CN114368571A - Automatic warehousing method and system for emergency storage of different types of trays - Google Patents
Automatic warehousing method and system for emergency storage of different types of trays Download PDFInfo
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- CN114368571A CN114368571A CN202210004193.2A CN202210004193A CN114368571A CN 114368571 A CN114368571 A CN 114368571A CN 202210004193 A CN202210004193 A CN 202210004193A CN 114368571 A CN114368571 A CN 114368571A
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- warehousing
- trays
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- 238000000034 method Methods 0.000 title claims abstract description 26
- 238000005303 weighing Methods 0.000 claims abstract description 14
- 238000011084 recovery Methods 0.000 claims abstract description 9
- 238000001514 detection method Methods 0.000 claims description 14
- 230000000007 visual effect Effects 0.000 claims description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims 2
- 235000017491 Bambusa tulda Nutrition 0.000 claims 2
- 241001330002 Bambuseae Species 0.000 claims 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims 2
- 239000011425 bamboo Substances 0.000 claims 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0485—Check-in, check-out devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0478—Storage devices mechanical for matrix-arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
- B65G2201/0258—Trays, totes or bins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
- B65G2203/0258—Weight of the article
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Mathematical Physics (AREA)
Abstract
The invention relates to the field of logistics, and provides an automatic warehousing method and system for emergency storage of different types of trays, wherein the method comprises the following steps: s1: the warehousing roller line acquires pallets and goods, and acquires size information of the pallets and the goods; s2: judging whether the size information meets the warehousing requirement, if so, transporting the tray and the goods to a weighing chain machine, acquiring the weight information of the tray and the goods, and entering the step S3; otherwise, the tray and the goods are transported to the NG roller line, the tray and the goods are placed in a recovery area, and the step S1 is returned; s3: and (4) transporting the tray and the goods to a tray connection position for fixing, determining the placement positions of the tray and the goods in the goods shelf by the control unit according to the size information and the weight information, transporting the tray and the goods to the placement positions by the stacker, and returning to the step S1. The invention can quickly and correspondingly store the trays and goods with different specifications, thereby effectively improving the storage speed during emergency storage; the upper part of the goods shelf is ensured to be light and the lower part of the goods shelf is ensured to avoid the risk of collapse, and the safety of goods storage is improved.
Description
Technical Field
The invention relates to the field of logistics, in particular to an automatic warehousing method and system for emergency storage of different types of trays.
Background
With the rapid development of the logistics industry, the storage quantity of goods is also sharply increased while the types of stored materials in the logistics warehouse are increasingly diversified, and the requirements on the efficiency of goods shelves, conveying equipment and input warehouses are higher and higher. Especially when the emergency storage is needed, due to the fact that time is urgent, the traditional shelf storage mode cannot achieve rapid tray classification storage, and the task of the emergency storage cannot be effectively completed.
The above is only for the purpose of assisting understanding of the technical aspects of the present invention, and does not represent an admission that the above is prior art.
Disclosure of Invention
The invention mainly aims to solve the technical problem that the existing shelf storage mode cannot carry out rapid tray classified storage in emergency storage.
In order to achieve the above object, the present invention provides an automatic warehousing method for emergency storage of different kinds of trays, comprising:
s1: warehouse entry roller line acquires tray and goods, and the detecting element acquires the size information of tray and goods, size information includes: the length and width of the pallet and the total height of the pallet and the goods;
s2: judging whether the size information meets the warehousing requirement, if so, transporting the tray and the goods to a weighing chain machine, acquiring the weight information of the tray and the goods, and entering the step S3; otherwise, the tray and the goods are transported to the NG roller line, the tray and the goods are placed in a recovery area, and the step S1 is returned;
s3: and (4) transporting the tray and the goods to a tray connection position for fixing, determining the placing positions of the tray and the goods in the goods shelf by the control unit according to the size information and the weight information, transporting the tray and the goods to the placing positions by the stacker, and returning to the step S1.
Preferably, the detection unit includes: a CCD vision camera and a grating;
step S1 specifically includes:
s11: the CCD vision camera shoots an overlook photo of the tray, and the length and the width of the tray are obtained according to the overlook photo;
s12: the grating obtains the total height of the pallet and the goods.
