CN114345880B - External expansion type mattress double-sided sundry separating device and separating method thereof - Google Patents
External expansion type mattress double-sided sundry separating device and separating method thereof Download PDFInfo
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- CN114345880B CN114345880B CN202111559580.4A CN202111559580A CN114345880B CN 114345880 B CN114345880 B CN 114345880B CN 202111559580 A CN202111559580 A CN 202111559580A CN 114345880 B CN114345880 B CN 114345880B
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- 238000000034 method Methods 0.000 title claims description 11
- 238000000926 separation method Methods 0.000 claims abstract description 56
- 238000004140 cleaning Methods 0.000 claims abstract description 29
- 239000012535 impurity Substances 0.000 claims abstract description 14
- 230000005484 gravity Effects 0.000 claims abstract description 10
- 230000008878 coupling Effects 0.000 claims abstract description 6
- 238000010168 coupling process Methods 0.000 claims abstract description 6
- 238000005859 coupling reaction Methods 0.000 claims abstract description 6
- 230000005540 biological transmission Effects 0.000 claims description 20
- 230000009471 action Effects 0.000 claims description 14
- 230000001680 brushing effect Effects 0.000 claims description 7
- 230000008859 change Effects 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 2
- 238000010276 construction Methods 0.000 description 10
- 238000009434 installation Methods 0.000 description 9
- 238000003756 stirring Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
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Abstract
The invention relates to the field of mattress impurity removal, in particular to an external expansion type mattress double-sided impurity separation device and a separation method thereof. The technical problems of the invention are as follows: sundries exist in the seams of the mattress, the prior art is difficult to separate, the sundries are easy to remain, and the separation effect is insufficient. The technical implementation scheme of the invention is as follows: the utility model provides an outer two-sided debris separator of expanding mattress, includes mount table, mounting bracket and guiding system etc. the upper surface right part rigid coupling of mount table has the mounting bracket, and guiding system is installed to the mounting bracket left part. According to the invention, the mattress is pulled to two sides through the separating system, so that the mattress is spread towards two sides, sundries in the seams of the mattress are easy to separate, sundries in the seams of the mattress are synchronously separated, sundries on the lower surface of the mattress are directly separated through gravity, and the original upper surface of the mattress faces downwards after being bent by the sundry reversing system on the upper surface of the mattress, so that the mattress is matched with the cleaning system for separation.
Description
Technical Field
The invention relates to the field of mattress impurity removal, in particular to an external expansion type mattress double-sided impurity separation device and a separation method thereof.
Background
In the prior art, when the mattress is recycled, impurities on the surface of the mattress are required to be subjected to a general cleaning process, and in the transportation process, a large amount of impurities are accompanied in seams of the mattress, if the impurities are not removed cleanly, the quality of the recycled products is affected, more time is required to be consumed in the subsequent impurity removal process, and the impurities in the seams are required to be removed clearly except for the abandoned mattress, and meanwhile, in the mattress processing and carrying process, a small amount of impurities can fall in the seams, if the impurities are not removed cleanly, the use experience is seriously affected.
Disclosure of Invention
In order to overcome the defects that sundries exist in seams of a mattress, the prior art is difficult to separate, the sundries are easy to remain, and the separation effect is insufficient, the invention provides an outward-expanding type mattress double-sided sundry separating device and a separating method thereof.
The technical implementation scheme of the invention is as follows: the utility model provides an outer two-sided debris separator of formula mattress expands, including the mount table, the mounting bracket, a guide system, a separation system, switching-over system and cleaning system, the upper surface right part rigid coupling of mount table has the mounting bracket, guide system is installed in the mounting bracket left part, the mounting bracket middle part is connected with a separation system, switching-over system is installed in the mounting bracket right part, the separation system lower part is connected with the mount table, cleaning system is installed on the upper surface right part of mount table, and cleaning system is located the below of switching-over system, guide system is used for guiding the mattress to shift into inside the separation system, separation system is used for getting rid of the debris of mattress upper and lower surface crack department, switching-over system is used for changing the orientation of mattress, make its reverse side shift to cleaning system's working area, cleaning system is used for cleaning the remaining debris on the mattress.
Further, the guide system comprises a first connecting rod, an upper arc plate and a lower arc plate, the left part of the mounting frame is fixedly connected with two first connecting rods which are in front-back symmetry, the lower parts of the two first connecting rods are fixedly connected with the upper arc plate and the lower arc plate, the upper arc plate is positioned above the lower arc plate, and the upper arc plate and the lower arc plate form a guide channel.
Further, the separation system comprises a first electric push rod, a first connecting plate, a first elastic telescopic support, a first electric rotating shaft, connecting sheets, spiral pieces, a first mounting seat, a second electric push rod, a second connecting plate, a second electric rotating shaft, round rollers and a first collecting box, wherein four first electric push rods are fixedly connected to the middle of the mounting frame, the first connecting plates are fixedly connected to the right of the lower surface of each first electric push rod, two first elastic telescopic supports which are in front-back symmetry are fixedly connected to the right of each first connecting plate, the first electric rotating shafts are connected to the lower of each first elastic telescopic support, three connecting sheets which are distributed at equal intervals are fixedly connected to the middle of each first electric rotating shaft, one spiral piece is fixedly connected between every two adjacent connecting sheets, the two spiral pieces are distributed in front-back symmetry, one second electric push rod is fixedly connected to the middle of the upper surface of the mounting table, one second connecting plate is fixedly connected to each second electric push rod, one second electric rotating shaft is connected between the two second connecting plates, and the round rollers are arranged between the two spiral pieces.
