CN114346071A - Automatic manufacturing equipment and method for guide rail bracket for elevator - Google Patents

Automatic manufacturing equipment and method for guide rail bracket for elevator Download PDF

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Publication number
CN114346071A
CN114346071A CN202111666249.2A CN202111666249A CN114346071A CN 114346071 A CN114346071 A CN 114346071A CN 202111666249 A CN202111666249 A CN 202111666249A CN 114346071 A CN114346071 A CN 114346071A
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punching
guide rail
die
flanging
rail bracket
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应益军
高力峰
王骏
赵高杰
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Ningbo Hongteng Precision Manufacturing Co ltd
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Ningbo Hongteng Precision Manufacturing Co ltd
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Abstract

本发明涉及电梯导轨支架技术领域,一种电梯用导轨支架自动制造设备及其制造方法,包括进料往出料方向依次有卷筒输送装置、冲切装置、凹陷冲压装置、两侧翻边装置、冲孔装置、折弯装置和定型装置;卷筒输送装置用于驱动导轨支架料卷输送至冲切装置上;冲切装置用于将导轨支架料卷切断形成单个导轨支架;凹陷冲压装置用于将导轨支架进行冲压形成凹陷;两侧翻边装置用于将导轨支架的两侧进行折弯翻起;冲孔装置用于将导轨支架上进行冲孔加工;折弯装置用于将导轨支架进行折弯加工;定型装置用于将折弯后的导轨支架最终定型。本发明的优点是实现导轨支架全自动加工,进一步提升导轨支架的成型效率和整体生产效率。

Figure 202111666249

The invention relates to the technical field of elevator guide rail brackets, an automatic manufacturing equipment for elevator guide rail brackets and a manufacturing method thereof. , punching device, bending device and setting device; reel conveying device is used to drive the guide rail support material roll to the punching device; punching device is used to cut the guide rail support material roll to form a single guide rail support; concave punching device is used for It is used to punch the guide rail bracket to form a depression; the flanging device on both sides is used to bend and turn up the two sides of the guide rail bracket; the punching device is used to punch holes on the guide rail bracket; the bending device is used to make the guide rail bracket Bending is performed; the shaping device is used to finalize the bent guide rail bracket. The advantage of the invention is that the automatic processing of the guide rail bracket is realized, and the forming efficiency and the overall production efficiency of the guide rail bracket are further improved.

Figure 202111666249

Description

一种电梯用导轨支架自动制造设备及其制造方法A kind of automatic manufacturing equipment and manufacturing method of guide rail bracket for elevator

技术领域technical field

本发明涉及电梯导轨支架技术领域,尤其涉及一种电梯用导轨支架自动制造设备及其制造方法。The invention relates to the technical field of elevator guide rail brackets, and in particular, to an automatic manufacturing equipment of a guide rail bracket for an elevator and a manufacturing method thereof.

背景技术Background technique

现有的电梯用的导轨支架在生产过程中,每个工序都是在独立的指定区域进行指定工序的加工,这样需要将上一个完成的半成品导轨支架进行收纳,收纳完成后通过人工用推车将一筐收纳好的半成品导轨支架的零件转移至下一道工序,并且在每道工序加工过程中,都是需要人工进行上料和下料,从而导致整个生产线生产效率低,并且需要的人工成本较高。In the production process of the existing guide rail brackets for elevators, each process is processed in an independent designated area, so it is necessary to store the previously completed semi-finished guide rail brackets, and after the storage is completed, use a manual cart. Transfer a basket of stored semi-finished guide rail bracket parts to the next process, and in the processing of each process, manual loading and unloading are required, resulting in low production efficiency of the entire production line and labor costs. higher.

发明内容SUMMARY OF THE INVENTION

本发明所要解决现有导轨支架成型生产效率低的技术问题,提供一种实现导轨支架全自动加工,减少人工工作强度和人工成本,提升生产线生产效率的电梯用导轨支架自动制造设备。The invention aims to solve the technical problem of low production efficiency of the existing guide rail bracket molding, and provides an automatic manufacturing equipment for the guide rail bracket for elevators, which realizes the automatic processing of the guide rail bracket, reduces the labor intensity and labor cost, and improves the production efficiency of the production line.

为本发明之目的,采用以下技术方案予以实现:For the purpose of the present invention, adopt following technical scheme to realize:

一种电梯用导轨支架自动制造设备,包括进料往出料方向依次有卷筒输送装置、冲切装置、凹陷冲压装置、两侧翻边装置、冲孔装置、折弯装置和定型装置;所述卷筒输送装置位于冲切装置的进料端侧;卷筒输送装置用于驱动导轨支架料卷输送至冲切装置上;所述冲切装置用于将导轨支架料卷切断形成单个导轨支架;所述凹陷冲压装置用于将导轨支架进行冲压形成凹陷;所述两侧翻边装置用于将导轨支架的两侧进行折弯翻起;所述冲孔装置用于将导轨支架上进行冲孔加工;所述折弯装置用于将导轨支架进行折弯加工;所述定型装置用于将折弯后的导轨支架最终定型;任意相邻两道工序之间均通过转移机械手将导轨支架进行转移。实现导轨支架全自动加工,减少人工工作强度和人工成本,进一步提升导轨支架的成型效率。An automatic manufacturing equipment for a guide rail bracket for an elevator, comprising a reel conveying device, a punching device, a concave punching device, a flanging device on both sides, a punching device, a bending device and a shaping device in sequence from the feeding to the discharging direction; The reel conveying device is located on the feed end side of the punching device; the reel conveying device is used to drive the guide rail support material roll to the punching device; the punching device is used to cut the guide rail support material roll to form a single guide rail support The depression punching device is used to punch the guide rail bracket to form a depression; the two-side flanging device is used to bend and turn up both sides of the guide rail bracket; the punching device is used to punch the guide rail bracket. Hole processing; the bending device is used to bend the guide rail bracket; the shaping device is used to finalize the bent guide rail bracket; transfer. The automatic processing of the guide rail bracket is realized, the labor intensity and labor cost are reduced, and the forming efficiency of the guide rail bracket is further improved.

作为优选,所述冲切装置包括第一冲压机、冲切上模和冲切下模;所述冲切上模包括冲切上模连接座、冲切上模定位板;所述冲切上模连接座设置在第一冲压机的冲压部上;冲切上模连接座上设置有冲切刀;所述冲切上模连接座的外圈设置有多个冲切上模定位柱;所述冲切上模定位板活动连接在多个冲切上模定位柱上;所述冲切刀的下端穿过冲切上模定位板;所述冲切上模连接座上设置有多个冲切上模导柱;冲切上模连接座上还设置有多个冲切上模限位杆;所述冲切下模包括冲切下模连接座和冲切下模定位板;所述冲切下模连接座设置在第一冲压机的下部且位于冲切上模连接座下方;冲切下模连接座上设置有多个与冲切上模限位杆对应的冲切下模限位杆;冲切下模连接座上设置有多个与冲切上模定位导柱相配合的冲切下模导套;冲切下模连接座的进料端还设置有U型的冲切下模衔接架;所述冲切下模定位板设置在冲切下模连接座上;冲切下模定位板上设置有多个与冲切上模定位柱相对应的冲切下模定位孔;冲切下模定位板上设置有与冲切上模冲切刀对应的冲切通孔;且冲切通孔贯穿冲切下模定位板和冲切下模连接座;冲切下模定位板上设置有多个用于限位导轨支架外圈的冲切下模定位块;且冲切上模定位板上设置有多个与冲切下模定位块形状相匹配的冲切上模定位孔。通过冲切装置进一步提升自动冲切效率和冲切稳定性。Preferably, the punching device includes a first punching machine, an upper punching die and a lower punching die; the upper punching die includes a punching upper die connecting seat and a punching upper die positioning plate; the punching upper die The die connecting seat is arranged on the punching part of the first punching machine; the punching upper die connecting seat is provided with a punching knife; the outer ring of the punching upper die connecting seat is provided with a plurality of punching upper die positioning posts; The punching upper die positioning plate is movably connected to a plurality of punching upper die positioning columns; the lower end of the punching knife passes through the punching upper die positioning plate; a plurality of punching punches are arranged on the punching upper die connecting seat. The upper die guide column is cut; a plurality of punching upper die limit rods are also arranged on the punching upper die connecting seat; the punching lower die includes a punching lower die connecting seat and a punching lower die positioning plate; The lower punching die connecting seat is arranged at the lower part of the first punching machine and below the upper punching die connecting seat; the punching lower die connecting seat is provided with a plurality of punching lower die limit positions corresponding to the limit rods of the punching upper die A plurality of punching lower die guide sleeves matched with the positioning guide posts of the punching upper die are arranged on the punching lower die connecting seat; the feeding end of the punching lower die connecting seat is also provided with a U-shaped punching lower die. a die connecting frame; the punching lower die positioning plate is arranged on the punching lower die connecting seat; the punching lower die positioning plate is provided with a plurality of punching lower die positioning holes corresponding to the punching upper die positioning columns; The punching lower die positioning plate is provided with a punching through hole corresponding to the punching knife of the punching upper die; and the punching through hole penetrates the punching lower die positioning plate and the punching lower die connecting seat; the punching lower die positioning plate is provided with There are a plurality of punching lower die positioning blocks for limiting the outer ring of the guide rail bracket; and a plurality of punching upper die positioning holes matching the shapes of the punching lower die positioning blocks are arranged on the punching upper die positioning plate. Through the punching device, the automatic punching efficiency and punching stability are further improved.

作为优选,所述凹陷冲压装置包括第二冲压机、凹陷冲压上模和凹陷冲压下模;所述凹陷冲压上模包括凹陷冲压上模连接座和凹陷冲压上模定位板;所述凹陷冲压上模连接座设置在第二冲压机的冲压部上;凹陷冲压上模连接座上设置有多个凹陷冲压导柱;凹陷冲压上模连接座上设置有多个凹陷冲压上模限位杆;凹陷冲压上模连接座上设置有凹陷冲压头;所述凹陷冲压上模定位板设置在凹陷冲压上模连接座上,所述凹陷冲压头底部穿过凹陷冲压上模定位板;所述凹陷冲压下模包括凹陷冲压下模连接座和凹陷冲压下模定位板;所述凹陷冲压下模连接座设置在第二冲压机的下部且位于凹陷冲压上模连接座下方;凹陷冲压下模连接座上设置有多个与凹陷冲压导柱形状相匹配的凹陷冲压导套;凹陷冲压下模连接座上设置有多个与凹陷冲压上模限位杆形状相匹配的凹陷冲压下模限位杆;所述凹陷冲压下模定位板设置在凹陷冲压下模连接座上;凹陷冲压下模定位板上设置有多个用于限位导轨支架的凹陷冲压下模限位块;凹陷冲压下模定位板上设置有与凹陷冲压头形状相匹配的凹陷压槽。通过凹陷冲压装置进一步提升自动凹陷冲压效率和冲切稳定性。Preferably, the concave punching device includes a second punching machine, an upper concave punching die and a concave punching lower die; the concave punching upper die includes a concave punching upper die connecting seat and a concave punching upper die positioning plate; the concave punching upper die The die connecting seat is arranged on the punching part of the second punching machine; a plurality of concave punching guide posts are arranged on the concave punching upper die connecting seat; a plurality of concave punching upper die limit rods are arranged on the concave punching upper die connecting seat; A concave punching head is arranged on the punching upper die connecting seat; the concave punching upper die positioning plate is arranged on the concave punching upper die connecting seat, and the bottom of the concave punching head passes through the concave punching upper die positioning plate; the concave punching lower die The die includes a concave stamping lower die connecting seat and a concave stamping lower die positioning plate; the concave stamping lower die connecting seat is arranged at the lower part of the second punching machine and is located below the concave stamping upper die connecting seat; the concave stamping lower die connecting seat is provided on There are a plurality of concave punching guide sleeves that match the shape of the concave punching guide posts; the concave punching lower die connecting seat is provided with a plurality of concave punching lower die limit bars that match the shape of the concave punching upper die limit bars; The concave stamping lower die positioning plate is arranged on the concave stamping lower die connecting seat; the concave stamping lower die positioning plate is provided with a plurality of concave stamping lower die limit blocks for limiting the guide rail bracket; the concave stamping lower die positioning plate is provided with There are concave pressure grooves that match the shape of the concave punch head. The automatic dent punching efficiency and punching stability are further improved by the dent punching device.