Preferably, in step S2, if the length and width of the tray and the total height of the tray and the goods are within the preset ranges, it is determined that the size information meets the warehousing requirement; otherwise, judging that the size information does not meet the warehousing requirement;
the weight information represents a total weight of the pallet and the goods.
Preferably, the shelf comprises: n column regions and m row regions; each row area comprises a plurality of rows of tray positions, and each row area corresponds to a single row goods shelf position;
each column area corresponds to a preset size information interval, and a tray and goods corresponding to the size information are placed in each column area;
each line area corresponds to a preset weight information interval, and the weight information intervals from top to bottom are sequentially increased.
Preferably, the step S3 is specifically:
s31: the control unit acquires the column area corresponding to the tray and the goods according to the size information;
s32: the control unit acquires row areas corresponding to the tray and the goods according to the weight information, if the weight information is not within the preset range of each row area, the tray and the goods are transported to the NG roller line, the tray and the goods are placed into a recovery area, and the step S1 is returned; otherwise, go to step S33;
s33: if the tray position of the corresponding placing position is not fully placed, the tray and the goods are transported to the corresponding placing position, and the step S1 is returned; otherwise, the pallet and the goods are transported to the NG roll line, the pallet and the goods are put into a recycling area, and the process returns to step S1.
An automatic warehousing system for emergency storage of different types of trays is used for realizing the automatic warehousing method for emergency storage of different types of trays, and comprises the following steps: the device comprises a conveying line, a warehousing roller line, a detection unit, a weighing chain machine, an NG roller line, a tray connecting position, a stacker, a control unit and a goods shelf;
the detection unit includes: a CCD vision camera and a grating;
one end of the conveying line is connected with the goods shelf, the tray connecting position is arranged at one end of the conveying line, the warehousing roller line and the NG roller line are sequentially arranged from the other end to one end of the conveying line, the detection unit is arranged above the warehousing roller line, the weighing chain machine is arranged on the conveying line between the warehousing roller line and the NG roller line, and the stacker is movably arranged on the goods shelf;
the control unit is electrically connected with the warehousing roller line, the detection unit, the weighing chain conveyor, the NG roller line, the tray connecting position and the stacking machine.
The invention has the following beneficial effects:
1. the quick corresponding storage can be carried out aiming at the trays and goods with different specifications, so that the storage speed in emergency storage is effectively improved;
2. the upper part of the goods shelf is ensured to be light and the lower part of the goods shelf is ensured to avoid the risk of collapse, and the safety of goods storage is improved.
Drawings
FIG. 1 is a flow chart of a method according to an embodiment of the present invention;
FIG. 2 is a column partition diagram;
FIG. 3 is a schematic diagram of line division;
FIG. 4 is a top view of a system in accordance with an embodiment of the present invention;
the implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1, the present invention provides an automatic warehousing method for emergency storage of different kinds of trays, including:
s1: warehouse entry roller line 1 acquires tray and goods, and the detecting element acquires the size information of tray and goods, size information includes: the length and width of the pallet and the total height of the pallet and the goods;
s2: judging whether the size information meets the warehousing requirement, if so, transporting the tray and the goods to the weighing chain machine 4, acquiring the weight information of the tray and the goods, and entering the step S3; otherwise, the pallets and the goods are transported to the NG roller line 5, the pallets and the goods are placed in a recovery area, and the step S1 is returned; after the tray and the goods are placed in the recovery area, the control unit automatically records the serial numbers and the information of the tray and the goods and reminds the staff to process the serial numbers and the information;
s3: and (4) transporting the tray and the goods to the tray connecting position 6 for fixing, determining the placing positions of the tray and the goods in the goods shelf 8 by the control unit according to the size information and the weight information, transporting the tray and the goods to the placing positions by the stacker 7, and returning to the step S1.
In this embodiment, the detection unit includes: a CCD vision camera 2 and a grating 3;
step S1 specifically includes:
s11: the CCD vision camera 2 shoots an overlook photo of the tray, and the length and the width of the tray are obtained according to the overlook photo; in the specific implementation, colors can be added to the tray map, color information of the tray can be acquired through the CCD visual camera 2, and whether the tray is taken wrongly or not can be judged through color comparison;
s12: the grating 3 takes the total height of the pallet and the goods.
