Intelligent tray conveying system
Technical Field
The invention relates to the technical field of tray conveying, in particular to an intelligent tray conveying system.
Background
The intelligent tray conveying system aims at solving the problems that a chain belt conveyor and a motor need to be completely disassembled after a transmission shaft or a bearing of the motor is worn, the replacement is high in material cost and long in consumption time, the maintenance can be carried out only by having related professional knowledge, a chain for driving the tray conveying is in a friction transmission state all the time when in use, belongs to a consumable product and needs to be replaced regularly, the replacement is also high in material cost, the stopping or stopping of the tray is carried out by using a stopper or directly impacting a tray in front, the tray is impacted to shake, shaking displacement and even dropping of a product on the tray can be caused, potential safety hazards can be caused to the product, autonomous control cannot be realized, a plurality of sensors are additionally arranged, the conveying of the tray is controlled by PLC programming, the stopping and jacking positioning are carried out, the development period is long, the risk probability is high, the later maintenance cost is high, and higher voltage is needed during the operation, the energy consumption is high, needs special attention to the problems such as voltage safety protection.
The existing chain type tray conveyor, the chain type belt conveyor, a motor, the line body needs to be completely removed when the transmission shaft or the bearing is worn, the replacement is high in material forming rate, the consumption time is long, and the maintenance can be carried out only by possessing related professional knowledge, for example, the multi-input multi-output vertical chain type tray conveyor disclosed by the publication No. CN200520030354.7 is not high in intelligent degree, the chain type belt conveyor, the motor, the line body needs to be completely removed when the transmission shaft or the bearing is worn, the material forming rate is high, the consumption time is long, the maintenance can be carried out only by possessing related professional knowledge, the guide rail material consumption is high, the conveying process is not stable, the cost is high, the structure is complex, the maintenance cost is high, and the working efficiency and the benefit are influenced.
Therefore, the intelligent tray conveying system provided by the invention solves the problems that the degree of intellectualization is not high, the chain belt conveyor and the motor need to be completely disassembled when a transmission shaft or a bearing of the chain belt conveyor and the motor is replaced after being worn, the replacement cost is high, the consumed time is long, the maintenance can be carried out only by having related professional knowledge, the guide rail consumes high materials, the transportation process is unstable, the cost is high, the structure is complex, the maintenance cost is high, and the working efficiency and the benefit are influenced.
Disclosure of Invention
The invention aims to provide an intelligent tray conveying system, which aims to solve the problems that the intelligent degree is not high, a chain belt conveyor and a motor are required to be completely disassembled after a transmission shaft or a bearing of the chain belt conveyor and the motor are abraded, the replacement cost is high, the consumed time is long, the maintenance can be carried out only by having related professional knowledge, the material consumption of a guide rail is high, the transportation process is not stable, the cost is high, the structure is complex, the maintenance cost is high, and the working efficiency and the benefit are influenced.
In order to achieve the above purpose, the invention provides the following technical scheme: an intelligent tray conveying system comprises an inner rail, an inner electrified copper bar, an inner side surface guide, an inner running rail surface, an inner bent rail, an inner bent running rail surface, a machine body, a bearing plate, an elastic power supply wheel, a distance measurement photoelectric wheel, a wheel and a positioning guide sleeve, wherein the inner electrified copper bar is arranged on the outer surface of the inner rail, the inner side surface guide is arranged on the outer surface of the inner rail, the inner running rail surface is arranged on the outer surface of the inner rail, the outer electrified copper bar is arranged on the outer surface of the outer rail, the outer side surface guide is arranged on the outer surface of the outer rail, the outer running rail surface is arranged on the outer surface of the machine body, the elastic power supply wheel is arranged on the outer surface of the machine body, the distance measurement photoelectric wheel is arranged on the outer surface of the machine body, the problem of low intelligentization degree is solved, the chain type belt conveyor is adopted, the motor needs to completely remove a wire body and replace the wire body to be high in height after a transmission shaft or a bearing is worn, the guide rail has the advantages of long consumption time, maintenance only by having related professional knowledge, high guide rail material consumption, unstable transportation process, high cost, complex structure, high maintenance cost and influence on the working efficiency and the benefit.
