CN114318743B - Flexible customized digital blanket processing equipment and processing method - Google Patents
Flexible customized digital blanket processing equipment and processing method Download PDFInfo
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- CN114318743B CN114318743B CN202111658109.0A CN202111658109A CN114318743B CN 114318743 B CN114318743 B CN 114318743B CN 202111658109 A CN202111658109 A CN 202111658109A CN 114318743 B CN114318743 B CN 114318743B
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Abstract
The invention discloses flexible customized digital blanket processing equipment and a processing method, which relate to the blanket field and aim at the problems that the brightness degree of the surface of cloth is uneven and the practicability is low because part of fibers on the surface of the cloth cannot be scalded in the background technology. According to the invention, the surface tension of the cloth can be regulated, so that the fiber can be completely contacted with the ironing roller, the ironing effect is improved, the ironing roller is prevented from being too close to the cloth, the connecting plate is prevented from falling, and the practicability is improved.
Description
Technical Field
The invention relates to the technical field of blankets, in particular to a flexible customized digital blanket processing device and a processing method.
Background
The blanket is a common bedding, has a warm keeping function, is thinner than a quilt, is mainly made of animal fibers (such as wool, mohair, rabbit hair, cashmere, camel hair, yak hair) or chemical fibers such as acrylic fibers and viscose fibers, is also made by blending the animal fibers with chemical fibers, has a thick wool fabric on both sides, has a thick wool on the surface, has warm keeping performance, can also be used as decorations such as bedspreads and wallboards, and is divided into three types of pure blanket, blended blanket and blanket, wherein the blanket is woven, tufted, warp knitted, needled, stitch-bonded and the like according to a weaving method, and the blanket surface is fancy with jacquard, printing, plain colors, mandarin colors, channels, grids and the like. The carpet surface style is suede type, raised velvet type, smooth velvet type, rolling ball type, water wave type and the like. Has strong elasticity and warmth retention property and thick texture. The quilt is mainly used as a quilt on a bed and also used as decorations such as bedspread or tapestry. The blanket has various appearance, plump and curled suede, upright nap and velvet feeling. The blanket pattern has various color schemes.
With the continuous improvement of the living standard of people and the continuous development of information technology, the personalized production mode gradually replaces a large-scale and monotonous and unified consumption mode. The flexible production mode takes the demands of customers as the direction, and the design departments and sales departments of enterprises search the continuously changing consumption demands of people in databases, and the products of small batches and multiple varieties are produced by depending on the internal and external resources of the enterprises so as to obtain larger markets.
With the progress of production and the rapid development of social material culture level, the commodity data which can be obtained and governed by people are continuously increased, the requirements of heterogeneity and differentiation of consumers are more definite and initiative is stronger, people strongly hope that the purchased commodities have typical personal style and style, the personalized upper requirements comprise two aspects, namely, the individualization of the functional characteristic requirements of the products, the similar commodities with different individual consumption degrees have different consumption requirements in the commodity purchase, part of professional-grade consumers have strong desire for the commodities which are suitable for the individual functional requirements of the consumers, and the individualization of the product functions is an important content of commodity research and development; and secondly, the individuation of the product style comprises individuation of various attributes such as the size, the color and the like of the product.
In the processing equipment of woollen blanket, generally including loom, cut fine hair machine, calico printing machine, scalding machine, tailor equipment and bordure equipment, based on current scalding equipment, when using, can't adjust the surface tension of cloth, lead to scalding the smooth roller when scalding the light to the cloth, lead to the unable scalding of cloth surface part fibre easily, lead to cloth surface brightness degree inhomogeneous, the practicality is low.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides flexible customized digital blanket processing equipment and a processing method.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
The utility model provides a flexible customization digital woollen blanket processing equipment, includes two needle bar warp knitting machine, fabric cutting machine, digital calico printing machine, scalds smooth equipment, tailors equipment and bordure the machine, it includes scalds smooth mechanism (6) and relative bright mechanism (6) aversion's tensile mechanism that has the regulation woollen blanket tension of waiting to process to scalds smooth mechanism.
