CN217637875U - Air-tight device for bent air faucet - Google Patents
Air-tight device for bent air faucet Download PDFInfo
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- CN217637875U CN217637875U CN202221487019.XU CN202221487019U CN217637875U CN 217637875 U CN217637875 U CN 217637875U CN 202221487019 U CN202221487019 U CN 202221487019U CN 217637875 U CN217637875 U CN 217637875U
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Abstract
The utility model provides an airtight device for a bent air faucet, which comprises a vibration disc, a material distribution module, a grabbing module, an airtight testing mechanism and a CCD image detection mechanism; the air tightness testing mechanism comprises a testing turntable and an air tightness testing machine, and the CCD image detecting mechanism comprises a detecting turntable and an image detecting machine; the material distribution module and the grabbing module are arranged between the vibration disc and the test turntable and used for regularly distributing and transferring the bent air nozzles output by the vibration disc to the test turntable so as to provide a gas tightness test machine for further gas tightness test operation; the detection turntable is arranged at the downstream side of the test turntable, and the bent air nozzles passing the air tightness test are further transferred to the detection turntable, so that the image detector can obtain image information after aligning the bent air nozzles. Therefore, the detection efficiency of the product is remarkably improved, manual misjudgment and missed detection are avoided through automatic detection and judgment, the consistency of the product quality is ensured, and the labor cost and the labor intensity are reduced.
Description
Technical Field
The utility model relates to an air cock detects technical field, particularly, relates to an airtight device for curved type air cock.
Background
The inflating valve consists of an air core and an air nozzle body, wherein the air core is arranged in an inner hole at the upper end of the air nozzle body to form a one-way valve for keeping air sealing, and the inflating valve plays roles in inflating, deflating and keeping a certain air pressure. And in the production process of bent air cock, there is one and detects the process, and it needs to detect the gas tightness of air cock, and the gas tightness of current bent air cock detects loaded down with trivial details, and is carried out by the manual work usually, causes easily that to miss to examine or the false retrieval, influences efficiency of software testing. In particular, the detection equipment at the present stage judges whether the product is qualified only through the airtight test, and ignores whether the air core has defects on the appearance.
It should be noted that the information disclosed in this background section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information constitutes prior art already known to a person skilled in the art.
SUMMERY OF THE UTILITY MODEL
In view of the above, the present invention provides an air-tight device for a bent air faucet to solve the above problems.
The utility model adopts the following scheme:
the application provides an airtight device for curved type air cock, includes: the device comprises a vibration disc, a material distribution module, a grabbing module, an air tightness testing mechanism and a CCD image detection mechanism; the CCD image detection mechanism comprises a detection turntable and an image detector; the material distribution module and the grabbing module are arranged between the vibration disc and the test turntable and are used for regularly distributing and transferring the bent air nozzles output by the vibration disc to the test turntable so as to provide a gas tightness testing machine for further gas tightness testing operation; the detection rotary disc is arranged at the downstream side of the test rotary disc, and the bent air nozzles passing the airtightness test are further transferred to the detection rotary disc, so that the image detector can obtain image information after aligning the bent air nozzles.
As a further improvement, the image detector is configured as a CCD detector provided with a CCD module for converting the captured shape of the curved air nozzle into an image signal to be transmitted to an image processing system of the terminal; and converting the image information into digital signals, and operating the signals by the image processing system to extract the characteristics of the target, so as to control and screen out qualified bent air nozzles according to the judgment result.
As a further improvement, a plurality of carriers are sequentially arranged on the detection turntable at intervals, each carrier is provided with a plurality of clamping parts, each clamping part is used for respectively exposing the air core of the bent air nozzle, and the CCD module can be arranged opposite to the air core.
As a further improvement, material trays movably arranged on the turntables are arranged on the periphery of the test turntables, stations for inserting bent air nozzles are arranged on the material trays, and the material trays are controlled by the material pushing pieces to enter and exit the airtight test machine.
As a further improvement, the airtight testing machine comprises a pressing table, an inflation group arranged on the pressing table, and a monitoring module for monitoring the air pressure change of the inflation group; the material pushing part is arranged on the test turntable and does not move along with the turntable, and the output end of the material pushing part is telescopically butted on a material disc positioned on the front side of the pressing table so as to drive the material disc to freely enter and exit the pressing table.