Preferably, the end part of the inner rail is provided with an inner bent rail, the outer surface of the inner bent rail is provided with an inner bent running rail surface, the number of the inner bent rails is four, the inner bent rails are symmetrical, and the inner rail and the inner bent rails are matched with each other for use.
Preferably, the end part of the outer rail is provided with an outer curved rail, the outer surface of the outer curved rail is provided with an outer curved running rail surface, the number of the outer curved rails is four, the outer curved rails are symmetrical, and the outer rail and the outer curved rails are matched with each other for use.
Preferably, the bottom of the machine body is provided with an inner rail, the bottom of the machine body is provided with an inner bent rail, the bottom of the machine body is provided with an outer bent rail, the machine body runs on the inner running rail surface of the inner rail and the inner bent running rail surface of the inner bent rail, and the machine body runs on the outer running rail surface of the outer rail and the outer bent running rail surface of the outer bent rail.
Preferably, the top of the machine body is provided with a bearing plate, the outer surface of the machine body is provided with four or four steering wheels, the four steering wheels are symmetrical, the bearing plate is used for placing a product or is matched with a part for assembling and fixing the product, and the steering wheels are used when the machine body steers.
Preferably, the outer surface of the machine body is provided with two buttons, the two buttons are symmetrical, the outer surface of the machine body is provided with three indicator lights, the three indicator lights are parallel, the bottom of the machine body is provided with a groove, the groove is provided with four grooves, the four grooves are symmetrical, wheels are arranged inside the grooves, the wheels are provided with four wheels, the four wheels are symmetrical, and the wheels drive the machine body to move.
Preferably, the bottom of the machine body is provided with two positioning guide sleeves, the two positioning guide sleeves are symmetrical, the bottom of the machine body is provided with a master control, and the positioning guide sleeves are used for positioning.
Preferably, the number of the elastic power supply wheels is four, every two of the four elastic power supply wheels are a group, the two groups of elastic power supply wheels are symmetrical, and the elastic power supply wheels provide electric energy for electronic elements in the machine body.
In the technical scheme, the invention provides the following technical effects and advantages: the device has the technical effects that the device comprises an inner rail, an inner electrified copper bar, an inner bent rail, a machine body, a bearing plate, an elastic power supply wheel, a distance measurement photoelectric device and a positioning guide sleeve; the intelligent distance measuring device has the advantages of achieving high intelligent degree, greatly reducing materials for making the guide rail, reducing overall weight, being convenient to customize, simple to debug, low in maintenance cost, energy-saving and safe, and the tray has the advantages of being capable of measuring distance in real time, electrified in real time and stable in transportation.
Preferably, the computer is started to start a power supply, the volume of the product is input after the computer is started, the length, the width and the height of the product are conveyed to the computer, the weight of the product is input after the computer is started, the average density and the highest speed of the tray are calculated according to the volume and the weight of the product, the speed during straight line driving and turning driving can be ensured not to drop due to too high speed during turning and can not drop due to deceleration or stop, the speed of straight line and the speed of turning are well calculated by starting the computer, the working speed can be favorably improved, the data started by the computer are received by starting the tray, the data calculated by the computer are guided into the tray and are formally operated, the distance measurement and electro-optic distance measurement of the tray are used, a certain safety distance between the tray and the tray is ensured, and the deceleration or stop is facilitated when the tray or the product goes wrong, and carrying out deceleration replacement, stopping replacement when the tray is opened and goes wrong in the operation process, ensuring the normal operation of the transportation line and the operation of the whole equipment.