In this embodiment, in step S2, if the length and width of the tray and the total height of the tray and the goods are within the preset ranges, it is determined that the size information meets the warehousing requirement; otherwise, judging that the size information does not meet the warehousing requirement; in the specific implementation, the size information is within a preset size information range of a certain column area;
the weight information represents a total weight of the pallet and the goods.
Referring to fig. 2 to 3, in the present embodiment, the shelf 8 includes: n column regions and m row regions; each row area comprises a plurality of rows of tray positions, and each row area corresponds to a single row goods shelf position;
each column area corresponds to a preset size information interval, and a tray and goods corresponding to the size information are placed in each column area;
each row area corresponds to a preset weight information interval, and the weight information intervals from top to bottom are sequentially increased;
for example: dividing the shelf 8 into A, B, C and D four column areas, and a first row area to a fifth row area from top to bottom;
column a has 3 x 2 tray positions per row, B, C and column D has 4 x 2 tray positions per row;
thus, column a had 3 x 2 x 5 tray positions, column B had 4 x 2 x 5 tray positions, column C had 4 x 2 x 5 tray positions, and column D had 4 x 2 x 5 tray positions;
the preset size information of the A column area is as follows: length, width, and height (2000mm 1200mm 170 mm);
the preset size information of the B row area is as follows: length, width, and height (1500mm 1200mm 170 mm);
the preset size information of the column C area is as follows: length, width and height (1200mm 170 mm);
the preset size information of the column D area is as follows: length, width, and height (1000mm 1200mm 170 mm);
the weight information preset in the first row area is as follows: 0-199 kg;
the preset weight information of the second row area is as follows: 200 and 399 kg;
the weight information preset in the third row area is as follows: 400-599 kg;
the weight information preset in the fourth row area is as follows: 600-;
the weight information preset in the fifth element area is as follows: 800-1000 kg.
In this embodiment, the step S3 specifically includes:
s31: the control unit acquires the column area corresponding to the tray and the goods according to the size information;
s32: the control unit acquires row areas corresponding to the tray and the goods according to the weight information, if the weight information is not within the preset range (namely, more than 1000kg) of each row area, the tray and the goods are transported to the NG roller line 5, the tray and the goods are placed into a recovery area, and the step S1 is returned; otherwise, go to step S33;
s33: if the tray position of the corresponding placing position is not fully placed, the tray and the goods are transported to the corresponding placing position, and the step S1 is returned; otherwise, the pallet and the goods are transported to the NG roller line 5, the pallet and the goods are placed in a recycling area, and the step S1 is returned; in the concrete implementation, the placing positions correspond to a column area and a row area, the tray positions in the area are provided with preset numbers, and the stacker 7 places trays and goods in sequence according to the numbers.
Referring to fig. 4, the present invention provides an automatic warehousing system for emergency storage of different types of trays, for implementing the above automatic warehousing method for emergency storage of different types of trays, including: the automatic conveying system comprises a conveying line 9, a warehousing roller line 1, a detection unit, a weighing chain machine 4, an NG roller line 5, a tray connecting position 6, a stacker 7, a control unit (not shown in the attached drawing) and a goods shelf 8;
the detection unit includes: a CCD vision camera 2 and a grating 3;
one end of the conveying line 9 is connected with the goods shelf 8, the tray connecting position 6 is arranged at one end of the conveying line 9, the warehousing roller line 1 and the NG roller line 5 are sequentially arranged from the other end to one end of the conveying line 9, the detection unit is arranged above the warehousing roller line 1, the weighing chain machine 4 is arranged on the conveying line 9 between the warehousing roller line 1 and the NG roller line 5, and the stacker 7 is movably arranged on the goods shelf 8;
the control unit is electrically connected with the warehousing roller line 1, the detection unit, the weighing chain conveyor 4, the NG roller line 5, the tray connecting position 6 and the stacking machine 7.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or system that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or system. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other like elements in a process, method, article, or system that comprises the element.
The above-mentioned serial numbers of the embodiments of the present invention are merely for description and do not represent the merits of the embodiments. In the unit claims enumerating several means, several of these means may be embodied by one and the same item of hardware. The use of the words first, second, third and the like do not denote any order, but rather the words first, second and the like may be interpreted as indicating any order.
