CN114331088A - Project manufacturing integrated management system for petrochemical engineering construction industry - Google Patents
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 82
- 238000010276 construction Methods 0.000 title claims abstract description 26
- 238000007726 management method Methods 0.000 claims abstract description 280
- 238000013523 data management Methods 0.000 claims abstract description 26
- 238000013461 design Methods 0.000 claims abstract description 26
- 238000000354 decomposition reaction Methods 0.000 claims abstract description 16
- 238000012795 verification Methods 0.000 claims abstract description 16
- 238000004458 analytical method Methods 0.000 claims abstract description 14
- 238000013500 data storage Methods 0.000 claims abstract description 10
- 238000009430 construction management Methods 0.000 claims abstract description 9
- 238000013439 planning Methods 0.000 claims abstract description 9
- 238000009826 distribution Methods 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 claims description 43
- 238000007689 inspection Methods 0.000 claims description 30
- 238000000034 method Methods 0.000 claims description 28
- 230000008569 process Effects 0.000 claims description 28
- 239000000047 product Substances 0.000 claims description 23
- 239000002994 raw material Substances 0.000 claims description 14
- 230000008859 change Effects 0.000 claims description 13
- 238000004891 communication Methods 0.000 claims description 10
- 238000012986 modification Methods 0.000 claims description 7
- 230000004048 modification Effects 0.000 claims description 7
- 238000007792 addition Methods 0.000 claims description 6
- 238000013070 change management Methods 0.000 claims description 6
- 238000012217 deletion Methods 0.000 claims description 6
- 230000037430 deletion Effects 0.000 claims description 6
- 238000011156 evaluation Methods 0.000 claims description 6
- 238000007619 statistical method Methods 0.000 claims description 6
- 238000003860 storage Methods 0.000 claims description 6
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- 239000000203 mixture Substances 0.000 claims description 4
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- 239000011265 semifinished product Substances 0.000 claims description 4
- 230000002159 abnormal effect Effects 0.000 claims description 3
- 238000004364 calculation method Methods 0.000 claims description 3
- 238000012797 qualification Methods 0.000 claims description 3
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- 230000003252 repetitive effect Effects 0.000 abstract description 3
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Abstract
The invention discloses a project manufacturing comprehensive management system for the petrochemical engineering construction industry, which comprises a safety verification login module, a comprehensive management platform and a data storage database, wherein the safety verification login module is in signal connection with the comprehensive management platform; the safety verification login module is used for login safety verification of an administrator and a common user. The system designed by the invention is applicable to a multi-project construction management mode, has the functions of project work decomposition planning and distribution, task tracking, progress statistics feedback and scheduling, design, purchase and manufacture quality data management of the whole life cycle of a product, supplier management, personnel management and factory/station/equipment management, has strong traceability, meets the tracking requirements on projects, tasks, products and quality, improves the efficiency of project management work to the maximum extent, and can replace manpower to realize flow, examination and approval, statistics, analysis and repetitive work.
Description
Technical Field
The invention relates to a comprehensive management system, in particular to a project manufacturing comprehensive management system for the petrochemical engineering construction industry, and belongs to the technical field of petrochemical engineering.
Background
At present, in order to adapt to the rapid transformation and upgrade of the petrochemical industry, which changes from a simple production type enterprise to a modern service type enterprise, the petrochemical equipment manufacturing enterprise is changing from the traditional single equipment manufacturing to the system design, system integration, complete equipment and engineering general contract.
However, in the existing petrochemical engineering manufacturing management process, generally manual management is performed, so that the management efficiency is low, the project work cannot be reasonably distributed, and the tracking requirements on the project, task, product and quality cannot be met, so that the project management is disordered, and therefore, a project manufacturing comprehensive management system for the petrochemical engineering construction industry needs to be designed.