作为优选,所述两侧翻边装置包括第三冲压机、翻边上模和翻边下模;所述翻边上模包括翻边上模连接座和翻边上模定位板;所述翻边上模连接座设置在第三冲压机的冲压部上;所述翻边上模连接座的外圈设置有多个翻边上模导柱;翻边上模连接座上设置有多个翻边上模限位杆;所述翻边上模定位板设置在翻边上模连接座的底部;翻边上模定位板上设置有凹陷槽;所述翻边下模包括翻边下模支撑座、翻边下模连接板和翻边下模定位板;所述翻边下模支撑座设置在第三冲压机的下部且位于翻边上模连接座下方;翻边下模支撑座上设置有多个与翻边上模导柱形状相匹配的翻边下模导套;翻边下模支撑座上设置有多个与翻边上模限位杆相对应的翻边下模限位杆;所述翻边下模连接板设置在翻边下模支撑座的顶部,翻边下模连接板上设置有多个用于限位翻边下模定位板的翻边下模连接板限位块;所述翻边下模定位板设置在翻边下模连接板上,且位于多个翻边下模连接板限位块内侧;翻边下模定位板的顶面设置有翻边下模压槽;所述翻边下模压槽的宽度大于翻边上模定位板的宽度;翻边下模定位板的左右两侧分别设置有多个用于限位导轨支架左右两侧的翻边下模定位限位块;所述翻边下模压槽的前后两侧设置有多个用于限位导轨支架前后两侧的翻边下模压槽限位块;所述翻边上模定位板上设置有与翻边下模压槽限位块对应的翻边上模定位板限位孔;翻边下模压槽上还设置有多个用于与翻边上模定位板定位的翻边下模压槽定位柱;所述翻边上模定位板上设置有与翻边下模压槽定位柱对应的翻边上模定位孔。通过两侧翻边装置进一步提升自动翻边效率和冲切稳定性。Preferably, the two-side flanging device includes a third punching machine, a flanging upper die and a flanging lower die; the flanging upper die includes a flanging upper die connecting seat and a flanging upper die positioning plate; the flanging upper die The edge upper die connecting seat is arranged on the punching part of the third punching machine; the outer ring of the flanging upper die connecting seat is provided with a plurality of flanging upper die guide posts; the upper flanging mold limit rod; the flanging upper mold positioning plate is arranged at the bottom of the flanging upper mold connecting seat; the flanging upper mold positioning plate is provided with a concave groove; the flanging lower mold includes a flanging lower mold support seat, flanging lower die connecting plate and flanging lower die positioning plate; the flanging lower die support seat is arranged at the lower part of the third punch and below the flanging upper die connecting seat; the flanging lower die support seat is arranged on There are a plurality of flanging lower mold guide sleeves matching the shape of the flanging upper mold guide column; a plurality of flanging lower mold limit rods corresponding to the flanging upper mold limit rods are arranged on the flanging lower mold support seat the flanging lower die connecting plate is arranged on the top of the flanging lower die support seat, and the flanging lower die connecting plate is provided with a plurality of flanging lower die connecting plates for limiting the position of the flanging lower die positioning plate. The flanging lower mold positioning plate is arranged on the flanging lower mold connecting plate, and is located inside a plurality of flanging lower mold connecting plates; the top surface of the flanging lower mold positioning plate is provided with a flanging lower mold pressing The width of the lower flanging molding groove is larger than the width of the upper flanging mold positioning plate; the left and right sides of the flanging lower mold positioning plate are respectively provided with a plurality of flanging lower molds for limiting the left and right sides of the guide rail bracket Positioning limit blocks; the front and rear sides of the flanging lower molding groove are provided with a plurality of flanging lower molding groove limit blocks for limiting the front and rear sides of the guide rail bracket; the flanging upper mold positioning plate is provided with The flanging upper mold positioning plate limit hole corresponding to the flanging lower molding groove limit block; the flanging lower molding groove is also provided with a plurality of flanging lower molding groove positioning posts for positioning with the flanging upper mold positioning plate ; the flanging upper mold positioning plate is provided with a flanging upper mold positioning hole corresponding to the flanging lower molding groove positioning column. The automatic flanging efficiency and punching stability are further improved by the flanging device on both sides.

作为优选,所述冲孔装置包括第四冲压机、冲孔上模和冲孔下模;所述冲孔上模包括冲孔上模连接座和冲孔上模定位板;所述冲孔上模连接座设置在第四冲压机的冲压部上;冲孔上模连接座上至少设置有一个冲孔杆;所述冲孔上模连接座的外圈设置有多个冲孔上模定位柱;所述冲孔上模定位板活动连接在多个冲孔上模定位柱上;冲孔上模定位板的底部设置有至少一个冲孔顶块;所述冲孔杆的下端穿过冲孔顶块;所述冲孔上模连接座上设置有多个冲孔上模导柱;冲孔上模连接座上还设置有多个冲孔上模限位杆;所述冲孔下模包括冲孔下模连接座和冲孔下模定位板;所述冲孔下模连接座设置在第四冲压机的下部且位于冲孔上模连接座下方;冲孔下模连接座上设置有多个与冲孔上模导柱相配合的冲孔下模导套;冲孔下模连接座上设置有多个与冲孔上模限位杆对应的冲孔下模限位杆;所述冲孔下模定位板设置在冲孔下模连接座上;冲孔下模定位板上设置有多个与冲孔上模定位柱相对应的冲孔下模定位孔;冲孔下模定位板上设置有与冲孔杆对应的冲孔通孔;且冲孔通孔贯穿冲孔下模定位板和冲孔下模连接座;冲孔下模定位板上设置有多个用于限位导轨支架外圈的冲孔下模定位块;且冲孔上模定位板上设置有多个与冲孔下模定位块形状相匹配的冲孔上模定位孔。通过冲孔装置进一步提升自动翻边效率和冲切稳定性。Preferably, the punching device includes a fourth punching machine, an upper punching die and a lower punching die; the upper punching die includes a punching upper die connecting seat and a punching upper die positioning plate; the punching upper die The die connecting seat is arranged on the punching part of the fourth punching machine; at least one punching rod is arranged on the punching upper die connecting seat; the outer ring of the punching upper die connecting seat is provided with a plurality of punching upper die positioning posts the punching upper die positioning plate is movably connected to a plurality of punching upper die positioning posts; the bottom of the punching upper die positioning plate is provided with at least one punching top block; the lower end of the punching rod passes through the punching holes a top block; the punching upper die connecting seat is provided with a plurality of punching upper die guide posts; the punching upper die connecting seat is also provided with a plurality of punching upper die limit rods; the punching lower die includes The punching lower die connecting seat and the punching lower die positioning plate; the punching lower die connecting seat is arranged at the lower part of the fourth punching machine and is located below the punching upper die connecting seat; the punching lower die connecting seat is provided with a plurality of A punching lower die guide sleeve matched with the punching upper die guide column; a plurality of punching lower die limit bars corresponding to the punching upper die limit bars are arranged on the punching lower die connecting seat; The punching lower die positioning plate is arranged on the connecting seat of the punching lower die; the punching lower die positioning plate is provided with a plurality of punching lower die positioning holes corresponding to the punching upper die positioning columns; the punching lower die positioning plate A punching through hole corresponding to the punching rod is arranged; and the punching through hole penetrates the punching lower die positioning plate and the punching lower die connecting seat; the punching lower die positioning plate is provided with a plurality of brackets for limiting guide rails The punching lower die positioning block of the outer ring; and the punching upper die positioning plate is provided with a plurality of punching upper die positioning holes matching the shape of the punching lower die positioning block. The automatic flanging efficiency and punching stability are further improved by the punching device.

作为优选,所述折弯装置包括第五冲压机、折弯上模和折弯下模;所述折弯上模包括折弯上模连接座和折弯冲压块;所述折弯上模连接座设置在第五冲压机的冲压部上;所述折弯冲压块设置在折弯上模连接座的底部,折弯冲压块的底部呈V型状,折弯冲压块上设置用于导轨支架上的凹陷相配的凹陷槽;所述折弯上模连接座上设置有多个折弯上模导柱;所述折弯下模包括折弯下模连接座和折弯下模定位板;所述折弯下模连接座设置在第五冲压机的下部且位于折弯上模连接座下方;折弯下模连接座上设置有多个与折弯上模导柱相配合的折弯下模导套;所述折弯下模定位板设置在折弯下模连接座上;折弯下模定位板上设置有多个用于限位导轨支架外圈的折弯下模定位块;折弯下模定位板上设置有折弯压槽;所述折弯压槽位于多个折弯下模定位块内侧;且折弯压槽的深度小于折弯冲压块的高度;折弯压槽的底面上设置有与所述凹陷槽形状相配合的凸块。通过折弯装置进一步提升自动折弯效率和冲切稳定性。Preferably, the bending device includes a fifth punching machine, an upper bending die and a lower bending die; the upper bending die includes a connecting seat for the upper bending die and a punching block for bending; the upper bending die is connected to The seat is arranged on the punching part of the fifth punching machine; the bending punching block is arranged at the bottom of the connecting seat of the upper bending die, the bottom of the bending punching block is V-shaped, and the bending punching block is provided with a guide rail bracket The upper bending die connecting seat is provided with a plurality of upper bending die guide columns; the lower bending die includes a lower bending die connecting seat and a lower bending die positioning plate; The lower bending die connecting seat is arranged at the lower part of the fifth punching machine and below the upper bending die connecting seat; the lower bending die connecting seat is provided with a plurality of lower bending dies matched with the guide posts of the upper bending die guide sleeve; the bending lower die positioning plate is arranged on the bending lower die connecting seat; the bending lower die positioning plate is provided with a plurality of bending lower die positioning blocks for limiting the outer ring of the guide rail bracket; bending The lower die positioning plate is provided with a bending pressure groove; the bending pressure groove is located inside the plurality of bending lower die positioning blocks; and the depth of the bending pressure groove is less than the height of the bending punching block; the bottom surface of the bending pressure groove A convex block matched with the shape of the concave groove is arranged on the upper part. The automatic bending efficiency and punching stability are further improved by the bending device.

作为优选,所述定型装置与所述折弯装置的结构相同。通过定型装置进一步提升自动定型效率和冲切稳定性。Preferably, the sizing device has the same structure as the bending device. The automatic setting efficiency and punching stability are further improved by the setting device.

作为优选,所述每个转移机械手的移动端固定连接有转移连接板,所述转移连接板上设置有多个与导轨支架形状相匹配的转移吸头;所述卷筒输送装置包括卷筒输送驱动机构和辊平机构;所述卷筒输送驱动机构的出料端与辊平机构的进料端相衔接;卷筒输送驱动机构用于将导轨支架料卷输送至辊平机构上;辊平机构用于将卷状的导轨支架辊压成水平状,并将导轨支架输送至冲切装置;还包括废料回收装置;废料回收装置用于将冲压后的废料进行回收。Preferably, a transfer connecting plate is fixedly connected to the moving end of each transfer manipulator, and a plurality of transfer suction heads matching the shape of the guide rail bracket are arranged on the transfer connecting plate; the roll conveying device includes roll conveying Drive mechanism and roll leveling mechanism; the discharge end of the roll conveying drive mechanism is connected with the feed end of the roll leveling mechanism; the roll conveying drive mechanism is used to transport the guide rail bracket material roll to the roll leveling mechanism; the roll leveling mechanism The mechanism is used to roll the rolled guide rail bracket into a horizontal shape, and transport the guide rail bracket to the punching device; it also includes a waste recycling device; the waste recycling device is used for recycling the punched waste.

作为优选,所述废料回收装置包括第一输送带、第二输送带、汇总输送带和回收筐;所述第一输送带位于冲切装置下方,所述第二输送带位于冲孔装置下方;所述第一输送带的出料端和第二输送带的出料端分别与所述汇总输送带衔接;所述回收筐衔接在汇总输送带的出料端下方。Preferably, the waste recycling device includes a first conveyor belt, a second conveyor belt, a collection conveyor belt and a recycling basket; the first conveyor belt is located under the punching device, and the second conveyor belt is located under the punching device; The discharge end of the first conveyor belt and the discharge end of the second conveyor belt are respectively connected with the collective conveyor belt; the recycling basket is connected below the discharge end of the collective conveyor belt.

