boss 120 can include: the tube body 12 can rotate around the axis of the tube body 12, and the tube body 12 can be driven to rotate around the axis of the tube body 12 by an external driving mechanism, wherein the driving mechanism is mentioned later and is not described again; step S20 b: during the rotation of the tubular body 12, a plurality of first detection distances between the bottom wall at different positions in the circumferential direction of the feed tube cap and the top wall at corresponding positions of the boss 120 may be respectively detected. By rotating the pipe body 12, a plurality of distances between the bottom wall at different positions in the circumferential direction of the material pipe cover and the top wall at the corresponding position of the boss 120 can be detected quickly, and the average value of the plurality of distances is obtained to obtain the first detection distance. It should be further noted that, during the rotation of the pipe body 12, a plurality of pictures at a plurality of positions in the circumferential direction of the material pipe 10 can be respectively obtained through shooting, so as to detect and obtain corresponding distances.
Detecting a plurality of distances between the bottom wall at different positions in the circumferential direction of the feed tube cap and the top wall at corresponding positions of the boss 120 during rotation of the tubular body 12, respectively, includes: in the rotating process of the pipe body 12, the pictures of the material pipe 10 at the corresponding positions can be obtained, so that a plurality of distances between the bottom wall at different positions in the circumferential direction of the material pipe cover and the top wall at the corresponding positions of the boss 120 can be detected, and the distances at the corresponding positions can be conveniently detected after the pictures of the material pipe 10 at the corresponding positions are recorded. Wherein, the camera can be used for shooting and acquiring the picture of the material pipe 10 at the corresponding position.
Whether the body 12 is located in order to facilitate the detection material pipe lid, whether it includes to cover to be equipped with the material pipe lid on the detection body 12: the second detection distance between the top wall of the material pipe cover and the top wall of the boss 120 can be detected, the distance between the top wall of the pipe body 12 and the top wall of the boss 120 can be set as a second calibration value, when the detected second detection distance is greater than the second calibration value, the material pipe cover is indicated to exist, and it can be understood that when the detected second detection distance is not greater than the second calibration value, the material pipe cover does not exist, that is, the material pipe cover is not covered on the pipe body 12. Through the existence condition that conveniently detects ejection of compact tube cap fast to can continue next decision-making step, judge promptly whether the material tube cap covers and establishes up to standard, if the material tube cap lid is established not up to standard for example not have the complete lid establish to body 12 on, can select out not up to standard material pipe 10. It should be noted that, a picture of the material pipe 10 can be obtained by shooting, and a second detection distance between the top wall of the material pipe cover and the top wall of the boss 120 is obtained by detection.
The method for detecting the qualification of the material pipe comprises the following steps: the existence state of the label on the material pipe 10 is detected, and when the label exists, the labeling of the material pipe 10 reaches the standard, so that the packaging of the material pipe 10 is qualified. Whether the label reaches the standard or not can be judged by detecting the existence state of the label on the material pipe 10, when the label on the material pipe 10 is detected to be absent, the material pipe 10 is indicated to be unqualified in packaging, the label operation can be carried out again by screening, and when the label on the material pipe 10 is detected to be present, the material pipe 10 is indicated to be qualified in packaging, and the next procedure can be carried out continuously.
Detecting the presence of a label on the tube 10, comprising: the picture of the material pipe 10 can be obtained; the acquired picture can be compared with the standard picture to judge whether the acquired picture has the mark information indicating the existence of the label. It can be understood that when the obtained picture is compared with the standard picture to be consistent, the label of the material pipe 10 exists, and it can be understood that when the obtained picture is compared with the standard picture to be inconsistent, the label of the material pipe 10 does not exist, which indicates that the label is not qualified, and correspondingly, indicates that the material pipe 10 is not qualified in packaging. Through the two steps, whether the labeling operation reaches the standard or not can be detected conveniently and accurately, and accordingly the packaging qualification of the material pipe 10 can be represented.
In order to judge whether the labeling is qualified or not more accurately, the marking information indicating the existence of the label comprises the coding information arranged on the label, that is, after the picture of the material pipe 10 is obtained, the obtained coding information in the picture is compared with the coding information in the standard picture, the coding information is consistent, and the labeling of the material pipe 10 reaches the standard, so that the material pipe 10 is packaged to be qualified and can be conveyed to the next procedure continuously.