The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (6)
1. An automatic warehousing method for emergency storage of different types of trays is characterized by comprising the following steps:
s1: warehouse entry roller line (1) acquires tray and goods, and the detecting element acquires the size information of tray and goods, size information includes: the length and width of the pallet and the total height of the pallet and the goods;
s2: judging whether the size information meets the warehousing requirement, if so, transporting the tray and the goods to a weighing chain machine (4), acquiring weight information of the tray and the goods, and entering step S3; otherwise, the pallets and the goods are transported to an NG roller line (5), the pallets and the goods are placed in a recovery area, and the step S1 is returned;
s3: and (3) transporting the trays and the goods to a tray connecting position (6) for fixing, determining the placing positions of the trays and the goods in the goods shelf (8) by the control unit according to the size information and the weight information, transporting the trays and the goods to the placing positions by the stacker (7), and returning to the step S1.
2. The automated warehousing method for emergency stocking of different types of pallets according to claim 1, characterized in that the detection unit comprises: a CCD visual camera (2) and a grating (3);
step S1 specifically includes:
s11: the CCD vision camera (2) shoots an overlook photo of the tray, and the length and the width of the tray are obtained according to the overlook photo;
s12: the grating (3) obtains the total height of the tray and the goods.
3. The automatic warehousing method for emergency storage of different kinds of trays according to claim 1, characterized in that in step S2, if the length and width of the tray and the total height of the tray and goods are within preset ranges, it is determined that the size information meets warehousing requirements; otherwise, judging that the size information does not meet the warehousing requirement;
the weight information represents a total weight of the pallet and the goods.
4. The automated warehousing method for emergency stocking of heterogeneous trays according to claim 1, characterized in that said shelves (8) comprise: n column regions and m row regions; each row area comprises a plurality of rows of tray positions, and each row area corresponds to a single row goods shelf position;
each column area corresponds to a preset size information interval, and a tray and goods corresponding to the size information are placed in each column area;
each line area corresponds to a preset weight information interval, and the weight information intervals from top to bottom are sequentially increased.
5. The automatic warehousing method for emergency reserve different kinds of trays according to claim 4, wherein the step S3 is specifically:
s31: the control unit acquires the column area corresponding to the tray and the goods according to the size information;
s32: the control unit acquires row areas corresponding to the tray and the goods according to the weight information, if the weight information is not within the preset range of each row area, the tray and the goods are transported to the NG roller line (5), the tray and the goods are placed in a recovery area, and the step S1 is returned; otherwise, go to step S33;
s33: if the tray position of the corresponding placing position is not fully placed, the tray and the goods are transported to the corresponding placing position, and the step S1 is returned; otherwise, the pallet and the goods are transported to the NG roller line (5), the pallet and the goods are placed in a recovery area, and the process returns to the step S1.
6. An automatic warehousing system for emergency reserve of different kinds of trays, for implementing the automatic warehousing method for emergency reserve of different kinds of trays according to any one of claims 1 to 5, characterized by comprising: the automatic weighing and conveying system comprises a conveying line (9), a warehousing roller line (1), a detection unit, a weighing chain machine (4), an NG roller line (5), a tray connecting position (6), a stacker (7), a control unit and a goods shelf (8);
the detection unit includes: a CCD visual camera (2) and a grating (3);
one end of the conveying line (9) is connected with the goods shelf (8), the tray connecting position (6) is arranged at one end of the conveying line (9), the warehousing roller line (1) and the NG roller line (5) are sequentially arranged from the other end to one end of the conveying line (9), the detection unit is arranged above the warehousing roller line (1), the weighing chain machine (4) is arranged on the conveying line (9) between the warehousing roller line (1) and the NG roller line (5), and the stacking machine (7) is movably arranged on the goods shelf (8);
the control unit with warehouse entry roller section of thick bamboo line (1), the detecting element chain machine (4) of weighing NG roller section of thick bamboo line (5), tray connect position (6) with the equal electric connection of stacker (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210004193.2A CN114368571B (en) | 2022-01-04 | 2022-01-04 | Automatic warehouse-in method and system for emergency storage of different types of trays |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210004193.2A CN114368571B (en) | 2022-01-04 | 2022-01-04 | Automatic warehouse-in method and system for emergency storage of different types of trays |
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| CN114368571A true CN114368571A (en) | 2022-04-19 |
| CN114368571B CN114368571B (en) | 2023-11-28 |
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