CN114368203B - Environment-friendly root-puncture-resistant PVC waterproof coiled material and preparation method thereof - Google Patents
Environment-friendly root-puncture-resistant PVC waterproof coiled material and preparation method thereof Download PDFInfo
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- CN114368203B CN114368203B CN202210048230.XA CN202210048230A CN114368203B CN 114368203 B CN114368203 B CN 114368203B CN 202210048230 A CN202210048230 A CN 202210048230A CN 114368203 B CN114368203 B CN 114368203B
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- root
- pvc
- coiled material
- parts
- elastomer film
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Abstract
The application provides an environment-friendly root puncture-resistant PVC waterproof coiled material and a preparation method thereof, wherein the waterproof coiled material comprises a PVC sheet layer and an elastomer film layer compounded on the upper surface and the lower surface of the PVC sheet layer, and the elastomer film layer comprises the following components in parts by weight: 100 parts of ethylene-propylene elastomer resin, 1-5 parts of filler and 0.3-0.7 part of chemical root inhibitor. The waterproof coiled material does not contain phthalate and lead salt, and has better environmental protection; the coiled material has the advantages of small water absorption, high joint peeling strength, firm and durable welding seams, excellent mold corrosion resistance and root puncture resistance, and suitability for construction application of an underground waterproof layer in planting greening requirements.
Description
Technical Field
The application relates to the technical field of waterproof coiled materials, in particular to an environment-friendly root-puncture-resistant PVC waterproof coiled material and a preparation method thereof.
Background
The PVC waterproof coiled material is a polymer waterproof coiled material which is formed by taking PVC resin as a base material, adding a certain amount of plasticizer, anti-aging agent, heat stabilizer, ultraviolet absorber, lubricant, filler and other processing aids, and performing one-time extrusion molding. At present, phthalate plasticizers are main plasticizers of polyvinyl chloride waterproof coiled materials, and the plasticizers mainly comprise dioctyl phthalate (DOP), dibutyl phthalate (DBP), diheptyl phthalate (DHP), diisodecyl phthalate (DIDP), diisooctyl phthalate (DIOP) and the like. Meanwhile, a lead salt type heat stabilizer is usually selected in a formula system of the PVC coiled material. It is now widely recognized that plasticizers in PVC coils migrate and lead salts slowly migrate to the surface of the coils with the plasticizers, they penetrate into the ground with rain, enter the water environment and soil, and eventually enter the body with drinking water and food. Along with the development of science, phthalate plasticizers are found to be difficult to degrade due to the fact that the phthalate plasticizers contain aromatic rings, chronic toxicity has quite large harm to human beings, liver tissue canceration can be caused, endocrine disruption is caused, and the use of phthalate plasticizers in European countries is limited; meanwhile, when the lead salt in the human body reaches a certain concentration, the liver is damaged, and the hematopoietic system and the nervous system of the bone marrow are damaged.
Meanwhile, plasticizer migration can also seriously affect the quality of a welded joint of a coiled material, so that the waterproof sealing performance is poor, and even water seepage of the joint is caused. In addition, PVC coils have been added with larger amounts of inorganic fillers due to dimensional stability requirements, resulting in greater water absorption (> 2.0%) of the coils. In the underground environment, mould, bacteria and the like in the soil can also enter the coiled material along with moisture, so that the mould corrosion resistance and the plant root puncture resistance of the coiled material are seriously affected.
The prior art has the following defects: (1) The phthalate plasticizer and the lead salt stabilizer are used, so that the health of human bodies can be endangered, and the environment is not protected; (2) Plasticizer migration seriously affects the overall waterproof effect of the coiled material; (3) The coiled material has high water absorption and poor mildew corrosion resistance and plant root puncture resistance.
Disclosure of Invention
Aiming at the problems of insufficient environment-friendly performance and root penetration resistance of the existing PVC waterproof coiled material, the application provides an environment-friendly root penetration-resistant PVC waterproof coiled material and a preparation method thereof, so as to realize the following aims:
(1) The PVC waterproof coiled material provided by the application has the characteristics of environmental protection and no pollution;
(2) The PVC waterproof coiled material provided by the application has high joint peeling strength, and the welding seam is firm and durable;
(3) The PVC waterproof coiled material provided by the application has extremely low water absorption rate and excellent mould corrosion resistance;
(4) The PVC waterproof coiled material provided by the application has excellent root penetration resistance.
In order to solve the technical problems, the application is realized by adopting the following technical scheme:
the environment-friendly root-resistant PVC waterproof coiled material comprises a PVC sheet layer and an elastomer film layer compounded on the upper surface and the lower surface of the PVC sheet layer, wherein the PVC sheet layer comprises the following components in parts by weight: 100 parts of PVC resin powder, 40-60 parts of root-blocking plasticizer, 3-6 parts of heat stabilizer, 20-40 parts of filler, 2-5 parts of titanium pigment, 0.2-1 part of stearic acid, 0.2-1 part of calcium stearate, 0.2-1 part of polyethylene wax, 0.35-2 parts of mildew resistance agent, 0.2-0.5 part of antioxidant, 0.2-0.5 part of light stabilizer and 0.2-0.5 part of ultraviolet absorber; the elastomer film layer comprises the following components in parts by weight: 100 parts of ethylene-propylene elastomer resin, 1-5 parts of filler and 0.3-0.7 part of chemical root inhibitor.