In the technical scheme, the invention provides the following technical effects and advantages: the device has the technical effects that the device comprises an inner rail, an inner electrified copper bar, an inner bent rail, a machine body, a bearing plate, an elastic power supply wheel, a distance measurement photoelectric device and a positioning guide sleeve; the advantages that 1 is realized, on the system level, the investment, customization, debugging and maintenance cost of a client is greatly reduced, a more visual and simple use method is displayed to the client through a system level sealing plate, the complex selection and configuration are not needed, the construction of a complex conveying system can be realized in a very short time, the control is encapsulated in a tray trolley, the number of the trolleys can be conveniently increased or reduced according to the capacity requirement, the replacement of the trolleys can be quickly carried out, the spare parts are not needed to be equipped, only a certain number of trolleys need to be prepared, the replacement can be carried out at any time as required, the stable operation of the system is ensured, the cost of the spare parts and the replacement and debugging is reduced, the tray trolley has a very high flexible expansion function, when the equipment needs to be transformed, only the corresponding track needs to be replaced, and the upgrading or transforming cost of the client equipment is reduced to the maximum extent, the system uses 24V direct current voltage, and is energy-saving and safe.
Drawings
FIG. 1 is a schematic view of the overall structure of the inner rail of the present invention;
FIG. 2 is a schematic view of the overall structure of the outer rail body according to the present invention;
FIG. 3 is a schematic perspective view of the body of the present invention;
FIG. 4 is a perspective view of the wheel of the present invention;
FIG. 5 is a cross-sectional view of an internally energized copper bar of the present invention;
FIG. 6 is a flow chart of the present invention.
Description of reference numerals:
1. an inner rail; 2. internally electrifying the copper strip; 3. guiding the inner side surface; 4. an inner running rail surface; 5. an inner curved track; 6. an inward-bending running rail surface; 7. an outer rail; 8. externally electrifying a copper strip; 9. guiding the outer side surface; 10. an outer running rail surface; 11. an outer curved track; 12. an outer curved running rail surface; 13. a body; 14. a carrier plate; 15. a steering wheel; 16. an elastic power supply wheel; 17. a button; 18. measuring distance and photoelectrically; 19. an indicator light; 20. a groove; 21. a wheel; 22. positioning a guide sleeve; 23. and (5) master control.
Detailed Description
In order to make the technical solutions of the present invention better understood, those skilled in the art will now describe the present invention in further detail with reference to the accompanying drawings.
The invention provides an intelligent tray conveying system as shown in figures 1-5, which comprises an inner rail 1, an inner electrified copper bar 2, an inner side surface guide 3, an inner running rail surface 4, an inner curved rail 5, an inner curved running rail surface 6, a machine body 13, a bearing plate 14, an elastic power supply wheel 16, a distance measurement photoelectric 18, a wheel 21 and a positioning guide sleeve 22, wherein the inner electrified copper bar 2 is arranged on the outer surface of the inner rail 1, the inner side surface guide 3 is arranged on the outer surface of the inner rail 1, the inner running rail surface 4 is arranged on the outer surface of the inner rail 1, an outer electrified copper bar 8 is arranged on the outer surface of the outer rail 7, the outer side surface guide 9 is arranged on the outer surface of the outer rail 7, the outer running rail surface 10 is arranged on the outer surface of the outer rail 7, the elastic power supply wheel 16 is arranged on the outer surface of the machine body 13, and the distance measurement photoelectric 18 is arranged on the outer surface of the machine body 13.
