CN114335254A - Photovoltaic module, online packaging method thereof and electronic component - Google Patents

Photovoltaic module, online packaging method thereof and electronic component Download PDF

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Publication number
CN114335254A
CN114335254A CN202210112211.9A CN202210112211A CN114335254A CN 114335254 A CN114335254 A CN 114335254A CN 202210112211 A CN202210112211 A CN 202210112211A CN 114335254 A CN114335254 A CN 114335254A
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China
Prior art keywords
hot melt
melt adhesive
adhesive block
block
blocks
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Chinese (zh)
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王龙
毛云飞
侯宏兵
周光大
林建华
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Zhejiang First Advanced Material R&d Institute Co ltd
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Zhejiang First Advanced Material R&d Institute Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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Abstract

The invention provides a photovoltaic module, an online packaging method thereof and an electronic component. The online packaging method comprises the following steps: the method comprises the following steps of sequentially stacking and laying a front glass layer, a front packaging adhesive film layer, a battery unit, a rear packaging adhesive film layer and a rear packaging material layer on line to obtain a laminated assembly, sequentially coating hot melt adhesive on the edge of the front glass layer, the battery string and the battery piece of the battery unit and at least part of the edge of the rear packaging material layer on line in the stacking and laying process, and laminating the laminated assembly to obtain the photovoltaic assembly, wherein the rear packaging material is glass or a back plate. The online packaging method can avoid the problem that photovoltaic modules are unqualified due to slippage among layers and parallel and serial connection of battery pieces caused by continuous increase of the speed of a production line, can reduce the reliability problems of delamination, bulging and the like of the photovoltaic modules caused by aging of the positioning adhesive tape, and further improves the yield of photovoltaic module products.

Description

Photovoltaic module, online packaging method thereof and electronic component
Technical Field
The invention relates to the technical field of photoelectricity, in particular to a photovoltaic module, an online packaging method of the photovoltaic module and an electronic component.
Background
With the development of the industry, the production efficiency of photovoltaic modules is higher and higher, the structures of the photovoltaic modules are more and more diverse, and problems in the production process of some photovoltaic modules are gradually revealed and are increasingly sharp. If (1) skid easily between encapsulation glued membrane and the glass, along with the continuous improvement of subassembly production water line speed, the problem of skidding is more and more serious. After the adhesive film and the battery piece are laid, when the adhesive film is transferred to the next step and covered with a back plate or back glass, the adhesive film and the glass slide relatively, so that the problems that the adhesive overflows from one side and lacks from the other side, or the position of the battery piece deviates too close to the edge and even exceeds the edge of the glass easily occur, the degradation and the scrapping of the photovoltaic assembly are directly caused, and the operation pain point influences the speed increase of a photovoltaic assembly production line. For example, (2) the rubber film and the battery piece are easy to slip, which causes the position deviation of the battery piece and even the parallel connection and other problems. If (3) dual glass assembly lamination in-process, because four corners local pressure is big, overflow and glue many, the delaminating appears easily, problem such as bubble influences subassembly outward appearance and reliability.
At present, in order to prevent the movement between the battery strings, a positioning adhesive tape is attached to the position between the battery strings, but the positioning adhesive tape is poor in adhesion with an adhesive film, and reliability problems such as delamination and bulging are easy to occur in an aging process.
Disclosure of Invention
The invention mainly aims to provide a photovoltaic module, an online packaging method thereof and an electronic component, and aims to solve the problem that the photovoltaic module in the prior art is low in product yield due to slipping and the like in the online stacking and laying process.
In order to achieve the above object, according to one aspect of the present invention, there is provided an in-line packaging method of a photovoltaic module, the in-line packaging method including: the method comprises the following steps of sequentially stacking and laying a front glass layer, a front packaging adhesive film layer, a battery unit, a rear packaging adhesive film layer and a rear packaging material layer on line to obtain a laminated assembly, sequentially coating hot melt adhesive on the edge of the front glass layer, the battery string and the battery piece of the battery unit and at least part of the edge of the rear packaging material layer on line in the stacking and laying process, and laminating the laminated assembly to obtain the photovoltaic assembly, wherein the rear packaging material is glass or a back plate.
Further, the edge of the front glass layer is coated with a plurality of first hot melt adhesive blocks at intervals, preferably, the intervals between the adjacent first hot melt adhesive blocks are 5-150 cm, preferably, the first hot melt adhesive blocks are point hot melt adhesive blocks or linear hot melt adhesive blocks, and preferably, the area of each first hot melt adhesive block is 0.0025-400 cm2Preferably 5 to 400cm2Preferably, the thickness of each first hot melt adhesive block is 0.05-1.0 mm.
Further, at least one second hot melt adhesive block is connected with adjacent battery pieces of the adjacent battery strings, preferably, the second hot melt adhesive block is a circular hot melt adhesive block or a long-strip-shaped hot melt adhesive block, preferably, the thickness of each second hot melt adhesive block is less than or equal to 0.4mm, preferably, the width and the length of each long-strip-shaped hot melt adhesive block are respectively and independently 2-50 mm, and preferably, the diameter of each circular hot melt adhesive block is 2-50 mm.
Further, at least one third hot melt adhesive block is arranged between the adjacent battery strings, preferably, the third hot melt adhesive block is any one of a circular hot melt adhesive block, a strip-shaped hot melt adhesive block, a dot-shaped hot melt adhesive block or a linear hot melt adhesive block, preferably, the thickness of each third hot melt adhesive block is less than or equal to 0.6mm, and preferably, the area of each third hot melt adhesive block is 0.01-45 cm2Preferably 0.05 to 20cm2Preferably, the third hot melt adhesive block further comprises 1-20 parts by weight of pigment, and the preferred pigment is selected from any one or more of titanium dioxide, barium sulfate, calcium carbonate, zinc oxide, hollow glass beads, aluminum oxide, aluminum-doped zinc oxide, indium tin oxide, antimony oxide, montmorillonite, kaolin, talcum powder, feldspar powder, carbon black, copper chromium black, ultramarine blue, indigo blue and iron oxide red.
Further, a plurality of fourth hot melt adhesive blocks are coated on the edge of the rear layer packaging material, preferably, the interval between every two adjacent fourth hot melt adhesive blocks is 5-150 cm, preferably, the fourth hot melt adhesive blocks are point hot melt adhesive blocks or linear hot melt adhesive blocks, and preferably, the area of each fourth hot melt adhesive block is 0.0025-0.75 cm2Preferably, the thickness of each fourth hot melt adhesive block is 0.05-0.5 mm.
