CN114345880A - Outward-expanding type mattress double-face sundry separating device and separating method thereof - Google Patents
Outward-expanding type mattress double-face sundry separating device and separating method thereof Download PDFInfo
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- CN114345880A CN114345880A CN202111559580.4A CN202111559580A CN114345880A CN 114345880 A CN114345880 A CN 114345880A CN 202111559580 A CN202111559580 A CN 202111559580A CN 114345880 A CN114345880 A CN 114345880A
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- 238000000034 method Methods 0.000 title claims description 10
- 238000000926 separation method Methods 0.000 claims abstract description 34
- 238000004140 cleaning Methods 0.000 claims abstract description 26
- 230000008878 coupling Effects 0.000 claims abstract description 21
- 238000010168 coupling process Methods 0.000 claims abstract description 21
- 238000005859 coupling reaction Methods 0.000 claims abstract description 21
- 230000005484 gravity Effects 0.000 claims abstract description 11
- 239000012535 impurity Substances 0.000 claims abstract description 8
- 238000009434 installation Methods 0.000 claims description 19
- 230000005540 biological transmission Effects 0.000 claims description 15
- 230000009471 action Effects 0.000 claims description 14
- 230000001680 brushing effect Effects 0.000 claims description 6
- 230000037303 wrinkles Effects 0.000 claims description 5
- 238000010408 sweeping Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
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Abstract
The invention relates to the field of mattress impurity removal, in particular to an outward-expanding type mattress double-face impurity separation device and a separation method thereof. The technical problem of the invention is as follows: sundries exist in the seams of the mattress, the prior art is difficult to separate, the sundries are easy to remain, and the separating effect is insufficient. The technical implementation scheme of the invention is as follows: the utility model provides a two-sided debris separator of formula mattress expands outward, includes mount table, mounting bracket and guide system etc. and the upper surface right part rigid coupling of mount table has the mounting bracket, and guide system is installed to the mounting bracket left part. The invention realizes that the mattress is pulled towards two sides by the separating system, so that the mattress is expanded towards two sides, thus sundries in the gap of the mattress are easy to separate and the sundries in the gap of the mattress are synchronously separated, the sundries on the lower surface of the mattress are directly separated by gravity, and the sundries reversing system on the upper surface of the mattress makes the original upper surface of the mattress face downwards after being bent, thereby being matched with the cleaning system for separation.
Description
Technical Field
The invention relates to the field of mattress impurity removal, in particular to an outward-expanding type mattress double-face impurity separation device and a separation method thereof.
Background
In the prior art, when a mattress is recycled, sundries on the surface of the mattress need to be roughly cleaned, in the transportation process, a large amount of sundries are accompanied in a gap of the mattress, if the sundries are not cleaned, the quality of a recycled product of the mattress is affected, more time needs to be consumed in the subsequent impurity removing process, the sundries are not easy to remove, furthermore, the sundries in the gap need to be cleared away when the mattress is discarded, meanwhile, in the processing and carrying processes of the mattress, a small amount of sundries can drop in the gap of the mattress, if the sundries are not cleaned, the use experience is seriously affected, and in sum, in order to overcome the problems that the sundries exist in the gap of the mattress, the separation is difficult in the prior art, the sundries are easy to remain, and the separation effect is insufficient, an outward expansion type mattress double-side sundries separating device and a separating method thereof are provided.
Disclosure of Invention
The invention provides a device and a method for separating sundries on two sides of an external-expanding mattress, aiming at overcoming the defects that the sundries exist in a crack of the mattress, the separation is difficult, the sundries are easy to remain and the separation effect is insufficient in the prior art.
The technical implementation scheme of the invention is as follows: the utility model provides a two-sided debris separator of outer formula mattress, including the mount table, the mounting bracket, the guidance system, the piece-rate system, switching-over system and cleaning system, the upper surface right part rigid coupling of mount table has the mounting bracket, the guidance system is installed to the mounting bracket left part, be connected with the piece-rate system in the mounting bracket, the switching-over system is installed to the mounting bracket right part, the piece-rate system lower part is connected with the mount table, cleaning system is installed to the upper surface right part of mount table, and cleaning system is located the below of switching-over system, the guidance system is used for guiding the mattress to shift to inside the piece-rate system, the piece-rate system is used for getting rid of the debris of surperficial crack department about the mattress, the switching-over system is used for changing the orientation of mattress, make its opposite one side shift to cleaning system's work area ability, cleaning system is used for cleaning remaining debris on the mattress.
Further, the guidance system is including first connecting rod, last arc and lower arc, and the left part rigid coupling of mounting bracket has two first connecting rods that are symmetry from beginning to end, and two first connecting rod below rigid couplings have last arc and lower arc, and go up the arc and be located the top of lower arc, go up the arc and form a direction passageway with lower arc.
Further, the separation system comprises a first electric push rod, a first connecting plate, a first elastic telescopic bracket, a first electric rotating shaft, connecting pieces, spiral pieces, a first mounting seat, a second electric push rod, a second connecting plate, a second electric rotating shaft, a round roller and a first collecting box, wherein the middle part of the mounting frame is fixedly connected with four first electric push rods, the telescopic parts of the four first electric push rods are fixedly connected with the first connecting plate, the right part of the lower surface of the first connecting plate is fixedly connected with two first elastic telescopic brackets which are symmetrical front and back, the lower parts of the two first elastic telescopic brackets are connected with the first electric rotating shaft, the middle part of the first electric rotating shaft is fixedly connected with three connecting pieces which are distributed equidistantly, a spiral piece is fixedly connected between the two adjacent connecting pieces, the two spiral pieces are symmetrically distributed front and back, the middle part of the upper surface of the mounting table is fixedly connected with two first mounting seats which are symmetrical front and back, the upper parts of the two first mounting seats are respectively provided with a second electric push rod, each rigid coupling of two second electric putter pars contractilis has a second connecting plate, is connected with an electronic pivot of second between two second connecting plates, and electronic pivot middle part rigid coupling of second has the round roller, and the round roller is located two spiral part below, is connected with first collecting box between two first mount pads.
