CN114367735A - A method for measuring transient temperature in ultrafast laser micromachining - Google Patents
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- 238000000034 method Methods 0.000 title claims abstract description 29
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- 239000005350 fused silica glass Substances 0.000 description 2
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- 238000001637 plasma atomic emission spectroscopy Methods 0.000 description 2
- 230000002860 competitive effect Effects 0.000 description 1
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- GNSKLFRGEWLPPA-ZSJDYOACSA-M potassium;dideuterio phosphate Chemical compound [K+].[2H]OP([O-])(=O)O[2H] GNSKLFRGEWLPPA-ZSJDYOACSA-M 0.000 description 1
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Abstract
Description
技术领域technical field
本发明利用光谱测量的技术,是一种测量超快激光加工的加工材料温度的测量方法。The invention utilizes the technology of spectral measurement, and is a measurement method for measuring the temperature of the processed material processed by the ultrafast laser.
背景技术Background technique
由于激光加工工件质量把控在近年有着越来越精确和快速的需求,激光加工测温无论是从方法还是从精度上都有越来越多的技术创新涌现出来。其中包括有例如:Langmuir探针法、激光诱导等离子体发射谱法、时间分辨的投影法、抽运探测法以及黑体辐射法等。目前最为成熟的方法主要是通过真空电极偏压测量的Langmuir探针法和利用Boltzmann谱线图的激光诱导等离子体发射谱法。这些温度测量的方法,对于激光加工的质量监控有着非常重要的意义。激光的脉冲功率、重复频率、脉宽、波长等技术参数都可以影响到材料温度的计算。As the quality control of laser processing workpieces has become more and more accurate and fast in recent years, more and more technological innovations have emerged in laser processing temperature measurement in terms of method and accuracy. These include, for example: Langmuir probe method, laser-induced plasma emission spectroscopy, time-resolved projection method, pump detection method, and blackbody radiation method. At present, the most mature methods are mainly the Langmuir probe method using vacuum electrode bias measurement and the laser-induced plasma emission spectroscopy method using Boltzmann spectrogram. These temperature measurement methods are of great significance to the quality monitoring of laser processing. Laser pulse power, repetition frequency, pulse width, wavelength and other technical parameters can affect the calculation of material temperature.
黑体辐射谱,是物质辐射出光子之后形成的一种光子能量分布的分布律函数,这种分布律函数又被称为普朗克公式。由于分布律函数中拥有对应着表征温度的指数项,所以可以通过对于黑体辐射谱的捕捉来测量温度。黑体辐射法测温,很早就已经应用于医疗测温,设备温度监控,航空、汽车、航海等领域也有广泛的应用。The black body radiation spectrum is a distribution law function of the photon energy distribution formed after the material radiates photons. This distribution law function is also called Planck's formula. Since the distribution law function has an exponential term corresponding to the temperature, the temperature can be measured by capturing the black body radiation spectrum. The black body radiation method has been used in medical temperature measurement, equipment temperature monitoring, aviation, automobile, navigation and other fields for a long time.
2004年,C.W.Carr等人最先使用纳秒激光脉冲在材料DKDP(磷酸二氘钾)、蓝宝石、熔融石英等材料的激光诱导加工中观测到了黑体辐射谱。该课题组进一步在之后的工作中,也尝试了飞秒激光诱导DKDP晶体,观测到的是以非线性二次谐波为主导的光谱图。In 2004, C.W.Carr et al. first observed the blackbody radiation spectrum in the laser-induced processing of materials such as DKDP (potassium dideuterium phosphate), sapphire, and fused silica using nanosecond laser pulses. In the subsequent work, the research group also tried femtosecond laser induced DKDP crystals, and observed a spectrum dominated by nonlinear second harmonics.