一种电梯用导轨支架自动制造方法,应用上述的电梯用导轨支架自动制造设备,包括以下几个步骤:An automatic manufacturing method for a guide rail bracket for an elevator, using the above-mentioned automatic manufacturing equipment for a guide rail bracket for an elevator, comprising the following steps:

S1、导轨支架进料:将导轨支架料卷放置到卷筒输送装置;通过卷筒输送驱动机构将导轨支架料卷进行输送,并通过辊平机构将卷状的导轨支架料卷压平输送至冲切装置上;S1. Feeding of the guide rail bracket: Place the guide rail support roll to the roll conveying device; transport the guide rail support roll through the roll conveying drive mechanism, and flatten the rolled guide rail support roll through the roller leveling mechanism. On the punching device;

S2、导轨支架冲切:通过冲切装置上的冲切上模和冲切下模相配合进行冲压,将导轨支架料卷切断形成单个导轨支架;并通过转移机械手将单个导轨支架转移至凹陷冲压装置上;S2. Punching of rail brackets: punching through the cooperation of the punching upper die and the lower punching die on the punching device, cutting the rail bracket material roll to form a single rail bracket; and transferring the single rail bracket to the concave punching by the transfer manipulator on the device;

S3、导轨支架凹陷冲压:通过凹陷冲压装置上的凹陷冲压上模和凹陷冲压下模相配合进行冲压;将导轨支架的中部冲压后形成一个凹陷部;并通过转移机械手将凹陷冲压完成后的导轨支架转移至两侧翻边装置上;S3. Guide rail bracket depression punching: punching is carried out by the combination of the depression punching upper die and the depression punching lower die on the depression punching device; the middle part of the guide rail bracket is punched to form a depression; the guide rail after the depression punching is completed by the transfer robot The bracket is transferred to the flanging device on both sides;

S4、导轨支架翻边:通过两侧翻边装置上的翻边上模和翻边下模相配合进行冲压;将导轨支架的左右两端向上翻起;并通过转移机械手将翻边完成后的导轨支架转移至冲孔装置上;S4, guide rail bracket flanging: punching is performed by the cooperation of the flanging upper die and the flanging lower die on the flanging device on both sides; the left and right ends of the guide rail bracket are turned up; The guide rail bracket is transferred to the punching device;

S5、导轨支架冲孔:通过冲孔装置上的冲孔上模和冲孔下模相配合进行冲压;将导轨支架上冲压多个通孔;并通过转移机械手将冲孔完成后的导轨支架转移至折弯装置上;S5. Punching the rail bracket: punch through the punching upper die and punching lower die on the punching device; punch a plurality of through holes on the rail bracket; and transfer the punched rail bracket by the transfer robot to the bending device;

S6、导轨支架折弯:通过折弯装置上的折弯上模和折弯下模相配合进行冲压;将导轨支架折弯成V型;并通过转移机械手将折弯完成后的导轨支架转移至定型装置上;S6. Bending of the guide rail bracket: punching through the combination of the upper bending die and the lower bending die on the bending device; bending the guide rail bracket into a V shape; and transferring the bent guide rail bracket to the on the shaping device;

S7、导轨支架定型:通过定型装置上的定型上模和定型下模相配合进行冲压;将导轨支架最终精确定型成至符合标准的V型;并通过转移机械手将定型完成后的导轨支架转移下料至收纳筐内。S7, guide rail bracket shaping: stamping is carried out by matching the shaping upper die and shaping lower die on the shaping device; the guide rail bracket is finally accurately shaped into a standard V shape; and the shaped guide rail bracket is transferred by the transfer manipulator. into the storage basket.

综上所述,本发明一种电梯用导轨支架自动制造设备的优点是实现导轨支架全自动加工,减少人工工作强度和人工成本,进一步提升导轨支架的成型效率。To sum up, the advantages of the automatic manufacturing equipment for guide rail brackets for elevators of the present invention are to realize fully automatic processing of guide rail brackets, reduce labor intensity and labor cost, and further improve the forming efficiency of guide rail brackets.

附图说明Description of drawings

图1是本发明电梯用导轨支架自动制造设备的结构示意图。FIG. 1 is a schematic structural diagram of an automatic manufacturing equipment for a guide rail bracket for an elevator according to the present invention.

图2是本发明中冲切装置的结构示意图。FIG. 2 is a schematic view of the structure of the punching device in the present invention.

图3是本发明中冲切上模的结构示意图。FIG. 3 is a schematic view of the structure of the punching upper die in the present invention.

图4是本发明中凹陷冲压装置的结构示意图。FIG. 4 is a schematic structural diagram of a depression punching device in the present invention.

图5是本发明中凹陷冲压上模的结构示意图。FIG. 5 is a schematic structural diagram of a concave stamping upper die in the present invention.

图6是本发明中两侧翻边装置的结构示意图。6 is a schematic structural diagram of the flanging device on both sides of the present invention.

图7是本发明中两侧翻边上模的结构示意图。FIG. 7 is a schematic structural diagram of the upper die for flanging on both sides of the present invention.

图8是本发明中冲孔装置的结构示意图。FIG. 8 is a schematic structural diagram of the punching device in the present invention.

图9是本发明中冲孔上模的结构示意图。FIG. 9 is a schematic view of the structure of the upper punching die in the present invention.

图10是本发明中折弯装置的结构示意图。FIG. 10 is a schematic structural diagram of the bending device in the present invention.

图11是本发明中折弯上模的结构示意图。FIG. 11 is a schematic structural diagram of a bending upper die in the present invention.

图12是本发明中转移机械手的一种结构示意图。FIG. 12 is a schematic structural diagram of the transfer robot in the present invention.

图13是本发明中转移机械手的另一种结构示意图。FIG. 13 is another structural schematic diagram of the transfer robot in the present invention.

图14是本发明中废料回收装置的结构示意图。Figure 14 is a schematic structural diagram of the waste recycling device in the present invention.

图15是本发明中产品成型的结构示意图。FIG. 15 is a schematic structural diagram of product molding in the present invention.

具体实施方式Detailed ways

为使本发明的上述目的、特征和优点能够更为明显易懂,下面结合附图对本发明的具体实施例做详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

如图1所示,一种电梯用导轨支架自动制造设备,包括进料往出料方向依次有卷筒输送装置1、冲切装置2、凹陷冲压装置3、两侧翻边装置4、冲孔装置5、折弯装置6、定型装置7和废料回收装置8;卷筒输送装置1位于冲切装置2的进料端侧;卷筒输送装置1用于驱动导轨支架料卷输送至冲切装置2上;冲切装置2用于将导轨支架料卷切断形成单个导轨支架;凹陷冲压装置3用于将导轨支架进行冲压形成凹陷;两侧翻边装置4用于将导轨支架的两侧进行折弯翻起;冲孔装置5用于将导轨支架上进行冲孔加工;折弯装置6用于将导轨支架进行折弯加工;定型装置7用于将折弯后的导轨支架最终定型;任意相邻两道工序之间均通过转移机械手10将导轨支架进行转移,废料回收装置8用于将冲压后的废料进行回收。实现导轨支架全自动加工,减少人工工作强度和人工成本,进一步提升导轨支架的成型效率。As shown in Figure 1, an automatic manufacturing equipment for guide rail brackets for elevators includes a reel conveying device 1, a punching device 2, a concave punching device 3, a flanging device 4 on both sides, and a punching device in order from the feeding to the discharging direction. Device 5, bending device 6, setting device 7 and waste recycling device 8; reel conveying device 1 is located on the feeding end side of punching device 2; reel conveying device 1 is used to drive the guide rail bracket to convey the material roll to the punching device 2; the punching device 2 is used to cut the guide rail bracket material roll to form a single guide rail bracket; the depression punching device 3 is used to punch the guide rail bracket to form a depression; the flanging device 4 is used to fold both sides of the guide rail bracket. Bend and turn up; punching device 5 is used to punch the guide rail bracket; bending device 6 is used to bend the guide rail bracket; shaping device 7 is used to finalize the bent guide rail bracket; any phase Between the two adjacent processes, the guide rail bracket is transferred by the transfer robot 10, and the scrap recycling device 8 is used to recover the stamped scrap. The automatic processing of the guide rail bracket is realized, the labor intensity and labor cost are reduced, and the forming efficiency of the guide rail bracket is further improved.

如图1所示,卷筒输送装置1包括卷筒输送驱动机构11和辊平机构12;卷筒输送驱动机构71的出料端与辊平机构12的进料端相衔接;卷筒输送驱动机构11用于将导轨支架料卷输送至辊平机构12上;辊平机构12用于将卷状的导轨支架辊压成水平状,并将导轨支架输送至冲切装置2。As shown in FIG. 1 , the reel conveying device 1 includes a reel conveying drive mechanism 11 and a roller leveling mechanism 12; the discharge end of the reel conveying drive mechanism 71 is connected with the feed end of the roller leveling mechanism 12; The mechanism 11 is used to transport the roll of the guide rail support to the roll leveling mechanism 12 ;

如图3所示,冲切装置2包括第一冲压机、冲切上模21和冲切下模22;冲切上模21包括冲切上模连接座211、冲切上模定位板212;冲切上模连接座211设置在第一冲压机的冲压部上;通过第一冲压机的冲压部带动冲切上模连接座211向下冲压。冲切上模连接座211上设置有冲切刀213;冲切刀213呈前后方向设置,通过冲切刀213用于将导轨支架料卷切断,从而逐一形成单个导轨支架。冲切上模连接座211的外圈设置有多个冲切上模定位柱214;冲切上模定位板212活动连接在多个冲切上模定位柱214上,冲切刀213的下端穿过冲切上模定位板212;便于在向下冲压的过程中,能够使冲切上模定位板212抵在冲切下模22,再使冲切刀213继续向下移动,能够使冲切刀213充分的将导轨支架切断。冲切上模连接座211上设置有四个冲切上模导柱215,分别位于前侧的两个和后侧的两个;通过冲切上模导柱215便于上下模进行更好的定位。冲切上模连接座211上还设置有四个冲切上模限位杆216;四个冲切上模限位杆216分别设置在冲切上模连接座211的四个角上,通过冲切上模限位杆216能够防止冲切上模连接座211下压过度,从而更好的保护冲切下模22,并且能够精准的将导轨支架料卷切断。As shown in FIG. 3 , the punching device 2 includes a first punching machine, an upper punching die 21 and a lower punching die 22; the upper punching die 21 includes a punching upper die connecting seat 211 and a punching upper die positioning plate 212; The punching upper die connecting seat 211 is arranged on the punching part of the first punching machine; the punching upper die connecting seat 211 is driven to punch downward by the punching part of the first punching machine. The punching upper die connecting seat 211 is provided with punching knives 213; the punching knives 213 are arranged in the front-rear direction, and the punching knives 213 are used to cut off the rolls of the guide rail brackets, thereby forming individual guide rail brackets one by one. The outer ring of the punching upper die connecting seat 211 is provided with a plurality of punching upper die positioning posts 214; Over punching the upper die positioning plate 212; in the process of downward punching, the punching upper die positioning plate 212 can be pressed against the punching lower die 22, and then the punching knife 213 can continue to move downward, so that the punching can be made. The knife 213 cuts the rail bracket sufficiently. The punching upper die connecting seat 211 is provided with four punching upper die guide posts 215, two on the front side and two on the rear side respectively; the punching upper die guide posts 215 facilitate better positioning of the upper and lower dies . The punching upper die connecting seat 211 is also provided with four punching upper die limit bars 216; the four punching upper die limit bars 216 are respectively arranged on the four corners of the punching upper die connecting seat 211, The upper-cutting die limit rod 216 can prevent the punching-cutting upper-die connecting seat 211 from being pressed down excessively, thereby better protecting the punching-cutting lower die 22, and can accurately cut the guide rail bracket material roll.

如图2和图3所示,冲切下模22包括冲切下模连接座221和冲切下模定位板222;冲切下模连接座221设置在第一冲压机的下部且位于冲切上模连接座211下方;冲切下模连接座221的进料端还设置有U型的冲切下模衔接架220;通过冲切下模衔接架220能够便于将导轨支架料卷的前后两侧进行限位,便于更好的将导轨支架料卷输送至冲切上模21和冲切下模22之间。冲切下模连接座221上设置有四个与冲切上模限位杆216对应的冲切下模限位杆223;通过冲切下模限位杆223和冲切上模限位杆216相配合,能够防止冲切上模21和冲切下模22压合过度,能够更好的保护冲切上模21和冲切下模22。冲切下模连接座221上设置有四个与冲切上模导柱215相配合的冲切下模导套224;通过冲切上模定位导柱215与冲切下模导套224相配合,能够使冲切上模21和冲切下模22定位更加精准,防止合膜时出现错位。冲切下模定位板222设置在冲切下模连接座221上;冲切下模定位板222上设置有多个与冲切上模定位柱214相对应的冲切下模定位孔227;通过冲切上模定位柱214和冲切下模定位孔227相配合,能够使冲切下模定位板222和冲切上模定位板212之间定位更加精准,从而进一步提升冲切定位精度。冲切下模定位板222上设置有与冲切刀213对应的冲切通孔225;且冲切通孔225贯穿冲切下模定位板222和冲切下模连接座221;便于使冲切刀213向下冲压时将导轨支架料卷切断,并且能够使切断的导轨支架废料向下落入至废料回收装置8上,便于将导轨支架废料回收。冲切下模定位板222上设置有多个用于限位导轨支架外圈的冲切下模定位块226;且冲切上模定位板212上设置有多个与冲切下模定位块226形状相匹配的冲切上模定位孔217,通过冲切下模定位块226和冲切上模定位孔217相配合能够将导轨支架的外圈进行限位,从而能够防止在冲切时导轨支架进行移动,能够进一步提升冲切过程中的精度。通过冲切装置2进一步提升自动冲切效率和冲切稳定性。As shown in FIG. 2 and FIG. 3 , the lower punching die 22 includes a lower punching die connecting seat 221 and a lower punching die positioning plate 222; Below the upper die connecting seat 211; the feed end of the punching lower die connecting seat 221 is also provided with a U-shaped punching lower die connecting frame 220; The side is limited to facilitate better conveying the guide rail bracket material between the upper punching die 21 and the lower punching die 22 . The punching lower die connecting seat 221 is provided with four punching lower die limiting bars 223 corresponding to the punching upper die limiting bars 216; The cooperation can prevent the upper punching die 21 and the lower punching die 22 from being pressed excessively, and can better protect the upper punching die 21 and the lower punching die 22 . The punching lower die connecting seat 221 is provided with four punching lower die guide sleeves 224 matched with the punching upper die guide posts 215; the punching upper die positioning guide posts 215 are matched with the punching lower die guide sleeve 224 , which can make the positioning of the punching upper die 21 and the punching lower die 22 more accurate, and prevent the dislocation when the film is closed. The punching lower die positioning plate 222 is arranged on the punching lower die connecting seat 221; the punching lower die positioning plate 222 is provided with a plurality of punching lower die positioning holes 227 corresponding to the punching upper die positioning columns 214; The punching upper die positioning column 214 cooperates with the punching lower die positioning hole 227, which can make the positioning between the punching lower die positioning plate 222 and the punching upper die positioning plate 212 more accurate, thereby further improving the punching positioning accuracy. The punching lower die positioning plate 222 is provided with a punching through hole 225 corresponding to the punching knife 213; and the punching through hole 225 penetrates the punching lower die positioning plate 222 and the punching lower die connecting seat 221; When punching down, the guide rail bracket material roll is cut off, and the cut guide rail bracket scrap can be dropped down onto the scrap recycling device 8, so that the guide rail bracket scrap can be recovered easily. The punching lower die positioning plate 222 is provided with a plurality of punching lower die positioning blocks 226 for limiting the outer ring of the guide rail bracket; and the punching upper die positioning plate 212 is provided with a plurality of punching lower die positioning blocks 226 The punching upper die positioning hole 217 with matching shape can limit the outer ring of the guide rail bracket through the cooperation of the punching lower die positioning block 226 and the punching upper die positioning hole 217, so as to prevent the guide rail bracket during punching. The movement can further improve the precision in the punching process. The automatic punching efficiency and punching stability are further improved by the punching device 2 .