Preferably, the PVC resin powder is vinyl PVC resin powder.
Preferably, the chemical root inhibitor is one or a combination of two of Preventol B5 and Preventol B2 of LANXESS company of Germany.
Preferably, the root-blocking plasticizer is prepared from one or two of methyl chloropalmate and methyl chlorostearate and a chemical root-blocking agent. The methyl chloropalmate and methyl chlorostearate are produced by transesterification of pure vegetable oil environment-friendly natural grease and alcohol, and then the chlorination reaction, the number average molecular weight is 320-360, the methyl chloropalmate and methyl chlorostearate have smaller molecular weight distribution coefficient and the density is 1.03-1.08 g/cm 3 The viscosity is 150-180 mPa.s.
Preferably, the heat stabilizer is a calcium zinc composite heat stabilizer.
Preferably, the filler is one or the combination of two of 2000-mesh light calcium carbonate and 2500-mesh heavy calcium carbonate, a special modifier is adopted for carrying out surface oleophylic and hydrophobic modification, and the special modifier is a compound of stearic acid, oleic acid and polydimethylsiloxane emulsion according to the weight ratio of 1:2:0.5-1.
Preferably, the titanium dioxide is rutile titanium dioxide, preferably R902+ from DuPont.
Preferably, the hard acid is a white sheet-like waxy solid having a relative density of 0.94g/cm 3 Melting point 69 ℃.
Preferably, the calcium stearate is a white fluffy powder, insoluble in water, excellent in lubricity, and having a decomposition temperature of more than 400 ℃.
Preferably, the polyethylene wax is in the form of white small micro beads with a relative molecular mass of 2500 and a softening point of 115 ℃.
Preferably, the mildew-resistant agent is a soft plastic organic mildew-resistant agent, has the characteristics of water insolubility, low volatility, corrosion resistance, broad antibacterial spectrum and no pollution to the environment, and is preferably MICROPEL 5 PVC of TROY company in America.
Preferably, the antioxidant is a compound of 1010 and 168, and the weight ratio of the antioxidant to the compound is 1:1-2.
Preferably, the ultraviolet absorber is one or a combination of several of UV-326, UV-350, UV-327 and UV-571.
Preferably, the light stabilizer is a hindered amine light stabilizer, preferably one or a combination of two of Tinuvin770 and Tinuvin 622.
Further, the ethylene-propylene elastomer resin is a thermoplastic elastomer produced by adopting a metallocene catalysis technology, and is preferably one or a combination of more than one of the groups of resin 6102, 3000 and 3588 of Widamme series of America company of America.
Further, the thickness of the elastomer film layer is 0.05-0.3 mm.
Further, the width of the elastomer film layer is 0-100 mm longer than the width of the PVC sheet layer.
Further, the preparation method of the environment-friendly root-resistant PVC waterproof coiled material comprises the following steps:
preparing an elastomer film layer, namely adding ethylene-propylene elastomer resin, filler and chemical root inhibitor into a double-screw extruder through a weightless metering and feeding system, setting the barrel temperature to 170-180 ℃, plasticizing, extruding and bracing through the extruder, preparing root-resistant modified ethylene-propylene elastomer resin through a granulator, and finally preparing the root-resistant modified ethylene-propylene elastomer resin into an elastomer film through blow molding;
preparing a root-blocking plasticizer: adding one or two of methyl chloropalmate and methyl chlorostearate into a reaction kettle, heating to 80-82 ℃, adding a chemical root inhibitor, stirring at a high speed for 60min, and cooling to room temperature to prepare a root-inhibiting plasticizer;
preparing a PVC sheet layer: adding PVC resin powder, a heat stabilizer, stearic acid, polyethylene wax and calcium stearate into a hot high-speed mixer, stirring at a low speed to uniformly mix all materials, then starting high-speed stirring, heating the materials to 80-85 ℃ through self and friction with equipment, adding a root-blocking plasticizer, continuing high-speed stirring until the plasticizer is completely absorbed, controlling the temperature at 90-95 ℃, then adding a filler, titanium pigment, a mildew-resistant agent, an antioxidant, a light stabilizer and an ultraviolet absorber, mixing at a high speed, stirring uniformly, feeding the mixed materials into a cold mixer in an open state at a low rotation speed when the temperature is raised to 95-100 ℃, discharging the mixed materials into a hopper after the temperature is lowered, then conveying the mixed materials into an anisotropic parallel double-screw extruder through an auger, plasticizing through the extruder, carrying out die casting extrusion, setting the temperature of a machine barrel at 168-172 ℃ and setting the die head temperature at 163-168 ℃;
compounding the PVC sheet layer and the elastomer film: and (3) carrying out high-temperature melting, laminating and compositing on the prepared elastomer film and the PVC sheet layer extruded in the die at a calendaring roller, and rolling by a tempering roller and a traction roller to prepare the environment-friendly root-resistant PVC waterproof coiled material.