The end part of the inner track 1 is provided with an inner bent track 5, the outer surface of the inner bent track 5 is provided with an inner bent running track surface 6, the inner bent track 5 is provided with four symmetrical inner bent tracks 5, the end part of the outer track 7 is provided with an outer bent track 11, the outer surface of the outer bent track 11 is provided with an outer bent running track surface 12, the outer bent track 11 is provided with four symmetrical outer bent tracks 11, the bottom of the machine body 13 is provided with the inner track 1, the bottom of the machine body 13 is provided with the inner bent track 5, the bottom of the machine body 13 is provided with the outer track 7, the bottom of the machine body 13 is provided with the outer bent track 11, the top of the machine body 13 is provided with a bearing plate 14, the outer surface of the machine body 13 is provided with a steering wheel 15, the steering wheel 15 is provided with four symmetrical steering wheels 15, the outer surface of the machine body 13 is provided with a button 17, the button 17 is provided with two buttons 17, the two buttons 17 are symmetrical, the outer surface of the machine body 13 is provided with an indicator lamp 19, three indicator lamps 19 are arranged, three indicator lamps 19 are parallel, the bottom of the machine body 13 is provided with a groove 20, the groove 20 is provided with four grooves 20, four grooves 20 are symmetrical, wheels 21 are arranged in the grooves 20, four wheels 21 are arranged, four wheels 21 are symmetrical, the bottom of the machine body 13 is provided with two positioning guide sleeves 22, two positioning guide sleeves 22 are symmetrical, the bottom of the machine body 13 is provided with a main control 23, four elastic power supply wheels 16 are arranged, every two of the four elastic power supply wheels 16 form a group, two groups of the elastic power supply wheels 16 are symmetrical, a power supply is started, the size of a product is input after the computer is started, the length, the width and the height of the product are conveyed to the computer, the weight of the product is input after the computer is started, the average density and the highest speed of a tray are obtained through the size and the weight of the product, and the speed during straight line driving and turning driving is obtained through the weight of the product, the tray is opened to receive data started by the computer, the data calculated by the computer is guided into the tray and runs formally, the distance measurement electro-optical distance measurement of the tray is used, a certain safe distance is kept between the tray and the tray, the tray or the product is convenient to decelerate or stop when the problem occurs, and the tray is started to stop replacing when the problem occurs in the running process, and the tray stops replacing, and the normal running of a transport line is ensured.
The working principle of the invention is as follows:
referring to the attached fig. 1-5 of the specification, when the device is used, the machine body 13 is expressed as a tray and is a shell of the tray, the machine body 13 runs on the inner running rail surface 4 of the inner track 1 and the inner curved running rail surface 6 of the inner curved track 5, the machine body 13 runs on the outer running rail surface 10 of the outer track 7 and the outer curved running rail surface 12 of the outer curved track 11, power is supplied by the inner electrified copper bar 2 of the inner track 1 and the outer electrified copper bar 8 of the outer track 7 and the elastic power supply wheels 16 at two sides of the machine body 13, the bearing plate 14 is used for placing products or is matched with parts for assembling and fixing the products, the steering wheel 15 is used when the machine body 13 turns, the inner running rail surface 4, the inner curved running rail surface 6, the outer running rail surface 10 and the outer curved running rail surface 12 are beneficial to the rolling of the wheel 21 of the tray, and the distance measuring photoelectricity 18 of the machine body 13 always keeps the corresponding distance between the tray and the tray, the tray can be automatically decelerated and stopped according to the set distance, and the normal operation of the tray is guaranteed by the operation of a computer control system.
Referring to the attached figure 6 of the specification, when the device is used, a computer is started, the volume of a product is input after the computer is started, the length, the width and the height of the product are conveyed to the computer, the weight of the product is input after the computer is started, the average density and the highest speed of a tray are calculated according to the volume and the weight of the product, the speed during straight line driving and turning driving ensures that the product does not fall off due to over-high speed during turning and does not fall off due to deceleration or stop, the calculated straight line speed and the turning speed are favorable for improving the working efficiency, the tray is started, data calculated by the computer are guided into the tray and run formally, the distance measurement and electro-optical distance measurement of the tray are used for ensuring that a certain safe distance is kept between the tray and the tray, the deceleration or stop is convenient when the tray or the product goes wrong, and the speed reduction and replacement is carried out when the product goes wrong, when the pallet goes wrong, the pallet is stopped to be replaced, and the normal operation of the transportation line is guaranteed.