冲切上模21和冲切下模22工作时,将输送过来的导轨支架料卷限位在多个冲切下模定位块226内侧,防止进行移动,通过第一冲压机的冲压部带动冲切上模21向下冲压,使冲切上模定位导柱215落入至冲切下模导套224,使冲切刀213对准冲切通孔225向下冲切,将导轨支架料卷精准切断,从而形成单个导轨支架,冲切完成后,通过冲切装置2和凹陷冲压装置3之间的转移机械手10将单个导轨支架吸住转移至凹陷冲压装置3上。When the punching upper die 21 and the punching lower die 22 are working, the conveyed guide rail bracket material roll is limited to the inner side of the plurality of punching lower die positioning blocks 226 to prevent movement, and the punching part is driven by the punching part of the first punching machine. The upper punching die 21 is punched downward, so that the punching upper die positioning guide post 215 falls into the punching lower die guide sleeve 224, and the punching knife 213 is aligned with the punching through hole 225 to punch downward, and the guide rail bracket is rolled accurately. After cutting, a single guide rail bracket is formed. After the punching is completed, the single guide rail bracket is sucked and transferred to the depression punching device 3 by the transfer robot 10 between the punching device 2 and the depression punching device 3 .

如图5所示,凹陷冲压装置3包括第二冲压机、凹陷冲压上模31和凹陷冲压下模32;凹陷冲压上模31包括凹陷冲压上模连接座311和凹陷冲压上模定位板312;凹陷冲压上模连接座311设置在第二冲压机的冲压部上;通过第二冲压机的冲压部带动凹陷冲压上模连接座311向下冲压。凹陷冲压上模连接座311上设置有两个凹陷冲压导柱313,且分别位于凹陷冲压上模连接座311左右两侧。凹陷冲压上模连接座311上设置有四个凹陷冲压上模限位杆314;四个凹陷冲压上模限位杆314分别位于凹陷冲压上模连接座311的四个角上。通过凹陷冲压上模限位杆314能够防止凹陷冲压上模连接座311下压过度,从而更好的保护凹陷冲压下模32,并且能够精准的将导轨支架上冲压一个凹陷。凹陷冲压上模连接座311上设置有凹陷冲压头315;凹陷冲压头315位于凹陷冲压上模连接座311的中部,且呈前后方向设置。凹陷冲压上模定位板312设置在凹陷冲压上模连接座311上,凹陷冲压头315底部穿过凹陷冲压上模定位板312;通过凹陷冲压头315便于将导轨支架向下冲压一个凹陷槽。As shown in FIG. 5 , the concave punching device 3 includes a second punching machine, a concave punching upper die 31 and a concave punching lower die 32; the concave punching upper die 31 includes a concave punching upper die connecting seat 311 and a concave punching upper die positioning plate 312; The concave stamping upper die connecting seat 311 is arranged on the punching part of the second punching machine; the concave stamping upper die connecting seat 311 is driven to punch downward by the punching part of the second punching machine. Two concave punching guide posts 313 are provided on the concave punching upper die connecting seat 311 , and are respectively located on the left and right sides of the concave punching upper die connecting seat 311 . The upper concave punching die connecting seat 311 is provided with four concave punching upper die limiting rods 314 ; The concave punching upper die limit rod 314 can prevent the concave punching upper die connecting seat 311 from being pushed down excessively, thereby better protecting the concave punching lower die 32, and can accurately punch a depression on the guide rail bracket. The concave punching upper die connecting seat 311 is provided with a concave punching head 315; the concave punching head 315 is located in the middle of the concave punching upper die connecting seat 311, and is arranged in the front-rear direction. The concave punching upper die positioning plate 312 is arranged on the concave punching upper die connecting seat 311, and the bottom of the concave punching head 315 passes through the concave punching upper die positioning plate 312;

如图4和图5所示,凹陷冲压下模32包括凹陷冲压下模连接座321和凹陷冲压下模定位板322;凹陷冲压下模连接座321设置在第二冲压机的下部且位于凹陷冲压上模连接座311下方;凹陷冲压下模连接座321上设置有两个与凹陷冲压导柱313形状相匹配的凹陷冲压导套323;通过凹陷冲压导柱313与凹陷冲压导套323相配合,能够使凹陷冲压上模31和凹陷冲压下模32定位更加精准,防止合膜时出现错位。凹陷冲压下模连接座321上设置有四个与凹陷冲压上模限位杆314形状相匹配的凹陷冲压下模限位杆324;通过凹陷冲压上模限位杆314和凹陷冲压下模限位杆324相配合,能够防止凹陷冲压上模31和凹陷冲压下模32压合过度,能够更好的保护凹陷冲压上模31和凹陷冲压下模32。凹陷冲压下模定位板322设置在凹陷冲压下模连接座321上;凹陷冲压下模定位板322上设置有多个用于限位导轨支架的凹陷冲压下模限位块325;多个凹陷冲压下模限位块325沿着导轨支架的外圈排列,便于将导轨支架进行限位固定,防止导轨支架移动,提升凹陷冲压过程中的稳定性。凹陷冲压下模定位板322上设置有与凹陷冲压头315形状相匹配的凹陷压槽326,通过凹陷冲压头315向下冲压,并通过凹陷压槽326进行凹陷深度定位,能够精准的将导轨支架凹陷冲压出一个凹陷槽。通过凹陷冲压装置3进一步提升自动凹陷冲压效率和冲切稳定性。As shown in FIG. 4 and FIG. 5 , the lower concave punching die 32 includes a concave punching lower die connecting seat 321 and a concave punching lower die positioning plate 322; Below the upper die connecting seat 311; the concave stamping lower die connecting seat 321 is provided with two concave punching guide sleeves 323 that match the shape of the concave punching guide post 313; The positioning of the concave punching upper die 31 and the concave punching lower die 32 can be made more accurate, so as to prevent dislocation when the films are combined. The concave stamping lower die connecting seat 321 is provided with four concave stamping lower die limit rods 324 that match the shape of the concave stamping upper die limit rods 314; The matching of the rods 324 can prevent the concave punching upper die 31 and the concave punching lower die 32 from being over-pressed, and can better protect the concave punching upper die 31 and the concave punching lower die 32 . The concave stamping lower die positioning plate 322 is arranged on the concave stamping lower die connecting seat 321; the concave stamping lower die positioning plate 322 is provided with a plurality of concave stamping lower die limit blocks 325 for limiting the guide rail bracket; a plurality of concave stamping The lower die limit blocks 325 are arranged along the outer ring of the guide rail bracket, which is convenient for limiting and fixing the guide rail bracket, preventing the guide rail bracket from moving, and improving the stability during the depression stamping process. The positioning plate 322 of the depressed punching lower die is provided with a depressed pressure groove 326 that matches the shape of the depressed punching head 315. The depressed punching head 315 is used to punch downward, and the depressed pressure groove 326 is used to locate the depressed depth, so that the guide rail bracket can be accurately positioned. The depression punches out a depression slot. The automatic dent punching efficiency and punching stability are further improved by the dent punching device 3 .

凹陷冲压上模31和凹陷冲压下模32工作时,将输送过来的导轨支架限位在多个凹陷冲压下模限位块325内侧,防止进行移动,通过第二冲压机的冲压部带动凹陷冲压上模31向下冲压,使凹陷冲压导柱313落入至凹陷冲压导套323进行精准定位,使凹陷冲压头315对准凹陷压槽326向下冲压,将导轨支架的中部冲压出一个呈前后方向凹陷槽,并通过凹陷冲压上模限位杆314和凹陷冲压下模限位杆324相配合进行限位,防止冲压过度,凹陷冲压后,通过凹陷冲压装置3和两侧翻边装置4之间的转移机械手10将单个导轨支架吸住转移至两侧翻边装置4上。When the concave punching upper die 31 and the concave punching lower die 32 are working, the conveyed guide rail brackets are limited to the inner side of the plurality of concave punching lower die limit blocks 325 to prevent movement, and the concave punching is driven by the punching part of the second punching machine. The upper die 31 is punched downward so that the depressed punching guide post 313 falls into the depressed punching guide sleeve 323 for precise positioning, so that the depressed punching head 315 is aligned with the depressed pressure groove 326 to punch downwards, and the middle part of the guide rail bracket is punched out a front and rear. direction of the concave groove, and the concave stamping upper die limit rod 314 and the concave stamping lower die limit rod 324 cooperate to limit the position to prevent excessive stamping. The transfer robot 10 between the two sides sucks and transfers the single guide rail bracket to the flanging device 4 on both sides.

如图7所示,两侧翻边装置4包括第三冲压机、翻边上模41和翻边下模42;翻边上模41包括翻边上模连接座411和翻边上模定位板412;翻边上模连接座411设置在第三冲压机的冲压部上;通过第三冲压机的冲压部带动翻边上模连接座411向下冲压。翻边上模连接座411的左右两侧均设置有一个翻边上模导柱413;翻边上模连接座411上设置有四个翻边上模限位杆414;四个翻边上模限位杆414分别设置在翻边上模连接座411底部的四个角上。翻边上模定位板412设置在翻边上模连接座411的底面中部;翻边上模定位板412上设置有翻边凹陷槽415,翻边凹陷槽415位于翻边上模定位板412的中部,且翻边凹陷槽415呈前后方向设置,翻边凹陷槽415与上一道工序所凹陷冲压的形状相配合,防止将导轨支架的中部的凹陷槽冲压坏。As shown in FIG. 7 , the flanging device 4 on both sides includes a third punching machine, an upper flanging die 41 and a lower flanging die 42; the flanging upper die 41 includes a flanging upper die connecting seat 411 and a flanging upper die positioning plate 412; the flanging upper die connecting seat 411 is arranged on the punching part of the third punching machine; the flanging upper die connecting seat 411 is driven to punch downward by the punching part of the third punching machine. A flanging upper mold guide post 413 is provided on the left and right sides of the flanging upper mold connecting seat 411; The limiting rods 414 are respectively disposed on the four corners of the bottom of the flange upper die connecting seat 411 . The flanging upper mold positioning plate 412 is arranged in the middle of the bottom surface of the flanging upper mold connecting seat 411; In the middle, the flanging recessed groove 415 is arranged in the front-rear direction, and the flanging recessed groove 415 matches the shape of the recessed stamping in the previous process to prevent the recessed slot in the middle of the guide rail bracket from being stamped out.