Further, the separating system also comprises a second elastic telescopic bracket, a first polish rod, a third elastic telescopic bracket, a second polish rod, a first separating component, a first connecting frame, a second connecting frame, a third polish rod, a second separating component, a second mounting seat, a motor, a first driving wheel, a telescopic rod, a second driving wheel, a first driving plate, a second driving plate, a third connecting plate, a third driving plate, a fourth driving plate and a fourth connecting plate, wherein the right part of the lower surface of the first connecting plate is provided with two second elastic telescopic brackets which are symmetrical front and back and are positioned at the left Fang Gujie of the two first elastic telescopic brackets, the lower parts of the two second elastic telescopic brackets are fixedly connected with the first polish rod, the left part of the lower surface of the first connecting plate is fixedly connected with two third elastic telescopic brackets which are symmetrical front and back, the lower parts of the two third elastic telescopic brackets are fixedly connected with the second polish rod, the first polish rod and the outer surface of the second polish rod are slidingly connected with the first separating component, the first connecting frame and the second connecting frame are fixedly connected on the mounting table, the first connecting frame is positioned in front of the second connecting frame, two first mounting seats are positioned between the first connecting frame and the second connecting frame, two third polished rods are fixedly connected on the upper parts of the first connecting frame and the second connecting frame, second separating components are slidably connected on the outer surfaces of the two third polished rods, a second mounting seat is arranged on the upper surface of the mounting table and positioned on the left Fang Gujie of the first connecting frame, a motor is arranged on the second mounting seat, a first driving wheel is fixedly connected on an output shaft of the motor, the upper part of the first connecting frame is rotationally connected with a telescopic rod, a second driving wheel is fixedly connected on the middle part of the telescopic rod, the second driving wheel is connected with the first driving wheel through belt transmission, the lower part of the telescopic rod is rotationally connected with a first driving plate, the first driving plate is movably connected with a second driving plate, the second driving plate is movably connected with a third connecting plate, the rear part of the third connecting plate is fixedly connected with the second separation assembly, the upper part of the telescopic rod is rotationally connected with a third transmission plate, the third transmission plate is movably connected with a fourth transmission plate, the fourth transmission plate is movably connected with a fourth connecting plate, the rear part of the fourth connecting plate is fixedly connected with the first separation assembly, and the first separation assembly and the second separation assembly are distributed symmetrically up and down.
Further, the second separation subassembly is including mounting panel, sliding sleeve, stereoplasm brush hair, installation frid and stir the subassembly, and third connecting plate rear portion rigid coupling has the mounting panel, and the rigid coupling has four sliding sleeves on the mounting panel, and sliding sleeve and third polished rod sliding connection, mounting panel upper surface left side and upper surface right side respectively are equipped with a set of stereoplasm brush hair, and mounting panel upper surface middle part rigid coupling has the installation frid, installs even number on the installation frid and stir the subassembly, stir the subassembly and be front and back symmetric distribution on the limiting plate.
Further, the poking assembly comprises a limiting plate, a connecting shaft, a push plate, a fifth connecting plate and elastic pieces, wherein the upper part of the installation groove plate is fixedly connected with the limiting plate, the installation groove plate is rotatably connected with the connecting shaft below the limiting plate, the outer surface of the connecting shaft is fixedly connected with the push plate, the lower surface of the push plate is fixedly connected with two elastic pieces, and the lower ends of the two elastic pieces are connected with the installation groove plate through the fifth connecting plate; one side of the upper part of the push plate is a smooth surface, and the other side of the upper part is a rough surface, and the rough surface is used for pushing the folds of the mattress so as to eliminate the folds.
Further, the reversing system comprises a second connecting rod, a connecting rod and arc reversing bars, wherein two second connecting rods which are symmetrical front and back are fixedly connected to the right part of the mounting frame, the connecting rods are fixedly connected to the lower parts of the two second connecting rods, a plurality of arc reversing bars which are distributed at equal intervals are fixedly connected to the connecting rods, and the arc reversing bars are used for changing the direction of the mattress.
Further, the cleaning system comprises a second collecting box, a third electric rotating shaft and a brushing roller, wherein the right part of the upper surface of the mounting table is connected with the second collecting box, the left part in the second collecting box is connected with the third electric rotating shaft, and the brushing roller is fixedly connected in the middle of the third electric rotating shaft.
Further, the clamping and transferring system is connected to the upper surface of the mounting table, the clamping and transferring system comprises an electric sliding rail, an electric sliding block, a sixth connecting plate and an electric clamp, the electric sliding rail which is symmetrical front and back is arranged on the upper surface of the mounting table and is positioned on the left Fang Gujie of the second collecting box, the electric sliding blocks are connected to the two electric sliding rails in a sliding mode, the sixth connecting plate is fixedly connected between the two electric sliding blocks, and the electric clamp which is symmetrical front and back is fixedly connected to the right side face of the sixth connecting plate.