Further, the separation system also comprises a second elastic telescopic bracket, a first polished rod, a third elastic telescopic bracket, a second polished rod, a first separation component, a first connecting frame, a second connecting frame, a third polished rod, a second separation component, a second mounting seat, a motor, a first driving wheel, a telescopic rod, a second driving wheel, a first driving plate, a second driving plate, a third connecting plate, a third driving plate, a fourth driving plate and a fourth connecting plate, wherein the right part of the lower surface of the first connecting plate and the left parts of the two first elastic telescopic brackets are fixedly connected with two second elastic telescopic brackets which are symmetrical front and back, the lower parts of the two second elastic telescopic brackets are fixedly connected with the first polished rod, the left part of the lower surface of the first connecting plate is fixedly connected with two third elastic telescopic brackets which are symmetrical front and back, the lower parts of the two third elastic telescopic brackets are fixedly connected with the second polished rod, the outer surfaces of the first polished rod and the second polished rod are connected with the first separation component in a sliding way, a first connecting frame and a second connecting frame are fixedly connected on the mounting table, the first connecting frame is positioned in front of the second connecting frame, two first mounting seats are positioned between the first connecting frame and the second connecting frame, two third polished rods are fixedly connected on the upper portions of the first connecting frame and the second connecting frame, the outer surfaces of the two third polished rods are slidably connected with a second separating component, a second mounting seat is fixedly connected on the upper surface of the mounting table and on the left side of the first connecting frame, a motor is mounted on the second mounting seat, a motor output shaft is fixedly connected with a first driving wheel, a telescopic rod is rotatably connected on the upper portion of the first connecting frame, a second driving wheel is fixedly connected in the middle of the telescopic rod, the second driving wheel is connected with a first driving wheel through belt transmission, a first driving plate is rotatably connected on the lower portion of the telescopic rod, the first driving plate is movably connected with a second driving plate, the second driving plate is movably connected with a third connecting plate, and the rear portion of the third connecting plate is fixedly connected with the second separating component, the upper portion of the telescopic rod is rotatably connected with a third transmission plate, the third transmission plate is movably connected with a fourth transmission plate, the fourth transmission plate is movably connected with a fourth connecting plate, the rear portion of the fourth connecting plate is fixedly connected with the first separating assembly, and the first separating assembly and the second separating assembly are symmetrically distributed up and down.
Further, the second separation element is including the mounting panel, the sliding sleeve, the stereoplasm brush hair, the installation frid with stir the subassembly, third connecting plate rear portion rigid coupling has the mounting panel, the rigid coupling has four sliding sleeves on the mounting panel, sliding sleeve and third polished rod sliding connection, mounting panel upper surface left side and upper surface right side respectively are equipped with a set of stereoplasm brush hair, mounting panel upper surface middle part rigid coupling has the installation frid, install the even number on the installation frid and stir the subassembly, stir the subassembly on the limiting plate and be front and back symmetric distribution.
The toggle assembly comprises a limiting plate, a connecting shaft, a push plate, a fifth connecting plate and elastic pieces, wherein the limiting plate is fixedly connected to the upper part of the mounting groove plate, the connecting shaft is rotatably connected to the mounting groove plate and is positioned below the limiting plate, the push plate is fixedly connected to the outer surface of the connecting shaft, the two elastic pieces are fixedly connected to the lower surface of the push plate, and the lower ends of the two elastic pieces are connected with the mounting groove plate through the fifth connecting plate; one side of the upper part of the push plate is a smooth surface, the other side of the upper part of the push plate is a rough surface, and the rough surface is used for pushing wrinkles of the mattress to be eliminated.
Further, the switching-over system is including second connecting rod, connecting rod and arc switching-over strip, and mounting bracket right part rigid coupling has two second connecting rods that are symmetry around being, and two second connecting rod lower part rigid couplings have the connecting rod, and the rigid coupling has the arc switching-over strip that a plurality of equidistance distributes on the connecting rod, and the arc switching-over strip is used for changing the orientation of mattress.
Furthermore, the cleaning system comprises a second collecting box, a third electric rotating shaft and a brush roller, the right part of the upper surface of the mounting table is connected with the second collecting box, the left part in the second collecting box is connected with the third electric rotating shaft, and the middle part of the third electric rotating shaft is fixedly connected with the brush roller.
Further, still including centre gripping transfer system, the mount table upper surface is connected with centre gripping transfer system, centre gripping transfer system is including electronic slide rail, electronic slider, sixth connecting plate and electronic anchor clamps, the left rigid coupling that the mount table upper surface just is located the second collecting box has two electronic slide rails that are symmetry from beginning to end, each sliding connection has an electronic slider on two electronic slide rails, the rigid coupling has the sixth connecting plate between two electronic sliders, sixth connecting plate right flank rigid coupling has two electronic anchor clamps that are symmetry from beginning to end.
