CN114346497B - Multi-surface multiplexing jig capable of being clamped rapidly and shell material processing method - Google Patents
Multi-surface multiplexing jig capable of being clamped rapidly and shell material processing method Download PDFInfo
- Publication number
- CN114346497B CN114346497B CN202210151766.4A CN202210151766A CN114346497B CN 114346497 B CN114346497 B CN 114346497B CN 202210151766 A CN202210151766 A CN 202210151766A CN 114346497 B CN114346497 B CN 114346497B
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- shell material
- fixing piece
- base
- material fixing
- jig
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- 239000011257 shell material Substances 0.000 title claims abstract description 117
- 238000003672 processing method Methods 0.000 title abstract description 7
- 238000000034 method Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 239000000463 material Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000010147 laser engraving Methods 0.000 description 2
- 238000010330 laser marking Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/362—Laser etching
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Jigs For Machine Tools (AREA)
Abstract
The embodiment of the invention discloses a multi-surface multiplexing jig for quick clamping and a shell material processing method, wherein the jig comprises a base and a shell material fixing piece; the shell material fixing piece is of a polyhedral structure, each surface of the shell material fixing piece is provided with a fixing area for fixing at least one shell material product model, and each surface of the shell material fixing piece can be assembled on the base. The invention realizes that each surface of the shell material fixing piece can be matched with the appearance processing requirements of different shell material products, so as to achieve the purposes of quick clamping, reducing the number of jigs and saving the manufacturing cost, improve the utilization efficiency of equipment and reduce the management cost of jigs.
Description
Technical Field
The invention relates to the technical field of processing jigs, in particular to a multi-surface multiplexing jig for quick clamping and a shell material processing method.
Background
After injection molding and casting, the shell products of the commodity generally have different appearance shapes and need logo marks, and the processing mode can be laser marking. Laser marking is also called laser engraving or laser engraving, and is a process for performing surface treatment by utilizing an optical principle. The processing principle is that the laser beam is focused at the focus by the high-intensity emitted by the laser to oxidize the material so as to process the material, and the marking effect is that the etched graph and character are displayed by the trace of chemical and physical change of the surface layer material caused by light energy.
At present, in the laser processing industry, products are generally processed through laser beams emitted by laser equipment, in the processing process, because laser can focus in a specific area to generate energy, the relative position between the laser and a workpiece to be processed needs to be kept, namely accurate positioning is needed, the appearance of products of the same type and different specifications is usually different, positioning tools are needed to be used for processing, clamping tools are needed to be manufactured for products of different specifications, and processing cost is high.
In the specific application of manufacturing the security and protection camera product shell logo, in order to improve efficiency, a multi-station circulation operation mode is generally adopted, namely, feeding and discharging can be kept and meanwhile machining is performed. And the operation of each station is kept in a parallel state, and each station needs at least one set, so that a plurality of sets of same jigs are needed for auxiliary processing. One set of jig is needed for one model of product, under the condition that various product processing needs to be rapidly switched, the manufacturing cost and model management difficulty of the jig can be rapidly increased, so that the production cost is high, a large number of jigs corresponding to various product models are needed to be managed in a field, and the time for switching the models is prolonged.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a multi-surface multiplexing jig capable of being clamped quickly and a shell material processing method.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
on one hand, the multi-surface multiplexing jig for quick clamping comprises a base and a shell material fixing piece; the shell material fixing piece is of a polyhedral structure, each surface of the shell material fixing piece is provided with a fixing area for fixing at least one shell material product model, and each surface of the shell material fixing piece can be assembled on the base.
The further technical scheme is as follows: the base is provided with an assembly groove which is matched with the side profile of the shell material fixing piece.
The further technical scheme is as follows: and a magnetic attraction structure which enables the shell material fixing piece and the base to attract each other is arranged between the shell material fixing piece and the base.
The further technical scheme is as follows: the magnetic attraction structure comprises a first magnetic part arranged on the base and a second magnetic part arranged on each surface of the shell material fixing part.