Disclosure of Invention
The invention aims to provide a project manufacturing comprehensive management system for the petrochemical engineering construction industry, which aims to solve the problems that the management efficiency provided by the background technology is low, the work of a project cannot be reasonably distributed, and the tracking requirements on the project, task, product and quality cannot be met, so that the project management is disordered.
In order to achieve the purpose, the invention provides the following technical scheme: the system comprises a security verification login module, a comprehensive management platform and a data storage database, wherein the security verification login module is in signal connection with the comprehensive management platform, the comprehensive management platform is electrically connected with the data storage database, and the comprehensive management platform is in communication connection with a cloud end;
the security verification login module is used for login security verification of an administrator and a common user;
the comprehensive management platform consists of a project management module, a material management module, a purchase management module, a design management module, a production management module, a construction management module, an inspection management module, a quality management module, a safety management module and other management modules, and is used for managing the project management mode, project work decomposition planning and distribution, task tracking, progress statistics feedback and scheduling, design purchase manufacturing quality data management of the product whole life cycle, supplier management, personnel management and factory/station/equipment management;
and the data storage database is used for storing data processed by the comprehensive management platform.
As a preferred technical scheme of the invention, the project management module comprises order management, work decomposition, plan management, progress production state analysis, examination and approval report management, change communication management, statistical analysis management and file management;
the order management comprises the following steps: order form adding, deleting, modifying and checking, order form state, order form statistics, order form data management, adding, deleting, modifying and checking basic customer information management;
the work is decomposed: establishing a work decomposition structure model, decomposing, planning and dispatching project work tasks by taking products as objects, decomposing the products according to composition relations, and dispatching workers according to function types, factories, departments and personnel;
the plan management comprises the following steps: the system manages, tracks, reminds and automatically arranges all the work tasks in a plan mode;
analyzing the progress production state: progress analysis and exception handling of work tasks and production tasks;
and managing the examination and approval report: examination and approval of work tasks, consulting of work reports and inspection reports;
and the change communication management comprises the following steps: notification of delivery of new information, notification and management of changes;
the statistical analysis management comprises the following steps: the progress statistics, the state, the cost, the working hours, the personnel, the tasks, the problems and the report information of the project are counted and analyzed;
the file management comprises the following steps: project files, technical files, process files, guidance, addition, deletion, modification, version control and reference of experience files.
As a preferred technical scheme of the invention, the material management comprises material storage, material demand management, a material flow management module, equipment management and tracking and tracing management;
the material storage: managing material in and out of the warehouse;
and (3) material demand management: stock management, material nesting, stock utilization and automatic arrangement of a material demand plan according to a project plan or a production plan;
the material flow management comprises the following steps: equipment, machines, instruments, meters, products, semi-finished products and raw materials are distributed and managed, and the equipment, the machines, the instruments, the meters, the products, the semi-finished products and the raw materials have a tracking function;
the equipment management comprises the following steps: managing a resource library of management working equipment and managing equipment data by managing, maintaining, metering and checking equipment on a project site;
the tracking and tracing management comprises the following steps: various materials are traced by using codes, bar codes and equipment.
As a preferred technical scheme of the invention, the purchase management is divided into item purchase and raw material purchase by a purchase demand sheet, purchase task management and purchase task tracking purchase;
the project purchasing means that required equipment, material purchasing and supply units directly perform according to a project demand list, wherein the supply units comprise an internal factory, a workshop, a sub-packaging unit and an external supplier;
raw material procurement refers to providing raw material procurement services for internal factories, workshops, subcontracting units or external suppliers.
As a preferred technical scheme of the invention, the design management comprises task management, abnormal change management, man-hour management, assessment management and standardized knowledge management;
the task management comprises the following steps: managing, decomposing, dispatching, receiving and examining and approving design tasks;
the change exception management comprises the following steps: change management caused by customer design requirement change or downstream purchase and production abnormity feedback;
the man-hour management comprises the following steps: reporting workers and counting working hours;
the assessment management comprises the following steps: workload, design error, work evaluation;
the standardized knowledge management comprises the following steps: standard library, standard technical requirements, design requirements, standard experience library.