The double-sided sundry separating method of the outward expansion mattress comprises the following working steps:
s1: manually feeding the mattress into the guide system and positioning the mattress in a working area of the separation system;
s2: stretching the mattress towards two sides by a separation system to expand the seams of the mattress;
s3: after the separation system expands the slit of the mattress, the sundries in the slit are separated from the slit, and the sundries on the lower surface of the mattress are separated from the mattress through the action of gravity;
S4: the separating system transfers the mattress into the reversing system, and the direction of the mattress is changed through the reversing system, so that the original upper surface of the mattress faces downwards, and sundries can be transferred downwards and separated under the action of gravity;
S5: cleaning the mattress after the change by a cleaning system to separate impurities remained on the original upper surface;
S6: the mattress is transferred out and then manually rolled together.
Compared with the prior art, the invention has the following advantages: the mattress is pulled to two sides through the separating system, so that the mattress is spread towards two sides, sundries in the seams of the mattress are easy to separate, sundries in the seams of the mattress are synchronously separated, sundries on the lower surface of the mattress are directly separated through gravity, the original upper surface of the mattress faces downwards after being bent by the sundry reversing system on the upper surface of the mattress, the mattress is matched with the cleaning system to separate, and meanwhile, the parts, which are possibly folded together or wrinkled together, of the mattress can be flattened.
Drawings
FIG. 1 is a schematic view of a first construction of a double sided debris separator for a mattress according to the present invention;
FIG. 2 is a schematic view of a second construction of the double sided debris separator of the invention;
FIG. 3 is a schematic view of a third construction of the double sided debris separator of the invention;
FIG. 4 is a schematic view of a first partial construction of a double sided debris separator for a flared mattress according to the present invention;
FIG. 5 is a schematic view of a second partial construction of the double sided debris separator of the invention;
FIG. 6 is a schematic view of a first partial construction of a separation system of the double sided debris separator of the invention;
FIG. 7 is a schematic view of a second partial construction of a separation system of the double sided debris separator of the invention;
FIG. 8 is a schematic view of a third construction of a separation system of the double sided debris separator of the invention;
FIG. 9 is a schematic view of a fourth construction of a separation system of the double sided debris separator of the invention;
FIG. 10 is a schematic view of a fifth construction of a separation system of the double sided debris separator of the present invention;
fig. 11 is a schematic view of a third partial structure of the double-sided debris separator of the expanding mattress of the present invention.
In the above figures: 1-mounting table, 2-mounting rack, 3-guiding system, 4-separating system, 5-reversing system, 6-cleaning system, 7-clamping transfer system, 301-first connecting rod, 302-upper arc plate, 303-lower arc plate, 401-first electric push rod, 402-first connecting plate, 403-first elastic telescopic bracket, 404-first electric rotating shaft, 405-connecting piece, 406-screw, 407-first mounting seat, 408-second electric push rod, 409-second connecting plate, 410-second electric rotating shaft, 411-round roller, 412-second elastic telescopic bracket, 413-first polish rod, 414-third elastic telescopic bracket, 415-second polish rod, 416-first separating component, 417-first connecting frame, 4171-second connecting frame, 418-third polish rod, 419-second separating component, 420-second mounting base, 421-motor, 422-first driving wheel, 423-telescopic rod, 424-second driving wheel, 425-first driving plate, 426-second driving plate, 427-third connecting plate, 428-third driving plate, 429-fourth driving plate, 430-fourth connecting plate, 431-first collecting box, 41901-mounting plate, 41902-sliding sleeve, 41903-hard brush, 41904-mounting groove plate, 41905-limiting plate, 41906-connecting shaft, 41907-push plate, 41908-fifth connecting plate, 41909-elastic member, 501-second connecting rod, 502-connecting rod, 503-arc-shaped reversing bar, 601-second collecting box, 602-third electric rotating shaft, 603-brushing roller, 701-electric sliding rail, 702-electric sliding block, 703-sixth connecting plate and 704-electric clamp.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
The utility model provides an external expansion type mattress double-sided debris separator, as shown in fig. 1-3, including mount table 1, mounting bracket 2, guide system 3, separation system 4, switching-over system 5 and cleaning system 6, the upper surface right part bolted connection of mount table 1 has mounting bracket 2, guide system 3 is installed in mounting bracket 2 left part, the mounting bracket 2 middle part is connected with separation system 4, switching-over system 5 is installed in mounting bracket 2 right part, separation system 4 lower part is connected with mount table 1, cleaning system 6 is installed on the upper surface right part of mount table 1, and cleaning system 6 is located the below of switching-over system 5.
When the double-sided sundry separating device of the outward-expansion type mattress is used, the double-sided sundry separating device of the outward-expansion type mattress is horizontally fixed at a place to be used, then a power supply is externally connected, the running of the device is regulated, then the mattress is manually stood at the left side of the double-sided sundry separating device of the outward-expansion type mattress, one end of the mattress is placed into the guide system 3, then the mattress is continuously placed in the guide system, the mattress is transferred to a working area of the separating system 4, then a worker controls the double-sided sundry separating device of the outward-expansion type mattress to start working, sundries in a mattress crack are firstly removed through the separating system 4, the sundries on the lower surface of the mattress can be directly separated along with gravity, then the mattress is transferred to the reversing system 5 under the action of the separating system 4, and is reversed through the reversing system 5, the original upper surface of the mattress faces downwards after being bent, so that the original upper surface of the mattress can be separated through the reversing system 5 and the cleaning system 6, then the mattress is delivered out of the double-sided sundries separating device of the outward-expansion type mattress, the double-sided sundries separating device of the mattress is further, the separating system 4 is opened towards the two sides of the mattress, the mattress can be separated along with the original surface of the mattress, the mattress is folded along with the original surface of the mattress, the mattress is simultaneously, the mattress is separated along with the mattress, the mattress is bent, the mattress is separated along with the mattress, and the mattress is bent along with the mattress, the mattress is bent, and simultaneously, the mattress can be flattened at the part which is possibly folded together or wrinkled together.