Further, the online packaging method further comprises: at the top corner of the laminated assembly and towards the photovoltaic assemblyThe surface of the inner extension is coated with fifth hot melt adhesive blocks, and the area of each fifth hot melt adhesive block is preferably 0.25-25 cm2Preferably, the thickness of each fifth hot melt adhesive block is 0.05-1.0 mm, and the viscosity of the fifth hot melt adhesive block is more than or equal to 5000 pas.
Further, the above hot melt adhesive may be a cross-linked hot melt adhesive, or may be a non-cross-linked hot melt adhesive, and the cross-linked hot melt adhesive includes: 100 parts by weight of first matrix resin, 0.01-2 parts by weight of peroxide, 0.02-3 parts by weight of auxiliary crosslinking agent and 0.02-3 parts by weight of silane coupling agent; preferably the first matrix resin is selected from the group consisting of a combination of a copolymer of ethylene and any one or more of vinyl acetate, propylene, butene, pentene, hexene or octene; preferably the peroxide is selected from the group consisting of isopropyl t-butylperoxycarbonate, 2, 5-dimethyl-2, 5- (di-t-butylperoxy) hexane, 2-ethylhexyl t-butylperoxycarbonate, 1-bis (t-butylperoxy) -3,3, 5-trimethylcyclohexane, 1-bis (t-amylperoxy) cyclohexane, 1-bis (t-butylperoxy) cyclohexane, 2-bis (t-butylperoxy) butane, t-amyl peroxy 2-ethylhexyl carbonate, 2, 5-dimethyl-2, 5-bis (benzoylperoxy) -hexane, t-amyl peroxy carbonate, and mixtures thereof, Any one or more of tert-butyl peroxy-3, 3, 5-trimethylhexanoate; preferred co-crosslinking agents are selected from the group consisting of triallylisocyanurate, triallylcyanurate, trimethylolpropane triacrylate, trimethylolpropane trimethacrylate, pentaerythritol triacrylate, tris (2-hydroxyethyl) isocyanurate triacrylate, ethoxylated trimethylolpropane triacrylate, propoxylated trimethylolpropane triacrylate, ethoxylated glycerol triacrylate, propoxylated glycerol triacrylate, pentaerythritol tetraacrylate, ethoxylated pentaerythritol tetraacrylate, trimethylolpropane tetraacrylate, ditrimethylolpropane tetramethacrylate, propoxylated pentaerythritol tetraacrylate, 2,4, 6-tris (2-propenyloxy) -1,3, 5-triazine, tricyclodecane dimethanol diacrylate, trimethylolpropane triacrylate, propoxylated pentaerythritol tetraacrylate, 2,4, 6-tris (2-propenyloxy) -1,3, 5-triazine, tricyclodecane dimethanol diacrylate, trimethylolpropane triacrylate, and mixtures thereof, Any one or more of propylene glycol diacrylate, ethoxylated bisphenol A dimethacrylate, 2-butyl-2-ethyl-1, 3-propanediol diacrylate, diethylene glycol dimethacrylate, triethylene glycol dimethacrylate and polyethylene glycol dimethacrylate; preferably, the silane coupling agent is selected from any one or more of vinyltriethoxysilane, vinyltrimethoxysilane, vinyltri-tert-butylhydroperoxide, vinyltriacetoxysilane, vinyltris (beta-methoxyethoxy) silane, gamma-aminopropyltriethoxysilane, gamma-methacryloxypropyltrimethoxysilane, gamma-glycidoxypropyltrimethylsilane and 3-aminopropyltrimethylsilane; the non-crosslinked hot melt adhesive preferably comprises a silane-grafted second base resin, wherein the grafting ratio of the silane-grafted second base resin is 0.01-10%, preferably 0.5-5%, the second base resin is preferably selected from one or more of PE, PP, EVA and POE, and the silane is preferably selected from one or more of vinyltriethoxysilane, vinyltrimethoxysilane, vinyltributyl peroxide, vinyltriacetoxysilane, vinyltris (beta-methoxyethoxy) silane, gamma-aminopropyltriethoxysilane, gamma-methacryloxypropyltrimethoxysilane, gamma-glycidoxypropyltrimethylsilane and 3-aminopropyltrimethylsilane.
Further, the melt index of the first matrix resin and the melt index of the second matrix resin are each independently 1 to 50g/10min, preferably 5 to 30g/10min, and the melting point of the first matrix resin and the melting point of the second matrix resin are each independently 40 to 150 ℃.
According to another aspect of the invention, a photovoltaic module is provided, which is obtained by the aforementioned encapsulation method.
According to another aspect of the present invention, an electronic component is provided, where the electronic component is any one of a liquid crystal panel, an electroluminescent device, a plasma display device, and a touch screen, and the power supply structure of the electronic component is a photovoltaic module, and the photovoltaic module is the aforementioned photovoltaic module.
By applying the technical scheme of the invention, the photovoltaic module production line process is characterized in that the front glass layer, the front packaging adhesive film layer, the battery unit, the rear packaging adhesive film layer and the rear packaging material layer are sequentially laminated and laid on line, and in the process of laminating and laying on line, the hot melt adhesive with excellent bonding effect is adopted to replace the positioning adhesive tape to fix the adjacent layers, the battery strings and the battery pieces, so that the problems of slippage among the layers, parallel connection of the battery pieces and unqualified photovoltaic modules caused by continuous increase of the speed of the production line can be avoided, the reliability problems of delamination, bulging and the like of the photovoltaic modules caused by aging of the positioning adhesive tape can be reduced, and the yield of photovoltaic module products can be further improved.
Detailed Description
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail with reference to examples.
As analyzed by the background art, the photovoltaic module in the prior art has the problem of low product yield caused by slippage and the like in the online stacking and laying process, and in order to solve the problem, the invention provides the photovoltaic module, the online packaging method thereof and the electronic component.
In an exemplary embodiment of the present application, there is provided an in-line packaging method of a photovoltaic module, the in-line packaging method including: the method comprises the following steps of sequentially stacking and laying a front glass layer, a front packaging adhesive film layer, a battery unit, a rear packaging adhesive film layer and a rear packaging material layer on line to obtain a laminated assembly, sequentially coating hot melt adhesive on the edge of the front glass layer, the battery string and the battery piece of the battery unit and at least part of the edge of the rear packaging material layer on line in the stacking and laying process, and laminating the laminated assembly to obtain the photovoltaic assembly, wherein the rear packaging material is glass or a back plate.