As a preferred technical scheme of the invention, the production management comprises production task management, factory data management, process data management and production plan resource plan management;
and managing the production tasks: decomposing, dispatching and examining and approving production tasks;
the factory data management comprises the following steps: plant models, manufacturing units, process units and production capacity base data;
managing the process data: a process library, a process route template and a process route are established;
managing the production plan resource plan: production plan making, production scheduling, automatic material demand plan and personnel demand.
As a preferred technical scheme of the invention, the construction management comprises construction task management and field data management;
and managing the construction tasks: decomposing, dispatching and examining and approving the construction task;
the field data management comprises the following steps: site model, manufacturing unit, process unit and production capacity base data;
the inspection management comprises inspection task management and inspection record management;
the inspection task management comprises the following steps: decomposing, dispatching and examining and approving the inspection tasks, and managing inspection records: inspection list, inspection record, inspection report and product quality report.
As a preferred technical solution of the present invention, the quality management includes quality management task management and quality review management;
managing the quality management task: quality task decomposition, dispatching and examination and approval, wherein the quality examination and management comprises the following steps: checking sheet, checking record and checking report;
the safety management comprises the following steps: safety examination list, examination record, examination report, safety problem management, tracking, statistics, analysis, safety problem evaluation and influence calculation, safety record file, process file, guidance, and addition, deletion, modification, version control and reference of experience file.
As a preferred technical solution of the present invention, the other management includes human resource management, personnel, administrative examination management, office supplies management, working cost management and capability management, and the human resource management: personnel requirement, personnel ability, qualification management, custom company system flow, custom approval and capacity management: personnel ability assessment, personnel training plans, training schemes, and knowledge bases.
Compared with the prior art, the invention has the beneficial effects that:
the invention relates to a project manufacturing comprehensive management system for the petrochemical engineering construction industry, which is applicable to project construction management modes, has the functions of project work decomposition planning and distribution, task tracking, progress statistics feedback and scheduling, design, purchase and manufacturing quality data management of the whole life cycle of products, supplier management, personnel management and factory/station/equipment management, has strong traceability, meets the tracking requirements on projects, tasks, products and quality, improves the efficiency of project management work to the maximum extent, and can replace manpower to realize flow, examination and approval, statistics, analysis and repetitive work.
Drawings
FIG. 1 is a block diagram of the system of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the present invention provides a technical solution of a project manufacturing integrated management system for petrochemical engineering construction industry:
according to the figure 1, the system comprises a safety verification login module, a comprehensive management platform and a data storage database, wherein the safety verification login module is in signal connection with the comprehensive management platform, the comprehensive management platform is electrically connected with the data storage database and is in communication connection with a cloud, the safety verification login module is used for login safety verification of managers and ordinary users, the comprehensive management platform comprises a project management module, a material management module, a purchase management module, a design management module, a production management module, a construction management module, an inspection management module, a quality management module, a safety management module and other management modules, the comprehensive management platform is used for managing the project, decomposing and planning and distributing project work, tracking tasks, progress statistics feedback and scheduling, design purchase and manufacturing quality data management of the whole life cycle of a product, supplier management, a data management module and a data management module, Personnel management, factory/station/equipment management, and a data storage database for storing data processed by the comprehensive management platform.
The system is applicable to project construction management modes, has the functions of project work decomposition planning and distribution, task tracking, progress statistics feedback and scheduling, design, purchase and manufacture quality data management of the whole life cycle of products, supplier management, personnel management and factory/station/equipment management, has strong traceability, meets the tracking requirements on projects, tasks, products and quality, improves the efficiency of project management work to the maximum extent, and can replace manpower to realize flow, examination and approval, statistics, analysis and repetitive work.