As a further improvement, the inflation assembly is adapted to the bent air nozzle on the material tray, the inflation assembly is connected to each air core to continuously supply air to the bent air nozzle, and the inflation assembly is electrically connected with the monitoring module.
As a further improvement, the device also comprises a linear machine platform, wherein the linear machine platform is sequentially provided with the vibration disc, the material distribution module, the grabbing module, the air tightness testing mechanism and the CCD image detection mechanism from a transmission line of the linear machine platform; and a blanking module is arranged at the downstream side of the transmission line.
As a further improvement, the blanking module comprises a conveyer belt, and the conveyer belt is arranged outside the detection turntable and extends to the outside of the linear machine.
As a further improvement, the material distribution module further conveys the bent air nozzle output by the vibration disc to one side of the grabbing module in a lifting mode; the grabbing module is constructed as a six-axis robot, and another six-axis robot is arranged between the detection rotary table and the test rotary table.
By adopting the technical scheme, the utility model discloses can gain following technological effect:
the application discloses air seal device is applicable to airtight test and image detection to curved type air cock. Wherein, after the qualified curved air cock of leakproofness is screened out via airtight test machine to the curved air cock of test on the carousel, further shift qualified curved air cock to another for detection in with the carousel, the curved air cock on the carousel for detection is with the image detection machine alignment back, thereby acquire image information by CCD image detection mechanism, further carry out the outward appearance to the inside outward appearance that carries out of the gas core of curved air cock and detect, thereby judge whether qualified product appearance, select the curved air cock that satisfies the demand, show the detection efficiency who promotes the product, judge through automatic detection, avoid artifical erroneous judgement undetected, ensure the uniformity of product quality, and reduce cost of labor and intensity of labour.
Drawings
In order to more clearly illustrate the technical solution of the embodiments of the present invention, the drawings which are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and that for those skilled in the art, other related drawings can be obtained according to these drawings without inventive efforts.
Fig. 1 is a schematic structural view of an air-tight device for a bent air faucet according to an embodiment of the present invention;
FIG. 2 is a schematic view of the construction of the hermetic sealing machine of FIG. 1;
FIG. 3 is a schematic structural view of a turntable for detecting an airtight device for a curved air faucet according to an embodiment of the present invention;
fig. 4 is a schematic structural view of an image machine for an airtight device for a bending type air cock according to an embodiment of the present invention.
An icon: 1-vibrating a disc; 2-a material distribution module; 3-a grabbing module; 4-an air-tightness testing mechanism; 5-CCD image detection mechanism; 6-test turntable; 7-an airtight machine; 8-detection turntable; 9-a video camera; 10-a carrier; 11-a material tray; 12-a pushing member; 13-a pressing table; 14-an inflation group; 15-a linear machine; 16-a blanking module; a-bending air nozzle.
Detailed Description
To make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the attached drawings in the embodiments of the present invention are combined below to clearly and completely describe the technical solutions in the embodiments of the present invention, and obviously, the described embodiments are part of the embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention. Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly, e.g., as being fixedly connected, detachably connected, or integrated; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those of ordinary skill in the art.
In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature "on," "above" and "over" the second feature may include the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
Examples
Referring to fig. 1 to 4, the present embodiment provides an airtight device for a bent type air tap, including: vibration dish 1, divide material module 2, snatch module 3, airtight accredited testing organization 4 and CCD image detection mechanism 5. Wherein the airtightness testing means 4 includes a testing turntable 6 and an airtightness tester 7, and the CCD image detecting means 5 includes a detecting turntable 8 and an image printer 9. The material distributing module 2 and the grabbing module 3 are arranged between the vibrating disk 1 and the test turntable 6 and are used for regularly distributing and transferring the bent air nozzles A output by the vibrating disk 1 to the test turntable 6, so that the air-tightness testing machine 7 can perform further air-tightness testing operation. The detection turntable 8 is disposed on the downstream side of the test turntable 6, and the bent air nozzles a passing the airtightness test are further transferred onto the detection turntable 8, so that the imager 9 acquires image information after aligning the bent air nozzles a.