According to the photovoltaic module production line process, the front glass layer, the front packaging adhesive film, the battery units, the rear packaging adhesive film and the rear packaging material are sequentially stacked and laid on line, in the process of stacking and laying on line, the hot melt adhesive with excellent bonding effect is adopted to replace the positioning adhesive tape to fix the adjacent layers, the battery strings and the battery pieces, the hot melt adhesive is good in compatibility with the adhesive films, the bonding force is better, slipping between the adjacent layers and parallel stringing of the battery pieces due to continuous improvement of the speed of a production line can be avoided, the problem that a photovoltaic module is unqualified is caused, the problem that the positioning adhesive tape is poor in bonding with the adhesive films, the reliability problems of delamination, bulging and the like easily occur in the aging process can be solved, and the yield of photovoltaic module products is further improved.
The edge of the front glass layer is coated with a plurality of first hot melt adhesive blocks at intervals, the interval between every two adjacent first hot melt adhesive blocks is preferably 5-150 cm, the first hot melt adhesive blocks are preferably point hot melt adhesive blocks or linear hot melt adhesive blocks, and the area of each first hot melt adhesive block is preferably 0.0025-400 cm2Preferably 5 to 400cm2Preferably, the thickness of each first hot melt adhesive block is 0.05-1.0 mm.
The control of interval size between above-mentioned a plurality of spaced first hot melt adhesive blocks, the adjacent first hot melt adhesive block helps increasing front strata encapsulation glued membrane and front glass's cohesiveness, reduces the probability of skidding between the two, and the control of the area and the thickness of first hot melt adhesive block helps playing good bonding effect's basis, reduces the influence of glue melting block to photovoltaic module performance as far as possible.
Furthermore, a linear hot melt adhesive block is preferred, and the edge close to the front glass layer is coated to facilitate realization and reduce the possibility of slippage between the two.
In order to reduce the slipping risk between the battery piece and the front and rear layer packaging adhesive films, at least one second hot melt adhesive block is preferably used for connecting adjacent battery pieces of adjacent battery strings, the second hot melt adhesive block is preferably a round hot melt adhesive block or a strip-shaped hot melt adhesive block, the thickness of each second hot melt adhesive block is preferably less than or equal to 0.4mm, the width and the length of each strip-shaped hot melt adhesive block are preferably 2-50 mm respectively and the diameter of each round hot melt adhesive block is preferably 2-50 mm.
In order to reduce the sliding risk between the battery piece and the adhesive film and reduce the combining risk of the battery piece, at least one third hot melt adhesive block is preferably arranged between the adjacent battery strings, and the third hot melt adhesive block is preferably a round hot melt adhesive block or a strip-shaped hot melt adhesive blockAny one of the hot melt adhesive blocks, the point hot melt adhesive blocks or the linear hot melt adhesive blocks, preferably, the thickness of each third hot melt adhesive block is less than or equal to 0.6mm, and preferably, the area of each third hot melt adhesive block is 0.01-45 cm2Preferably 0.05 to 20cm2Preferably, the third hot melt adhesive block further comprises 1-20 parts by weight of pigment, and the preferred pigment is selected from any one or more of titanium dioxide, barium sulfate, calcium carbonate, zinc oxide, hollow glass beads, aluminum oxide, aluminum-doped zinc oxide, indium tin oxide, antimony oxide, montmorillonite, kaolin, talcum powder, feldspar powder, carbon black, copper chromium black, ultramarine blue, indigo blue and iron oxide red. The pigment can meet the color requirements of different customers, the power of the photovoltaic module can be improved by white pigments such as titanium dioxide, and the black appearance of the photovoltaic module can be realized by black pigments such as carbon black.
In an embodiment of the application, a plurality of fourth hot melt adhesive blocks are coated on the edge of the rear layer packaging material, preferably, the interval between adjacent fourth hot melt adhesive blocks is 5 to 150cm, preferably, the fourth hot melt adhesive blocks are dot hot melt adhesive blocks or linear hot melt adhesive blocks, and preferably, the area of each fourth hot melt adhesive block is 0.0025 to 0.75cm2Preferably, the thickness of each fourth hot melt adhesive block is 0.05-0.5 mm.
Above-mentioned fourth hot melt adhesive piece helps increasing back layer encapsulation glued membrane and back layer glass's cohesiveness, reduces the risk of skidding between the two to improve photovoltaic module's reliability.
In an embodiment of the present application, the online packaging method further includes: the top angle of the laminated assembly and the surface extending towards the inside of the photovoltaic assembly are coated with fifth hot melt adhesive blocks, and the area of each fifth hot melt adhesive block is preferably 0.25-25 cm2Preferably, the thickness of each fifth hot melt adhesive block is 0.05-1.0 mm, and the viscosity of the fifth hot melt adhesive block is more than or equal to 5000 pas.
The fifth hot melt adhesive block can relieve the problems of adhesive overflow, delamination, air bubbles and the like caused by overlarge local pressure at four corners of the laminated assembly in the laminating process, so that the use of a sleeve frame or a gasket at the four corners is avoided, and the process is greatly simplified.
In one embodiment of the present application, the first matrix resin and the second matrix resin have a melt index of 1 to 50g/10min, preferably 5 to 30g/10min, respectively, and preferably the first matrix resin and the second matrix resin have a melting point of 40 to 150 ℃.
The first matrix resin (second matrix resin) within the above melt index range is preferred, and the problem of slippage between the layers of the photovoltaic module is better reduced. The melting point of the first matrix resin (the second matrix resin) is too low, so that the photovoltaic module is easy to creep in the outdoor use process, and the bonding and fixing effects of the hot melt adhesive on each layer of the photovoltaic module are not favorably exerted; if the melting point of the first base resin (second base resin) is too high, rapid melting before coating the hot melt adhesive is not facilitated, and therefore, the first base resin (second base resin) having the above melting point range is preferable.
In another exemplary embodiment of the present application, a photovoltaic module is provided, which is obtained by the above-described encapsulation method.
Photovoltaic module production assembly line technology is through carrying out online range upon range of laying in proper order to front glass, front encapsulation glued membrane, the battery unit, back encapsulation glued membrane and back packaging material, online range upon range of in-process of laying, adopt the excellent hot melt adhesive of bonding effect to replace the location sticky tape to between the above-mentioned adjacent layer, fix between battery cluster and battery piece, not only can avoid because the constantly skid between each layer that leads to of improving of production line's speed, the battery piece is cluster, thereby lead to the unqualified problem of photovoltaic module, and can reduce the ageing photovoltaic module that leads to the location sticky tape and delaminating appears, reliability problems such as swell, further improve the yield of photovoltaic module product.
In another exemplary embodiment of the present application, an electronic component is provided, where the electronic component is any one of a liquid crystal panel, an electroluminescent device, a plasma display device, and a touch screen, and the power supply structure of the electronic component is a photovoltaic module, and the photovoltaic module is the aforementioned photovoltaic module.