黑体辐射谱法之于前述的各种方法发现的较晚,主要是黑体辐射谱相比于能级谱并没有竞争优势,但是黑体辐射谱是一种不需要能级信息,对于各种材料、环境都存在的一种发射谱,这对于各种材料,各种环境的快速温度测量有着非凡的意义。为了测量超快激光加工的黑体辐射谱,需要一个对于材料内部超快激光加工可以探测到黑体辐射谱的装置,从而利用普朗克公式推算温度。为了测量加工部位纳秒量级的温度变化,就必须测量与之对应精度的黑体辐射谱线的测量。纳秒尺度对于ICCD的工作已经非常极限,由于对于ICCD工作存在不可以避免的光阴极开关打开的延时,例如说,我们使用超快激光脉冲作用于1cm×1cm×1mm的电介质熔融石英内部,当黑体辐射谱到达光谱仪内部时,ICCD还并没有打开光阴极,等到ICCD打开光阴极已经经过了20纳秒的时间,从而ICCD测量的时间零点实际上是20纳秒时的材料黑体辐射谱。所以需要设计对于加工时间零点进行了校准的装置,从而可以保证光阴极在激光加工作用到达材料时刚好打开而对应时间零点。从上面所述,就需要提供一个利用黑体辐射法测量超快激光微加工瞬态温度的方法。Compared with the energy level spectrum, the black body radiation spectrum method was discovered late, mainly because the black body radiation spectrum has no competitive advantage compared with the energy level spectrum, but the black body radiation spectrum method does not require energy level information. An emission spectrum exists in all environments, which is of extraordinary significance for fast temperature measurement of various materials and various environments. In order to measure the blackbody radiation spectrum of ultrafast laser processing, a device that can detect the blackbody radiation spectrum of the ultrafast laser processing inside the material is needed, so as to use the Planck formula to calculate the temperature. In order to measure the temperature change in the nanosecond order of the processing part, it is necessary to measure the measurement of the black body radiation spectrum with the corresponding precision. The nanosecond scale is very limiting for ICCD operation, due to the inevitable delay of photocathode switching on for ICCD operation. For example, we use ultrafast laser pulses to act on the inside of 1cm × 1cm × 1mm dielectric fused silica, When the blackbody radiation spectrum reaches the inside of the spectrometer, the ICCD has not turned on the photocathode, and 20 nanoseconds have elapsed until the ICCD turns on the photocathode, so the time zero measured by the ICCD is actually the blackbody radiation spectrum of the material at 20 nanoseconds. Therefore, it is necessary to design a device that is calibrated for the zero point of the processing time, so as to ensure that the photocathode is just opened when the laser processing action reaches the material and corresponds to the zero point of time. From the above, there is a need to provide a method for measuring the transient temperature of ultrafast laser micromachining using the blackbody radiation method.
发明内容SUMMARY OF THE INVENTION
本发明目的在于解决超快激光微加工后材料瞬态温度的测量的问题,利用超快激光诱导材料产生黑体辐射谱的物理现象,提出一种利用黑体辐射法对超快激光加工后材料温度测量的加工装置。该方法结构简单、易于搭建、操作过程安全可靠,可以完成单脉冲超快激光加工各种材料内部的一系列纳秒尺度时刻的黑体辐射光谱的收集工作,通过作图软件利用普朗克公式做非线性拟合,推算出对应时刻的温度,如果有时域演化需求,还可以完成温度随时变化曲线图。The purpose of the invention is to solve the problem of measuring the transient temperature of materials after ultrafast laser micromachining. By utilizing the physical phenomenon that ultrafast laser induces materials to generate black body radiation spectrum, a method for measuring the temperature of materials after ultrafast laser processing is proposed by using a black body radiation method. processing device. The method is simple in structure, easy to build, and safe and reliable in operation. It can complete the collection of blackbody radiation spectra of a series of nanosecond-scale moments inside various materials processed by single-pulse ultrafast laser processing. Non-linear fitting can calculate the temperature at the corresponding time. If there is a time domain evolution requirement, the temperature change curve can also be completed.