The further technical scheme is as follows: and a positioning structure for clamping and fixing the shell material fixing piece and the base is further arranged between the shell material fixing piece and the base.
The further technical scheme is as follows: the positioning structure comprises positioning protrusions arranged on the base and positioning grooves arranged on each surface of the shell material fixing piece.
The further technical scheme is as follows: the fixing area is of a ring structure.
The further technical scheme is as follows: the fixing area is provided with a bayonet for fixing the shell material.
The further technical scheme is as follows: the shell material fixing piece is hexahedron.
On the other hand, the shell material processing method adopting the rapid clamping multi-surface multiplexing jig comprises the following steps of:
mounting the shell material on a shell material fixing piece of the jig;
a plurality of jigs are arranged on a turntable of a multi-station operation table;
rotating the turntable to enable the shell material on one of the jigs on the multi-station operation table to rotate to a marking position;
controlling a laser to mark the shell material at the marking position;
after marking is completed, the rotary table is rotated again, so that the shell material on the other jig on the multi-station operating table is rotated to the marking position, and blanking operation is carried out on the marked shell material while marking the shell material.
Compared with the prior art, the invention has the beneficial effects that: according to the invention, the shell material fixing piece is of a polyhedral structure, and each surface of the shell material fixing piece is provided with the fixing area for fixing at least one shell material product model, so that each surface of the shell material fixing piece can adapt to the appearance processing requirements of different shell material products, the purposes of quick clamping, jig quantity reduction and manufacturing cost saving are achieved, the equipment utilization efficiency is improved, and the jig management cost is reduced.
The foregoing description is only an overview of the present invention, and is intended to be more clearly understood as being carried out in accordance with the following description of the preferred embodiments, as well as other objects, features and advantages of the present invention.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural diagram of a fast clamping multi-surface multiplexing jig according to an embodiment of the present invention;
fig. 2 is an exploded view of a multi-surface multiplexing jig for quick clamping according to an embodiment of the present invention;
fig. 3 is a schematic structural view of the workbench.
Reference numerals
1. A shell material fixing piece; 11. a fixed area; 12. a bayonet; 13. a positioning groove; 2. a base; 21. an assembly groove; 22. a first magnetic member; 23. positioning the bulge; 100. shell material; 200. an operation table; 300. a turntable.
Detailed Description
The technical solutions of the present invention will be clearly and completely described below in conjunction with specific embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be understood that the terms "comprises" and "comprising," when used in this specification and claims, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
It is also to be understood that the terminology used in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used in this specification and the appended claims, the singular forms "a," "an," and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise.
It should be further understood that the term "and/or" as used in the present specification and the appended claims refers to any and all possible combinations of one or more of the associated listed items, and includes such combinations.
The embodiment of the invention provides a quick clamping multi-surface multiplexing jig, which comprises a base 2 and a shell material 100 fixing piece 1 as shown in figures 1 and 2; the shell material 100 fixing piece 1 is of a polyhedral structure, each surface of the shell material 100 fixing piece 1 is provided with a fixing area 11 for fixing at least one shell material 100 product model, and each surface of the shell material 100 fixing piece 1 can be assembled on the base 2.
In this embodiment, the shell material 100 fixing member 1 is hexahedral, and further, is square, and each surface of the shell material 100 fixing member 1 is provided with a fixing area 11 for fixing two shell material 100 product types, that is, each surface can correspond to two shell material 100 product types, so that six surfaces can be compatible with 12 shell material 100 product types, and the purposes of reducing the number of jigs and saving manufacturing cost can be achieved. Of course, in actual use, whether different models are corresponding to different faces or whether one model is corresponding to one face of one part and another model is corresponding to another face of the other part may be selected according to the situation.
In addition, during processing, only one product can be processed at a time, namely, the product to be processed is not placed on each surface at the same time, and the product is placed on the top surface (namely, the current processing surface). Other models can be placed and processed by turning the corresponding mounting surface to the top surface.