A method for separating sundries on two sides of an external expansion type mattress comprises the following working steps:
s1: manually feeding the mattress into the guidance system and positioning the mattress in the work area of the separation system;
s2: stretching the mattress towards two sides through a separating system to expand the crack of the mattress;
s3: the separation system separates sundries in the crack from the crack after the crack of the mattress is expanded, and the sundries on the lower surface of the mattress are separated from the mattress under the action of gravity;
s4: the separating system transfers the mattress into the reversing system, and the direction of the mattress is changed by the reversing system, so that the original upper surface of the mattress faces downwards, and the sundries can be transferred and separated downwards under the action of gravity;
s5: cleaning the mattress after the direction change by a cleaning system to separate the residual sundries on the original upper surface;
s6: the mattress is transferred out and then manually rolled together.
Compared with the prior art, the invention has the following advantages: the invention realizes that the mattress is pulled towards two sides by the separating system, so that the mattress is expanded towards two sides, thus sundries in the seams are easy to separate and the sundries in the seams of the mattress are synchronously separated, the sundries on the lower surface of the mattress are directly separated by gravity, and the sundries reversing system on the upper surface of the mattress makes the original upper surface of the mattress face downwards after being bent, thereby being matched with the cleaning system for separation, and simultaneously, the parts of the mattress which may be folded together or wrinkled together originally can be flattened.
Drawings
FIG. 1 is a schematic view of a first structure of a double-sided sundry separating device of an external expanding mattress according to the invention;
FIG. 2 is a schematic view of a second structure of the double-sided sundry separating device of the external expanding mattress of the invention;
FIG. 3 is a third schematic structural diagram of the double-sided sundry separating device of the external expanding mattress of the invention;
FIG. 4 is a schematic view of a first partial structure of the double-sided sundry separating device of the external expanding mattress of the invention;
FIG. 5 is a schematic view of a second partial structure of the double-sided sundry separating device of the external expanding mattress according to the invention;
FIG. 6 is a schematic view of a first partial structure of a separating system of the double-sided sundry separating device of the external expanding mattress according to the invention;
FIG. 7 is a second partial schematic view of the separating system of the double-sided sundry separating device of the external expanding mattress according to the invention;
FIG. 8 is a third schematic view of the separating system of the double-sided sundry separating device of the external expanding mattress according to the invention;
FIG. 9 is a schematic diagram of a fourth configuration of the separating system of the double-sided sundry separating device of the external expanding mattress according to the invention;
FIG. 10 is a schematic diagram of a fifth construction of the separating system of the double-sided sundry separating device of the external expanding mattress according to the invention;
fig. 11 is a third partial structure diagram of the double-sided sundry separating device of the external expanding mattress.
In the above drawings: 1-mounting table, 2-mounting frame, 3-guiding system, 4-separating system, 5-reversing system, 6-sweeping system, 7-clamping transfer system, 301-first connecting rod, 302-upper arc plate, 303-lower arc plate, 401-first electric push rod, 402-first connecting plate, 403-first elastic telescopic bracket, 404-first electric rotating shaft, 405-connecting plate, 406-spiral piece, 407-first mounting seat, 408-second electric push rod, 409-second connecting plate, 410-second electric rotating shaft, 411-round roller, 412-second elastic telescopic bracket, 413-first polished rod, 414-third elastic telescopic bracket, 415-second polished rod, 416-first separating component, 417-first connecting bracket, 4171-second link, 418-third polish rod, 419-second separating assembly, 420-second mounting seat, 421-motor, 422-first driving wheel, 423-telescopic rod, 424-second driving wheel, 425-first driving plate, 426-second driving plate, 427-third connecting plate, 428-third driving plate, 429-fourth driving plate, 430-fourth connecting plate, 431-first collecting box, 41901-mounting plate, 41902-sliding sleeve, 41903-hard bristle, 41904-mounting groove plate, 41905-limiting plate, 41906-connecting shaft, 41907-push plate, 41908-fifth connecting plate, 909-elastic member, 501-second connecting rod, 502-connecting rod, 503-arc reversing bar, 601-second collecting box, 602-third electric rotating shaft, 603-brushing rollers, 701-electric sliding rails, 702-electric sliding blocks, 703-sixth connecting plates and 704-electric clamps.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
The utility model provides a two-sided debris separator of formula mattress expands outward, as shown in fig. 1-3, including mount table 1, mounting bracket 2, guidance system 3, separation system 4, switching-over system 5 and cleaning system 6, the upper surface right part bolted connection of mount table 1 has mounting bracket 2, guidance system 3 is installed to mounting bracket 2 left part, be connected with separation system 4 in the mounting bracket 2, switching-over system 5 is installed to mounting bracket 2 right part, separation system 4 lower part is connected with mount table 1, cleaning system 6 is installed to the upper surface right part of mount table 1, and cleaning system 6 is located switching-over system 5's below.
When the double-sided sundry separating device of the external expanding mattress is used, the device is horizontally fixed at a place to be used, then a power supply is connected externally, the operation of the device is debugged, then a worker stands on the left side of the double-sided sundry separating device of the external expanding mattress, one end of the mattress is placed into the guide system 3 and then is continuously placed in the guide system, the mattress is transferred into a working area of the separating system 4, then the worker controls the double-sided sundry separating device of the external expanding mattress to start working, then sundries in a seam of the mattress are firstly removed through the separating system 4, so that the sundries on the lower surface of the mattress can be directly separated along with gravity, then the mattress is transferred into the reversing system 5 under the action of the separating system 4 and is reversed through the reversing system 5, the original upper surface of the mattress faces downwards after being bent, so that the sundries on the original upper surface can be separated through the action of the reversing system 5 and the cleaning system 6, then the mattress with sundries separated is sent out of the external expanding type mattress double-face sundries separating device, and further, when the separating system 4 separates sundries on the mattress, the separating system 4 expands the mattress towards two sides, so that the crack of the mattress can be expanded, thereby being beneficial to separation, simultaneously being capable of flattening the part of the mattress which may be folded or wrinkled originally, the invention realizes that the mattress is pulled to two sides by the separation system 4 to expand the mattress to two sides, thereby the sundries in the seams are easy to separate and the sundries in the seams of the mattress are synchronously separated, the sundries on the lower surface of the mattress are directly separated by gravity, the sundries reversing system 5 on the upper surface of the mattress makes the original upper surface of the mattress face downwards after being bent, thereby separating in cooperation with sweeping system 6 and allowing the portions of the mattress that might otherwise fold or wrinkle together to flatten.