Furthermore, when the environment-friendly root penetration-resistant PVC waterproof coiled material is in waterproof construction, hot air welding is carried out on long and short edges by adopting a seam welder, the welding width is 80-85 mm, the part of the elastomer film layer which is more on one side of the long edge is directly welded on the elastomer film layer on the upper surface of the other coiled material, and a sheet which is the same as the elastomer film layer and has the thickness of 1.2-2.0 mm and the length of 150-200 mm is adopted as a cover strip, and the hot air is welded at a weld joint of a short edge for reinforcement treatment.
The environment-friendly root penetration-resistant PVC waterproof coiled material disclosed by the application is subjected to a great deal of optimization on the use of raw materials, and particularly comprises the following three parts:
(1) the root-blocking plasticizer is used as the plasticizer of the PVC coiled material, has plasticizing effect on PVC resin powder and passivating effect on plant root systems, and is an environment-friendly plasticizer. The plasticizer has small molecular weight distribution coefficient and low molecular weight components, is difficult to migrate and precipitate in PVC coiled materials, is insoluble in water, resists water extraction, and cannot enter underground water systems. Meanwhile, the calcium-zinc composite heat stabilizer is selected for the PVC coiled material, and the stabilizer does not contain heavy metals such as lead salt and the like, so that the environment is not polluted, and the harm to human bodies is not caused in the production link of the PVC coiled material.
(2) Preferably, 2000 mesh light calcium carbonate or/and 2500 mesh heavy calcium carbonate subjected to oleophilic and hydrophobic modification is/are used for the PVC coiled material, so that the water absorption rate of the coiled material is smaller while the size change rate and hardness of the coiled material are improved. The surface energy of the powder after the hydrophobic modification is reduced, the compatibility with a PVC resin system is increased, the interface between inorganic and organic is eliminated, and the water absorption rate of the coiled material is reduced.
(3) The PVC coiled material provided by the application adopts the elastomer film layer, so that the excellent welding performance of the ethylene-propylene elastomer resin material can be utilized, the seam firmness and durability are higher, and the waterproof reliability is improved. The ethylene-propylene resin has compact molecular structure, low thermal dimensional change rate, high puncture resistance, strong physical root resistance, and simultaneously imparts chemical root resistance, so that the root resistance is particularly remarkable, meanwhile, the ethylene-propylene resin does not absorb water, and the film layer contains little filler, so that the film layer has extremely low water absorption rate, so that moisture is not easy to permeate and migrate to the PVC sheet layer, the water absorption rate of the PVC coiled material is reduced, and the root puncture resistance of the coiled material is remarkably improved.
Compared with the prior art, the application has the beneficial effects that,
(1) the PVC waterproof coiled material does not contain phthalate plasticizers and lead salts, so that the PVC waterproof coiled material is higher in environmental protection.
(2) The PVC waterproof coiled material has high seam peeling strength, and the welding seam is firm and durable.
(3) The PVC waterproof coiled material disclosed by the application is extremely low in water absorption rate, has dual functions of physical root resistance and chemical root resistance, and has excellent mould corrosion resistance and root puncture resistance.
(4) The components such as the root-blocking plasticizer, the mildew-resistant auxiliary agent, the ethylene-propylene elastomer and the like adopted by the PVC waterproof coiled material are mutually matched tightly to cooperatively realize the improvement of the root penetration resistance of the coiled material. The root-blocking plasticizer can effectively prevent plant root systems from growing into coiled materials; the mildew-resistant auxiliary agent MICROPEL 5 PVC is a spectrum antibacterial mildew-resistant agent, and can effectively protect PVC coiled materials from being corroded by harmful bacteria, fungi, algae and other organic microorganisms for a long time, so that the coiled materials can well maintain the original physical properties; the ethylene-propylene elastomer has higher crystallinity, compact molecular structure, chemical corrosion resistance and strong puncture resistance against plant root systems.
(5) The PVC waterproof coiled material creatively combines the film made of the root-resistant modified ethylene-propylene elastomer resin with the PVC sheet layer, and the preparation mode of high-temperature fusion lamination compounding through the calendaring rollers can ensure high compounding strength, and all the layers are firmly combined to form a unified whole; in addition, the parts of the upper and lower elastomer film layers of the PVC sheet layers which are arranged on the long sides of the coiled material can be compounded together to realize edge sealing protection of the PVC sheet layers, so that the 'full-package' protection of the ethylene-propylene elastomer film layer is added besides the protection effect of components such as root-blocking plasticizer, mold-resistant auxiliary agent, ethylene-propylene elastomer and the like, and the PVC coiled material provided by the application is endowed with excellent root penetration resistance.