The air-tight device is suitable for air-tight test and image detection of the bent air faucet A. Wherein, after the qualified curved air cock A of gas tightness is screened out through airtight machine 7 to curved air cock A on test carousel 6, further shift qualified curved air cock A to another and detect with carousel 8, after curved air cock A on detecting with carousel 8 aligns with camera 9, thereby obtain image information by CCD image detection mechanism 5, further carry out the outward appearance to curved air cock A's gas core inside and detect, thereby judge whether qualified product appearance, select the curved air cock A who satisfies the demand, show the detection efficiency who promotes the product, judge through automatic detection, avoid artifical erroneous judgement hourglass to examine, ensure the uniformity of product quality, and reduce cost of labor and intensity of labour.
In one embodiment, the imager 9 is configured as a CCD detector having a CCD module for converting the captured curved air nozzle A profile into an image signal for transmission to the image processing system of the terminal. Obviously, the image processing system can convert the image information into a digital signal, and the image processing system performs calculation on the signal to extract the characteristics of the target, so as to control and screen out the qualified curved air faucet a according to the judgment result, which is not described herein again.
As shown in fig. 3, a plurality of carriers 10 are sequentially arranged on the detection turntable 8 at intervals, the carriers 10 are provided with a plurality of clamping portions, each clamping portion is used for exposing the air core of the bent air faucet a, and the CCD module and the air core can be arranged opposite to each other. Therefore, after the carrier 10 rotates to be matched with the CCD detector in an alignment way, the air core of the bending air nozzle limited on the clamping part of the carrier just faces to one side of the CCD module, and therefore image recognition and acquisition of the inside of the air core are facilitated.
As shown in fig. 1 and 2, in one embodiment, the test turntable 6 is provided with a material tray 11 movably disposed on the turntable, the material tray 11 is provided with a station for inserting the bent air faucet a, and the material tray 11 is controlled by a pushing member 12 to enter and exit the air-tight machine 7. In this embodiment, the material trays 11 may be magnetically attracted to the rotating disc thereof to ensure that each material tray 11 can rotate along with the rotating disc, and after rotating to the front side of the airtight machine 7, the material tray 11 is driven to move in and out to the airtight testing station by the telescopic pushing of the pushing member 12.
The air sealing machine 7 includes a pressing table 13, an inflation group 14 disposed on the pressing table 13, and a monitoring module (not shown) for monitoring a change in air pressure of the inflation group 14. The pushing member 12 is disposed on the testing turntable 6 and does not move along with the turntable, and the output end of the pushing member 12 is telescopically butted against the material tray located at the front side of the pressing table 13 to drive the material tray 11 to freely enter and exit the pressing table 13. It should be understood that the pusher 12 and the test rotor 6 are arranged in a manner offset from one another and thus relatively independent of one another. Wherein, aerify group 14 adaptation in curved type air cock A on material dish 11, and aerify group 14 butt joint in each gas core in order continuously to supply gas to curved type air cock A, aerify group 14 and monitor module looks electric connection. Obviously, the air sealing machine 7 is the prior art, and the air inflation group 14 is butted on the bent air nozzle a on the material tray 11 after being pressed, the air nozzle is inflated, and whether air pressure change exists or not is detected after the air inflation is stable, so as to determine whether the air tightness of the bent air nozzle a is qualified or not.
As shown in fig. 1, in an embodiment, the airtight device further includes a linear machine 15, and the linear machine 15 is equipped with a vibration plate 1, a material separating module 2, a grabbing module 3, an airtight testing mechanism 4 and a CCD image detecting mechanism 5 in sequence from its transmission line. And a feeding module 16 is disposed at the downstream side of the conveying line, preferably, the feeding module 16 includes a conveyor belt disposed at the outer side of the detecting turntable 8 and extending to the outside of the linear machine 15.
It should be noted that the material distributing module 2 further conveys the bent air nozzle a output by the vibrating plate 1 to the side of the grabbing module 3 in a lifting manner. The gripper module 3 is constructed as a six-axis robot, and another six-axis robot is provided between the inspection turntable 8 and the test turntable 6. Therefore, the material transfer operation is further realized through regular material distribution and intelligent grabbing.