The project management module comprises order management, work decomposition, plan management, progress production state analysis, examination and approval report management, change communication management, statistical analysis management and file management, and the order management comprises the following steps: order adding, deleting, modifying and checking, order state, order statistics, order data management, adding, deleting, modifying and checking basic customer information management and work decomposition: establishing a work decomposition structure model, decomposing, planning and dispatching project work tasks by taking products as objects, decomposing the products according to a composition relationship, dispatching workers according to function types, factories, departments and personnel, and managing the plan: the system manages, tracks, reminds and automatically arranges all work tasks in a plan mode, and the progress production state is analyzed: progress analysis and exception handling of work tasks and production tasks, and examination and approval report management: examination and approval of work tasks, consultation of work reports and inspection reports, change of communication management: new information delivery notification, change notification and management, statistical analysis management: the progress statistics, the state, the expense, the working hour, the personnel, the task, the problem of the project, the statistics and the analysis of report information, and the file management: project files, technical files, process files, guidance, addition, deletion, modification, version control and reference of experience files.
The material management comprises material storage, material demand management, a material flow management module, equipment management and tracking tracing management, and the material storage comprises the following steps: managing material in and out library and managing material demand: stock management, material nesting, stock utilization and automatic arrangement of a material demand plan according to a project plan or a production plan, material flow management: the distribution management of equipment, machines, instrument, product, semi-manufactured goods, raw materials just should possess the tracking function, equipment management: managing, maintaining, metering and checking equipment resource library of project site equipment, managing equipment data, tracking and tracing management: various materials are traced by using codes, bar codes and equipment.
The purchase management is divided into item purchase and raw material purchase by the purchase demand list, the purchase task management and the purchase task tracking, the item purchase refers to the fact that required equipment and material purchase and supply units directly conduct according to the item demand list comprise internal factories, workshops, sub-packaging units and external suppliers, the raw material purchase refers to the fact that raw material purchase services are provided for the internal factories, the workshops, the sub-packaging units or the external suppliers, and the material demand plan is automatically arranged according to the project plan or the production plan.
The design management comprises task management, abnormal change management, man-hour management, assessment management and standardized knowledge management, and the task management comprises the following steps: managing design tasks, decomposing, dispatching, receiving, examining and approving, and managing change exception: change management caused by customer design requirement change or downstream purchase and production abnormity feedback, man-hour management: reporting labor, counting working hours, and checking and managing: workload, design errors, work evaluation, standardized knowledge management: standard library, standard technical requirements, design requirements, standard experience library.
The production management comprises production task management, factory data management, process data management and production plan resource plan management, and the production task management comprises the following steps: production task decomposition, dispatching, examination and approval and factory data management: plant model, manufacturing unit, process unit and production capacity basic data, process data management: a process library, a process route template, process route formulation and production plan resource plan management: production plan making, production scheduling, automatic material demand plan and personnel demand.
The construction management comprises construction task management and field data management, and the construction task management comprises the following steps: decomposing, dispatching, examining and approving the construction task, changing the design requirement, feeding back the production problem, evaluating the workload, the quality problem and the work, and managing the field data: site model, manufacturing unit, process unit, and throughput base data.
The inspection management comprises inspection task management and inspection record management, and the inspection task management comprises the following steps: decomposing, dispatching and examining and approving the inspection tasks, and managing inspection records: the system comprises a check list, a check record, a check report and a product quality report, and the project is subjected to statistics and analysis of information such as progress statistics, state, cost, working hours, personnel, tasks, problems, reports and the like.
The quality management comprises quality management task management and quality examination management, and the quality management task management comprises the following steps: quality task decomposition, dispatching, examination and approval and quality examination and management: examination order, examination record and examination report.
Safety management: safety examination sheet, examination record, examination report, safety problem management, tracking, statistics and analysis. Safety problem evaluation and influence calculation, safety record files, process files, guidance, addition, deletion, modification, version control and reference of experience files.
Other management includes human resource management, personnel, administrative review management, office supplies management, working cost management and capacity management, human resource management: personnel requirement, personnel ability, qualification management, custom company system flow, custom approval and capacity management: personnel ability assessment, personnel training plans, training schemes, and knowledge bases.