Detailed Description
In order to better understand the technical solutions of the present application, the following description will clearly and completely describe the technical solutions of the embodiments of the present application, and it is obvious that the described embodiments are only some embodiments of the present application, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present application without making any inventive effort, shall fall within the scope of the present application.
Example 1
Adding 100 parts of ethylene-propylene elastomer resin, 2 parts of filler and 0.5 part of chemical root inhibitor into a double-screw extruder through a weightless metering and feeding system, setting the barrel temperature at 170-180 ℃, plasticizing, extruding and bracing through the extruder, preparing root-resistant modified ethylene-propylene elastomer resin through a granulator, and finally preparing the root-resistant modified ethylene-propylene elastomer resin into an elastomer film through blow molding;
preparing a root-blocking plasticizer: adding 100 parts of methyl chloropalmate into a reaction kettle, heating to 80-82 ℃, adding 2 parts of chemical root inhibitor, stirring at a high speed for 60min, and cooling to room temperature to prepare the root inhibitor plasticizer;
preparing a PVC sheet layer: adding 100 parts of accurately weighed PVC resin powder, 5 parts of calcium-zinc composite heat stabilizer, 0.5 part of stearic acid, 0.5 part of polyethylene wax and 0.2 part of calcium stearate into a hot high-speed mixer, stirring at a low speed to uniformly mix all materials, then starting high-speed stirring, raising the temperature of the materials to 80-85 ℃ through friction with equipment, adding 53 parts of root-blocking plasticizer, continuing high-speed stirring until the root-blocking plasticizer is completely absorbed, controlling the temperature at 90-95 ℃, then adding 40 parts of filler, 3 parts of titanium pigment, 0.5 part of mildew-resistant agent MICROPEL 5 PVC, 0.3 part of antioxidant, 0.3 part of light stabilizer and 0.3 part of ultraviolet absorber, mixing at a high speed until the temperature is raised to 95-100 ℃, sending the mixed materials into a cold mixer in an open state at a low speed, discharging the materials into a hopper after the temperature is reduced, then conveying the mixed materials into an anisotropic parallel twin-screw extruder through a packing auger, plasticizing through the extruder, extruding through the extruder, and setting the internal pressure of the extruder at a die temperature of 172-168 ℃ and setting the die head temperature of the extruder at a die head of 168-168 ℃ after the temperature is set;
compounding the PVC sheet layer and the elastomer film: and (3) carrying out high-temperature melting, laminating and compositing on the prepared elastomer film and the PVC sheet layer extruded in the die at a calendaring roller, and rolling by a tempering roller and a traction roller to prepare the environment-friendly root-resistant PVC waterproof coiled material.
Specifically, the ethylene propylene elastomer resin is vedame 3588;
the PVC resin powder is Han Hua SG-3 type resin powder;
the chemical root inhibitor is Preventol B5;
the filler is 2000-mesh light calcium carbonate, and the filler special modifier is a compound of stearic acid, oleic acid and polydimethylsiloxane emulsion according to the weight ratio of 1:2:0.5;
the antioxidant is a compound of 1010 and 168, and the weight ratio of the antioxidant to the antioxidant is 1:2;
the ultraviolet absorber is UV-326;
the light stabilizer is preferably Tinuvin770;
further, the thickness of the elastomer film is 0.2mm, and the width is 0 to 100mm, preferably 50mm longer than that of the PVC sheet layer.
Example 2
Adding 100 parts of ethylene-propylene elastomer resin, 2 parts of filler and 0.5 part of chemical root inhibitor into a double-screw extruder through a weightless metering and feeding system, setting the barrel temperature at 170-180 ℃, plasticizing, extruding and bracing through the extruder, preparing root-resistant modified ethylene-propylene elastomer resin through a granulator, and finally preparing the root-resistant modified ethylene-propylene elastomer resin into an elastomer film through blow molding;
preparing a root-blocking plasticizer: adding 100 parts of methyl chloropalmate into a reaction kettle, heating to 80-82 ℃, adding 1.5 parts of chemical root inhibitor, stirring at a high speed for 60min, and cooling to room temperature to prepare the root inhibitor plasticizer;
preparing a PVC sheet layer: adding 100 parts of accurately weighed PVC resin powder, 6 parts of calcium-zinc composite heat stabilizer, 0.5 part of stearic acid, 0.5 part of polyethylene wax and 0.2 part of calcium stearate into a hot high-speed mixer, stirring at a low speed to uniformly mix all materials, then starting high-speed stirring, raising the temperature of the materials to 80-85 ℃ through friction with equipment, adding 60 parts of root-blocking plasticizer, continuing high-speed stirring until the root-blocking plasticizer is completely absorbed, controlling the temperature at 90-95 ℃, then adding 35 parts of filler, 3 parts of titanium pigment, 1 part of mold-resistant agent MICROPEL 5 PVC, 0.3 part of antioxidant, 0.4 part of light stabilizer and 0.4 part of ultraviolet absorber, mixing at a high speed until the mixture is uniform, feeding the mixture into a cold mixer in an open state when the temperature is raised to 95-100 ℃, discharging the mixture into a hopper after the temperature is reduced, then conveying the mixed materials into an anisotropic parallel twin-screw extruder through a packing auger, carrying out plasticization through the extruder, and setting the internal pressure of the extruder at a die barrel temperature of the extruder at a die temperature of 168-172 ℃ to a die head of 168 ℃ to a die head of which is set;
compounding the PVC sheet layer and the elastomer film: and (3) carrying out high-temperature melting, laminating and compositing on the prepared elastomer film and the PVC sheet layer extruded in the die at a calendaring roller, and rolling by a tempering roller and a traction roller to prepare the environment-friendly root-resistant PVC waterproof coiled material.