Above only the utility model discloses a preferred embodiment, the utility model discloses a scope not only limits in above-mentioned embodiment, and the fan belongs to the utility model discloses a technical scheme under the thinking all belongs to the utility model discloses a scope.
Claims (9)
1. An airtight device for a bent type air cock, comprising: the device comprises a vibration disc, a material distribution module, a grabbing module, an air tightness testing mechanism and a CCD image detection mechanism; wherein, the first and the second end of the pipe are connected with each other,
the air tightness testing mechanism comprises a testing turntable and an air tightness testing machine, and the CCD image detecting mechanism comprises a detecting turntable and an image detecting machine;
the material distribution module and the grabbing module are arranged between the vibration disc and the test turntable and are used for regularly distributing and transferring the bent air nozzles output by the vibration disc to the test turntable so as to provide a gas tightness testing machine for further gas tightness testing operation;
the detection rotary disc is arranged at the downstream side of the test rotary disc, and the bent air nozzles passing the air tightness test are further transferred to the detection rotary disc, so that the image detector can obtain image information after aligning the bent air nozzles.
2. The airtight device for a curved air nozzle as defined in claim 1, wherein the image detector is configured as a CCD detector having a CCD module for converting the captured curved air nozzle profile into image signals to be transmitted to the image processing system of the terminal.
3. The airtight device for curved nozzle as defined in claim 2, wherein a plurality of carriers are sequentially disposed on the detection turntable at intervals, the carriers have a plurality of clamping portions, each clamping portion is configured to expose the air core of the curved nozzle, and the CCD module and the air core can be disposed opposite to each other.
4. The airtight device for the bent air faucet of claim 1, wherein a material tray movably disposed on the turntable is disposed around the turntable for testing, a station for inserting the bent air faucet is disposed on the material tray, and the material tray is controlled by a pushing member to enter and exit the airtight testing machine.
5. The airtight device for a curved air nozzle according to claim 4, wherein the airtight testing machine comprises a bonding table, an inflation set disposed on the bonding table, and a monitoring module for monitoring the change of air pressure of the inflation set; the material pushing part is arranged on the test turntable and does not move along with the turntable, and the output end of the material pushing part is telescopically butted on a material disc positioned on the front side of the pressing table so as to drive the material disc to freely enter and exit the pressing table.
6. The airtight device for curved air faucet of claim 5, wherein the inflation set is adapted to the curved air faucet on the material tray, and the inflation set is connected in each air core to continuously supply air to the curved air faucet, and the inflation set is electrically connected to the monitoring module.
7. The airtight device for a curved nozzle as defined in claim 1, further comprising a linear machine, said linear machine being equipped with said vibrating plate, material separating module, grabbing module, airtight testing mechanism and CCD image detecting mechanism in sequence from its transmission line; and a blanking module is arranged at the downstream side of the transmission line.
8. The airtight device for a curved nozzle as claimed in claim 7, wherein the blanking module comprises a conveyor belt disposed outside the detection turntable and extending to the outside of the linear machine.
9. The airtight device for curved air nozzle according to claim 1, wherein said material distributing module further transports the curved air nozzle outputted from the vibrating plate to one side of the grabbing module in a lifting manner; the grabbing module is constructed as a six-axis robot, and another six-axis robot is arranged between the detection rotary table and the test rotary table.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221487019.XU CN217637875U (en) | 2022-06-15 | 2022-06-15 | Air-tight device for bent air faucet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221487019.XU CN217637875U (en) | 2022-06-15 | 2022-06-15 | Air-tight device for bent air faucet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217637875U true CN217637875U (en) | 2022-10-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221487019.XU Active CN217637875U (en) | 2022-06-15 | 2022-06-15 | Air-tight device for bent air faucet |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217637875U (en) |
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2022
- 2022-06-15 CN CN202221487019.XU patent/CN217637875U/en active Active
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Address after: No. 8-1 Yongxing North Road, Jimei District, Xiamen City, Fujian Province, 361000 Patentee after: Xiamen Jingyike Technology Co.,Ltd. Address before: No. 8, No. 20-47, Xinglin West Road, Jimei District, Xiamen City, Fujian Province, 361000 Patentee before: Xiamen Jingyike Technology Co.,Ltd. |