Example 2
On the basis of embodiment 1, as shown in fig. 1-11, the guiding system 3 comprises a first connecting rod 301, an upper arc plate 302 and a lower arc plate 303, two first connecting rods 301 which are symmetrical front and back are welded at the left part of the mounting frame 2, the upper arc plate 302 and the lower arc plate 303 are welded below the two first connecting rods 301, and the upper arc plate 302 is positioned above the lower arc plate 303, and the upper arc plate 302 and the lower arc plate 303 form a guiding channel.
The separation system 4 comprises a first electric push rod 401, a first connecting plate 402, a first elastic telescopic support 403, a first electric rotating shaft 404, connecting pieces 405, spiral pieces 406, a first installation seat 407, a second electric push rod 408, a second connecting plate 409, a second electric rotating shaft 410, round rollers 411 and a first collecting box 431, wherein four first electric push rods 401 are connected with the middle part of a mounting frame 2 through bolts, the telescopic parts of the four first electric push rods 401 are fixedly connected with the first connecting plate 402, two first elastic telescopic supports 403 which are in front-back symmetry are fixedly connected with the right part of the lower surface of the first connecting plate 402, the lower parts of the two first elastic telescopic supports 403 are connected with the first electric rotating shaft 404, three connecting pieces 405 which are distributed at equal intervals are fixedly connected with the middle part of the first electric rotating shaft 404, one spiral piece 406 is fixedly connected between every two adjacent connecting pieces 405, the two spiral pieces 406 are distributed in front-back symmetry, two first installation seats 407 are connected with the middle part of an upper surface of the mounting frame 1 through bolts, one second electric push rod 408 is respectively installed on the upper parts of the two first installation seats, two second electric push rods 408 are respectively connected with the round rollers 410 are fixedly connected with the round rollers 410, and the two electric rotating shafts 410 are respectively arranged between the two electric rotating shafts 410.
The separation system 4 further comprises a second elastic telescopic bracket 412, a first polish rod 413, a third elastic telescopic bracket 414, a second polish rod 415, a first separation assembly 416, a first connecting frame 417, a second connecting frame 4171, a third polish rod 418, a second separation assembly 419, a second mounting seat 420, a motor 421, a first driving wheel 422, a telescopic rod 423, a second driving wheel 424, a first driving plate 425, a second driving plate 426, a third connecting plate 427, a third driving plate 428, a fourth driving plate 429 and a fourth connecting plate 430, wherein two second elastic telescopic brackets 412 which are symmetrical front and back are arranged on the right part of the lower surface of the first connecting plate 402 and are positioned on the left Fang Gujie of the two first elastic telescopic brackets 403, the first polish rod 413 is fixedly connected to the lower parts of the two second elastic telescopic brackets 412, two third elastic telescopic brackets 414 which are symmetrical front and back are fixedly connected to the left part of the lower surface of the first connecting plate 402, the lower parts of the two third elastic telescopic brackets 414 are fixedly connected with a second polished rod 415, the outer surfaces of the first polished rod 413 and the second polished rod 415 are slidably connected with a first separation assembly 416, a first connecting frame 417 and a second connecting frame 4171 are fixedly connected on the mounting table 1, the first connecting frame 417 is positioned in front of the second connecting frame 4171, two first mounting seats 407 are positioned between the first connecting frame 417 and the second connecting frame 4171, the upper parts of the first connecting frame 417 and the second connecting frame 4171 are fixedly connected with two third polished rods 418, the outer surfaces of the two third polished rods 418 are slidably connected with a second separation assembly 419, the left bolt of the upper surface of the mounting table 1, which is positioned on the first connecting frame 417, is connected with a second mounting seat 420, a motor 421 is mounted on the second mounting seat 420, the output shaft of the motor 421 is fixedly connected with a first driving wheel 422, the upper part of the first connecting frame 417 is rotatably connected with a telescopic rod 423, the middle part of the telescopic rod 423 is fixedly connected with a second driving wheel 424, and the second driving wheel 424 is connected with the first driving wheel 422 through belt transmission, the lower part of the telescopic rod 423 is rotatably connected with a first driving plate 425, the first driving plate 425 is hinged with a second driving plate 426, the second driving plate 426 is hinged with a third connecting plate 427, the rear part of the third connecting plate 427 is fixedly connected with a second separating assembly 419, the upper part of the telescopic rod 423 is rotatably connected with a third driving plate 428, the third driving plate 428 is hinged with a fourth driving plate 429, the fourth driving plate 429 is hinged with a fourth connecting plate 430, the rear part of the fourth connecting plate 430 is fixedly connected with the first separating assembly 416, and the first separating assembly 416 and the second separating assembly 419 are distributed in an up-down symmetrical mode.