如图6和图7所示,翻边下模42包括翻边下模支撑座421、翻边下模连接板422和翻边下模定位板423;翻边下模支撑座421设置在第三冲压机的下部且位于翻边上模连接座411下方;翻边下模支撑座421上设置有两个与翻边上模导柱414形状相匹配的翻边下模导套424;通过翻边上模导柱414与翻边下模导套424相配合,能够使翻边上模41和翻边下模42定位更加精准,防止合膜时出现错位。翻边下模支撑座421上设置有四个与翻边上模限位杆414相对应的翻边下模限位杆425;通过翻边下模限位杆425和翻边上模限位杆414相配合,能够防止翻边上模41和翻边下模42压合过度,能够更好的保护翻边上模41和翻边下模42。翻边下模连接板422设置在翻边下模支撑座421的顶部,翻边下模连接板422上设置有多个用于限位翻边下模定位板423的翻边下模连接板限位块4221;通过翻边下模连接板限位块4221便于将翻边下模定位板423进行限位固定,进一步提升翻边下模定位板423的连接强度,以及在冲压合膜时的稳定性。翻边下模定位板423设置在翻边下模连接板422上,且位于多个翻边下模连接板限位块4221内侧,防止翻边下模定位板423移动。翻边下模定位板423的顶面设置有U型的翻边下模压槽426;翻边下模压槽426的中心线与翻边上模定位板412的中心线对齐,翻边下模压槽426的宽度大于翻边上模定位板42的宽度,能够使翻边上模定位板42下压过程中落入至翻边下模压槽426内,且翻边上模定位板42的两侧与翻边下模压槽426之间刚好留出翻边的空隙。翻边下模定位板423的左右两侧分别设置有多个用于限位导轨支架左右两侧的翻边下模定位限位块427,通过翻边下模定位限位块427便于更好的将导轨支架左右两侧进行限位。翻边下模压槽426的前后两侧设置有多个用于限位导轨支架前后两侧的翻边下模压槽限位块428;通过翻边下模压槽限位块428更好的将导轨支架前后两侧进行限位。翻边上模定位板412上设置有与翻边下模压槽限位块428对应的翻边上模定位板限位孔416;翻边下模压槽426上还设置有多个用于与翻边上模定位板412定位的翻边下模压槽定位柱429;翻边上模定位板412上设置有与翻边下模压槽定位柱429对应的翻边上模定位孔417,通过翻边下模压槽定位柱429与翻边上模定位孔417相配合进一步提升定位的精确性。通过两侧翻边装置4进一步提升自动翻边效率和冲切稳定性。As shown in FIG. 6 and FIG. 7 , the flanging lower die 42 includes a flanging lower die support seat 421, a flanging lower die connecting plate 422 and a flanging lower die positioning plate 423; the flanging lower die supporting seat 421 is arranged on the third The lower part of the punching machine is located under the flanging upper die connecting seat 411; the flanging lower die support seat 421 is provided with two flanging lower die guide sleeves 424 that match the shape of the flanging upper die guide post 414; The upper mold guide post 414 cooperates with the flanging lower mold guide sleeve 424, which can make the positioning of the flanging upper mold 41 and the flanging lower mold 42 more accurate, and prevent the dislocation when the film is closed. The flanging lower die support base 421 is provided with four flanging lower die limit bars 425 corresponding to the flanging upper die limit bars 414; 414 can prevent the flanging upper mold 41 and the flanging lower mold 42 from being over-pressed, and can better protect the flanging upper mold 41 and the flanging lower mold 42 . The flanging lower die connecting plate 422 is arranged on the top of the flanging lower die supporting seat 421 , and a plurality of flanging lower die connecting plates for limiting the flanging lower die positioning plate 423 are provided on the flanging lower die connecting plate 422 . Position block 4221; the limit block 4221 of the flanging lower mold connecting plate is convenient to limit and fix the flanging lower mold positioning plate 423, which further improves the connection strength of the flanging lower mold positioning plate 423, and the stability during stamping and laminating sex. The flanging lower mold positioning plate 423 is disposed on the flanging lower mold connecting plate 422 and is located inside the plurality of flanging lower mold connecting plate limit blocks 4221 to prevent the flanging lower mold positioning plate 423 from moving. The top surface of the flanging lower mold positioning plate 423 is provided with a U-shaped flanging lower molding groove 426; the center line of the flanging lower molding groove 426 is aligned with the center line of the flanging upper mold positioning plate 412, and the flanging lower molding groove 426 The width of the upper flanging mold positioning plate 42 is larger than the width of the flanging upper mold positioning plate 42, so that the flanging upper mold positioning plate 42 can fall into the flanging lower molding groove 426 during the pressing process, and the two sides of the flanging upper mold positioning plate 42 There is just a gap for flanging between the molded grooves 426 under the edge. The left and right sides of the flanging lower mold positioning plate 423 are respectively provided with a plurality of flanging lower mold positioning limit blocks 427 for limiting the left and right sides of the guide rail bracket. Limit the left and right sides of the rail bracket. The front and rear sides of the flanging lower molding groove 426 are provided with a plurality of flanging lower molding groove limit blocks 428 for limiting the front and rear sides of the guide rail bracket; The front and rear sides are limited. The flanging upper mold positioning plate 412 is provided with a flanging upper mold positioning plate limit hole 416 corresponding to the flanging lower molding groove limit block 428; the flanging lower molding groove 426 is also provided with a plurality of The flanging lower molding groove positioning post 429 positioned by the upper mold positioning plate 412; the flanging upper mold positioning plate 412 is provided with a flanging upper mold positioning hole 417 corresponding to the flanging lower molding groove positioning post 429, and the lower mold pressing through the flanging The slot positioning post 429 cooperates with the flanging upper die positioning hole 417 to further improve the positioning accuracy. The automatic flanging efficiency and punching stability are further improved by the flanging device 4 on both sides.

翻边上模41和翻边下模42工作时,将输送过来的导轨支架限位在多个翻边下模压槽限位块428和多个翻边下模定位限位块427内侧,防止导轨支架进行移动,并且将导轨支架的凹陷槽向下放置,即导轨支架中部向上凸起。通过第三冲压机的冲压部带动翻边上模41向下冲压,使翻边上模导柱414落入至翻边下模导套424进行精准定位,使翻边上模定位板412上的翻边凹陷槽415对导轨支架向下冲压,使导轨支架的凹陷槽与翻边上模定位板412上的翻边凹陷槽415对齐,并由于翻边上模定位板412小于翻边下模压槽426,使导轨支架整体向下压,从而使导轨支架的两侧向上翻起,并通过翻边下模压槽定位柱429与翻边上模定位孔417相配合进行限位,防止冲压过度,两侧翻边冲压后,通过两侧翻边装置4和冲孔装置5之间的转移机械手10将单个导轨支架吸住转移至冲孔装置5上。When the flanging upper die 41 and the flanging lower die 42 are working, the conveyed guide rail brackets are limited to the inner side of the plurality of flanging lower molding groove limit blocks 428 and the plurality of flanging lower mold positioning limit blocks 427 to prevent the guide rail The bracket moves, and the concave groove of the rail bracket is placed downward, that is, the middle of the rail bracket protrudes upward. The upper flanging die 41 is driven downward by the punching part of the third punching machine, so that the guide posts 414 of the upper flanging die fall into the guide sleeve 424 of the lower flanging die for precise positioning, so that the upper flanging die positioning plate 412 is positioned. The flanging concave groove 415 punches down the guide rail bracket, so that the concave groove of the guide rail bracket is aligned with the flanging concave groove 415 on the flanging upper mold positioning plate 412, and because the flanging upper mold positioning plate 412 is smaller than the flanging lower molding groove 426, the guide rail bracket is pressed down as a whole, so that the two sides of the guide rail bracket are turned up, and the positioning column 429 of the lower molding groove of the flanging is matched with the positioning hole 417 of the upper flanging mold to limit the position to prevent excessive punching. After the side flanging is punched, the single guide rail bracket is sucked and transferred to the punching device 5 by the transfer robot 10 between the two-side flanging device 4 and the punching device 5 .

如图9所示,冲孔装置5包括第四冲压机、冲孔上模51和冲孔下模52;冲孔上模51包括冲孔上模连接座511和冲孔上模定位板512;冲孔上模连接座511设置在第四冲压机的冲压部上;通过第四冲压机的冲压部带动冲孔上模连接座511向下冲压。冲孔上模连接座511上设置有若干冲孔杆513,若干冲孔杆513的位置和形状与导轨支架成品上的通孔相同。冲孔上模连接座511的外圈设置有多个冲孔上模定位柱514;冲孔上模定位板512活动连接在多个冲孔上模定位柱514上;便于冲孔上模定位板512在向下冲压的过程中,能够使冲孔上模定位板512抵在冲孔下模52上,再使冲孔杆513继续向下移动,能够使冲孔杆513充分的将导轨支架冲孔。冲孔上模定位板512的底部设置有两个冲孔顶块515;且两块冲孔顶块515之间设置有与导轨支架的凹陷槽相匹配的间隙,每根冲孔杆513的下端穿过冲孔顶块515;冲孔上模连接座511上设置有多个冲孔上模导柱516;冲孔上模连接座511上还设置有多个冲孔上模限位杆517。As shown in FIG. 9 , the punching device 5 includes a fourth punching machine, an upper punching die 51 and a lower punching die 52; the upper punching die 51 includes a punching upper die connecting seat 511 and a punching upper die positioning plate 512; The punching upper die connecting seat 511 is arranged on the punching part of the fourth punching machine; the punching upper die connecting seat 511 is driven downward by the punching part of the fourth punching machine. A plurality of punching rods 513 are arranged on the punching upper die connecting seat 511, and the positions and shapes of the plurality of punching rods 513 are the same as the through holes on the finished guide rail bracket. The outer ring of the punching upper die connecting seat 511 is provided with a plurality of punching upper die positioning columns 514; the punching upper die positioning plate 512 is movably connected to the plurality of punching upper die positioning columns 514; it is convenient for the punching upper die positioning plate 512 During the downward punching process, the positioning plate 512 of the upper punching die can be pressed against the lower punching die 52, and then the punching rod 513 can continue to move downward, so that the punching rod 513 can fully punch the guide rail bracket. hole. The bottom of the punching upper die positioning plate 512 is provided with two punching top blocks 515; and between the two punching top blocks 515, a gap matching the recessed groove of the guide rail bracket is provided, and the lower end of each punching rod 513 Passing through the punching top block 515 ; a plurality of punching upper die guide posts 516 are arranged on the punching upper die connecting seat 511 ;

如图8和图9所示,冲孔下模52包括冲孔下模连接座521和冲孔下模定位板522;冲孔下模连接座521设置在第四冲压机的下部且位于冲孔上模连接座511下方;冲孔下模连接座521上设置有多个与冲孔上模导柱516相配合的冲孔下模导套523;通过冲孔上模导柱516和冲孔下模导套523能够使冲孔上模51和冲孔下模52定位更加精准,防止合膜时出现错位。冲孔下模连接座521上设置有多个与冲孔上模限位杆517对应的冲孔下模限位杆524;通过冲孔上模限位杆517和冲孔下模限位杆524相配合,能够防止冲孔上模51和冲孔下模52压合过度,能够更好的保护冲孔上模51和冲孔下模52。冲孔下模定位板522设置在冲孔下模连接座521上;冲孔下模定位板522上设置有多个与冲孔上模定位柱514相对应的冲孔下模定位孔525;冲孔下模定位板522上设置有与冲孔杆513对应的冲孔通孔526;且冲孔通孔525贯穿冲孔下模定位板522和冲孔下模连接座521;便于使冲孔杆513向下冲压时将导轨支架冲孔,并且能够使冲孔的导轨支架废料向下落入至废料回收装置8上,便于将导轨支架废料回收。冲孔下模定位板525上设置有多个用于限位导轨支架外圈的冲孔下模定位块527。多个冲孔下模定位块527限位在导轨支架的外圈,便于将导轨支架放置后放置其移动。通过冲孔装置5进一步提升自动翻边效率和冲切稳定性。As shown in FIG. 8 and FIG. 9 , the lower punching die 52 includes a lower punching die connecting seat 521 and a lower punching die positioning plate 522; Below the upper die connecting seat 511; the punching lower die connecting seat 521 is provided with a plurality of punching lower die guide sleeves 523 matched with the punching upper die guide posts 516; The die guide sleeve 523 can make the positioning of the upper punching die 51 and the lower punching die 52 more precise, and prevent the dislocation when the film is closed. The punching lower die connecting seat 521 is provided with a plurality of punching lower die limiting bars 524 corresponding to the punching upper die limiting bars 517; through the punching upper die limiting bars 517 and the punching lower die limiting bars 524 In cooperation, the upper punching die 51 and the lower punching die 52 can be prevented from being pressed excessively, and the upper punching die 51 and the lower punching die 52 can be better protected. The punching lower die positioning plate 522 is arranged on the punching lower die connecting seat 521; the punching lower die positioning plate 522 is provided with a plurality of punching lower die positioning holes 525 corresponding to the punching upper die positioning posts 514; The hole lower die positioning plate 522 is provided with a punching through hole 526 corresponding to the punching rod 513; and the punching through hole 525 penetrates the punching lower die positioning plate 522 and the punching lower die connecting seat 521; 513 punches the guide rail bracket when punching down, and can make the punched guide rail bracket waste fall down onto the waste recycling device 8, so as to facilitate the recovery of the guide rail bracket waste. The punching lower die positioning plate 525 is provided with a plurality of punching lower die positioning blocks 527 for limiting the outer ring of the guide rail bracket. A plurality of punching lower die positioning blocks 527 are limited to the outer ring of the guide rail bracket, so that the guide rail bracket can be placed and moved after being placed. The automatic flanging efficiency and punching stability are further improved by the punching device 5 .

冲孔上模51和冲孔下模52工作时,将转移过来的导轨支架限位在多个冲孔下模定位块527内侧,防止其进行移动,通过第四冲压机的冲压部带动冲孔上模51向下冲压,使冲孔上模导柱516落入冲孔下模导套523,使每根冲孔杆513对准冲孔通孔526向下冲孔,将导轨支架精准打孔,冲孔完成后,通过冲孔装置5和折弯装置6之间的转移机械手10将导轨支架吸住转移至折弯装置6上。When the punching upper die 51 and the punching lower die 52 are working, the transferred guide rail brackets are limited to the inner side of the plurality of punching lower die positioning blocks 527 to prevent them from moving, and the punching part is driven by the punching part of the fourth punching machine. The upper die 51 is punched downward, so that the punching upper die guide posts 516 fall into the punching lower die guide sleeve 523, so that each punching rod 513 is aligned with the punching through hole 526 to punch downward, and the guide rail bracket is accurately punched After the punching is completed, the guide rail bracket is sucked and transferred to the bending device 6 by the transfer robot 10 between the punching device 5 and the bending device 6 .