Specifically, the ethylene-propylene elastomer resin is compounded by the components of the vedame 6102 and the 3588 according to the weight ratio of 1:2;
the PVC resin powder is table plastic SG-3 type resin powder;
the chemical root inhibitor is Preventol B2;
the filler is a compound of light calcium carbonate with 2000 meshes and heavy calcium with 2500 meshes according to the weight ratio of 1:2, and the filler special modifier is a compound of stearic acid, oleic acid and polydimethylsiloxane emulsion according to the weight ratio of 1:2:0.5;
the antioxidant is a compound of 1010 and 168, and the weight ratio of the antioxidant to the compound of 168 is 1:1, a step of;
the ultraviolet absorber is formed by compounding UV-326 and UV-350 according to a weight ratio of 1:1;
the light stabilizer is preferably Tinuvin622;
further, the thickness of the elastomer film is 0.1mm, and the width is 0 to 100mm, preferably 30mm longer than that of the PVC sheet layer.
Example 3
Adding 100 parts of ethylene-propylene elastomer resin, 3 parts of filler and 0.5 part of chemical root inhibitor into a double-screw extruder through a weightless metering and feeding system, setting the barrel temperature at 170-180 ℃, plasticizing, extruding and bracing through the extruder, preparing root-resistant modified ethylene-propylene elastomer resin through a granulator, and finally preparing the root-resistant modified ethylene-propylene elastomer resin into an elastomer film through blow molding;
preparing a root-blocking plasticizer: adding 100 parts of methyl chlorostearate into a reaction kettle, heating to 80-82 ℃, adding 3 parts of chemical root inhibitor, stirring at a high speed for 60min, and cooling to room temperature to prepare the root inhibitor plasticizer;
preparing a PVC sheet layer: adding 100 parts of accurately weighed PVC resin powder, 4 parts of calcium-zinc composite heat stabilizer, 0.3 part of stearic acid, 0.5 part of polyethylene wax and 0.2 part of calcium stearate into a hot high-speed mixer, stirring at a low speed to uniformly mix all materials, then starting high-speed stirring, raising the temperature of the materials to 80-85 ℃ through friction with equipment, adding 45 parts of root-blocking plasticizer, continuing high-speed stirring until the root-blocking plasticizer is completely absorbed, controlling the temperature at 90-95 ℃, then adding 21 parts of filler, 5 parts of titanium pigment, 1.5 parts of mildew-resistant agent MICROPEL 5 PVC, 0.5 part of antioxidant, 0.4 part of light stabilizer and 0.35 part of ultraviolet absorber, mixing at a high speed until the temperature is raised to 95-100 ℃, sending the mixed materials into a cold mixer in an open state at a low speed, discharging the materials into a hopper after the temperature is reduced, then conveying the mixed materials into an anisotropic parallel twin-screw extruder through a packing auger, plasticizing through the extruder, extruding through the extruder, and setting the internal pressure of the extruder at a die temperature of 172-168 ℃ and setting the die head temperature of the extruder at a die head of 168-168 ℃ after the temperature is set;
compounding the PVC sheet layer and the elastomer film: and (3) carrying out high-temperature melting, laminating and compositing on the prepared elastomer film and the PVC sheet layer extruded in the die at a calendaring roller, and rolling by a tempering roller and a traction roller to prepare the environment-friendly root-resistant PVC waterproof coiled material.
Specifically, the ethylene-propylene elastomer resin is compounded by the components of the vedame 6102, 3000 and 3588 according to the weight ratio of 1:1:3;
the PVC resin powder is table plastic SG-3 type resin powder;
the chemical root inhibitor is Preventol B2;
the filler is a compound of light calcium carbonate with 2000 meshes and heavy calcium with 2500 meshes according to a weight ratio of 2:1, and the filler special modifier is a compound of stearic acid, oleic acid and polydimethylsiloxane emulsion according to a weight ratio of 1:2:1;
the antioxidant is a compound of 1010 and 168, and the weight ratio of the antioxidant to the antioxidant is 1:1.5;
the ultraviolet absorber is prepared by compounding UV-326, UV-350, UV-327 and UV-571 according to the weight ratio of 1:1:0.5:0.5;
the light stabilizer is preferably Tinuvin622;
further, the thickness of the elastomer film is 0.2mm, and the width is 0 to 100mm, preferably 50mm longer than that of the PVC sheet layer.