The second separation assembly 419 comprises a mounting plate 41901, a sliding sleeve 41902, hard bristles 41903, a mounting groove plate 41904 and stirring assemblies, wherein the rear part of the third connecting plate 427 is fixedly connected with the mounting plate 41901, the mounting plate 41901 is fixedly connected with four sliding sleeves 41902, the sliding sleeves 41902 are in sliding connection with the third polished rod 418, a group of hard bristles 41903 are respectively arranged on the left side of the upper surface and the right side of the upper surface of the mounting plate 41901, the middle part of the upper surface of the mounting plate 41901 is fixedly connected with the mounting groove plate 41904, the mounting groove plate 41904 is provided with even stirring assemblies, and the stirring assemblies on the limiting plates 41905 are distributed in a front-back symmetrical manner.
The toggle assembly comprises a limiting plate 41905, a connecting shaft 41906, a push plate 41907, a fifth connecting plate 41908 and elastic pieces 41909, wherein the upper portion of a mounting groove plate 41904 is fixedly connected with the limiting plate 41905, the mounting groove plate 41904 is rotatably connected with the connecting shaft 41906 below the limiting plate 41905, the outer surface of the connecting shaft 41906 is fixedly connected with the push plate 41907, the lower surface of the push plate 41907 is fixedly connected with the two elastic pieces 41909, and the lower ends of the two elastic pieces 41909 are connected with the mounting groove plate 41904 through the fifth connecting plate 41908.
Two of the mounting plates 41901 are provided with a plurality of V-shaped grooves, and the middle part of the mounting plates is provided with a rectangular groove for sundries to pass through.
The hard bristles 41903 are staggered and coarse bristles.
One side of the upper part of the push plate 41907 is a smooth surface, and the other side of the upper part is a rough surface, and the rough surface is used for pushing the folds of the mattress so as to eliminate the folds.
The reversing system 5 comprises a second connecting rod 501, a connecting rod 502 and an arc reversing bar 503, wherein the right part of the mounting frame 2 is fixedly connected with two second connecting rods 501 which are in front-back symmetry, the lower parts of the two second connecting rods 501 are fixedly connected with the connecting rod 502, a plurality of arc reversing bars 503 which are distributed at equal intervals are fixedly connected on the connecting rod 502, and the arc reversing bars 503 are used for changing the direction of the mattress.
The cleaning system 6 comprises a second collecting box 601, a third electric rotating shaft 602 and a brushing roller 603, wherein the right part of the upper surface of the mounting table 1 is connected with the second collecting box 601, the left part of the second collecting box 601 is connected with the third electric rotating shaft 602, and the brushing roller 603 is fixedly connected with the middle part of the third electric rotating shaft 602.
When the double-sided sundries separating device is used, firstly, a person stands on the left side of the double-sided sundries separating device of the outward-expanding mattress, one end of the mattress is placed between the upper arc-shaped plate 302 and the lower arc-shaped plate 303, then the mattress is placed continuously, the mattress is transferred between the first separating component 416 and the second separating component 419, the right end of the mattress is positioned between the two spiral pieces 406 and the round roller 411, and then a worker controls the double-sided sundries separating device of the outward-expanding mattress to start working;
When the mattress is in operation, the four first electric push rods 401 are controlled to drive the first connecting plate 402 to move downwards, and when the force sensors in the first elastic telescopic support 403, the second elastic telescopic support 412 and the third elastic telescopic support 414 detect that the first elastic telescopic support is in a stressed state, the four first electric push rods 401 are controlled to stop pushing the first connecting plate 402 downwards, so that the first separation assembly 416 and the second separation assembly 419 can firmly contact with the mattress, and simultaneously the spiral piece 406 and the round roller 411 can clamp the mattress, so that the mattress with different thicknesses is adapted;
Then, the first electric rotating shaft 404 is controlled to drive the three connecting sheets 405 and the two spiral pieces 406 to rotate anticlockwise when seen from front to back, and the second electric rotating shaft 410 is controlled to drive the round roller 411 to rotate clockwise, so that the mattress is driven to move rightwards, the part between the first separating assembly 416 and the second separating assembly 419 is stretched towards two sides by the first separating assembly 416 and the second separating assembly 419, so that the gap between the mattress and the mattress can be expanded, sundries in the gap are in a state of easy separation, the sundries in the gap are separated by the first separating assembly 416 and the second separating assembly 419, the sundries on the lower surface of the mattress fall into the first collecting box 431 under the action of gravity to be collected, and further, the mattress is driven to move towards two sides when the gap between the mattress is expanded, so that the folds on the surface of the mattress can be removed, or the part of the mattress is folded into a flattened area, and the sundries can be further flattened towards the two sides by the mattress under the action of the two spiral pieces 406 which are symmetrical from front to back, so that the sundries can be transferred back to the mattress;
The mattress is transferred to the right side of the arc reversing bar 503 under the transmission action of the two spiral pieces 406 and the round roller 411 and then contacts with the arc reversing bar 503, when the mattress contacts with the arc reversing bar 503, the mattress is limited by the arc of the arc reversing bar 503, the mattress can be bent clockwise from front to back, then the original upper surface of the mattress contacts with the arc reversing bar 503 and the bristle roller 603, a large amount of sundries on the original upper surface of the mattress are separated from the mattress under the action of the arc reversing bar 503, and then the sundries remained on the original upper surface of the mattress are removed under the action of the bristle roller 603 driven by the third electric rotating shaft 602, so that the mattress without sundries on the surface and in the seams is obtained, the sundries fall into the second collecting box 601 to be collected, further, in the process of the action of the bristle roller 603, and when the mattress is about to be treated, the two second electric push rods 408 are controlled to push the two second connecting plates 409 to the right, and the second electric rotating shaft 410 and the round roller 411 are driven to move to the right, so that the round roller 411 presses the mattress on the arc reversing bar 503, and stable sundries removing work at the tail end is realized;