In the description of the present invention, it is to be understood that the indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings and are only for convenience in describing the present invention and simplifying the description, but are not intended to indicate or imply that the indicated devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be construed as limiting the present invention.
In the present invention, unless otherwise explicitly specified or limited, for example, it may be fixedly attached, detachably attached, or integrated; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate, and may be communication between two elements or interaction relationship between two elements, unless otherwise specifically limited, and the specific meaning of the terms in the present invention will be understood by those skilled in the art according to specific situations.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The project manufacturing integrated management system for the petrochemical engineering construction industry is characterized by comprising a safety verification login module, an integrated management platform and a data storage database, wherein the safety verification login module is in signal connection with the integrated management platform, the integrated management platform is electrically connected with the data storage database, and the integrated management platform is in communication connection with a cloud;
the security verification login module is used for login security verification of an administrator and a common user;
the comprehensive management platform consists of a project management module, a material management module, a purchase management module, a design management module, a production management module, a construction management module, an inspection management module, a quality management module, a safety management module and other management modules, and is used for managing the project management mode, project work decomposition planning and distribution, task tracking, progress statistics feedback and scheduling, design purchase manufacturing quality data management of the product whole life cycle, supplier management, personnel management and factory/station/equipment management;
and the data storage database is used for storing data processed by the comprehensive management platform.
2. The integrated management system for project manufacturing for petrochemical engineering construction industry according to claim 1, wherein: the project management module comprises order management, work decomposition, plan management, progress production state analysis, examination and approval report management, change communication management, statistical analysis management and file management;
the order management comprises the following steps: order form adding, deleting, modifying and checking, order form state, order form statistics, order form data management, adding, deleting, modifying and checking basic customer information management;
the work is decomposed: establishing a work decomposition structure model, decomposing, planning and dispatching project work tasks by taking products as objects, decomposing the products according to composition relations, and dispatching workers according to function types, factories, departments and personnel;
the plan management comprises the following steps: the system manages, tracks, reminds and automatically arranges all the work tasks in a plan mode;
analyzing the progress production state: progress analysis and exception handling of work tasks and production tasks;
and managing the examination and approval report: examination and approval of work tasks, consulting of work reports and inspection reports;
and the change communication management comprises the following steps: notification of delivery of new information, notification and management of changes;
the statistical analysis management comprises the following steps: the progress statistics, the state, the cost, the working hours, the personnel, the tasks, the problems and the report information of the project are counted and analyzed;
the file management comprises the following steps: project files, technical files, process files, guidance, addition, deletion, modification, version control and reference of experience files.
3. The integrated management system for project manufacturing for petrochemical engineering construction industry according to claim 1, wherein: the material management comprises material storage, material demand management, a material flow management module, equipment management and tracking and tracing management;
the material storage: managing material in and out of the warehouse;
and (3) material demand management: stock management, material nesting, stock utilization and automatic arrangement of a material demand plan according to a project plan or a production plan;
the material flow management comprises the following steps: equipment, machines, instruments, meters, products, semi-finished products and raw materials are distributed and managed, and the equipment, the machines, the instruments, the meters, the products, the semi-finished products and the raw materials have a tracking function;
the equipment management comprises the following steps: managing a resource library of management working equipment and managing equipment data by managing, maintaining, metering and checking equipment on a project site;
the tracking and tracing management comprises the following steps: various materials are traced by using codes, bar codes and equipment.
4. The integrated management system for project manufacturing for petrochemical engineering construction industry according to claim 1, wherein: the purchasing management is divided into item purchasing and raw material purchasing by a purchasing demand sheet, purchasing task management and purchasing task tracking purchasing;
the project purchasing means that required equipment, material purchasing and supply units directly perform according to a project demand list, wherein the supply units comprise an internal factory, a workshop, a sub-packaging unit and an external supplier;
raw material procurement refers to providing raw material procurement services for internal factories, workshops, subcontracting units or external suppliers.