The product yield of the photovoltaic module is higher, so that the photovoltaic module has higher photoelectric conversion efficiency and service life, and the photovoltaic module has better comprehensive performance as an electronic component of a power supply structure.
The advantageous effects of the present application will be described below with reference to specific examples and comparative examples.
Example 1
The first hot melt adhesive block is a cross-linking type hot melt adhesive and comprises 100 parts by weight of ethylene-vinyl acetate copolymer (first matrix resin), 0.6 part by weight of tert-amyl peroxycarbonate and 0.7 part by weight of triallyl isocyanurate; and 0.4 part by weight of vinyltriethoxysilane, wherein the ethylene-vinyl acetate copolymer has a melting point of 75 ℃ and a melt index of 15g/10 min.
In the manufacturing process of the photovoltaic module, an automatic online coating system (the online transmission rate is 20m/min) is adopted, linear first hot melt adhesive blocks are coated on the edge of the front layer of glass, the distance between every two adjacent first hot melt adhesive blocks is 50cm, and the area of the adhesive block of each first hot melt adhesive block is 100cm2And the thickness of each first hot melt adhesive block is 0.5mm, then a front-layer packaging adhesive film, a battery piece string, a rear-layer packaging adhesive film and rear-layer glass are sequentially paved to obtain a laminated assembly, and then the laminated assembly is laminated to obtain the double-glass assembly.
Example 2
Example 2 is different from example 1 in that the distance between two adjacent first hot melt adhesive blocks is 5cm, and a dual glass assembly is finally obtained.
Example 3
Example 3 differs from example 1 in that the distance between two adjacent first hot melt adhesive blocks is 150cm, and a dual glass assembly is finally obtained.
Example 4
Example 4 is different from example 1 in that the distance between two adjacent first hot melt adhesive blocks is 160cm, and a dual glass assembly is finally obtained.
Example 5
Example 5 differs from example 1 in that the area of each first hot-melt adhesive block is 5cm2And finally obtaining the double-glass assembly.
Example 6
Example 6 differs from example 1 in that the area of each first hot-melt adhesive block was 400cm2And finally obtaining the double-glass assembly.
Example 7
Example 7 differs from example 1 in that the area of each first hot-melt adhesive block is 0.0025cm2And finally obtaining the double-glass assembly.
Example 8
Example 8 differs from example 1 in that the first matrix resin of the encapsulating material is an ethylene-vinyl acetate copolymer having a melt index of 50g/10min and a melting point of 40 ℃, and a dual glass assembly is finally obtained.
Example 9
Example 9 differs from example 1 in that the first matrix resin of the encapsulating material is an ethylene-octene copolymer having a melt index of 1g/10min and a melting point of 65 ℃ to finally obtain a dual glass assembly.
Example 10
Example 10 differs from example 1 in that the first matrix resin of the encapsulating material is an ethylene-butene copolymer having a melt index of 5g/10min and a melting point of 75 deg.c, resulting in a dual glass assembly.
Example 11
Example 11 differs from example 1 in that the first base resin of the encapsulating material was 50 wt% of an ethylene-octene copolymer and 50 wt% of an ethylene-butene copolymer, and had a melt index of 30g/10min and a melting point of 75 deg.c, to finally obtain a dual glass assembly.
Example 12
Example 12 differs from example 1 in that,
the first hot melt adhesive block is a cross-linking hot melt adhesive and comprises 100 parts by weight of ethylene-octene copolymer (first matrix resin), 2 parts by weight of tert-butyl peroxyisopropyl carbonate and 3 parts by weight of triallyl isocyanurate; and 3 parts by weight of vinyl tri (beta-methoxyethoxy) silane, wherein the ethylene-octene copolymer has a melting point of 75 ℃ and a melt index of 15g/10min, and finally the dual-glass assembly is obtained.
Example 13
Example 13 differs from example 1 in that,
the first hot melt adhesive block is a cross-linking type hot melt adhesive and comprises 100 parts by weight of ethylene-octene copolymer (first matrix resin), 0.01 part by weight of tert-butyl peroxyisopropyl carbonate and 0.02 part by weight of pentaerythritol triacrylate; and 0.02 part by weight of vinyltris (beta-methoxyethoxy) silane, wherein the ethylene-octene copolymer has a melting point of 75 ℃ and a melt index of 15g/10min, and finally the dual-glass assembly is obtained.
Example 14
Example 14 differs from example 1 in that the thickness of each first hot melt adhesive block was 0.05mm, resulting in a dual glass assembly.
Example 15
Example 15 differs from example 1 in that the thickness of each first hot melt adhesive block was 1.0mm, resulting in a dual glass assembly.
Example 16
Example 16 differs from example 1 in that the thickness of each first hot-melt adhesive block was 0.03mm, and a dual glass assembly was finally obtained.
Example 17
Example 17 differs from example 1 in that the thickness of each first hot melt adhesive block was 1.2mm, resulting in a dual glass assembly.
Example 18
Example 18 differs from example 1 in that the back-layer encapsulant is a backplane, resulting in a single glass assembly.
Example 19
The first hot melt adhesive block is a non-crosslinking hot melt adhesive and comprises an ethylene-octene copolymer (second matrix resin) grafted by vinyl trimethoxy silane, wherein the grafting rate of the vinyl trimethoxy silane is 3%, the melting point of the ethylene-octene copolymer is 75 ℃, and the melt index of the ethylene-octene copolymer is 15g/10 min.
In the manufacturing process of the photovoltaic moduleAn automatic online coating system (the online transmission rate is 20m/min) is adopted, the edge of the front layer glass is coated with linear first hot melt adhesive blocks, the distance between every two adjacent first hot melt adhesive blocks is 50cm, and the area of each first hot melt adhesive block is 100cm2And the thickness of each first hot melt adhesive block is 0.5mm, then a front-layer packaging adhesive film, a battery piece string, a rear-layer packaging adhesive film and rear-layer glass are sequentially paved to obtain a laminated assembly, and then the laminated assembly is laminated to obtain the double-glass assembly.
Example 20
Example 20 differs from example 19 in that the grafting ratio of vinyltrimethoxysilane was 5%, and a dual glass assembly was finally obtained.
Example 21
Example 21 differs from example 19 in that the grafting ratio of vinyltrimethoxysilane was 0.5%, and a dual glass assembly was finally obtained.
Example 22
Example 22 differs from example 19 in that the grafting ratio of vinyltrimethoxysilane was 0.01%, and a dual glass assembly was finally obtained.
Example 23
Example 23 differs from example 19 in that the grafting ratio of vinyltrimethoxysilane was 10%, and a dual glass assembly was finally obtained.