Example 2
On the basis of embodiment 1, as shown in fig. 1 to 11, the guiding system 3 includes a first connecting rod 301, an upper arc-shaped plate 302 and a lower arc-shaped plate 303, two first connecting rods 301 which are symmetrical front and back are welded on the left portion of the mounting frame 2, an upper arc-shaped plate 302 and a lower arc-shaped plate 303 are welded below the two first connecting rods 301, the upper arc-shaped plate 302 is located above the lower arc-shaped plate 303, and the upper arc-shaped plate 302 and the lower arc-shaped plate 303 form a guiding channel.
The separation system 4 comprises a first electric push rod 401, a first connecting plate 402, a first elastic telescopic bracket 403, a first electric rotating shaft 404, connecting sheets 405, screws 406, a first mounting seat 407, a second electric push rod 408, a second connecting plate 409, a second electric rotating shaft 410, a round roller 411 and a first collecting box 431, wherein the middle part of the mounting frame 2 is in bolted connection with four first electric push rods 401, the telescopic parts of the four first electric push rods 401 are fixedly connected with the first connecting plate 402, the right part of the lower surface of the first connecting plate 402 is fixedly connected with two first elastic telescopic brackets 403 which are symmetrical front and back, the lower parts of the two first elastic telescopic brackets 403 are connected with the first electric rotating shaft 404, the middle part of the first electric rotating shaft 404 is fixedly connected with three connecting sheets 405 which are distributed equidistantly, a screw 406 is fixedly connected between the two adjacent connecting sheets 405, the two screws 406 are symmetrically distributed front and back, the middle part of the upper surface of the mounting table 1 is in bolted connection with two first mounting seats 407 which are symmetrical front and back, a second electric push rod 408 is respectively installed on the upper portions of the two first installation seats 407, a second connecting plate 409 is fixedly connected to each telescopic portion of the two second electric push rods 408, a second electric rotating shaft 410 is connected between the two second connecting plates 409, a round roller 411 is fixedly connected to the middle of the second electric rotating shaft 410 and located below the two spiral parts 406, and a first collecting box 431 is connected between the two first installation seats 407.
The separation system 4 further comprises a second elastic telescopic bracket 412, a first polish rod 413, a third elastic telescopic bracket 414, a second polish rod 415, a first separation assembly 416, a first connecting frame 417, a second connecting frame 4171, a third polish rod 418, a second separation assembly 419, a second mounting seat 420, a motor 421, a first driving wheel 422, a telescopic rod 423, a second driving wheel 424, a first driving plate 425, a second driving plate 426, a third connecting plate 427, a third driving plate 428, a fourth driving plate 429 and a fourth connecting plate 430, two second elastic telescopic brackets 412 which are symmetrical front to back are fixedly connected to the right portion of the lower surface of the first connecting plate 402 and located at the left of the two first elastic telescopic brackets 403, a first polish rod 413 is fixedly connected to the lower portions of the two second elastic telescopic brackets 412, two third elastic telescopic brackets 414 which are symmetrical front to back are fixedly connected to the left portion of the lower surface of the first connecting plate 402, a second polish rod 415 is fixedly connected to the lower portions of the two third elastic telescopic brackets 414, a first separating component 416 is connected to the outer surfaces of the first and second polish rods 413, 415, a first connecting frame 417 and a second connecting frame 4171 are fixedly connected to the mounting table 1, the first connecting frame 417 is located in front of the second connecting frame 4171, the two first mounting seats 407 are located between the first connecting frame 417 and the second connecting frame 4171, two third polish rods 418 are fixedly connected to the upper portions of the first and second connecting frames 417, 4171, a second separating component 419 is connected to the outer surface of the two third polish rods 418 in a sliding manner, a second mounting seat 420 is bolted to the upper surface of the mounting table 1 on the left side of the first connecting frame 417, a motor 421 is mounted on the second mounting seat 420, a first driving wheel 422 is fixedly connected to an output shaft of the motor 421, a telescopic rod 423 is rotatably connected to the upper portion of the first connecting frame 417, a second driving wheel 424 is fixedly connected to the middle portion of the telescopic rod 423, and the second driving wheel 424 is connected to the first driving wheel 422 through a belt, the lower portion of the telescopic rod 423 is rotatably connected with a first transmission plate 425, the first transmission plate 425 is hinged with a second transmission plate 426, the second transmission plate 426 is hinged with a third connecting plate 427, the rear portion of the third connecting plate 427 is fixedly connected with a second separating component 419, the upper portion of the telescopic rod 423 is rotatably connected with a third transmission plate 428, the third transmission plate 428 is hinged with a fourth transmission plate 429, the fourth transmission plate 429 is hinged with a fourth connecting plate 430, the rear portion of the fourth connecting plate 430 is fixedly connected with the first separating component 416, and the first separating component 416 and the second separating component 419 are vertically and symmetrically distributed.