如图11所示,折弯装置6包括第五冲压机、折弯上模61和折弯下模62;折弯上模61包括折弯上模连接座611和折弯冲压块612;折弯上模连接座611设置在第五冲压机的冲压部上;通过第五冲压机的冲压部带动折弯上模连接座611向下冲压,折弯冲压块612设置在折弯上模连接座611的底部,折弯冲压块612的底部呈开口向上的V型状,便于实现V型对折,折弯冲压块612上设置用于导轨支架上的凹陷相配的折弯凹陷槽613;折弯凹陷槽613与导轨支架上的凹陷槽相匹配。折弯凹陷槽613的两侧均设置有凹槽倒角,通过凹槽倒角能够进一步防止将导轨支架上的凹陷槽压坏,并且能够保证导轨支架上的凹陷槽的光滑性,进一步保证导轨支架折弯成型的质量。折弯上模连接座611上设置有多个折弯上模导柱614。As shown in FIG. 11 , the bending device 6 includes a fifth punching machine, an upper bending die 61 and a lower bending die 62; the upper bending die 61 includes a bending upper die connecting seat 611 and a bending punching block 612; The upper die connecting seat 611 is arranged on the punching part of the fifth punching machine; the punching part of the fifth punching machine drives the bending upper die connecting seat 611 to punch downward, and the bending punching block 612 is arranged on the bending upper die connecting seat 611 The bottom of the bending punching block 612 is V-shaped with an upward opening, which is convenient for realizing V-shaped half-folding. The bending punching block 612 is provided with a bending depression groove 613 for matching the depression on the guide rail bracket; the bending depression groove 613 to match the recessed groove on the rail bracket. Both sides of the bending concave groove 613 are provided with groove chamfers, which can further prevent the concave grooves on the guide rail bracket from being crushed by the groove chamfering, and can ensure the smoothness of the concave grooves on the guide rail bracket, and further ensure the guide rail. The quality of the bending and forming of the bracket. A plurality of upper bending mold guide posts 614 are provided on the bending upper mold connecting seat 611 .

如图10和图11所示,折弯下模62包括折弯下模连接座621和折弯下模定位板622;折弯下模连接座621设置在第五冲压机的下部且位于折弯上模连接座611下方;折弯下模连接座621上设置有多个与折弯上模导柱614相配合的折弯下模导套623;通过折弯上模导柱614和折弯下模导套623相配合,能够使折弯上模61和折弯下模62定位更加精准,防止合膜时出现错位。折弯下模定位板622设置在折弯下模连接座621上;折弯下模定位板622上设置有多个用于限位导轨支架外圈的折弯下模定位块624,折弯下模定位块624排列在平整的导轨支架的外侧,便于将导轨支架进行限位。折弯下模定位板622上设置有折弯压槽625;折弯压槽625位于多个折弯下模定位块624内侧;折弯压槽625呈开口向上的V型,且与折弯冲压块612相匹配,折弯压槽625的深度小于折弯冲压块612的高度,能够防止折弯上模61撞到折弯下模62,并且也便于更好的将导轨支架进行冲压折弯。折弯压槽625的底面上设置有与折弯凹陷槽613形状相配合的凸块626,折弯凹陷槽613左右的宽度大于折弯凸块626左右的宽度,这样能够保证在下压过程中给导轨支架留出冲压的空隙,从而能够防止压坏导轨支架的凹陷槽,能够进一步保证导轨支架的凹陷槽形状完整,复合产品合格标准。折弯凸块626的两侧均设置有凸块倒角,通过凸块倒角能够进一步保护好导轨支架的凹陷槽,防止导轨支架5的凹陷槽压坏,从而进一步保证产品的完整性和折弯精度。通过折弯装置6进一步提升自动折弯效率和冲切稳定性。As shown in FIG. 10 and FIG. 11 , the lower bending die 62 includes a lower bending die connecting seat 621 and a lower bending die positioning plate 622; Below the upper mold connecting seat 611; the lower bending mold connecting seat 621 is provided with a plurality of bending lower mold guide sleeves 623 matched with the bending upper mold guide posts 614; The cooperation of the mold guide sleeve 623 can make the positioning of the upper bending mold 61 and the lower bending mold 62 more accurate, and prevent the dislocation when the film is closed. The bending lower mold positioning plate 622 is arranged on the bending lower mold connecting seat 621; the bending lower mold positioning plate 622 is provided with a plurality of bending lower mold positioning blocks 624 for limiting the outer ring of the guide rail bracket. The module positioning blocks 624 are arranged on the outer side of the flat guide rail bracket, which is convenient to limit the guide rail bracket. The bending lower die positioning plate 622 is provided with a bending pressure groove 625; the bending pressure groove 625 is located inside the plurality of bending lower die positioning blocks 624; The blocks 612 are matched, and the depth of the bending pressing groove 625 is smaller than the height of the bending punching block 612, which can prevent the upper bending die 61 from hitting the lower bending die 62, and also facilitates better punching and bending of the guide rail bracket. The bottom surface of the bending pressure groove 625 is provided with a convex block 626 that matches the shape of the bending concave groove 613. The width of the bending concave groove 613 is larger than the left and right width of the bending convex block 626, so as to ensure that the The guide rail bracket leaves a punching gap, which can prevent the depression groove of the guide rail bracket from being crushed, and can further ensure that the shape of the depression groove of the guide rail bracket is complete, and the qualified standard of the product is compounded. Both sides of the bending bump 626 are provided with bump chamfers, which can further protect the concave groove of the guide rail bracket and prevent the concave groove of the guide rail bracket 5 from being crushed, thereby further ensuring the integrity and folding of the product. Bending accuracy. The automatic bending efficiency and punching stability are further improved by the bending device 6 .

折弯上模61和折弯下模62工作时,将转移过来的导轨支架限位在多个折弯下模定位块624内侧,防止其进行移动,通过第五冲压机的冲压部带动折弯上模61向下冲压,使折弯上模导柱614落入至折弯下模导套623,使折弯冲压块612对准折弯压槽625向下冲压,将导轨支架冲压折弯呈与折弯压槽625相同的形状,折弯完成后,通过折弯装置6和定型装置7之间的转移机械手10将导轨支架吸住转移至定型装置7上。When the upper bending die 61 and the lower bending die 62 are working, the transferred guide rail brackets are limited to the inner side of the plurality of lower bending die positioning blocks 624 to prevent them from moving, and the bending is driven by the punching part of the fifth punching machine. The upper die 61 is punched downward, so that the upper die guide post 614 of the bending die falls into the lower die guide sleeve 623 for bending, so that the bending punching block 612 is aligned with the bending pressure groove 625 to punch downward, and the guide rail bracket is punched and bent into a The shape of the bending groove 625 is the same. After the bending is completed, the guide rail bracket is sucked and transferred to the setting device 7 by the transfer robot 10 between the bending device 6 and the setting device 7 .

定型装置7与折弯装置6的结构相同,使折弯后的导轨连接件进一步进行定型,确保导轨连接件的折弯形状复合产品指定标准。定型完成后通过转移机械手10将导轨支架吸住转移下料。通过定型装置7进一步提升自动定型效率和冲切稳定性。The shaping device 7 has the same structure as the bending device 6, so that the bent guide rail connector is further shaped, so as to ensure that the bending shape of the guide rail connector meets the specified product standards. After the shaping is completed, the guide rail bracket is sucked and transferred by the transfer robot 10. The automatic sizing efficiency and punching stability are further improved by the sizing device 7 .

如图12和图13所示,每个转移机械手10的移动端固定连接有转移连接板101,转移连接板101上设置有多个与导轨支架形状相匹配的转移吸头102;如图12所示,该结构的转移机械手10为折弯之前所用,所示的转移连接板101为水平板状,所示的转移吸头102为6个,呈两排对齐设置。如图13所示,该结构的转移机械手10折弯之后所用,所示的转移连接板101的端部呈水平状,转移连接板101的端部设置两个转移吸头102,转移连接板101上设置有与转移连接板101垂直且呈L型的转移支撑板103;转移支撑板103上设置有两个所述转移吸头102,且转移支撑板103上的转移吸头102与转移连接板101上的转移吸头102呈垂直设置,分别用于吸住折弯后导轨支架的两个内侧面。As shown in FIG. 12 and FIG. 13 , a transfer connecting plate 101 is fixedly connected to the moving end of each transfer manipulator 10, and a plurality of transfer suction heads 102 matching the shape of the guide rail bracket are arranged on the transfer connecting plate 101; as shown in FIG. 12 As shown, the transfer manipulator 10 of this structure is used before bending, the transfer connecting plate 101 shown is a horizontal plate, and the transfer suction heads 102 shown are 6, which are arranged in two rows aligned. As shown in FIG. 13 , the transfer manipulator 10 of this structure is used after bending. The end of the transfer connecting plate 101 is horizontal, and two transfer suction heads 102 are arranged at the end of the transfer connecting plate 101 . There is an L-shaped transfer support plate 103 perpendicular to the transfer connection plate 101; the transfer support plate 103 is provided with two transfer suction heads 102, and the transfer suction heads 102 on the transfer support plate 103 are connected to the transfer connection plate. The transfer suction heads 102 on 101 are arranged vertically, and are respectively used to suck the two inner sides of the bent guide rail bracket.

如图14所示,废料回收装置8包括两条输送带、汇总输送带84和回收筐85;两条输送带分别为第一输送带81和第二输送带82;第一输送带81位于冲切装置2下方,第二输送带82位于冲孔装置5下方;第一输送带81的出料端和第二输送带82的出料端分别与汇总输送带84衔接;回收筐85衔接在汇总输送带84的出料端下方。As shown in FIG. 14 , the waste recycling device 8 includes two conveyor belts, a collection conveyor belt 84 and a recycling basket 85; the two conveyor belts are a first conveyor belt 81 and a second conveyor belt 82 respectively; the first conveyor belt 81 is located at the Below the cutting device 2, the second conveyor belt 82 is located below the punching device 5; the discharge end of the first conveyor belt 81 and the discharge end of the second conveyor belt 82 are respectively connected to the collecting conveyor belt 84; the recycling basket 85 is connected to the collecting conveyor belt 84. Below the discharge end of the conveyor belt 84 .

如图15所示,电梯用导轨支架自动制造方法,应用上述的电梯用导轨支架自动制造设备,包括以下几个步骤:As shown in Figure 15, the automatic manufacturing method of the guide rail bracket for an elevator, using the above-mentioned automatic manufacturing equipment for the guide rail bracket for an elevator, includes the following steps:

S1、导轨支架进料:将导轨支架料卷放置到卷筒输送装置1;通过卷筒输送驱动机构11将导轨支架料卷进行输送,并通过辊平机构12将卷状的导轨支架料卷压平输送至冲切装置2上;S1. Feeding of the guide rail bracket: place the guide rail support material roll on the roll conveying device 1; transport the guide rail support material roll through the roll conveying drive mechanism 11, and press the roll-shaped guide rail support material roll through the roller leveling mechanism 12 Flat convey to the punching device 2;

S2、导轨支架冲切:通过冲切装置2上的冲切上模21和冲切下模22相配合进行冲压,将导轨支架料卷切断形成单个导轨支架;并通过转移机械手10将单个导轨支架转移至凹陷冲压装置3上;S2. Punching the guide rail bracket: The upper punching die 21 and the lower punching die 22 on the punching device 2 are matched for punching, and the roll of the guide rail bracket is cut to form a single guide rail bracket; Transferred to the depression punching device 3;

S3、导轨支架凹陷冲压:通过凹陷冲压装置3上的凹陷冲压上模31和凹陷冲压下模32相配合进行冲压;将导轨支架的中部冲压后形成一个凹陷部;并通过转移机械手10将凹陷冲压完成后的导轨支架转移至两侧翻边装置4上;S3, guide rail bracket depression punching: punching is performed by the depression punching upper die 31 and the depression punching lower die 32 on the depression punching device 3; the middle part of the guide rail bracket is punched to form a depression; and the depression punching is performed by the transfer robot 10 The completed guide rail bracket is transferred to the flanging device 4 on both sides;

S4、导轨支架翻边:通过两侧翻边装置4上的翻边上模41和翻边下模42相配合进行冲压;将导轨支架的左右两端向上翻起;并通过转移机械手10将翻边完成后的导轨支架转移至冲孔装置5上;S4. Flanging the guide rail bracket: punching is performed by the cooperation of the upper flanging die 41 and the lower flanging die 42 on the flanging device 4 on both sides; the left and right ends of the guide rail bracket are turned up; After the edge is completed, the guide rail bracket is transferred to the punching device 5;

S5、导轨支架冲孔:通过冲孔装置5上的冲孔上模51和冲孔下模52相配合进行冲压;将导轨支架上冲压多个通孔;并通过转移机械手10将冲孔完成后的导轨支架转移至折弯装置6上;S5. Punching the guide rail bracket: punch through the punching upper die 51 and the lower punching die 52 on the punching device 5; punch a plurality of through holes on the guide rail bracket; The guide rail bracket is transferred to the bending device 6;

S6、导轨支架折弯:通过折弯装置6上的折弯上模61和折弯下模62相配合进行冲压;将导轨支架折弯成V型;并通过转移机械手10将折弯完成后的导轨支架转移至定型装置7上;S6. Bending of the guide rail bracket: punching is performed by the cooperation of the upper bending die 61 and the lower bending die 62 on the bending device 6; the guide rail bracket is bent into a V shape; The guide rail bracket is transferred to the setting device 7;

S7、导轨支架定型:通过定型装置7上的定型上模71和定型下模72相配合进行冲压;将导轨支架最终精确定型成至符合标准的V型;并通过转移机械手10将定型完成后的导轨支架转移下料至收纳筐内。S7, guide rail bracket shaping: stamping is performed by the shaping upper die 71 and shaping lower die 72 on the shaping device 7; the guide rail bracket is finally accurately shaped into a standard V shape; The guide rail bracket transfers the blanking material to the storage basket.