Example 24
Example 24 differs from example 19 in that the non-crosslinked hot melt adhesive comprises vinyltrimethoxysilane grafted ethylene-vinyl acetate copolymer having a melting point of 40 ℃ to finally obtain a dual glass assembly.
Example 25
Example 25 differs from example 19 in that the non-crosslinked hot melt adhesive comprised vinyltrimethoxysilane grafted PP with a melting point of 150 ℃ to finally obtain a dual glass assembly.
Example 26
Example 26 differs from example 19 in that the non-crosslinked hot melt adhesive comprised vinyltrimethoxysilane grafted PP with a melting point of 160 ℃ to finally obtain a dual glass assembly.
Example 27
The first hot melt adhesive block and the second hot melt adhesive block are non-crosslinking hot melt adhesives, the first hot melt adhesive block and the second hot melt adhesive block respectively comprise vinyl trimethoxy silane grafted ethylene-octene copolymer (second matrix resin), the grafting rate of the vinyl trimethoxy silane is 3%, the melting point of the ethylene-octene copolymer is 75 ℃, and the melt index is 15g/10 min.
In the manufacturing process of the photovoltaic module, an automatic online coating system (the online transmission rate is 20m/min) is adopted, linear first hot melt adhesive blocks are coated on the edge of the front layer of glass, the distance between every two adjacent first hot melt adhesive blocks is 50cm, and the area of each first hot melt adhesive block is 100cm2And the thickness of each first hot melt adhesive block is 0.5mm, then a front-layer packaging adhesive film, a battery piece string, a rear-layer packaging adhesive film and rear-layer glass are sequentially paved to obtain a laminated assembly, fifth hot melt adhesive blocks are coated at the vertex angle of the laminated assembly and on the surface extending towards the inside of the photovoltaic assembly, and the area of each fifth hot melt adhesive block is 10cm2And the thickness of each fifth hot melt adhesive block is 0.5mm, the viscosity of each fifth hot melt adhesive block is 5000Pa · s, and then laminating is performed to obtain the double-glass assembly.
Example 28
Example 28 differs from example 27 in that the viscosity of the fifth hot melt adhesive block was 4500Pa · s, and a dual glass assembly was finally obtained.
Example 29
Example 29 differs from example 27 in that the thickness of each fifth hot melt adhesive block was 1.0mm, resulting in a dual glass assembly.
Example 30
Example 30 differs from example 27 in that each fifth hot melt adhesive block had a thickness of 0.05mm, resulting in a dual glass assembly.
Example 31
Example 31 differs from example 27 in that the thickness of each fifth hot melt adhesive block was 0.03mm, and a dual glass assembly was finally obtained.
Example 32
Example 32 differs from example 27 in that the area of each fifth hot-melt adhesive block was 0.25cm2Finally obtain the product ofA glass assembly.
Example 33
Example 33 differs from example 27 in that the area of each fifth hot-melt adhesive block was 25cm2And finally obtaining the double-glass assembly.
Example 34
Example 34 differs from example 27 in that the area of each fifth hot-melt adhesive block was 0.2cm2And finally obtaining the double-glass assembly.
Example 35
The second hot melt adhesive block is a cross-linking type hot melt adhesive and comprises 100 parts by weight of ethylene-vinyl acetate copolymer (first matrix resin), 0.6 part by weight of tert-amyl peroxycarbonate and 0.7 part by weight of triallyl isocyanurate; and 0.4 part by weight of vinyltriethoxysilane, wherein the ethylene-vinyl acetate copolymer has a melting point of 75 ℃ and a melt index of 15g/10 min.
In the photovoltaic module manufacturing process, an automatic online coating system is adopted (the online transmission rate is 20m/min), three second hot melt adhesive blocks (strip-shaped hot melt adhesive blocks) are adopted to connect adjacent battery pieces of adjacent battery strings, the thickness of each second hot melt adhesive block is 0.4mm, the width and the length of each strip-shaped hot melt adhesive block are 50mm, then front-layer glass, a front-layer packaging adhesive film, a battery piece string, a rear-layer packaging adhesive film and rear-layer glass are sequentially laid, a laminated assembly is obtained, and then lamination is carried out, so that the double-glass assembly is obtained.
Example 36
Example 36 differs from example 35 in that each elongated hot melt adhesive block had a width and length of 2m, and a dual glass assembly was finally obtained.
Example 37
Example 37 differs from example 35 in that each elongated hot melt adhesive block had a width and length of 20mm, and a dual glass assembly was finally obtained.
Example 38
Example 38 differs from example 35 in that each elongated hot melt adhesive block had a width and length of 1mm, and a dual glass assembly was finally obtained.
Example 39
Example 39 differs from example 35 in that the back-layer encapsulant is a backplane, resulting in a single glass assembly.
Example 40
The third hot melt adhesive block is a cross-linking hot melt adhesive and comprises 100 parts by weight of ethylene-vinyl acetate copolymer (first matrix resin), 0.6 part by weight of tert-amyl peroxycarbonate, 0.7 part by weight of triallyl isocyanurate, 0.4 part by weight of vinyl triethoxysilane and 10 parts by weight of titanium dioxide, wherein the melting point of the ethylene-vinyl acetate copolymer is 75 ℃, and the melt index is 15g/10 min.
In the manufacturing process of the photovoltaic module, an automatic online coating system (the online transmission rate is 20m/min) is adopted, three third hot melt adhesive blocks (strip-shaped hot melt adhesive blocks) are arranged between adjacent battery strings, the thickness of each third hot melt adhesive block is 0.6mm, and the area of each strip-shaped hot melt adhesive block is 0.05cm2And then sequentially paving a front layer of glass, a front layer of packaging adhesive film, a battery piece string, a rear layer of packaging adhesive film and a rear layer of glass to obtain a laminated assembly, and then laminating to obtain the double-glass assembly.
EXAMPLE 41
Example 41 is different from example 40 in that each of the elongated hot-melt adhesive blocks has an area of 20cm2And finally obtaining the double-glass assembly.
Example 42
Example 42 differs from example 40 in that the area of each elongated hot-melt adhesive block was 0.01cm2And finally obtaining the double-glass assembly.
Example 43
Example 43 differs from example 40 in that each elongated hot-melt adhesive block had an area of 45cm2And finally obtaining the double-glass assembly.
Example 44
Example 44 differs from example 40 in that the back-layer encapsulant is a backplane, resulting in a single glass assembly.
Example 45
The fourth hot melt adhesive block is a cross-linking hot melt adhesive and comprises 100 parts by weight of ethylene-vinyl acetate copolymer (first matrix resin), 0.6 part by weight of tert-amyl peroxycarbonate, 0.7 part by weight of triallyl isocyanurate and 0.4 part by weight of vinyl triethoxysilane, wherein the melting point of the ethylene-vinyl acetate copolymer is 75 ℃, and the melt index is 15g/10 min.