Further, when the first separation assembly 416 and the second separation assembly 419 work, firstly, the motor 421 is controlled to drive the first driving wheel 422 to rotate, the first driving wheel 422 drives the second driving wheel 424 to rotate through a belt, the second driving wheel 424 drives the telescopic rod 423 to stretch and retract in a matched manner when the first separation assembly 416 is driven to move up and down, when the telescopic rod 423 rotates, the upper part of the telescopic rod 423 drives the fourth transmission plate 429 and the fourth connection plate 430 through the third transmission plate 428, when the fourth connection plate 430 drives, the first separation assembly 416 is driven to reciprocate on the first polished rod 413 and the second polished rod 415 along the front-rear direction, meanwhile, the telescopic rod 423 drives the second transmission plate 426 and the third connection plate 427 to reciprocate on the two third polished rods 418 through the first transmission plate 425, and the third connection plate 427 drives the second separation assembly 419 to reciprocate on the two third polished rods 418 along the front direction, and the first separation assembly 416 moves backwards when the first separation assembly 416 moves forwards and the second separation assembly 419 is driven by one hundred eighty degrees, and vice versa;
When the second separating assembly 419 works, the third connecting plate 427 drives the mounting plate 41901 to reciprocate, the mounting plate 41901 slides and guides on the third polished rod 418 through the four sliding sleeves 41902, the mounting plate 41901 reciprocates and separates sundries on the mattress through the hard bristles 41903, and the hard bristles 41903 can penetrate into a crack of the mattress because of being coarse bristles and having a small amount of elasticity, further, taking the front limiting plate 41905, the connecting shaft 41906, the push plate 41907, the fifth connecting plate 41908 and the elastic piece 41909 as examples, namely a front poking assembly on the second separating assembly 419; when the push plate 41907 is driven to move forward, the two elastic members 41909 push the push plate 41907 to contact with the limiting plate 41905, so that the rough surface of the push plate 41907 contacts the mattress, and when the push plate 41907 is tilted, the height of the push plate is higher than that of the hard bristles 41903, so that the front half part of the mattress can be driven to move forward, meanwhile, the rear poking assembly in the first separation assembly 416 synchronously pushes the rear half part of the mattress to move backward, so that the mattress is driven to expand towards two sides, the gap of the mattress is expanded, the hard bristles 41903 are facilitated to separate sundries, further, the front limiting plate 41905, the connecting shaft 41906, the push plate 41907, the fifth connecting plate 41908 and the elastic member 41909 are driven to move backward, the push plate 41907 is contacted with the mattress under the pressing action of the mattress, so that the push plate 41907 compresses the two elastic members 41909, the front half part of the mattress can not be driven to move backward, and the rear limiting plate 41905, the connecting shaft 41906, the push plate 41907, the fifth connecting plate 41908 and the rear half part of the elastic member 41909 are driven to move backward, and the front half part of the mattress is driven to move backward, and the gap of the mattress is prevented from moving forward, so that the gap of the mattress is prevented from moving forward, and the sundries is prevented from staying forward.
Example 3
On the basis of embodiment 2, as shown in fig. 1 and 11, the device further comprises a clamping and transferring system 7, the upper surface of the mounting table 1 is connected with the clamping and transferring system 7, the clamping and transferring system 7 comprises an electric sliding rail 701, an electric sliding block 702, a sixth connecting plate 703 and an electric clamp 704, two electric sliding rails 701 which are symmetrical front and back are arranged on the upper surface of the mounting table 1 and positioned on the left Fang Gujie of the second collecting box 601, one electric sliding block 702 is connected to each of the two electric sliding rails 701 in a sliding manner, the sixth connecting plate 703 is fixedly connected between the two electric sliding blocks 702, and two electric clamps 704 which are symmetrical front and back are fixedly connected to the right side surface of the sixth connecting plate 703.
After sundries are removed from the redirected mattress through the brushing roller 603, the end parts of the mattress are transferred to the clamping areas of the two electric clamps 704, then the two electric clamps 704 are controlled to clamp and fix the mattress, and the electric sliding blocks 702 on the two electric sliding rails 701 are controlled to move leftwards, so that the two electric clamps 704 and the clamped mattress are driven to move leftwards through the sixth connecting plate 703, the mattress is prevented from being piled up, and the mattress is transferred to the left side of the double-sided sundries separating device of the expanding mattress, so that the mattress is easy to be taken away manually later.
The double-sided sundry separating method of the outward expansion mattress comprises the following working steps:
S1: manually feeding the mattress into the guiding system 3 and positioning the mattress in the working area of the separating system 4;
s2: stretching the mattress towards two sides by a separation system 4 to expand the seams of the mattress;
s3: after the gap of the mattress is opened, the separating system 4 separates sundries in the gap from the gap, and the sundries on the lower surface of the mattress are separated from the mattress through the action of gravity;
S4: the separating system 4 transfers the mattress into the reversing system 5, and the direction of the mattress is changed through the reversing system 5, so that the original upper surface of the mattress faces downwards, and sundry parts can be transferred downwards and separated under the action of gravity;
S5: cleaning the replaced mattress by a cleaning system 6 to separate impurities remained on the original upper surface;
S6: the mattress is transferred out and then manually rolled together.