综上所述,本发明一种电梯用导轨支架自动制造设备的优点是实现导轨支架全自动加工,减少人工工作强度和人工成本,进一步提升导轨支架的成型效率。To sum up, the advantages of the automatic manufacturing equipment for guide rail brackets for elevators of the present invention are to realize fully automatic processing of guide rail brackets, reduce labor intensity and labor cost, and further improve the forming efficiency of guide rail brackets.

虽然本公开披露如上,但本公开的保护范围并非仅限于此。本领域技术人员,在不脱离本公开的精神和范围的前提下,可进行各种变更与修改,这些变更与修改均将落入本发明的保护范围。Although the present disclosure is disclosed above, the scope of protection of the present disclosure is not limited thereto. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present disclosure, and these changes and modifications will fall within the protection scope of the present invention.

Claims (10)

1.一种电梯用导轨支架自动制造设备,其特征在于,包括进料往出料方向依次有卷筒输送装置(1)、冲切装置(2)、凹陷冲压装置(3)、两侧翻边装置(4)、冲孔装置(5)、折弯装置(6)和定型装置(7);所述卷筒输送装置(1)位于冲切装置(2)的进料端侧;卷筒输送装置(1)用于驱动导轨支架料卷输送至冲切装置(2)上;所述冲切装置(2)用于将导轨支架料卷切断形成单个导轨支架;所述凹陷冲压装置(3)用于将导轨支架进行冲压形成凹陷;所述两侧翻边装置(4)用于将导轨支架的两侧进行折弯翻起;所述冲孔装置(5)用于将导轨支架上进行冲孔加工;所述折弯装置(6)用于将导轨支架进行折弯加工;所述定型装置(7)用于将折弯后的导轨支架最终定型;任意相邻两道工序之间均通过转移机械手(10)将导轨支架进行转移。1. an elevator guide rail bracket automatic manufacturing equipment, it is characterized in that, comprise that feed material has successively reel conveying device (1), punching device (2), depression punching device (3), both sides turning toward discharging direction A side device (4), a punching device (5), a bending device (6) and a shaping device (7); the reel conveying device (1) is located on the feeding end side of the punching device (2); the reel The conveying device (1) is used for driving the guide rail support material roll to be conveyed to the punching device (2); the punching device (2) is used for cutting the guide rail support material roll to form a single guide rail support; the concave punching device (3) ) is used to punch the guide rail bracket to form a depression; the two-side flanging device (4) is used to bend and turn up both sides of the guide rail bracket; the punching device (5) is used to make the guide rail bracket Punching processing; the bending device (6) is used for bending the guide rail bracket; the shaping device (7) is used for final shaping the bent guide rail bracket; The guide rail bracket is transferred by the transfer manipulator (10). 2.根据权利要求1所述的一种电梯用导轨支架自动制造设备,其特征在于,所述冲切装置(2)包括第一冲压机、冲切上模(21)和冲切下模(22);所述冲切上模(21)包括冲切上模连接座(211)、冲切上模定位板(212);所述冲切上模连接座(211)设置在第一冲压机的冲压部上;冲切上模连接座(211)上设置有冲切刀(213);所述冲切上模连接座(211)的外圈设置有多个冲切上模定位柱(214);所述冲切上模定位板(212)活动连接在多个冲切上模定位柱(214)上;所述冲切刀(213)的下端穿过冲切上模定位板(212);2. The automatic manufacturing equipment for a guide rail bracket for an elevator according to claim 1, wherein the punching device (2) comprises a first punching machine, a punching upper die (21) and a punching lower die (2). 22); the punching upper die (21) comprises a punching upper die connecting seat (211) and a punching upper die positioning plate (212); the punching upper die connecting seat (211) is arranged on the first punching machine A punching knife (213) is arranged on the punching upper die connecting seat (211); the outer ring of the punching upper die connecting seat (211) is provided with a plurality of punching upper die positioning posts (214). ); the punching upper die positioning plate (212) is movably connected to a plurality of punching upper die positioning columns (214); the lower end of the punching knife (213) passes through the punching upper die positioning plate (212) ; 所述冲切下模(22)包括冲切下模连接座(221)和冲切下模定位板(222);所述冲切下模连接座(221)设置在第一冲压机的下部且位于冲切上模连接座(211)下方;冲切下模连接座(221)的进料端还设置有U型的冲切下模衔接架(220);所述冲切下模定位板(222)设置在冲切下模连接座(221)上;冲切下模定位板(222)上设置有多个与冲切上模定位柱(214)相对应的冲切下模定位孔(227);冲切下模定位板(222)上设置有与冲切刀(213)对应的冲切通孔(225);且冲切通孔(225)贯穿冲切下模定位板(222)和冲切下模连接座(221);冲切下模定位板(222)上设置有多个用于限位导轨支架外圈的冲切下模定位块(226);且冲切上模定位板(212)上设置有多个与冲切下模定位块(226)形状相匹配的冲切上模定位孔(217)。The lower punching die (22) comprises a lower punching die connecting seat (221) and a lower punching die positioning plate (222); the lower punching die connecting seat (221) is arranged at the lower part of the first punching machine and is located below the punching upper die connecting seat (211); the feed end of the punching lower die connecting seat (221) is also provided with a U-shaped punching lower die connecting frame (220); the punching lower die positioning plate ( 222) is arranged on the punching lower die connecting seat (221); the punching lower die positioning plate (222) is provided with a plurality of punching lower die positioning holes (227) corresponding to the punching upper die positioning columns (214) ); the punching lower die positioning plate (222) is provided with a punching through hole (225) corresponding to the punching knife (213); and the punching through hole (225) penetrates the punching lower die positioning plate (222) and the punching The lower die connecting seat (221); the punching lower die positioning plate (222) is provided with a plurality of punching lower die positioning blocks (226) for limiting the outer ring of the guide rail bracket; and the punching upper die positioning plate (212) ) is provided with a plurality of punching upper die positioning holes (217) matching the shape of the punching lower die positioning block (226). 3.根据权利要求1所述的一种电梯用导轨支架自动制造设备,其特征在于,所述凹陷冲压装置(3)包括第二冲压机、凹陷冲压上模(31)和凹陷冲压下模(32);所述凹陷冲压上模(31)包括凹陷冲压上模连接座(311)和凹陷冲压上模定位板(312);所述凹陷冲压上模连接座(311)设置在第二冲压机的冲压部上;凹陷冲压上模连接座(311)上设置有凹陷冲压头(315);所述凹陷冲压上模定位板(312)设置在凹陷冲压上模连接座(311)上,所述凹陷冲压头(315)底部穿过凹陷冲压上模定位板(312);3. The automatic manufacturing equipment for a guide rail bracket for an elevator according to claim 1, wherein the depression punching device (3) comprises a second punching machine, a depression punching upper die (31) and a depression punching lower die (3). 32); the concave stamping upper die (31) includes a concave stamping upper die connecting seat (311) and a concave stamping upper die positioning plate (312); the concave stamping upper die connecting seat (311) is provided on the second punching machine On the punching part of the upper concave punching die; the concave punching upper die connecting seat (311) is provided with a concave punching head (315); The bottom of the concave punching head (315) passes through the concave punching upper die positioning plate (312); 所述凹陷冲压下模(32)包括凹陷冲压下模连接座(321)和凹陷冲压下模定位板(322);所述凹陷冲压下模连接座(321)设置在第二冲压机的下部且位于凹陷冲压上模连接座(311)下方;所述凹陷冲压下模定位板(322)设置在凹陷冲压下模连接座(321)上;凹陷冲压下模定位板(322)上设置有多个用于限位导轨支架的凹陷冲压下模限位块(325);凹陷冲压下模定位板(322)上设置有与凹陷冲压头(315)形状相匹配的凹陷压槽(326)。The lower concave punching die (32) comprises a concave punching lower die connecting seat (321) and a concave punching lower die positioning plate (322); the concave punching lower die connecting seat (321) is arranged at the lower part of the second punching machine and is located below the concave stamping upper die connecting seat (311); the concave stamping lower die positioning plate (322) is arranged on the concave stamping lower die connecting seat (321); the concave stamping lower die positioning plate (322) is provided with a plurality of A concave stamping lower die limiting block (325) for limiting the guide rail bracket; a concave pressing groove (326) matching the shape of the concave punching head (315) is provided on the concave stamping lower die positioning plate (322). 4.根据权利要求1所述的一种电梯用导轨支架自动制造设备,其特征在于,所述两侧翻边装置(4)包括第三冲压机、翻边上模(41)和翻边下模(42);所述翻边上模(41)包括翻边上模连接座(411)和翻边上模定位板(412);所述翻边上模连接座(411)设置在第三冲压机的冲压部上;所述翻边上模定位板(412)设置在翻边上模连接座(411)的底部;翻边上模定位板(412)上设置有翻边凹陷槽(415);4. The automatic manufacturing equipment for a guide rail bracket for an elevator according to claim 1, wherein the flanging device (4) on both sides comprises a third punching machine, a flanging upper die (41) and a flanging lower die A mold (42); the flanging upper mold (41) includes a flanging upper mold connecting seat (411) and a flanging upper mold positioning plate (412); the flanging upper mold connecting seat (411) is arranged on the third on the punching part of the punching machine; the flanging upper die positioning plate (412) is arranged at the bottom of the flanging upper die connecting seat (411); the flanging upper die positioning plate (412) is provided with a flanging concave groove (415). ); 所述翻边下模(42)包括翻边下模支撑座(421)、翻边下模连接板(422)和翻边下模定位板(423);所述翻边下模支撑座(421)设置在第三冲压机的下部且位于翻边上模连接座(411)下方;所述翻边下模连接板(422)设置在翻边下模支撑座(421)的顶部,翻边下模连接板(422)上设置有多个用于限位翻边下模定位板(423)的翻边下模连接板限位块(4221);所述翻边下模定位板(423)设置在翻边下模连接板(422)上,且位于多个翻边下模连接板限位块(4221)内侧;翻边下模定位板(423)的顶面设置有翻边下模压槽(426);所述翻边下模压槽(426)的宽度大于翻边上模定位板(42)的宽度;翻边下模定位板(423)的左右两侧分别设置有多个用于限位导轨支架左右两侧的翻边下模定位限位块(427);所述翻边下模压槽(426)的前后两侧设置有多个用于限位导轨支架前后两侧的翻边下模压槽限位块(428);所述翻边上模定位板(412)上设置有与翻边下模压槽限位块(428)对应的翻边上模定位板限位孔(416);翻边下模压槽(426)上还设置有多个用于与翻边上模定位板(412)定位的翻边下模压槽定位柱(429);所述翻边上模定位板(412)上设置有与翻边下模压槽定位柱(429)对应的翻边上模定位孔(417)。The flanging lower mold (42) includes a flanging lower mold support seat (421), a flanging lower mold connecting plate (422) and a flanging lower mold positioning plate (423); the flanging lower mold support seat (421) ) is arranged at the lower part of the third punching machine and is located below the flange upper die connecting seat (411); the flanging lower die connecting plate (422) is arranged on the top of the flanging lower die support seat (421), The mold connecting plate (422) is provided with a plurality of flanging lower mold connecting plate limit blocks (4221) for limiting the flanging lower mold positioning plate (423); the flanging lower mold positioning plate (423) is provided with On the flanging lower die connecting plate (422), and located inside the plurality of flanging lower die connecting plate limit blocks (4221); the flanging lower die positioning plate (423) is provided with a flanging lower die pressing groove ( 426); the width of the flanging lower die pressing groove (426) is greater than the width of the flanging upper die positioning plate (42); the left and right sides of the flanging lower die positioning plate (423) are respectively provided with a plurality of The flanging lower mold positioning limit blocks (427) on the left and right sides of the guide rail bracket; the front and rear sides of the flanging lower molding groove (426) are provided with a plurality of flanging lower moldings for limiting the front and rear sides of the guide rail bracket a slot limit block (428); the flanging upper mold positioning plate (412) is provided with a flanging upper mold positioning plate limit hole (416) corresponding to the flanging lower molding groove limit block (428); The edge lower molding groove (426) is also provided with a plurality of flanging lower molding groove positioning columns (429) for positioning with the flanging upper mold positioning plate (412); A flanging upper mold positioning hole (417) corresponding to the flanging lower molding groove positioning column (429) is provided. 