本发明的技术解决方案如下:The technical solution of the present invention is as follows:
一种测量超快激光微加工瞬态温度的方法,包括超快激光微加工装置,其特征在于,该系统还包括:加工采集高精度同步系统、光谱采集系统、样品形貌观测系统;A method for measuring the transient temperature of ultrafast laser micromachining, comprising an ultrafast laser micromachining device, characterized in that the system further comprises: a processing and acquisition high-precision synchronization system, a spectrum acquisition system, and a sample morphology observation system;
所述的超快激光微加工装置包括超快激光器、反射超快激光的二向色镜、聚焦超快激光到材料加工区域的显微物镜、三维机械运动载物台以及放在载物台上的样品。从超快激光器出射的超快激光通过二向色镜反射到显微物镜中,经显微物镜聚焦到样品的内部,实现单脉冲加工。The ultrafast laser micromachining device includes an ultrafast laser, a dichroic mirror that reflects the ultrafast laser, a microscope objective lens that focuses the ultrafast laser to the material processing area, a three-dimensional mechanical motion stage, and a stage placed on the stage. sample. The ultrafast laser emitted from the ultrafast laser is reflected into the microscope objective through the dichroic mirror, and then focused into the interior of the sample by the microscope objective to realize single-pulse processing.
所述的加工采集高精度同步系统包括采集部分反射激光的光电二极管、包含至少两个通道的示波器、以及信号延迟发生器。材料表面反射出一部分激光的脉冲被光电二极管接收并通过导线传递到示波器,同时超快激光器打开的同时通过开关的触发信号,指导ICCD打开光阴极进行光谱采样。ICCD光阴极开关信号通过导线连接信号延时发生器再连接到示波器,两个信号的波形会存在时延,通过调整信号演示发生器的延时量,使两个信号的波形上升沿重合,从而校准时间零点。The high-precision synchronization system for processing and acquisition includes a photodiode for acquiring partially reflected laser light, an oscilloscope containing at least two channels, and a signal delay generator. A part of the laser pulse reflected from the surface of the material is received by the photodiode and transmitted to the oscilloscope through the wire. At the same time, the ultrafast laser is turned on and the trigger signal of the switch guides the ICCD to turn on the photocathode for spectral sampling. The ICCD photocathode switch signal is connected to the signal delay generator through a wire and then connected to the oscilloscope. There will be a delay in the waveforms of the two signals. Calibration time zero.
所述的光谱采集系统包括一个反射黑体辐射谱同时保证成像的半透半反镜、一个透镜、光谱仪、ICCD采样设备。半透半反将信号反射进入透镜,然后聚焦到光谱仪光阑口,之后可以每隔n(n可以任意设置)纳秒采集一次黑体辐射信号。然后用作图软件对每一时刻的黑体辐射谱信号利用普朗克公式进行拟合,拟合参数可以计算每一次采集时刻的温度。The spectrum acquisition system includes a half mirror that reflects the black body radiation spectrum while ensuring imaging, a lens, a spectrometer, and an ICCD sampling device. The transflector reflects the signal into the lens, and then focuses it to the aperture of the spectrometer. After that, the blackbody radiation signal can be collected every n (n can be set arbitrarily) nanoseconds. Then it is used as a graph software to fit the black body radiation spectrum signal at each moment by Planck's formula, and the fitting parameters can calculate the temperature at each acquisition moment.
所述的样品形貌观测系统包括照明系统和CCD图像采集设备。打开照明系统,通过CCD采集材料的加工部位的形貌,这样可以进一步了解加工的效果。The sample topography observation system includes an illumination system and a CCD image acquisition device. Turn on the lighting system, and collect the topography of the processing part of the material through the CCD, so that the effect of processing can be further understood.
与现有技术相比,本发明的技术效果如下:Compared with the prior art, the technical effect of the present invention is as follows:
本发明利用超快激光加工后材料的黑体辐射与温度的关系,不同于其它光谱谱线测量方法,黑体辐射谱是任意物质热辐射都会成立的连续辐射谱,对于不同材料均成立,所以该方法可以测量各种属性的材料的加工瞬态温度。The present invention utilizes the relationship between the blackbody radiation and the temperature of the material processed by the ultrafast laser, and is different from other spectral line measurement methods. The processing transient temperature of materials with various properties can be measured.