Preferably, in order to facilitate quick identification by an operator, a model code identifier is provided on the shell material 100, so that the model of the shell material 100 can be conveniently and quickly identified.
As shown in fig. 1, the fixing area 11 is an annular structure, specifically, the annular structure is an annular groove, and the annular groove can adapt to the shape of the shell material 100, so that the bottom of the shell material 100 can be embedded into the buffer groove to play a role in positioning. For fixing the shell material 100, a bayonet 12 for fixing the shell material 100 is provided in the fixing region 11, the bayonet 12 being capable of being engaged with a protrusion on the shell material 100 to form a fixed relationship. Such a structural relationship facilitates the disassembly and assembly of the shell material 100.
The fixing area 11 is formed in a ring-shaped structure only to adapt to the shape of the shell material 100, and thus, in order to adapt to the shell materials 100 of different shapes, the fixing area 11 may be designed in another structure to fix the shell materials 100.
As shown in fig. 2, the base 2 is provided with an assembly groove 2 adapted to the side profile of the fixture 1 of the shell material 100. During installation, the bottom of shell material 100 mounting 1 is embedded into assembly groove 2, and assembly groove 2 can play spacing effect to shell material 100 mounting 1.
The shape of the fitting groove 2 is adapted to the outline of the shell material 100 fixing member 1, and in this embodiment, the shell material 100 fixing member 1 is square, and the fitting groove 2 is square.
As shown in fig. 2, a magnetic attraction structure for attracting the shell material 100 is provided between the fixing member 1 and the base 2. Further, the magnetic structure includes a first magnetic member 22 disposed on the base 2, and a second magnetic member (not shown) disposed on each surface of the fixing member 1 of the shell material 100.
The first magnetic member 22 and the second magnetic member are bonded together by the magnetic action of the two members.
The position of the first magnetic member 22 on the base 2 may be determined according to practical needs, preferably, a first magnet hole is formed on the bottom surface of the assembly slot 2 of the base 2, and the first magnetic member 22 is embedded in the first magnet hole and may be fixed by glue or interference fit.
Preferably, the first magnetic member 22 is a magnet, which is in a shape of a cake, and has a large cross-sectional area and a low height, so that the magnetic attraction force can be improved, and the installation does not occupy excessive height space.
In the present embodiment, the first magnetic members 22 are respectively arranged in the magnet holes at the four corners in the fitting groove 2, and there are two magnet holes at each corner.
The position of the second magnetic element on each surface of the shell material 100 fixing element 1 can be determined according to actual requirements, preferably, a second magnet hole is formed on each surface of the shell material 100 fixing element 1, and the second magnetic element is embedded in the second magnet hole and can be fixed in a glue manner or an interference fit manner.
Preferably, the second magnetic part is a magnet, and the magnet is in a cake shape, and the cross section area is large and the height is not high, so that the magnetic attraction force can be improved, and the magnet does not occupy excessive height space after being installed.
In some embodiments, for example, in this embodiment, a positioning structure for clamping and fixing the shell material 100 is further disposed between the fixing member 1 and the base 2.
As shown in fig. 2, the positioning structure includes positioning protrusions 23 provided on the base 2, and positioning grooves 13 provided on each face of the fixing member 1 of the shell material 100. The limit fixing is performed by the cooperation of the positioning protrusion 23 and the positioning groove 13.
Through being polyhedral structure with shell material 100 mounting 1 to all be equipped with fixed region 11 of fixed at least one shell material 100 product model on every face of shell material 100 mounting 1, make every face of shell material 100 mounting 1 all can adapt to different shell material 100 product appearance processing demands, in order to reach quick clamping, reduce the purpose of manufacturing cost is practiced thrift to the tool quantity, improved equipment utilization efficiency, reduced the cost of tool management.
The embodiment of the invention also provides a shell material 100 processing method adopting the rapid clamping multi-surface multiplexing jig, as shown in fig. 3, the method comprises the following steps:
s10, mounting the shell material 100 on a shell material 100 fixing piece 1 of the jig.