5. The integrated management system for project manufacturing for petrochemical engineering construction industry according to claim 1, wherein: the design management comprises task management, abnormal change management, working hour management, assessment management and standardized knowledge management;
the task management comprises the following steps: managing, decomposing, dispatching, receiving and examining and approving design tasks;
the change exception management comprises the following steps: change management caused by customer design requirement change or downstream purchase and production abnormity feedback;
the man-hour management comprises the following steps: reporting workers and counting working hours;
the assessment management comprises the following steps: workload, design error, work evaluation;
the standardized knowledge management comprises the following steps: standard library, standard technical requirements, design requirements, standard experience library.
6. The integrated management system for project manufacturing for petrochemical engineering construction industry according to claim 1, wherein: the production management comprises production task management, factory data management, process data management and production plan resource plan management;
and managing the production tasks: decomposing, dispatching and examining and approving production tasks;
the factory data management comprises the following steps: plant models, manufacturing units, process units and production capacity base data;
managing the process data: a process library, a process route template and a process route are established;
managing the production plan resource plan: production plan making, production scheduling, automatic material demand plan and personnel demand.
7. The integrated management system for project manufacturing for petrochemical engineering construction industry according to claim 1, wherein: the construction management comprises construction task management and field data management;
and managing the construction tasks: decomposing, dispatching and examining and approving the construction task;
the field data management comprises the following steps: site model, manufacturing unit, process unit and production capacity base data;
the inspection management comprises inspection task management and inspection record management;
the inspection task management comprises the following steps: decomposing, dispatching and examining and approving the inspection tasks, and managing inspection records: inspection list, inspection record, inspection report and product quality report.
8. The integrated management system for project manufacturing for petrochemical engineering construction industry according to claim 1, wherein: the quality management comprises quality management task management and quality examination management;
managing the quality management task: quality task decomposition, dispatching and examination and approval, wherein the quality examination and management comprises the following steps: checking sheet, checking record and checking report;
the safety management comprises the following steps: safety examination list, examination record, examination report, safety problem management, tracking, statistics, analysis, safety problem evaluation and influence calculation, safety record file, process file, guidance, and addition, deletion, modification, version control and reference of experience file.
9. The integrated management system for project manufacturing for petrochemical engineering construction industry according to claim 1, wherein: the other management comprises human resource management, personnel, administrative examination management, office supplies management, working cost management and capacity management, and the human resource management comprises the following steps: personnel requirement, personnel ability, qualification management, custom company system flow, custom approval and capacity management: personnel ability assessment, personnel training plans, training schemes, and knowledge bases.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115016902A (en) * | 2022-08-08 | 2022-09-06 | 安睿智达(成都)科技有限公司 | Industrial process digital management system and method |
| CN115130820A (en) * | 2022-05-25 | 2022-09-30 | 欧冶工业品股份有限公司 | Industrial material purchasing quality information processing method and system |
| CN117495316A (en) * | 2024-01-03 | 2024-02-02 | 长沙市住房和城乡建设局 | Intelligent building method and system based on EMPC mode |
-
2021
- 2021-12-24 CN CN202111595544.3A patent/CN114331088A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115130820A (en) * | 2022-05-25 | 2022-09-30 | 欧冶工业品股份有限公司 | Industrial material purchasing quality information processing method and system |
| CN115016902A (en) * | 2022-08-08 | 2022-09-06 | 安睿智达(成都)科技有限公司 | Industrial process digital management system and method |
| CN117495316A (en) * | 2024-01-03 | 2024-02-02 | 长沙市住房和城乡建设局 | Intelligent building method and system based on EMPC mode |
| CN117495316B (en) * | 2024-01-03 | 2024-04-09 | 长沙市住房和城乡建设局 | Intelligent building method and system based on EMPC mode |
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