5.根据权利要求1所述的一种电梯用导轨支架自动制造设备,其特征在于,所述冲孔装置(5)包括第四冲压机、冲孔上模(51)和冲孔下模(52);所述冲孔上模(51)包括冲孔上模连接座(511)和冲孔上模定位板(512);所述冲孔上模连接座(511)设置在第四冲压机的冲压部上;冲孔上模连接座(511)上至少设置有一个冲孔杆(513);所述冲孔上模连接座(511)的外圈设置有多个冲孔上模定位柱(514);所述冲孔上模定位板(512)活动连接在多个冲孔上模定位柱(514)上;冲孔上模定位板(512)的底部设置有两块冲孔顶块(515),且两块冲孔顶块(515)之间设置有间隙;所述冲孔杆(513)的下端穿过冲孔顶块(515);5. The automatic manufacturing equipment for a guide rail bracket for an elevator according to claim 1, wherein the punching device (5) comprises a fourth punching machine, a punching upper die (51) and a punching lower die (5). 52); the punching upper die (51) includes a punching upper die connecting seat (511) and a punching upper die positioning plate (512); the punching upper die connecting seat (511) is arranged on the fourth punching machine At least one punching rod (513) is arranged on the punching upper die connecting seat (511); the outer ring of the punching upper die connecting seat (511) is provided with a plurality of punching upper die positioning posts (514); the punching upper die positioning plate (512) is movably connected to a plurality of punching upper die positioning posts (514); the bottom of the punching upper die positioning plate (512) is provided with two punching top blocks (515), and a gap is provided between the two punching top blocks (515); the lower end of the punching rod (513) passes through the punching top block (515); 所述冲孔下模(52)包括冲孔下模连接座(521)和冲孔下模定位板(522);所述冲孔下模连接座(521)设置在第四冲压机的下部且位于冲孔上模连接座(511)下方;所述冲孔下模定位板(522)设置在冲孔下模连接座(521)上;冲孔下模定位板(522)上设置有多个与冲孔上模定位柱(514)相对应的冲孔下模定位孔(525);冲孔下模定位板(522)上设置有与冲孔杆(513)对应的冲孔通孔(526);且冲孔通孔(525)贯穿冲孔下模定位板(522)和冲孔下模连接座(521);冲孔下模定位板(525)上设置有多个用于限位导轨支架外圈的冲孔下模定位块(527)。The lower punching die (52) comprises a lower punching die connecting seat (521) and a lower punching die positioning plate (522); the lower punching die connecting seat (521) is arranged at the lower part of the fourth punching machine and located below the punching upper die connecting seat (511); the punching lower die positioning plate (522) is arranged on the punching lower die connecting seat (521); a plurality of punching lower die positioning plates (522) are provided on A punching lower die positioning hole (525) corresponding to the punching upper die positioning column (514); a punching lower die positioning plate (522) is provided with a punching through hole (526) corresponding to the punching rod (513). ); and the punching through hole (525) penetrates the punching lower die positioning plate (522) and the punching lower die connecting seat (521); the punching lower die positioning plate (525) is provided with a plurality of guide rails for limiting The punching lower die positioning block (527) on the outer ring of the bracket. 6.根据权利要求1所述的一种电梯用导轨支架自动制造设备,其特征在于,所述折弯装置(6)包括第五冲压机、折弯上模(61)和折弯下模(62);所述折弯上模(61)包括折弯上模连接座(611)和折弯冲压块(612);所述折弯上模连接座(611)设置在第五冲压机的冲压部上;所述折弯冲压块(612)设置在折弯上模连接座(611)的底部,折弯冲压块(612)的底部呈V型状,折弯冲压块(612)上设置用于导轨支架上的凹陷相配的折弯凹陷槽(613);6. The automatic manufacturing equipment for a guide rail bracket for an elevator according to claim 1, wherein the bending device (6) comprises a fifth punch, an upper bending die (61) and a lower bending die (61). 62; The bending punching block (612) is arranged at the bottom of the bending upper die connecting seat (611), the bottom of the bending punching block (612) is V-shaped, and the bending punching block (612) is provided with a Bending depression grooves (613) matching the depressions on the guide rail bracket; 所述折弯下模(62)包括折弯下模连接座(621)和折弯下模定位板(622);所述折弯下模连接座(621)设置在第五冲压机的下部且位于折弯上模连接座(611)下方;所述折弯下模定位板(622)设置在折弯下模连接座(621)上;折弯下模定位板(622)上设置有多个用于限位导轨支架外圈的折弯下模定位块(624);折弯下模定位板(622)上设置有折弯压槽(625);所述折弯压槽(625)位于多个折弯下模定位块(624)内侧;且折弯压槽(625)的深度小于折弯冲压块(612)的高度;折弯压槽(625)的底面上设置有与所述折弯凹陷槽(613)形状相配合的凸块(626)。The lower bending die (62) comprises a lower bending die connecting seat (621) and a lower bending die positioning plate (622); the lower bending die connecting seat (621) is arranged at the lower part of the fifth punching machine and is located below the upper bending die connecting seat (611); the lower bending die positioning plate (622) is arranged on the lower bending die connecting seat (621); the lower bending die positioning plate (622) is provided with a plurality of A bending lower die positioning block (624) for limiting the outer ring of the guide rail bracket; a bending lower die positioning plate (622) is provided with a bending pressure groove (625); the bending pressure groove (625) is located in a plurality of and the depth of the bending pressure groove (625) is smaller than the height of the bending punching block (612); the bottom surface of the bending pressure groove (625) is provided with The concave groove (613) matches the shape of the protrusion (626). 7.根据权利要求6所述的一种电梯用导轨支架自动制造设备,其特征在于,所述定型装置(7)与所述折弯装置(6)的结构相同。7 . The automatic manufacturing equipment for guide rail brackets for elevators according to claim 6 , wherein the sizing device ( 7 ) has the same structure as the bending device ( 6 ). 8 . 8.根据权利要求1所述的一种电梯用导轨支架自动制造设备,其特征在于,所述每个转移机械手(10)的移动端固定连接有转移连接板(101),所述转移连接板(101)上设置有多个与导轨支架形状相匹配的转移吸头(102);所述卷筒输送装置(1)包括卷筒输送驱动机构(11)和辊平机构(12);所述卷筒输送驱动机构(71)的出料端与辊平机构(12)的进料端相衔接;卷筒输送驱动机构(11)用于将导轨支架料卷输送至辊平机构(12)上;辊平机构(12)用于将卷状的导轨支架辊压成水平状,并将导轨支架输送至冲切装置(2);还包括废料回收装置(8);废料回收装置(8)用于将冲压后的废料进行回收。8 . The automatic manufacturing equipment for a guide rail bracket for an elevator according to claim 1 , wherein the moving end of each transfer manipulator ( 10 ) is fixedly connected with a transfer connecting plate ( 101 ), and the transfer connecting plate (101) are provided with a plurality of transfer suction heads (102) matching the shape of the guide rail bracket; the roll conveying device (1) includes a roll conveying drive mechanism (11) and a roller leveling mechanism (12); the The discharge end of the reel conveying drive mechanism (71) is connected with the feed end of the roller leveling mechanism (12); the reel conveying drive mechanism (11) is used for conveying the guide rail support roll to the roller leveling mechanism (12) ; The roller leveling mechanism (12) is used to roll the rolled guide rail support into a horizontal shape, and the guide rail support is transported to the punching device (2); it also includes a waste recovery device (8); the waste recovery device (8) is used for It is used to recycle the scrap after stamping. 9.根据权利要求8所述的一种电梯用导轨支架自动制造设备,其特征在于,所述废料回收装置(8)包括若干输送带、汇总输送带(84)和回收筐(85);所述输送带位于每个装置下方;输送带出料端分别与所述汇总输送带(84)衔接;所述回收筐(85)衔接在汇总输送带(84)的出料端下方。9 . The automatic manufacturing equipment for guide rail brackets for elevators according to claim 8 , wherein the waste recycling device ( 8 ) comprises a plurality of conveyor belts, a collection conveyor belt ( 84 ) and a recycling basket ( 85 ); The conveyor belts are located below each device; the discharge ends of the conveyor belts are respectively connected with the collective conveyor belts (84); the recycling baskets (85) are connected below the discharge ends of the collective conveyor belts (84). 10.一种电梯用导轨支架自动制造方法,其特征在于,应用权利要求1-9任一所述的电梯用导轨支架自动制造设备,包括以下几个步骤:10. An automatic manufacturing method for a guide rail support for an elevator, characterized in that, applying the automatic manufacturing equipment for a guide rail support for an elevator according to any one of claims 1-9, comprising the following steps: S1、导轨支架进料:将导轨支架料卷放置到卷筒输送装置(1);通过卷筒输送驱动机构(11)将导轨支架料卷进行输送,并通过辊平机构(12)将卷状的导轨支架料卷压平输送至冲切装置(2)上;S1. Feeding of the guide rail bracket: place the guide rail support roll into the roll conveying device (1); transport the guide rail support roll through the roll conveying drive mechanism (11), and roll the roll through the roller leveling mechanism (12). The roll of the guide rail bracket is flattened and conveyed to the punching device (2); S2、导轨支架冲切:通过冲切装置(2)上的冲切上模(21)和冲切下模(22)相配合进行冲压,将导轨支架料卷切断形成单个导轨支架;并通过转移机械手(10)将单个导轨支架转移至凹陷冲压装置(3)上;S2. Punching of rail brackets: punching is carried out through the cooperation of the punching upper die (21) and the lower punching die (22) on the punching device (2), and the rolls of the rail brackets are cut to form a single rail bracket; The manipulator (10) transfers the single guide rail bracket to the depression punching device (3); S3、导轨支架凹陷冲压:通过凹陷冲压装置(3)上的凹陷冲压上模(31)和凹陷冲压下模(32)相配合进行冲压;将导轨支架的中部冲压后形成一个凹陷部;并通过转移机械手(10)将凹陷冲压完成后的导轨支架转移至两侧翻边装置(4)上;S3. Recessed punching of the guide rail bracket: punching is carried out through the cooperation of the upper depressed punching die (31) and the lower depressed punching die (32) on the depressed punching device (3); the middle part of the guide rail bracket is punched to form a depressed part; The transfer robot (10) transfers the guide rail bracket after the depression punching is completed to the flanging device (4) on both sides; S4、导轨支架翻边:通过两侧翻边装置(4)上的翻边上模(41)和翻边下模(42)相配合进行冲压;将导轨支架的左右两端向上翻起;并通过转移机械手(10)将翻边完成后的导轨支架转移至冲孔装置(5)上;S4. Flanging the guide rail bracket: punching is performed by the cooperation of the upper flanging die (41) and the lower flanging die (42) on the flanging device (4) on both sides; the left and right ends of the guide rail bracket are turned up; and The guide rail bracket after flanging is completed is transferred to the punching device (5) by the transfer robot (10); S5、导轨支架冲孔:通过冲孔装置(5)上的冲孔上模(51)和冲孔下模(52)相配合进行冲压;将导轨支架上冲压多个通孔;并通过转移机械手(10)将冲孔完成后的导轨支架转移至折弯装置(6)上;S5. Punching the guide rail bracket: punching is carried out through the cooperation of the upper punching die (51) and the lower punching die (52) on the punching device (5); a plurality of through holes are punched on the guide rail bracket; (10) Transfer the guide rail bracket after punching to the bending device (6); S6、导轨支架折弯:通过折弯装置(6)上的折弯上模(61)和折弯下模(62)相配合进行冲压;将导轨支架折弯成V型;并通过转移机械手(10)将折弯完成后的导轨支架转移至定型装置(7)上;S6. Bending of the guide rail bracket: punching is performed through the cooperation of the upper bending die (61) and the lower bending die (62) on the bending device (6); the guide rail bracket is bent into a V shape; 10) Transfer the bent guide rail bracket to the shaping device (7); S7、导轨支架定型:通过定型装置(7)上的定型上模(71)和定型下模(72)相配合进行冲压;将导轨支架最终精确定型成至符合标准的V型;并通过转移机械手(10)将定型完成后的导轨支架转移下料至收纳筐内。S7. Forming the guide rail bracket: punching is carried out through the cooperation of the shaping upper die (71) and the shaping lower die (72) on the shaping device (7); the guide rail bracket is finally and accurately shaped into a standard V shape; and by transferring the manipulator (10) Transfer and unload the guide rail bracket after the shaping is completed into the storage basket.
CN202111666249.2A 2021-12-31 2021-12-31 Automatic manufacturing equipment and method for guide rail bracket for elevator Pending CN114346071A (en)

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