S20, a plurality of jigs are mounted on the turntable 300 of the multi-station operation table 200.
The turntables 300 are rotatable relative to the operation table 200, a plurality of jigs are mounted on each turntable 300, the base 2 of each jig is fixed with the turntables 300, and the shell material 100 fixing pieces 1 are mounted on the base 2.
S30, rotating the turntable 300 to enable the shell material 100 on one of the jigs on the multi-station operation table 200 to rotate to the marking position.
S40, controlling a laser to mark the shell material 100 at the marking position.
During marking, the shell material 100 is marked by a laser according to a set program to complete the required logo carving.
And S50, after marking is finished, rotating the rotary table 300 again to enable the shell material 100 on the other jig on the multi-station operating platform 200 to rotate to a marking position, and simultaneously marking the shell material 100 after marking, and blanking the shell material 100 after marking.
After one shell material 100 is marked, the next shell material 100 can be marked, and when the next shell material 100 is marked, the last marked shell material 100 is subjected to blanking operation, and after blanking, a new un-marked shell material 100 can be fed, so that the working efficiency is greatly improved in a circulating working mode.
While the invention has been described with reference to certain preferred embodiments, it will be understood by those skilled in the art that various changes and substitutions of equivalents may be made and equivalents will be apparent to those skilled in the art without departing from the scope of the invention. Therefore, the protection scope of the invention is subject to the protection scope of the claims.
Claims (5)
1. The multi-surface multiplexing jig for quick clamping is characterized by comprising a base and a shell material fixing piece; the shell material fixing piece is of a polyhedral structure, each surface of the shell material fixing piece is provided with a fixing area for fixing at least one shell material product model, and each surface of the shell material fixing piece can be assembled on the base; the base is provided with an assembly groove which is matched with the side profile of the shell material fixing piece; a magnetic attraction structure which enables the shell material fixing piece and the base to attract each other is arranged between the shell material fixing piece and the base; the magnetic attraction structure comprises a first magnetic part arranged on the base and a second magnetic part arranged on each surface of the shell material fixing part; a positioning structure for clamping and fixing the shell material fixing piece and the base is also arranged between the shell material fixing piece and the base; the positioning structure comprises positioning protrusions arranged on the base and positioning grooves arranged on each surface of the shell material fixing piece.
2. The quick clamping multi-face multiplexing jig according to claim 1, wherein the fixing area is of an annular structure.
3. The quick clamping multi-face multiplexing jig according to claim 2, wherein the fixing area is provided with a bayonet for fixing shell materials.
4. The quick clamping multi-face multiplexing jig according to claim 1, wherein the shell material fixing member is hexahedral.
5. A method for processing a shell material by using the rapid clamping multi-surface multiplexing jig according to any one of claims 1 to 4, which is characterized by comprising the following steps:
mounting the shell material on a shell material fixing piece of the jig;
a plurality of jigs are arranged on a turntable of a multi-station operation table;
rotating the turntable to enable the shell material on one of the jigs on the multi-station operation table to rotate to a marking position;
controlling a laser to mark the shell material at the marking position;
after marking is completed, the rotary table is rotated again, so that the shell material on the other jig on the multi-station operating table is rotated to the marking position, and blanking operation is carried out on the marked shell material while marking the shell material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210151766.4A CN114346497B (en) | 2022-02-18 | 2022-02-18 | Multi-surface multiplexing jig capable of being clamped rapidly and shell material processing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210151766.4A CN114346497B (en) | 2022-02-18 | 2022-02-18 | Multi-surface multiplexing jig capable of being clamped rapidly and shell material processing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114346497A CN114346497A (en) | 2022-04-15 |
| CN114346497B true CN114346497B (en) | 2024-02-27 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210151766.4A Active CN114346497B (en) | 2022-02-18 | 2022-02-18 | Multi-surface multiplexing jig capable of being clamped rapidly and shell material processing method |
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| Publication number | Publication date |
|---|---|
| CN114346497A (en) | 2022-04-15 |
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