The second separating component 419 comprises a mounting plate 41901, a sliding sleeve 41902, hard bristles 41903, a mounting groove plate 41904 and a shifting component, the mounting plate 41901 is fixedly connected to the rear portion of the third connecting plate 427, the four sliding sleeves 41902 are fixedly connected to the mounting plate 41901, the sliding sleeves 41902 are slidably connected with the third polished rod 418, a group of hard bristles 41903 are respectively arranged on the left side of the upper surface of the mounting plate 41901 and the right side of the upper surface of the mounting plate 41901, the mounting groove plate 41904 is fixedly connected to the middle portion of the upper surface of the mounting plate 41901, an even number of shifting components are mounted on the mounting groove plate 41904, and the shifting components on the limiting plate 41905 are symmetrically distributed front and back.
The toggle assembly comprises a limiting plate 41905, a connecting shaft 41906, a push plate 41907, a fifth connecting plate 41908 and an elastic element 41909, wherein the limiting plate 41905 is fixedly connected to the upper part of the installation groove plate 41904, the connecting shaft 41906 is rotatably connected to the upper part of the installation groove plate 41904 and below the limiting plate 41905, the push plate 41907 is fixedly connected to the outer surface of the connecting shaft 41906, the two elastic elements 41909 are fixedly connected to the lower surface of the push plate 41907, and the lower ends of the two elastic elements 41909 are connected to the installation groove plate 41904 through the fifth connecting plate 41908.
The two mounting plates 41901 are provided with a plurality of V-shaped grooves, and the middle parts of the mounting plates are provided with rectangular grooves for sundries to pass through.
The hard bristles 41903 are staggered and are coarse bristles.
The push plate 41907 has a smooth upper side and a rough upper side, and the rough upper side is used to push the wrinkles of the mattress to be removed.
The reversing system 5 comprises a second connecting rod 501, a connecting rod 502 and arc-shaped reversing strips 503, the right part of the mounting rack 2 is fixedly connected with the two second connecting rods 501 which are symmetrical front and back, the lower parts of the two second connecting rods 501 are fixedly connected with the connecting rod 502, the connecting rod 502 is fixedly connected with the arc-shaped reversing strips 503 which are distributed at equal intervals, and the arc-shaped reversing strips 503 are used for changing the orientation of the mattress.
When the device is used, firstly, a worker stands on the left side of the double-sided sundry separating device of the outward expansion type mattress manually, puts one end of the mattress between the upper arc-shaped plate 302 and the lower arc-shaped plate 303, then continuously puts the mattress, transfers the mattress between the first separating component 416 and the second separating component 419, and puts the right end of the mattress between the two spiral pieces 406 and the round roller 411, and then the worker controls the double-sided sundry separating device of the outward expansion type mattress to start working;
when the mattress is in work, the four first electric push rods 401 are firstly controlled to drive the first connecting plate 402 to move downwards, and when the force sensors in the first elastic telescopic bracket 403, the second elastic telescopic bracket 412 and the third elastic telescopic bracket 414 detect that the first connecting plate 402 is in a stressed state, the four first electric push rods 401 are controlled to stop pushing the first connecting plate 402 downwards, so that the first separating component 416 and the second separating component 419 can be firmly contacted with a mattress, and meanwhile, the spiral piece 406 and the round roller 411 can clamp the mattress, so that the mattress is suitable for mattresses with different thicknesses;
then, the first electric rotating shaft 404 is controlled to drive the three connecting sheets 405 and the two spiral members 406 to rotate anticlockwise when viewed from front to back, and the second electric rotating shaft 410 is controlled to drive the round roller 411 to rotate clockwise, so as to drive the mattress to move rightwards, while the mattress is driven to move rightwards, the part between the first separating component 416 and the second separating component 419 stretches the mattress towards two sides through the first separating component 416 and the second separating component 419, so that the gap of the mattress can be expanded, so that the sundries in the gap are in a readily separable state, then the sundries in the part are separated by the first separating component 416 and the second separating component 419, the sundries on the lower surface of the mattress fall into the first collecting box 431 under the action of gravity to be collected, the sundries on the upper surface of the mattress are temporarily stored on the upper surface of the mattress, further, while the gap of the mattress is expanded, the mattress is driven to move towards two sides, so that wrinkles on the surface of the mattress can be removed, or a folded area of the mattress is flattened, and the mattress is not only prevented from pressing sundries back to the upper surface of the mattress by the action of the two screws 406 which are symmetrical in the front-back direction, but also can be further driven to transfer towards two sides, so that the mattress is fully flattened;
then the mattress is transferred to the left side of the arc-shaped reversing bar 503 under the driving action of the two spiral pieces 406 and the round roller 411, then the mattress is contacted with the arc-shaped reversing bar 503, when the mattress is contacted with the arc-shaped reversing bar 503, the mattress is limited by the arc of the arc-shaped reversing bar 503, the mattress can be bent clockwise when viewed from front to back, then the original upper surface of the mattress is contacted with the arc-shaped surface of the arc-shaped reversing bar 503 and the brushing roller 603, further under the action of the arc-shaped reversing bar 503, a large amount of sundries on the original upper surface of the mattress are separated from the mattress, then all the sundries remained on the original upper surface of the mattress are removed under the action of the brushing roller 603 driven by the third electric rotating shaft 602, so that the mattress without sundries in the surface and in the gap is obtained, the sundries fall into the second collecting box 601 for collection, further, in the action of the brushing roller 603, and when the mattress is about to be treated, the two second electric push rods 408 are controlled to push the two second connecting plates 409 rightwards, further driving the second electric rotating shaft 410 and the round roller 411 to move rightwards, and enabling the round roller 411 to press the mattress on the arc-shaped reversing bar 503, so that stable impurity removal work at the tail end of the mattress is realized;