The present invention also provides an automated sub-assembly, as shown in fig. 2, the automated sub-assembly 20 including a transport mechanism 22 and a visual inspection mechanism 24. The conveying mechanism 22 is provided with stations for placing the material pipes 10, the stations include detection stations, and the conveying mechanism 22 can be used for conveying the material pipes 10 placed at the stations, for example, the material pipes 10 can be conveyed to the detection stations; the visual inspection mechanism 24 is configured to be able to acquire a picture of the material pipe 10 located in the inspection station, so as to detect whether a material pipe cover is covered on the pipe body 12 of the material pipe 10 and detect a first inspection distance between the bottom wall of the material pipe cover and the top wall of the boss 120 in the picture, wherein the visual inspection mechanism 24 may be configured in the inspection station. It can be understood that after the picture of the material pipe 10 is obtained, a second detection distance between the top wall of the material pipe cover and the top wall of the boss 120 can be detected, and whether the material pipe cover is covered on the pipe body 12 can be known by comparing the second detection distance with a second calibration value, and a specific judgment mode is described in detail in the foregoing content, and is not described again here; in addition, after the material pipe cover is judged to exist, a corresponding picture of the material pipe 10 is obtained, a first detection distance between the bottom wall of the covered material pipe cover and the top wall of the boss 120 can be detected, and whether the covered material pipe cover is qualified or not can be known by comparing the first detection distance with a first calibration value.
It should be noted that the automated assembly 20 is particularly suitable for use in the method for qualifying a material pipe according to the invention.
The vision inspection mechanism 24 may include a camera capable of performing a photographing operation, wherein the camera may be mounted to a camera mount. Furthermore, the conveying mechanism 22 may comprise a conveyor belt, which can convey the material pipe 10.
In order to facilitate the taking of pictures of different positions of the material pipe 10, as shown in fig. 2, a driving mechanism 26 may be provided, the driving mechanism 26 may include a driving wheel 260, a rotation axis of the driving wheel 260 may be parallel to an axis of the material pipe 10, and the driving wheel 260 may be capable of rotating around the rotation axis to be capable of driving the material pipe 10 to rotate around the axis of the material pipe 10, so that the visual detection mechanism 24 may respectively take a plurality of pictures at different positions of the material pipe 10 in the circumferential direction, and thus a plurality of first detection distances at different positions of the material pipe 10 in the circumferential direction may be correspondingly taken.
In addition, the visual inspection mechanism 24 may be configured to acquire a picture of the material pipe 10 located in the inspection station and compare the picture with a standard picture to obtain the existence state of the label of the material pipe 10, where the specific comparison and determination manners are described in detail in the foregoing, and are not described herein again.
The invention also provides an automatic subpackaging device, as shown in fig. 3, an automatic subpackaging component 20 provided by the invention is arranged in an automatic subpackaging device 40. By arranging the automatic sub-packaging assembly 20 provided by the invention in the automatic sub-packaging device 40, whether the cover of the material pipe 10 is covered can be detected at least, and the detection method is described in the foregoing, and will not be described again.
In addition, a cap opening and closing mechanism 42 may be provided in the automated racking device 40, and the cap opening and closing mechanism 42 may be used to screw the tube cap to the tube body 12. The cap opening and closing mechanism 42 may include a mechanical arm and a screwing portion disposed on the mechanical portion, and the screwing portion can screw the tube cap onto the tube 12.
The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto. Within the scope of the technical idea of the invention, numerous simple modifications can be made to the technical solution of the invention, including combinations of the individual specific technical features in any suitable way. The invention is not described in detail in order to avoid unnecessary repetition. Such simple modifications and combinations should be considered within the scope of the present disclosure as well.
Claims (10)
1. The method for detecting the qualified material pipe is characterized in that the material pipe (10) comprises a pipe body (12) and a material pipe cover capable of being arranged on the pipe body (12) in a covering mode, wherein the pipe body (12) is provided with a boss (120) protruding out of the outer wall surface of the pipe body (12) and located below the material pipe cover; the method for detecting the qualified material pipe comprises the following steps:
detecting whether the pipe body (12) is covered with the material pipe cover or not;
when detecting that material pipe (10) upper cover is equipped with after the material pipe lid, detect and cover the first detection distance between the diapire of material pipe lid after establishing and the roof of boss (120), wherein: and when the detected first detection distance is not greater than a first calibration value, the material pipe cover is set to reach the standard.