Example 4
Adding 100 parts of ethylene-propylene elastomer resin, 5 parts of filler and 0.5 part of chemical root inhibitor into a double-screw extruder through a weightless metering and feeding system, setting the barrel temperature at 170-180 ℃, plasticizing, extruding and bracing through the extruder, preparing root-resistant modified ethylene-propylene elastomer resin through a granulator, and finally preparing the root-resistant modified ethylene-propylene elastomer resin into an elastomer film through blow molding;
preparing a root-blocking plasticizer: adding 55 parts of methyl chloropalmate and 45 parts of methyl chlorostearate into a reaction kettle, heating to 80-82 ℃, adding 2 parts of chemical root inhibitor, stirring at a high speed for 60min, and cooling to room temperature to prepare a root inhibition plasticizer;
preparing a PVC sheet layer: adding 100 parts of accurately weighed PVC resin powder, 6 parts of calcium-zinc composite heat stabilizer, 1 part of stearic acid, 0.2 part of polyethylene wax and 0.5 part of calcium stearate into a hot high-speed mixer for low-speed stirring to uniformly mix all materials, then starting high-speed stirring, raising the temperature of the materials to 80-85 ℃ through friction with equipment, adding 55 parts of root-blocking plasticizer, continuing high-speed stirring until the root-blocking plasticizer is completely absorbed, controlling the temperature at 90-95 ℃, then adding 20 parts of filler, 3 parts of titanium white, 2 parts of mildew-resistant agent MICROPEL 5 PVC, 0.5 part of antioxidant, 0.5 part of light stabilizer and 0.5 part of ultraviolet absorber, mixing at a high speed until the mixture is uniform, feeding the mixture into a cold mixer in an open state when the temperature is raised to 95-100 ℃, discharging the mixture into a hopper after the temperature is lowered, then conveying the mixed material into an anisotropic parallel twin-screw extruder through a screw extruder for plasticizing, and extruding the extruder, wherein the internal pressure of the extruder is set at a barrel temperature of 168-172 ℃ and a die head temperature of the extruder is set at a die head of 168-168 ℃ to 168 ℃;
compounding the PVC sheet layer and the elastomer film: and (3) carrying out high-temperature melting, laminating and compositing on the prepared elastomer film and the PVC sheet layer extruded in the die at a calendaring roller, and rolling by a tempering roller and a traction roller to prepare the environment-friendly root-resistant PVC waterproof coiled material.
Specifically, the ethylene-propylene elastomer resin is compounded by the components of the vedame 6102 and the 3588 according to the weight ratio of 1:3;
the PVC resin powder is table plastic SG-3 type resin powder;
the chemical root inhibitor is compounded by Preventol B5 and Preventol B2 according to the weight ratio of 1:1;
the filler is heavy calcium with 2500 meshes, and the filler special modifier is a compound of stearic acid, oleic acid and polydimethylsiloxane emulsion according to the weight ratio of 1:2:0.5;
the antioxidant is a compound of 1010 and 168, and the weight ratio of the antioxidant to the antioxidant is 1:2;
the ultraviolet absorber is formed by compounding UV-326 and UV-350 according to a weight ratio of 1:1;
the light stabilizer is preferably a compound of Tinuvin770 and Tinuvin622 according to a weight ratio of 1:2;
specifically, the PVC waterproof coiled material of the embodiment sequentially comprises a lower elastomer film layer, a PVC sheet layer and an upper elastomer film layer from bottom to top. The total thickness of the web was 1.5mm, wherein the upper and lower elastomeric film layers were each 0.05mm thick and the PVC sheet layer was 1.4mm thick. The width of the PVC sheet layer is 2000mm, the upper and lower elastomer film layers are 10mm longer than the two sides of the PVC sheet layer respectively, and after each layer is compounded by high-temperature melting and lamination, the parts of the upper and lower elastomer film layers with the width more than that of the PVC sheet layer can be compounded together, so that edge sealing treatment on the two sides of the long side of the PVC sheet layer is realized. When the PVC waterproof coiled material is in waterproof construction, hot air welding is carried out on the long side and the short side by adopting a seam welder, the welding width is 80mm, the part of the elastomer film layer which is arranged on one side of the long side is directly welded on the elastomer film layer on the upper surface of the other coiled material, and a sheet which is the same with the elastomer film layer and has the thickness of 1.2mm and the length of 150mm is adopted as a cover strip, and the hot air welding is carried out at the welding seam of the short side for reinforcement treatment.