further, when the first separating assembly 416 and the second separating assembly 419 operate, the motor 421 is controlled to drive the first driving wheel 422 to rotate, the first driving wheel 422 drives the second driving wheel 424 to rotate through the belt, the second driving wheel 424 drives the telescopic rod 423 to rotate, the telescopic rod 423 is adapted to extend and retract when the first separating assembly 416 is driven to move up and down, when the telescopic rod 423 rotates, the upper portion thereof drives the fourth driving plate 429 and the fourth connecting plate 430 to drive through the third driving plate 428, when the fourth connecting plate 430 drives the first separating assembly 416 to reciprocate back and forth on the first polish rod 413 and the second polish rod 415, meanwhile, the telescopic rod 423 rotates, the lower portion thereof drives the second driving plate 426 and the third connecting plate 427 to drive through the first driving plate 425, the third connecting plate drives the second separating assembly 419 to reciprocate 427 on the two third polish rods 418 in the forward direction, since the first driving plate 425 and the third driving plate 428 are different by one hundred eighty degrees in the initial state, when the first separating assembly 416 moves forwards, the second separating assembly 419 moves backwards, and conversely, when the first separating assembly 416 moves backwards, the second separating assembly 419 moves forwards, so that the first separating assembly 416 and the second separating assembly 419 move back and forth in opposite directions to expand the seam on the mattress and separate the sundries;
when the second separating assembly 419 works, the third connecting plate 427 drives the mounting plate 41901 to reciprocate, the mounting plate 41901 is slidably guided on the third polished rod 418 by the four sliding sleeves 41902, the mounting plate 41901 reciprocates, and separates the sundries on the mattress by the hard bristles 41903, and the hard bristles 41903 are coarse bristles and have only a small amount of elasticity, so that the hard bristles 41903 can penetrate into the cracks of the mattress, and further, a front limiting plate 41905, a connecting shaft 41906, a push plate 41907, a fifth connecting plate 41908 and an elastic member 41909 are taken as examples, namely a front toggle assembly on the second separating assembly 419; when the separating device is driven to move forwards, the two elastic pieces 41909 push the push plate 41907 to be in contact with the limiting plate 41905, so that the rough surface of the push plate 41907 contacts with a mattress, and when the push plate 41907 tilts upwards, the height of the push plate 41907 is higher than that of the hard bristles 41903, so that the front half part of the mattress can be driven to move forwards, meanwhile, the rear shifting assembly in the first separating assembly 416 synchronously pushes the rear half part of the mattress to move backwards, so that the mattress is driven to expand towards two sides, the seam of the mattress is expanded, the hard bristles 41903 are beneficial to separating sundries, further, the front limiting plate 41905, the connecting shaft 41906, the push plate 41907, the fifth connecting plate 41908 and the elastic pieces 41909 are driven to move backwards and are pressed by the mattress, the smooth surface of the push plate 41907 contacts with the mattress, so that the push plate 41909 compresses the two elastic pieces 41909, so that the front half part of the mattress cannot be driven to move backwards, and meanwhile, the rear limiting plates 41905, 905, 41903, hard bristles, rear parts and the rear parts of the rear limiting plate, the rear part of, The connecting shaft 41906, the push plate 41907, the fifth connecting plate 41908 and the elastic member 41909 drive the rear half part of the mattress to move backwards, and the toggle assembly positioned in the front of the first separating assembly 416 drives the front half part of the mattress to move forwards, so that the gap of the mattress is expanded again, the folds of the mattress are removed, and sundries are prevented from remaining in the folds.
Example 3
On the basis of embodiment 2, as shown in fig. 1 and 11, the device further includes a clamping and transferring system 7, the upper surface of the mounting table 1 is connected with the clamping and transferring system 7, the clamping and transferring system 7 includes an electric slide rail 701, an electric slide block 702, a sixth connecting plate 703 and an electric clamp 704, two electric slide rails 701 which are symmetrical front and back are fixedly connected to the upper surface of the mounting table 1 on the left of the second collecting box 601, the two electric slide rails 701 are respectively slidably connected with one electric slide block 702, the sixth connecting plate 703 is fixedly connected between the two electric slide blocks 702, and the two electric clamps 704 which are symmetrical front and back are fixedly connected to the right side of the sixth connecting plate 703.
After sundries are removed from the mattress after the direction change through the brushing rollers 603, the end of the mattress is transferred to the clamping area of the two electric clamps 704, then the two electric clamps 704 are controlled to clamp and fix the mattress, the electric sliders 702 on the two electric slide rails 701 are controlled to move leftwards, the two electric clamps 704 are driven through the sixth connecting plate 703 and the clamped mattress moves leftwards, the mattress is prevented from being accumulated, the mattress is transferred to the left side of the outward-expanding type mattress double-face sundries separating device, and the mattress is easy to take away manually.
A method for separating sundries on two sides of an external expansion type mattress comprises the following working steps:
s1: manually feeding the mattress into the guide system 3 and positioning the mattress in the work area of the separating system 4;
s2: the mattress is stretched towards two sides by the separating system 4, and the crack of the mattress is expanded;
s3: the separation system 4 separates sundries in the crack from the crack after the crack of the mattress is expanded, and the sundries on the lower surface of the mattress are separated from the mattress under the action of gravity;
s4: the separating system 4 transfers the mattress into the reversing system 5, and the direction of the mattress is changed by the reversing system 5, so that the original upper surface of the mattress faces downwards, and the sundries can be transferred and separated downwards under the action of gravity;
s5: cleaning the changed mattress by a cleaning system 6 to separate the residual sundries on the original upper surface;
s6: the mattress is transferred out and then manually rolled together.