In the manufacturing process of the photovoltaic module, an automatic online coating system (the online transmission rate is 20m/min) is adopted, three fourth hot melt adhesive blocks (strip-shaped hot melt adhesive blocks) are arranged on the edge of the rear layer of glass, the thickness of each strip-shaped hot melt adhesive block is 0.5mm, and the area of each strip-shaped hot melt adhesive block is 0.05cm2And then sequentially paving a front layer of glass, a front layer of packaging adhesive film, a battery piece string, a rear layer of packaging adhesive film and a rear layer of glass to obtain a laminated assembly, and then laminating to obtain the double-glass assembly.
Example 46
Example 46 differs from example 45 in that each of the elongated hot-melt adhesive blocks had an area of 0.75cm2And finally obtaining the double-glass assembly.
Example 47
Example 47 differs from example 45 in that each elongated hot-melt adhesive block had an area of 0.0025cm2And finally obtaining the double-glass assembly.
Example 48
Example 48 differs from example 45 in that each of the elongated hot-melt adhesive blocks had an area of 0.002cm2And finally obtaining the double-glass assembly.
Example 49
Example 49 differs from example 45 in that each elongated hot melt adhesive block had a thickness of 0.05mm, and a dual glass assembly was finally obtained.
Example 50
Example 50 differs from example 45 in that each elongated hot melt adhesive block had a thickness of 0.3mm, and a dual glass assembly was finally obtained.
Example 51
Example 51 differs from example 45 in that each elongated hot melt adhesive block had a thickness of 0.03mm, and a dual glass assembly was finally obtained.
Example 52
The first hot melt adhesive block and the second hot melt adhesive block are both cross-linked hot melt adhesives, and the first hot melt adhesive block and the second hot melt adhesive block respectively comprise 100 parts by weight of ethylene-vinyl acetate copolymer (first matrix resin), 0.6 part by weight of tert-amyl peroxycarbonate and 0.7 part by weight of triallyl isocyanurate; and 0.4 part by weight of vinyltriethoxysilane, wherein the ethylene-vinyl acetate copolymer has a melting point of 75 ℃ and a melt index of 15g/10 min.
In the manufacturing process of the photovoltaic module, an automatic online coating system (the online transmission rate is 20m/min) is adopted, linear first hot melt adhesive blocks are coated on the edge of the front layer of glass, the distance between every two adjacent first hot melt adhesive blocks is 50cm, and the area of the adhesive block of each first hot melt adhesive block is 100cm2The thickness of each first hot melt adhesive block is 0.5 mm; the method comprises the following steps of connecting adjacent battery pieces of adjacent battery strings by adopting three second hot melt adhesive blocks (strip-shaped hot melt adhesive blocks), wherein the thickness of each second hot melt adhesive block is 0.4mm, the width and the length of each strip-shaped hot melt adhesive block are 50mm, then sequentially paving a front-layer packaging adhesive film, a battery piece string, a rear-layer packaging adhesive film and rear-layer glass to obtain a laminated assembly, and then laminating to obtain the double-glass assembly.
Example 53
The first hot melt adhesive block, the second hot melt adhesive block and the third hot melt adhesive block are all cross-linked hot melt adhesives, and the first hot melt adhesive block, the second hot melt adhesive block and the third hot melt adhesive block respectively comprise 100 parts by weight of ethylene-vinyl acetate copolymer (first matrix resin), 0.6 part by weight of tert-amyl peroxycarbonate and 0.7 part by weight of triallyl isocyanurate; and 0.4 part by weight of vinyltriethoxysilane, wherein the ethylene-vinyl acetate copolymer has a melting point of 75 ℃ and a melt index of 15g/10 min.
In the manufacturing process of the photovoltaic module, an automatic online coating system (the online transmission rate is 20m/min) is adopted, linear first hot melt adhesive blocks are coated on the edge of the front layer of glass, the distance between every two adjacent first hot melt adhesive blocks is 50cm, and the area of the adhesive block of each first hot melt adhesive block is 100cm2The thickness of each first hot melt adhesive block is 0.5 mm;
three second hot melt adhesive blocks (strip-shaped hot melt adhesive blocks) are adopted to connect adjacent battery pieces of adjacent battery strings, the thickness of each second hot melt adhesive block is 0.4mm, and the width and the length of each strip-shaped hot melt adhesive block are both 50 mm;
three third hot melt adhesive blocks (strip-shaped hot melt adhesive blocks) are arranged between the adjacent battery strings, the thickness of each third hot melt adhesive block is 0.6mm, and the area of each strip-shaped hot melt adhesive block is 0.05cm2
And then sequentially paving a front-layer packaging adhesive film, a battery piece string, a rear-layer packaging adhesive film and rear-layer glass to obtain a laminated assembly, and then laminating to obtain the double-glass assembly.
Example 54
The first hot melt adhesive block, the second hot melt adhesive block, the third hot melt adhesive block and the fourth hot melt adhesive block are all cross-linked hot melt adhesives, and the first hot melt adhesive block, the second hot melt adhesive block, the third hot melt adhesive block and the fourth hot melt adhesive block respectively comprise 100 parts by weight of ethylene-vinyl acetate copolymer (first matrix resin), 0.6 part by weight of tert-amyl peroxycarbonate and 0.7 part by weight of triallyl isocyanurate; and 0.4 part by weight of vinyltriethoxysilane, wherein the ethylene-vinyl acetate copolymer has a melting point of 75 ℃ and a melt index of 15g/10 min.
In the manufacturing process of the photovoltaic module, an automatic online coating system (the online transmission rate is 20m/min) is adopted, linear first hot melt adhesive blocks are coated on the edge of the front layer of glass, the distance between every two adjacent first hot melt adhesive blocks is 50cm, and the area of the adhesive block of each first hot melt adhesive block is 100cm2The thickness of each first hot melt adhesive block is 0.5 mm;
three second hot melt adhesive blocks (strip-shaped hot melt adhesive blocks) are adopted to connect adjacent battery pieces of adjacent battery strings, the thickness of each second hot melt adhesive block is 0.4mm, and the width and the length of each strip-shaped hot melt adhesive block are both 50 mm;
three third hot melt adhesive blocks (strip-shaped hot melt adhesive blocks) are arranged between the adjacent battery strings, the thickness of each third hot melt adhesive block is 0.6mm, and the area of each strip-shaped hot melt adhesive block is 0.05cm2
Arranging three fourth hot melt adhesive blocks (strip-shaped hot melt adhesive blocks) on the edge of the rear layer glass, wherein the thickness of each strip-shaped hot melt adhesive block is 0.5mm, and the area of each strip-shaped hot melt adhesive block is 0.05cm2
And then sequentially paving a front-layer packaging adhesive film, a battery piece string, a rear-layer packaging adhesive film and rear-layer glass to obtain a laminated assembly, and then laminating to obtain the double-glass assembly.