Comparative example 1
Comparative example 1 differs from example 1 in the formulation of the PVC sheet layer, the plasticizer in the raw material of the PVC sheet layer used in comparative example 1 being DOP, the remainder being as in example 1.
Comparative example 2
Comparative example 2 differs from example 1 in the formulation of the PVC sheet layer, the heat stabilizer in the raw material of the PVC sheet layer used in comparative example 2 being tribasic lead sulfate, the remainder being the same as in example 1.
Comparative example 3
Comparative example 3 differs from example 1 in the formulation of the PVC sheet layer, the raw material of the PVC sheet layer used in comparative example 3 being 2000 mesh light calcium carbonate without any modification treatment as filler, and the remainder being the same as example 1.
Comparative example 4
Comparative example 4 differs from example 1 in that the PVC web has no elastomeric film layer structure, the remainder being the same as example 1.
Comparative example 5
Comparative example 5 differs from example 1 in the elastomeric film layer, which was used in comparative example 5 in the same width as the PVC sheet layer, and the remainder was the same as example 1.
The PVC waterproof rolls obtained in examples 1 to 4 and comparative examples 1 to 5 were subjected to performance test.
1. Basic performance detection:
the coil test pieces obtained in examples 1 to 4 and comparative examples 1 to 5 were tested after curing for at least 24 hours under standard conditions, including tensile properties, low-temperature bendability, water absorption, water impermeability, and impact resistance, and the test results are shown in table 1 below.
2. And (3) detecting environmental protection:
the control of the harmful substances of the coil materials (detection limits of 50mg/kg, 10mg/kg for phthalate and lead, respectively) was examined, wherein no phthalate was detected in examples 1 to 4 and comparative examples 2 to 5, no lead was detected in examples 1 to 4, comparative example 1 and comparative examples 3 to 5, and lead was detected in comparative example 1 and comparative example 2.
3. And (3) detecting application performance:
the coil test pieces obtained in examples 1 to 4 and comparative examples 1 to 5 were tested after curing for at least 24 hours under standard conditions, including mold corrosion resistance and joint peel strength (no treatment, 80 ℃ C. And 28 days of heat aging treatment, 270 days of construction in underground environment), and the test results are shown in Table 2 below.
Table 1 basic properties of waterproof roll
Table 2 waterproof roll application Properties
As can be seen from Table 1, compared with the prior art, the environment-friendly root penetration-resistant PVC waterproof coiled material prepared by the application has larger joint peeling strength and improved tensile strength. The most obvious characteristic is that the water absorption rate of the environment-friendly root-resistant PVC waterproof coiled material prepared by the application is smaller than that of the prior art. The elastomer film layer adopted by the application improves the tensile strength of the PVC waterproof coiled material, and as can be seen by comparing the example 1 with the comparative example 4 and the comparative example 5, the elastomer film layer and the modified filler are both helpful for reducing the water absorption rate of the coiled material, and the components of the application have synergistic effect.
The environment-friendly root-puncture-resistant PVC waterproof coiled material prepared by the application can be obtained from the detection of harmful substances of coiled materials, and the phthalate and lead can not flow out because the phthalate and lead are not added, so that the environment and human body can not be damaged.
As can be seen from Table 2, compared with the prior art, the environment-friendly root penetration-resistant PVC waterproof coiled material prepared by the application has better mold corrosion resistance, and the environment-friendly root penetration-resistant PVC waterproof coiled material prepared by the application has better compactness, low water absorption rate and difficult mold growth. The comparison data show that compared with the prior art, the environment-friendly root-penetration-resistant PVC waterproof coiled material has higher joint peeling strength, and the lap joint firmness of the coiled material is higher no matter heat aging treatment or underground environment construction is carried out, so that the root system of a plant is prevented from penetrating through the coiled material from the weak part such as the joint. As can be seen from comparison of example 1 with comparative example 1 and comparative example 3, the use of DOP plasticizer or the prior art has a great deal of problems such as great deterioration of peel strength due to heat aging or underground environment, easy precipitation of DOP and poor aging property of the coiled material of the prior art.
The environment-friendly root-resistant PVC waterproof coiled material prepared by the application has the advantages of more environment friendliness, high seam peeling strength, firm and durable weld joint, double functions of physical root resistance and chemical root resistance, excellent mold corrosion resistance and root-resistant puncture resistance, synergistic effect of all components, capability of overcoming the defects of the prior art, and capability of ensuring good construction and application performances of the coiled material in underground environment.