While the disclosure has been described with respect to a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that various other embodiments can be devised which do not depart from the scope of the invention as disclosed herein. Accordingly, the scope of the invention should be limited only by the attached claims.
Claims (10)
1. A double-sided sundry separating device of an outward expansion type mattress comprises an installation table (1) and an installation frame (2), wherein the installation frame (2) is fixedly connected to the right part of the upper surface of the installation table (1), and the double-sided sundry separating device is characterized by further comprising a guide system (3), a separation system (4), a reversing system (5) and a cleaning system (6), the guide system (3) is installed on the left part of the installation frame (2), the separation system (4) is connected into the installation frame (2), the reversing system (5) is installed on the right part of the installation frame (2), the lower part of the separation system (4) is connected with the installation table (1), the cleaning system (6) is installed on the right part of the upper surface of the installation table (1), the cleaning system (6) is located below the reversing system (5), the guide system (3) is used for guiding the mattress to be transferred into the separation system (4), the separation system (4) is used for removing sundries at the crack positions on the upper surface and the lower surface of the mattress, the reversing system (5) is used for changing the orientation of the mattress, so that the opposite side of the mattress is transferred to the working area of the cleaning system (6), and the cleaning system (6) is used for cleaning the residual sundries on the mattress.
2. The double-sided sundry separating device of the outward-expanding mattress according to claim 1, wherein the guiding system (3) comprises first connecting rods (301), an upper arc-shaped plate (302) and a lower arc-shaped plate (303), the left part of the mounting frame (2) is fixedly connected with the two first connecting rods (301) which are symmetrical front and back, the upper arc-shaped plate (302) and the lower arc-shaped plate (303) are fixedly connected below the two first connecting rods (301), the upper arc-shaped plate (302) is positioned above the lower arc-shaped plate (303), and the upper arc-shaped plate (302) and the lower arc-shaped plate (303) form a guiding channel.
3. The double-sided sundry separating device of the externally expanded mattress according to claim 2, wherein the separating system (4) comprises a first electric push rod (401), a first connecting plate (402), a first elastic telescopic bracket (403), a first electric rotating shaft (404), a connecting sheet (405), a spiral member (406), a first mounting seat (407), a second electric push rod (408), a second connecting plate (409), a second electric rotating shaft (410), a round roller (411) and a first collecting box (431), four first electric push rods (401) are fixedly connected to the middle part of the mounting frame (2), four first electric push rods (401) are fixedly connected to the telescopic parts of the first electric push rods (401) with the first connecting plate (402), two first elastic telescopic brackets (403) which are symmetrical front and back are fixedly connected to the right part of the lower surface of the first connecting plate (402), and a first electric rotating shaft (404) is connected to the lower parts of the two first elastic telescopic brackets (403), first electric rotating shaft (404) middle part rigid coupling has connection piece (405) that three equidistance distributes, the rigid coupling has a spiral piece (406) between two adjacent connection pieces (405), and two spiral pieces (406) are front and back symmetric distribution, mount table (1) upper surface middle part rigid coupling has two first mount pads (407) that are front and back symmetry, a second electric putter (408) is respectively installed on two first mount pads (407) upper portions, each rigid coupling of two second electric putter (408) pars contractilis has a second connecting plate (409), be connected with one second electric rotating shaft (410) between two second connecting plates (409), second electric rotating shaft (410) middle part rigid coupling has circle roller (411), and circle roller (411) are located two spiral pieces (406) below, be connected with first collecting box (431) between two first mount pads (407).
4. The double-sided sundry separating device of the external expanding mattress according to claim 3, wherein the separating system (4) further comprises a second elastic telescopic bracket (412), a first polish rod (413), a third elastic telescopic bracket (414), a second polish rod (415), a first separating component (416), a first connecting frame (417), a second connecting frame (4171), a third polish rod (418), a second separating component (419), a second mounting seat (420), a motor (421), a first driving wheel (422), a telescopic rod (423), a second driving wheel (424), a first driving plate (425), a second driving plate (426), a third connecting plate (427), a third driving plate (428), a fourth driving plate (429) and a fourth connecting plate (430), two second elastic telescopic brackets (412) which are symmetrical front and back are fixedly connected to the right part of the lower surface of the first connecting plate (402) and are positioned to the left of the two first elastic telescopic brackets (403), a first polish rod (413) is fixedly connected to the lower parts of the two second elastic telescopic brackets (412), two third elastic telescopic brackets (414) which are symmetrical front and back are fixedly connected to the left part of the lower surface of the first connecting plate (402), a second polish rod (415) is fixedly connected to the lower parts of the two third elastic telescopic brackets (414), a first separating component (416) is slidably connected to the outer surfaces of the first polish rod (413) and the second polish rod (415), a first connecting frame (417) and a second connecting frame (4171) are fixedly connected to the installation table (1), the first connecting frame (417) is located in front of the second connecting frame (4171), the two first installation seats (407) are located between the first connecting frame (417) and the second connecting frame (4171), the two third polish rods (418) are fixedly connected to the upper parts of the first connecting frame (417) and the second connecting frame (4171), and a second separating component (419) is slidably connected to the outer surfaces of the two third polish rods (418), a second mounting seat (420) is fixedly connected to the upper surface of the mounting table (1) and positioned on the left of the first connecting frame (417), a motor (421) is mounted on the second mounting seat (420), a first driving wheel (422) is fixedly connected to an output shaft of the motor (421), a telescopic rod (423) is rotatably connected to the upper portion of the first connecting frame (417), a second driving wheel (424) is fixedly connected to the middle portion of the telescopic rod (423), the second driving wheel (424) is connected to the first driving wheel (422) through belt transmission, a first driving plate (425) is rotatably connected to the lower portion of the telescopic rod (423), a second driving plate (426) is movably connected to the first driving plate (425), a third connecting plate (427) is movably connected to the second driving plate (426), the rear portion of the third connecting plate (427) is fixedly connected to the second separating component (419), a third driving plate (428) is rotatably connected to the upper portion of the telescopic rod (423), a fourth driving plate (429) is movably connected to the third driving plate (428), the fourth transmission plate (429) is movably connected with a fourth connecting plate (430), the rear part of the fourth connecting plate (430) is fixedly connected with the first separating component (416), and the first separating component (416) and the second separating component (419) are vertically and symmetrically distributed.