While the disclosure has been described with respect to only a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that various other embodiments can be devised which do not depart from the scope of the invention as disclosed herein. Accordingly, the scope of the invention should be limited only by the attached claims.
Claims (10)
1. The utility model provides an outer two-sided debris separator of mattress that expands, including mount table (1) and mounting bracket (2), the upper surface right part rigid coupling of mount table (1) has mounting bracket (2), characterized by, still including guide system (3), separating system (4), switching-over system (5) and cleaning system (6), guide system (3) are installed in mounting bracket (2) left part, mounting bracket (2) middle part is connected with separating system (4), switching-over system (5) are installed in mounting bracket (2) right part, separating system (4) lower part is connected with mount table (1), cleaning system (6) are installed on the upper surface right part of mount table (1), and cleaning system (6) are located the below of switching-over system (5), guide system (3) are used for guiding the mattress to shift inside separating system (4), separating system (4) are used for getting rid of the debris of mattress upper and lower surface crack department, switching-over system (5) are used for changing the orientation of mattress, make its reverse side shift to the work area of cleaning system (6), cleaning system (6) are used for cleaning remaining debris on the mattress.
2. The double-sided sundry separating device for the outward-expansion type mattress according to claim 1, wherein the guiding system (3) comprises a first connecting rod (301), an upper arc plate (302) and a lower arc plate (303), two first connecting rods (301) which are in front-back symmetry are fixedly connected to the left part of the mounting frame (2), an upper arc plate (302) and a lower arc plate (303) are fixedly connected to the lower part of the two first connecting rods (301), the upper arc plate (302) is located above the lower arc plate (303), and the upper arc plate (302) and the lower arc plate (303) form a guiding channel.
3. The double-sided sundry separating device for an outward-expanding mattress according to claim 2, wherein the separating system (4) comprises a first electric push rod (401), a first connecting plate (402), a first elastic telescopic bracket (403), a first electric rotating shaft (404), a connecting sheet (405), a spiral piece (406), a first mounting seat (407), a second electric push rod (408), a second connecting plate (409), a second electric rotating shaft (410), a round roller (411) and a first collecting box (431), four first electric push rods (401) are fixedly connected to the middle part of the mounting frame (2), first connecting plates (402) are fixedly connected to the right parts of the lower surfaces of the four first electric push rods (401), two first elastic telescopic brackets (403) which are in front-back symmetry are fixedly connected to the right parts of the lower surfaces of the first connecting plates (402), three connecting sheets (405) which are distributed at equal intervals are fixedly connected to the middle part of the first electric rotating shaft (404), one spiral piece (406) is fixedly connected between the two adjacent connecting sheets (405), the two spiral pieces (406) are fixedly connected to the middle part, the two spiral pieces (406) are distributed at the front-back of the middle part, two electric rotating shafts (404) are symmetrically arranged on the middle parts of the first electric rotating shaft (404), two middle parts are symmetrically arranged on the front-back part of the first electric rotating seat (407), two middle parts are fixedly connected to the first electric rotating shaft (408) respectively, the telescopic parts of the two second electric push rods (408) are fixedly connected with a second connecting plate (409) respectively, a second electric rotating shaft (410) is connected between the two second connecting plates (409), a round roller (411) is fixedly connected to the middle part of the second electric rotating shaft (410), the round roller (411) is positioned below the two spiral pieces (406), and a first collecting box (431) is connected between the two first mounting seats (407).
4. The double-sided sundry separating device for an expanding mattress according to claim 3, wherein the separating system (4) further comprises a second elastic telescopic bracket (412), a first polish rod (413), a third elastic telescopic bracket (414), a second polish rod (415), a first separating component (416), a first connecting bracket (417), a second connecting bracket (4171), a third polish rod (418), a second separating component (419), a second mounting seat (420), a motor (421), a first driving wheel (422), a telescopic rod (423), a second driving wheel (424), a first driving plate (425), a second driving plate (426), a third connecting plate (427), a third driving plate (428), a fourth driving plate (429) and a fourth connecting plate (430), two second elastic telescopic brackets (412) which are symmetrical in front-back are arranged at the right part of the lower surface of the first connecting plate (402) and are arranged at the left Fang Gujie of the two first elastic telescopic brackets (403), the first polish rod (413) is fixedly connected to the lower part of the two second elastic telescopic brackets, the lower part of the first connecting plate (402) is fixedly connected to the first polish rod (414), the lower surface of the first connecting plate (402) is fixedly connected to the third elastic telescopic bracket (415) which is symmetrical in front-back-to-back, the first polish rod (413) and the second polish rod (415) are slidably connected with a first separation component (416), a first connecting frame (417) and a second connecting frame (4171) are fixedly connected on the mounting table (1), the first connecting frame (417) is positioned in front of the second connecting frame (4171), two first mounting seats (407) are positioned between the first connecting frame (417) and the second connecting frame (4171), two third polish rods (418) are fixedly connected to the upper parts of the first connecting frame (417) and the second connecting frame (4171), the second separation component (419) is slidably connected to the outer surfaces of the two third polish rods (418), a second mounting seat (420) is arranged on the left Fang Gujie of the upper surface of the mounting table (1) and positioned on the first connecting frame (417), a motor (421) is mounted on the second mounting seat (420), a first transmission wheel (422) is fixedly connected to the output shaft of the motor (421), a telescopic rod (423) is rotatably connected to the upper part of the first connecting frame, a second transmission wheel (424) is fixedly connected to the middle part of the telescopic rod (423), a second transmission plate (426) is movably connected to the second transmission plate (425) through a first transmission belt (426), the rear part of the third connecting plate (427) is fixedly connected with the second separation assembly (419), the upper part of the telescopic rod (423) is rotationally connected with a third transmission plate (428), the third transmission plate (428) is movably connected with a fourth transmission plate (429), the fourth transmission plate (429) is movably connected with a fourth connecting plate (430), the rear part of the fourth connecting plate (430) is fixedly connected with the first separation assembly (416), and the first separation assembly (416) and the second separation assembly (419) are distributed symmetrically up and down.