Example 55
The first hot melt adhesive block, the second hot melt adhesive block, the third hot melt adhesive block, the fourth hot melt adhesive block and the fifth hot melt adhesive block are all cross-linked hot melt adhesives, and the first hot melt adhesive block, the second hot melt adhesive block, the third hot melt adhesive block, the fourth hot melt adhesive block and the fifth hot melt adhesive block respectively comprise 100 parts by weight of ethylene-vinyl acetate copolymer (first matrix resin), 0.6 part by weight of tert-amyl peroxycarbonate and 0.7 part by weight of triallyl isocyanurate; and 0.4 part by weight of vinyltriethoxysilane, wherein the ethylene-vinyl acetate copolymer has a melting point of 75 ℃ and a melt index of 15g/10 min.
In the manufacturing process of the photovoltaic module, an automatic online coating system (the online transmission rate is 20m/min) is adopted, linear first hot melt adhesive blocks are coated on the edge of the front layer of glass, the distance between every two adjacent first hot melt adhesive blocks is 50cm, and the area of the adhesive block of each first hot melt adhesive block is 100cm2The thickness of each first hot melt adhesive block is 0.5 mm;
three second hot melt adhesive blocks (strip-shaped hot melt adhesive blocks) are adopted to connect adjacent battery pieces of adjacent battery strings, the thickness of each second hot melt adhesive block is 0.4mm, and the width and the length of each strip-shaped hot melt adhesive block are both 50 mm;
three third hot melt adhesive blocks (strip-shaped hot melt adhesive blocks) are arranged between the adjacent battery strings, the thickness of each third hot melt adhesive block is 0.6mm, and the area of each strip-shaped hot melt adhesive block is 0.05cm2
Arranging three fourth hot melt adhesive blocks (strip-shaped hot melt adhesive blocks) on the edge of the rear layer glass, wherein the thickness of each strip-shaped hot melt adhesive block is 0.5mm, and the area of each strip-shaped hot melt adhesive block is 0.05cm2
Then, a front-layer packaging adhesive film, a battery piece string, a rear-layer packaging adhesive film and rear-layer glass are sequentially paved to obtain a laminated assembly, fifth hot melt adhesive blocks are coated on the top corner of the laminated assembly and the surface extending towards the inside of the photovoltaic assembly, and the area of each fifth hot melt adhesive block is 10cm2And the thickness of each fifth hot melt adhesive block is 0.5mm, the viscosity of each fifth hot melt adhesive block is 5000Pa · s, and then laminating is performed to obtain the double-glass assembly.
Comparative example 1
In the photovoltaic module manufacturing process, an automatic online laying system (the online transmission rate is 20m/min) is adopted, a positioning adhesive tape is manually attached to the edge of the front glass layer, then a front packaging adhesive film, a battery piece string, a rear packaging adhesive film and rear glass layer are sequentially laid, a laminated assembly is obtained, and then lamination is carried out, so that the double-glass assembly is obtained.
The shift rates of the front glass and the front encapsulant film of examples 1 to 25, the bubble rate of the photovoltaic module of examples 26 to 33, the shift rates of the cell sheet and the front encapsulant film of examples 34 to 41, the shift rates of the back encapsulant material and the back encapsulant film of examples 42 to 48, the shift rates of the front glass and the front encapsulant film of examples 49 and 50, the shift rates of the cell sheet and the front encapsulant film of example 51, the shift rates of the front glass and the front encapsulant film of example 51, the shift rates of the cell sheet and the front encapsulant film, the shift rates of the back encapsulant material and the back encapsulant film, and the shift rates of the front glass and the front encapsulant film of example 51, the deviation ratio between the cell and the front layer encapsulant film, the deviation ratio between the back layer encapsulant material and the back layer encapsulant film, and the bubble ratio of the photovoltaic module, the yield of the photovoltaic modules of examples 1 to 52 and comparative example 1 are shown in table 1.
TABLE 1
Figure BDA0003495414850000141
Figure BDA0003495414850000151
Figure BDA0003495414850000161
From the above description, it can be seen that the above-described embodiments of the present invention achieve the following technical effects:
photovoltaic module production assembly line technology is through carrying out online range upon range of laying in proper order to front glass, front encapsulation glued membrane, the battery unit, back encapsulation glued membrane and back packaging material, online range upon range of in-process of laying, adopt the excellent hot melt adhesive of bonding effect to replace the location sticky tape to between the above-mentioned adjacent layer, fix between battery cluster and battery piece, not only can avoid because the constantly skid between each layer that leads to of improving of production line's speed, the battery piece is cluster, thereby lead to the unqualified problem of photovoltaic module, and can reduce the ageing photovoltaic module that leads to the location sticky tape and delaminating appears, reliability problems such as swell, further improve the yield of photovoltaic module product.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. An online packaging method of a photovoltaic module is characterized by comprising the following steps:
sequentially laminating and laying the front glass, the front packaging adhesive film, the battery unit, the rear packaging adhesive film and the rear packaging material on line to obtain a laminated assembly,
in the process of online laminating and laying, hot melt adhesive is sequentially coated on the edge of the front layer glass, the battery strings and the battery sheets of the battery units and at least part of the edge of the rear layer packaging material in an online manner,
and laminating the laminated assembly to obtain the photovoltaic assembly, wherein the rear layer packaging material is glass or a back plate.
2. The in-line packaging method of claim 1, wherein a plurality of spaced first hot melt adhesive blocks are coated on the edge of said front glass layer,preferably, the interval between the adjacent first hot melt adhesive blocks is 5-150 cm, preferably, the first hot melt adhesive blocks are point-shaped hot melt adhesive blocks or linear hot melt adhesive blocks, and preferably, the area of each first hot melt adhesive block is 0.0025-400 cm2Preferably 5 to 400cm2Preferably, the thickness of each first hot melt adhesive block is 0.05-1.0 mm.
3. The in-line packaging method according to claim 1 or 2, wherein at least one second hot melt adhesive block connects adjacent battery sheets of adjacent battery strings, preferably the second hot melt adhesive block is a round hot melt adhesive block or a strip hot melt adhesive block, preferably the thickness of each second hot melt adhesive block is less than or equal to 0.4mm, preferably the width and length of each strip hot melt adhesive block are respectively and independently 2-50 mm, and preferably the diameter of each round hot melt adhesive block is 2-50 mm.