Although the present application has been described in detail by way of preferred embodiments, the present application is not limited thereto. Various equivalent modifications and substitutions may be made in the embodiments of the present application by those skilled in the art without departing from the spirit and scope of the present application, and it is intended that all such modifications and substitutions be within the scope of the present application/be within the scope of the present application as defined by the appended claims. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
Claims (4)
1. An environment-friendly root penetration-resistant PVC waterproof coiled material comprises a PVC sheet layer and an elastomer film layer compounded on the upper surface and the lower surface of the PVC sheet layer;
the PVC sheet layer comprises the following components in parts by weight:
100 parts of PVC resin powder, 40-60 parts of root-blocking plasticizer, 3-6 parts of heat stabilizer, 20-40 parts of filler, 2-5 parts of titanium pigment, 0.2-1 part of stearic acid, 0.2-1 part of calcium stearate, 0.2-1 part of polyethylene wax, 0.35-2 parts of mildew resistance agent, 0.2-0.5 part of antioxidant, 0.2-0.5 part of light stabilizer and 0.2-0.5 part of ultraviolet absorber;
the elastomer film layer comprises the following components in parts by weight:
100 parts of ethylene-propylene elastomer resin, 1-5 parts of filler and 0.3-0.7 part of chemical root inhibitor;
the PVC resin powder is PVC resin powder by an ethylene method;
the ethylene-propylene elastomer resin is a metallocene thermoplastic elastomer and is selected from one or a combination of more of Widame series resins 6102, 3000 and 3588 of Acciaierie;
the chemical root inhibitor is one or the combination of two of Preventol B5 and Preventol B2 of LANXESS company of Germany;
the root-blocking plasticizer is prepared from one or two of methyl chloropalmitat oil and methyl chlorostearate and a chemical root-blocking agent;
the filler is one or the combination of two of 2000-mesh light calcium carbonate and 2500-mesh heavy calcium carbonate, a special modifier is adopted for carrying out surface oleophylic and hydrophobic modification, and the special modifier is a compound of stearic acid, oleic acid and polydimethylsiloxane emulsion according to the weight ratio of 1:2:0.5-1;
the mold resistant agent is MICROPEL 5 PVC of TROY company of America.
2. The environment-friendly root-resistant PVC waterproof coiled material according to claim 1, wherein:
the thickness of the elastomer film layer is 0.05-0.3 mm;
the breadth of the elastomer film layer is 0-100 mm longer than that of the PVC sheet layer.
3. The method for preparing the environment-friendly root-resistant PVC waterproof coiled material, which is disclosed in claim 1, is characterized in that:
the preparation method comprises the following steps:
preparing an elastomer film layer, namely adding ethylene-propylene elastomer resin, filler and chemical root inhibitor into a double-screw extruder through a weightless metering and feeding system, setting the barrel temperature to 170-180 ℃, plasticizing, extruding and bracing through the extruder, preparing root-resistant modified ethylene-propylene elastomer resin through a granulator, and finally preparing the root-resistant modified ethylene-propylene elastomer resin into an elastomer film through blow molding;
preparing a root-blocking plasticizer: adding one or two of methyl chloropalmate and methyl chlorostearate into a reaction kettle, heating to 80-82 ℃, adding a chemical root inhibitor, stirring at a high speed for 60min, and cooling to room temperature to prepare a root-inhibiting plasticizer;
preparing a PVC sheet layer: adding PVC resin powder, a heat stabilizer, stearic acid, polyethylene wax and calcium stearate into a hot high-speed mixer, stirring at a low speed to uniformly mix all materials, then starting high-speed stirring, heating the materials to 80-85 ℃ through self and friction with equipment, adding a root-blocking plasticizer, continuing high-speed stirring until the plasticizer is completely absorbed, controlling the temperature at 90-95 ℃, then adding a filler, titanium pigment, a mildew-resistant agent, an antioxidant, a light stabilizer and an ultraviolet absorber, mixing at a high speed, stirring uniformly, feeding the mixed materials into a cold mixer in an open state at a low rotation speed when the temperature is raised to 95-100 ℃, discharging the mixed materials into a hopper after the temperature is lowered, then conveying the mixed materials into an anisotropic parallel double-screw extruder through an auger, plasticizing through the extruder, carrying out die casting extrusion, setting the temperature of a machine barrel at 168-172 ℃ and setting the die head temperature at 163-168 ℃;
compounding the PVC sheet layer and the elastomer film: and (3) carrying out high-temperature melting, laminating and compositing on the prepared elastomer film and the PVC sheet layer extruded in the die at a calendaring roller, and rolling by a tempering roller and a traction roller to prepare the environment-friendly root puncture-resistant PVC waterproof coiled material.
4. The environment-friendly root-resistant PVC waterproof coiled material according to claim 1, wherein:
the construction process of the PVC waterproof coiled material comprises the following steps: the long and short side overlap edges are all welded by hot air by adopting a seam welder, the welding width is 80-85 mm, the part of the elastomer film layer which is more on one side of the long side is directly welded on the elastomer film layer on the upper surface of the other coiled material, and a sheet which is the same with the elastomer film layer and has the thickness of 1.2-2.0 mm and the length of 150-200 mm is adopted as a cover strip, and the hot air is welded at the welding seam of the short side for reinforcement treatment.
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