2. The method for detecting the qualification of the material pipe as claimed in claim 1, wherein the detecting the first detection distance between the bottom wall of the material pipe cover and the top wall of the boss (120) after the cover is placed comprises:
and respectively detecting a plurality of distances between the bottom wall of the material pipe cover at different positions and the top wall of the boss (120) at corresponding positions after the material pipe cover is covered, and averaging the plurality of distances to obtain the first detection distance.
3. The method for detecting whether the material pipe is qualified according to claim 2, wherein the first detection distance between the bottom wall of the material pipe cover and the top wall of the boss (120) after the detection cover is arranged comprises:
rotating the tube (12) about an axis of the tube (12);
during the rotation of the tube body (12), a plurality of first detection distances between a bottom wall at different positions in the circumferential direction of the feed tube cover and a top wall at corresponding positions of the boss (120) are respectively detected.
4. The method for detecting the qualification of the material pipe as claimed in claim 3, wherein the detecting the plurality of distances between the bottom wall at different positions of the material pipe cover in the circumferential direction and the top wall at corresponding positions of the boss (120) respectively during the rotation of the pipe body (12) comprises:
in the process of rotating the pipe body (12), pictures of the material pipe (10) at corresponding positions are obtained, so that a plurality of distances between bottom walls at different positions in the circumferential direction of the material pipe cover and top walls at corresponding positions of the bosses (120) are detected.
5. The method for detecting the qualification of the material pipe as claimed in claim 1, wherein the detecting whether the material pipe cover is covered on the pipe body (12) comprises:
and detecting a second detection distance between the top wall of the material pipe cover and the top wall of the boss (120), setting the distance between the top wall of the pipe body (12) and the top wall of the boss (120) as a second calibration value, and when the detected second detection distance is greater than the second calibration value, the material pipe cover exists.
6. The method for detecting the qualification of the material pipe according to any one of claims 1 to 5, wherein the method for detecting the qualification of the material pipe comprises the following steps:
detecting the existence state of the label on the material pipe (10), and when the label exists, the labeling of the material pipe (10) reaches the standard.
7. Method for detecting the acceptability of a material pipe according to claim 6, wherein said detecting the presence of a label on said material pipe (10) comprises:
obtaining a picture of the material pipe (10),
and comparing the acquired picture with a standard picture, and judging whether the acquired picture has mark information indicating the existence of the label.
8. An automated sub-assembly, characterized in that the automated sub-assembly (20) comprises:
the conveying mechanism (22), the conveying mechanism (22) is provided with stations for placing the material pipe (10), and the stations comprise detection stations; and
the visual detection mechanism (24) is arranged to be capable of acquiring pictures of the material pipe (10) in the detection station so as to detect whether a pipe cover covers the pipe body (12) of the material pipe (10) and detect a first detection distance between the bottom wall of the pipe cover and the top wall of the boss (120) in the pictures.
9. The automated sub-assembly according to claim 8, characterized in that the automated sub-assembly (20) comprises a drive mechanism (26), the drive mechanism (26) comprising a drive wheel (260), the rotation axis of the drive wheel (260) being parallel to the axis of the tube (10), the drive wheel (260) being rotatable about the rotation axis to be able to bring the tube (10) in rotation about the axis of the tube (10), so that the visual detection mechanism (24) is able to take a plurality of pictures at different positions of the tube (10) in the circumferential direction, respectively.
10. An automated racking apparatus, characterized in that an automated racking assembly (20) according to claim 8 or 9 is provided in the automated racking apparatus (40).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111529580.XA CN114368720A (en) | 2021-12-14 | 2021-12-14 | Method for detecting qualified material pipe, automatic subpackaging assembly and automatic subpackaging equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111529580.XA CN114368720A (en) | 2021-12-14 | 2021-12-14 | Method for detecting qualified material pipe, automatic subpackaging assembly and automatic subpackaging equipment |
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| CN114368720A true CN114368720A (en) | 2022-04-19 |
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| CN202111529580.XA Pending CN114368720A (en) | 2021-12-14 | 2021-12-14 | Method for detecting qualified material pipe, automatic subpackaging assembly and automatic subpackaging equipment |
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| CN113670939A (en) * | 2021-09-18 | 2021-11-19 | 苏州正煜工业智能科技有限公司 | Screw cap test tube screw cap labeling detection device and detection method thereof |
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