5. The double-sided sundry separating device of the externally expanding mattress according to claim 4, wherein the second separating component (419) comprises a mounting plate (41901), sliding sleeves (41902), hard bristles (41903), mounting groove plates (41904) and shifting components, the mounting plate (41901) is fixedly connected to the rear portion of the third connecting plate (427), four sliding sleeves (41902) are fixedly connected to the mounting plate (41901), the sliding sleeves (41902) are slidably connected with the third polish rod (418), a group of hard bristles (41903) are respectively arranged on the left side and the right side of the upper surface of the mounting plate (41901), the mounting groove plates (41904) are fixedly connected to the middle portion of the upper surface of the mounting plate (41901), an even number of shifting components are mounted on the mounting groove plates (41904), and the shifting components on the limiting plates (41905) are symmetrically distributed back and forth.
6. The double-sided sundry separating device of the externally expanded mattress according to claim 5, wherein the toggle assembly comprises a limiting plate (41905), a connecting shaft (41906), a push plate (41907), a fifth connecting plate (41908) and elastic pieces (41909), the limiting plate (41905) is fixedly connected to the upper part of the mounting groove plate (41904), the connecting shaft (41906) is rotatably connected to the upper part of the mounting groove plate (41904) and located below the limiting plate (41905), the push plate (41907) is fixedly connected to the outer surface of the connecting shaft (41906), the two elastic pieces (41909) are fixedly connected to the lower surface of the push plate (41907), and the lower ends of the two elastic pieces (41909) are connected with the mounting groove plate (41904) through the fifth connecting plate (41908); one side of the upper part of the push plate (41907) is a smooth surface, and the other side of the upper part of the push plate is a rough surface which is used for pushing the wrinkles of the mattress to be eliminated.
7. The double-sided sundry separating device of the externally expanded mattress according to claim 6, wherein the reversing system (5) comprises second connecting rods (501), connecting rods (502) and arc-shaped reversing strips (503), the two second connecting rods (501) which are symmetrical in the front and back are fixedly connected to the right part of the mounting frame (2), the connecting rods (502) are fixedly connected to the lower parts of the two second connecting rods (501), the plurality of arc-shaped reversing strips (503) which are distributed at equal intervals are fixedly connected to the connecting rods (502), and the arc-shaped reversing strips (503) are used for changing the orientation of the mattress.
8. The double-sided sundry separating device of the externally expanded mattress according to claim 7, wherein the sweeping system (6) comprises a second collecting box (601), a third electric rotating shaft (602) and a brushing roller (603), the second collecting box (601) is connected to the right part of the upper surface of the mounting table (1), the third electric rotating shaft (602) is connected to the left part in the second collecting box (601), and the brushing roller (603) is fixedly connected to the middle part of the third electric rotating shaft (602).
9. The double-sided sundry separating device of the outward-expanding mattress according to claim 8, characterized by further comprising a clamping and transferring system (7), wherein the clamping and transferring system (7) is connected to the upper surface of the mounting table (1), the clamping and transferring system (7) comprises electric sliding rails (701), electric sliding blocks (702), a sixth connecting plate (703) and electric clamps (704), the two electric sliding rails (701) which are symmetrical in the front-back direction are fixedly connected to the upper surface of the mounting table (1) and located on the left side of the second collecting box (601), the two electric sliding rails (701) are respectively and slidably connected with one electric sliding block (702), the sixth connecting plate (703) is fixedly connected between the two electric sliding blocks (702), and the two electric clamps (704) which are symmetrical in the front-back direction are fixedly connected to the right side of the sixth connecting plate (703).
10. A method for separating impurities on two sides of an external expanding mattress, which uses the device for separating impurities on two sides of the external expanding mattress according to any one of claims 1 to 9, and comprises the following working steps:
s1: manually feeding the mattress into the guiding system (3) and positioning the mattress in the working area of the separating system (4);
s2: the mattress is stretched towards two sides by a separating system (4) to expand the crack of the mattress;
s3: the separation system (4) separates sundries in the crack from the crack after the crack of the mattress is expanded, and the sundries on the lower surface of the mattress are separated from the mattress under the action of gravity;
s4: the separating system (4) transfers the mattress into the reversing system (5), the direction of the mattress is changed by the reversing system (5), so that the original upper surface of the mattress faces downwards, and the sundries can be transferred and separated downwards under the action of gravity;
s5: cleaning the changed mattress through a cleaning system (6) to separate the residual sundries on the original upper surface;
s6: the mattress is transferred out and then manually rolled together.
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| CN202111559580.4A CN114345880B (en) | 2021-12-20 | 2021-12-20 | External expansion type mattress double-sided sundry separating device and separating method thereof |
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