本发明性能稳定,给纳秒级的精确测量超快激光加工后材料温度提供了可靠高效的途径。The invention has stable performance, and provides a reliable and efficient way to accurately measure the temperature of the material after ultrafast laser processing at the nanosecond level.
附图说明Description of drawings
图1是一种测量超快激光微加工瞬态温度的方法示意图Figure 1 is a schematic diagram of a method for measuring the transient temperature of ultrafast laser micromachining
具体实施方式Detailed ways
以下结合附图和实施例对本发明做进一步说明,但不应因此限制本发明的保护范围。The present invention will be further described below with reference to the accompanying drawings and embodiments, but the protection scope of the present invention should not be limited accordingly.
请参阅图1,图1是一种测量超快激光微加工瞬态温度的方法的示意图,如图所示,本发明是测量超快激光微加工装置,包括:加工采集高精度同步系统、光谱采集系统、样品形貌观测系统。Please refer to FIG. 1. FIG. 1 is a schematic diagram of a method for measuring the transient temperature of ultrafast laser micromachining. As shown in the figure, the present invention is a device for measuring ultrafast laser micromachining, including: a high-precision synchronization system for processing and acquisition, a spectrum Acquisition system, sample morphology observation system.
所述的超快激光微加工装置包括超快激光器1、反射超快激光的二向色镜3、聚焦超快激光到材料加工区域的显微物镜4、三维机械运动载物台6以及放在载物台上的样品5。The ultrafast laser micromachining device includes an
所述的加工采集高精度同步系统包括采集部分反射激光的光电二极管15、包含至少两个通道的示波器12、以及信号延迟发生器11。The processing and acquisition high-precision synchronization system includes a
所述的光谱采集系统包括一个反射黑体辐射谱同时保证成像的半透半反镜7、一个透镜9、光谱仪10、ICCD采样设备16。The spectrum acquisition system includes a half mirror 7 that reflects the blackbody radiation spectrum while ensuring imaging, a
所述的样品形貌观测系统包括照明系统14和CCD图像采集设备13。The sample topography observation system includes an illumination system 14 and a CCD
所述的测量方法具体步骤为:The specific steps of the measurement method are:
第一步,校准采集信号的时间零点。从超快激光器1出射的超快激光2通过二向色镜3反射到显微物镜4中,经显微物镜4聚焦到样品5的内部,单脉冲加工的瞬时,会通过材料表面反射出一部分激光的脉冲被光电二极管15接收并通过导线传递到示波器,同时超快激光器打开的同时通过开关的触发信号,指导ICCD采集系统16打开光阴极进行光谱采样。ICCD采集系统16光阴极开关信号通过导线连接信号延时发生器11再连接到示波器12,两个信号的波形会存在时延,通过调整信号延时发生器11的延时量,使两个信号的波形上升沿重合,从而校准时间零点。The first step is to calibrate the time zero of the acquired signal. The
第二步,超快激光2通过二向色镜3反射到显微物镜4中,经显微物镜聚焦到样品6的内部,样品固定在在载物台5上,三维载物台5可以移动,实现单脉冲精密加工。加工结束后,黑体辐射光8被显微物镜4收集,透过二向色镜3,被半透半反镜7将信号反射进入透镜9,然后聚焦到光谱仪10光阑口,之后可以每隔n(n可以任意设置)纳秒采集一次黑体辐射信号。然后用作图软件对每一时刻的黑体辐射谱信号利用普朗克公式进行拟合,拟合参数可以计算每一次采集时刻的温度。In the second step, the
第三步,在加工完成后,可以打开照明系统14,通过CCD图像采集设备13采集材料的加工部位的形貌,这样可以进一步了解加工的效果。In the third step, after the processing is completed, the lighting system 14 can be turned on, and the topography of the processing part of the material can be collected by the CCD
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