4. The in-line packaging method according to any one of claims 1 to 3, wherein at least one third hot melt adhesive block is arranged between the adjacent battery strings, preferably the third hot melt adhesive block is any one of a circular hot melt adhesive block, a long hot melt adhesive block, a dot hot melt adhesive block or a linear hot melt adhesive block, preferably the thickness of each third hot melt adhesive block is less than or equal to 0.6mm, and preferably the area of each third hot melt adhesive block is 0.01-45 cm2Preferably 0.05 to 20cm2
Preferably, the third hot melt adhesive block further comprises 1-20 parts by weight of pigment, and the pigment is selected from any one or more of titanium dioxide, barium sulfate, calcium carbonate, zinc oxide, hollow glass beads, aluminum oxide, aluminum-doped zinc oxide, indium tin oxide, antimony oxide, montmorillonite, kaolin, talcum powder, feldspar powder, carbon black, copper chromium black, ultramarine blue, indigo blue and iron red.
5. The in-line packaging method according to any one of claims 1 to 4, wherein a plurality of spaced fourth hot melt adhesive blocks, preferably adjacent ones of the fourth hot melt adhesive blocks, are coated on the edge of the rear layer packaging materialThe interval is 5-150 cm, the fourth hot melt adhesive blocks are preferably point hot melt adhesive blocks or linear hot melt adhesive blocks, and the area of each fourth hot melt adhesive block is preferably 0.0025-0.75 cm2Preferably, the thickness of each fourth hot melt adhesive block is 0.05-0.5 mm.
6. The in-line packaging method according to any one of claims 1 to 5, further comprising:
the vertex angle of the laminated assembly and the surface extending towards the inside of the photovoltaic assembly are coated with fifth hot melt adhesive blocks, and preferably, the area of each fifth hot melt adhesive block is 0.25-25 cm2Preferably, the thickness of each fifth hot melt adhesive block is 0.05-1.0 mm, and the viscosity of the fifth hot melt adhesive block is more than or equal to 5000Pa · s.
7. The on-line packaging method of claim 1, wherein the hot melt adhesive is a cross-linking type hot melt adhesive or a non-cross-linking type hot melt adhesive,
the cross-linking type hot melt adhesive comprises:
100 parts by weight of a first base resin;
0.01 to 2 parts by weight of a peroxide;
0.02-3 parts by weight of an auxiliary crosslinking agent; and
0.02-3 parts by weight of a silane coupling agent;
preferably the first matrix resin is selected from the group consisting of a combination of a copolymer of ethylene and any one or more of vinyl acetate, propylene, butene, pentene, hexene or octene;
preferably, the peroxide is selected from the group consisting of isopropyl t-butylperoxycarbonate, 2, 5-dimethyl-2, 5- (bis-t-butylperoxy) hexane, 2-ethylhexyl t-butylperoxycarbonate, 1-bis (t-butylperoxy) -3,3, 5-trimethylcyclohexane, 1-bis (t-amylperoxy) cyclohexane, 1-bis (t-butylperoxy) cyclohexane, 2-bis (t-butylperoxy) butane, t-amyl peroxy 2-ethylhexyl carbonate, 2, 5-dimethyl-2, 5-bis (benzoylperoxy) -hexane, t-amyl peroxycarbonate, and mixtures thereof, Any one or more of tert-butyl peroxy-3, 3, 5-trimethylhexanoate;
preferably, the co-crosslinking agent is selected from the group consisting of triallylisocyanurate, triallylcyanurate, trimethylolpropane triacrylate, trimethylolpropane trimethacrylate, pentaerythritol triacrylate, tris (2-hydroxyethyl) isocyanurate triacrylate, ethoxylated trimethylolpropane triacrylate, propoxylated trimethylolpropane triacrylate, ethoxylated glycerol triacrylate, propoxylated glycerol triacrylate, pentaerythritol tetraacrylate, ethoxylated pentaerythritol tetraacrylate, trimethylolpropane tetraacrylate, ditrimethylolpropane tetramethacrylate, propoxylated pentaerythritol tetraacrylate, 2,4, 6-tris (2-propenyloxy) -1,3, 5-triazine, tricyclodecane dimethanol diacrylate, triallyl cyanurate, trimethylolpropane triacrylate, ethoxylated glycerol triacrylate, propoxylated pentaerythritol tetraacrylate, trimethylolpropane tetraacrylate, 2,4, 6-tris (2-propenyloxy) -1,3, 5-triazine, tricyclodecane dimethanol diacrylate, trimethylolpropane triacrylate, and mixtures thereof, Any one or more of propylene glycol diacrylate, ethoxylated bisphenol A dimethacrylate, 2-butyl-2-ethyl-1, 3-propanediol diacrylate, diethylene glycol dimethacrylate, triethylene glycol dimethacrylate and polyethylene glycol dimethacrylate;
preferably, the silane coupling agent is selected from any one or more of vinyltriethoxysilane, vinyltrimethoxysilane, vinyltriperoxy-tert-butyl silane, vinyltriacetoxysilane, vinyltris (beta-methoxyethoxy) silane, gamma-aminopropyltriethoxysilane, gamma-methacryloxypropyltrimethoxysilane, gamma-glycidoxypropyltrimethylsilane and 3-aminopropyltrimethylsilane;
preferably, the non-crosslinked hot melt adhesive comprises a silane-grafted second base resin, the grafting ratio of the silane-grafted second base resin is 0.01-10%, preferably 0.5-5%, the second base resin is selected from one or more of PE, PP, EVA and POE, and the silane is selected from one or more of vinyltriethoxysilane, vinyltrimethoxysilane, vinyltributyl peroxide, vinyltriacetoxysilane, vinyltris (beta-methoxyethoxy) silane, gamma-aminopropyltriethoxysilane, gamma-methacryloxypropyltrimethoxysilane, gamma-glycidoxypropyltrimethylsilane and 3-aminopropyltrimethylsilane.
8. The on-line packaging method according to claim 7, wherein the first matrix resin and the second matrix resin have a melt index of 1-50 g/10min, preferably 5-30 g/10min, respectively, and preferably the first matrix resin and the second matrix resin have a melting point of 40-150 ℃ respectively.
9. A photovoltaic module obtained by the encapsulation method according to any one of claims 1 to 8.
10. An electronic component, the electronic component is any one of a liquid crystal panel, an electroluminescent device, a plasma display device and a touch screen, the power supply structure of the electronic component is a photovoltaic module, and the photovoltaic module is the photovoltaic module according to claim 9.
CN202210112211.9A 2022-01-29 2022-01-29 Photovoltaic module, online packaging method thereof and electronic component Pending CN114335254A (en)

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