5. The double-sided sundry separating device for the outward-expanding type mattress according to claim 4, wherein the second separating component (419) comprises a mounting plate (41901), a sliding sleeve (41902), hard bristles (41903), a mounting groove plate (41904) and a poking component, the rear part of the third connecting plate (427) is fixedly connected with the mounting plate (41901), four sliding sleeves (41902) are fixedly connected to the mounting plate (41901), the sliding sleeves (41902) are slidably connected with the third polished rod (418), a group of hard bristles (41903) are respectively arranged on the left side of the upper surface of the mounting plate (41901) and the right side of the upper surface of the mounting plate (41901), the middle part of the upper surface of the mounting plate (41901) is fixedly connected with a mounting groove plate (41904), an even number of poking components are mounted on the mounting groove plate (41904), and poking components on the limiting plate (41905) are symmetrically distributed in the front-back direction.
6. The double-sided sundry separating device for the outward-expansion type mattress according to claim 5, wherein the poking assembly comprises a limiting plate (41905), a connecting shaft (41906), a push plate (41907), a fifth connecting plate (41908) and elastic pieces (41909), wherein the upper part of a mounting groove plate (41904) is fixedly connected with the limiting plate (41905), the connecting shaft (41906) is rotatably connected to the mounting groove plate (41904) and positioned below the limiting plate (41905), the push plate (41907) is fixedly connected to the outer surface of the connecting shaft (41906), two elastic pieces (41909) are fixedly connected to the lower surface of the push plate (41907), and the lower ends of the two elastic pieces (41909) are connected with the mounting groove plate (41904) through a fifth connecting plate (41908); one side of the upper part of the push plate (41907) is a smooth surface, and the other side of the upper part is a rough surface, and the rough surface is used for pushing the folds of the mattress to eliminate the folds.
7. The double-sided sundry separating device for the outward-expansion type mattress according to claim 6, wherein the reversing system (5) comprises a second connecting rod (501), a connecting rod (502) and an arc reversing bar (503), the right part of the mounting frame (2) is fixedly connected with two second connecting rods (501) which are symmetrical front and back, the lower parts of the two second connecting rods (501) are fixedly connected with connecting rods (502), a plurality of arc reversing bars (503) which are distributed at equal intervals are fixedly connected on the connecting rods (502), and the arc reversing bars (503) are used for changing the direction of the mattress.
8. The double-sided sundry separating device for the external expansion type mattress according to claim 7, wherein the cleaning system (6) comprises a second collecting box (601), a third electric rotating shaft (602) and a brushing roller (603), the right part of the upper surface of the mounting table (1) is connected with the second collecting box (601), the left part in the second collecting box (601) is connected with the third electric rotating shaft (602), and the brushing roller (603) is fixedly connected in the middle of the third electric rotating shaft (602).
9. The double-sided sundry separating device for the outward-expanding type mattress is characterized by further comprising a clamping and transferring system (7), wherein the upper surface of the mounting table (1) is connected with the clamping and transferring system (7), the clamping and transferring system (7) comprises an electric sliding rail (701), an electric sliding block (702), a sixth connecting plate (703) and an electric clamp (704), two electric sliding rails (701) which are symmetrical front and back are arranged on the upper surface of the mounting table (1) and positioned on the left Fang Gujie of the second collecting box (601), each electric sliding rail (701) is connected with one electric sliding block (702) in a sliding manner, a sixth connecting plate (703) is fixedly connected between the two electric sliding blocks (702), and two electric clamps (704) which are symmetrical front and back are fixedly connected to the right side surface of the sixth connecting plate (703).
10. A method for separating double-sided sundries of an external expansion type mattress, which uses the external expansion type mattress double-sided sundry separating device of any one of claims 1 to 9, and comprises the following working steps:
s1: manually feeding the mattress into the guiding system (3) and positioning the mattress in the working area of the separating system (4);
S2: stretching the mattress towards two sides by a separation system (4) to expand the seams of the mattress;
S3: the separating system (4) separates sundries in the cracks from the cracks after expanding the cracks of the mattress, and the sundries on the lower surface of the mattress are separated from the mattress under the action of gravity;
S4: the mattress is transferred to the reversing system (5) by the separating system (4), and the direction of the mattress is changed by the reversing system (5), so that the original upper surface of the mattress is downward, and sundry parts can be transferred and separated downward under the action of gravity;
s5: cleaning the mattress after the change by a cleaning system (6) to separate impurities remained on the original upper surface;
S6: the mattress is transferred out and then manually rolled together.
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