Preferably, the ironing device comprises a bottom plate, support columns are welded on the outer walls of four corners at the top of the bottom plate, a mounting frame is arranged above the bottom plate, four corners at the bottom of the mounting frame are welded on the outer walls of the top ends of the four support columns respectively, connecting mechanisms are arranged on the inner walls of the top and the bottom of the mounting frame, each connecting mechanism comprises four connecting rods, springs sleeved on the outer walls of the upper parts of the four connecting rods, limiting plates with four corners at the bottom welded on the outer walls of the top ends of the four connecting rods respectively, connecting plates with tops welded on the outer walls of the bottom ends of the four connecting rods respectively, two stretching mechanisms are arranged on the outer walls of two sides of each connecting plate, each stretching mechanism comprises two connecting blocks with tops hinged on the outer walls of two sides of each connecting plate respectively, a mounting frame with two U-shaped structures with two sides connected on the outer walls of one side opposite to each other through bearings respectively, a rotating shaft with two ends connected on the inner walls of one side opposite to each other through bearings respectively, a squeeze roller sleeved on the outer walls of the rotating shaft respectively, and two servo cylinders connected on the outer walls of one side of the mounting frame respectively through bolts;
The two polishing mechanisms are respectively arranged on the outer walls of the opposite sides of the connecting plates and comprise two mounting seats respectively welded on the outer walls of the connecting plates, a rotary rod, a reduction gearbox, a servo motor, a polishing roller and three heating rods, wherein one end of the rotary rod is connected to one side of the outer wall of one mounting seat through a bearing, the reduction gearbox is connected to one side of the outer wall of the mounting seat through a bolt, the servo motor is connected to the outer wall of the top of the reduction gearbox through a bolt, the polishing rollers are respectively connected to the outer walls of the two ends of the rotary rod through bearings, the three heating rods are respectively connected to the inner walls of the two sides of the polishing rollers through bolts, the two polishing roller outer walls are respectively provided with equidistantly distributed mounting grooves, comb teeth are clamped in the mounting grooves, and conveying mechanisms are respectively arranged on the inner walls of the two ends of the bottom of the mounting frame;
The dust collection device comprises a mounting frame, a dust collection box, a dust collection screen, a base, an ear dust collection fan and a connecting pipe, wherein the mounting plate is connected to the outer wall of one side of the mounting frame through bolts, the dust collection mechanism is arranged on the outer wall of the top of the bottom plate, the dust collection mechanism comprises a conveying pipe sleeved on the outer wall of one side of the mounting plate, close to the mounting frame, of a U-shaped structure, the dust collection box is connected to the outer wall of the top of the bottom plate through bolts, the dust collection screen is connected to the inner wall of one end of the bottom of the dust collection box through bolts, the base is connected to the outer wall of the top of the bottom plate through bolts, and the ear dust collection fan is sleeved on the outer wall of the top of the base, and the connecting pipe is sleeved on the inner wall, close to the dust collection box, close to the dust collection screen.
Preferably, the polishing mechanism comprises a rotating piece which is driven by a reduction gearbox and a servo motor in a matched mode, and two ends of the rotating piece are arranged on the mounting seat; the rotating piece is of a hollow structure, and dead weight telescopic pieces are uniformly distributed along the circumference of the rotating piece; the outer wall of the rotating piece is provided with accommodating pieces surrounding the heating rod at equal intervals, and a guide channel of the dead weight telescopic piece is formed between two adjacent accommodating pieces; the automatic telescopic piece is provided with a connecting piece extending into the rotary piece and an executing piece contacted with the blanket to be processed along the radial direction of the rotary piece.
Preferably, the four corner outer walls of the bottom plate are fixedly connected with cushion pads, and the four cushion pad bottom outer walls are provided with anti-skidding bulges which are distributed at equal intervals.
Preferably, the inner walls of the top and the bottom of the mounting frame are provided with mounting holes, and the four connecting rods are respectively and slidably mounted in the four mounting holes.
Preferably, the rubber ring is sleeved on the outer wall of the extrusion roller, the equidistant distributed anti-skid blocks are sleeved on the outer wall of the rubber ring, four mounting openings are formed in the outer walls of two sides of the mounting frame, the servo cylinder piston rods are respectively and slidably mounted in the four mounting openings, and the two servo cylinder piston rods are respectively welded on the outer wall of one side of the mounting frame.
Preferably, one end of the rotating rod is connected to one side outer wall of the mounting seat through a bearing, the rotating rod is connected with the reduction gearbox through a coupler, the output shaft of the servo motor is connected with the reduction gearbox through the coupler, an electric slip ring is sleeved on the outer wall of one end of the rotating rod, and the heating rod is connected with the electric slip ring through a wire.
Preferably, threaded openings are formed in the inner walls of the two sides of the mounting groove, fastening bolts are screwed in the two threaded openings, and the two fastening bolts are respectively in fastening fit with the comb teeth.
Preferably, the conveying mechanism comprises two fixing seats respectively welded on the inner walls of the bottoms of the mounting frames, mounting rods with two ends respectively connected to the outer walls of the two opposite sides of the fixing seats through bearings, and conveying rollers sleeved on the outer walls of the mounting rods, channels are formed in the outer walls of the two sides of the mounting frames, and the positions of the channels are matched with the positions of the conveying rollers.
Preferably, the connecting flanges are fixedly connected to the outer walls of the top end and the bottom end of the conveying pipe, the two connecting flanges are respectively connected to one side of the outer wall of the mounting plate and the dust collection box through bolts, the bottom end of the conveying pipe is communicated with the inside of the dust collection box, and the connecting pipe is connected to the outer wall of the air inlet end of the dust removal fan through the flange plate.
A processing method of a flexible customized digital blanket comprises the following steps:
S1: feeding the yarns into a double needle bar warp knitting machine, and knitting the yarns by using the double needle bar warp knitting machine, wherein the knitting speed is 650r/min, the number of warping processes is 385 x 4, and the width of the fabric is 208+/-2 cm;
S2: after knitting is completed, the grey cloth is sent into a fabric dividing machine for cutting down, the wool height is set to be 105mm, and the wool height error is set to be 0.1mm;
S3: feeding the cut grey cloth into a digital printing machine, printing a pattern drawn on a computer in advance on the grey cloth by the digital printing machine, and drying the grey cloth without platemaking and proofing;
S4: the cloth after printing is fed into a polishing device, four servo cylinders are started at the same time, piston rods of the four servo cylinders retract to drive a mounting frame to move, the mounting frame drives a connecting block to descend around the axial direction of a rotating shaft, meanwhile, a connecting plate is driven to descend to adjust the surface tension of the cloth, two servo motors and six heating rods are started, an output shaft of each servo motor rotates to drive a polishing roller to rotate, the heating rods polish the cloth to 170-180 ℃, comb teeth polish the cloth, a dust removing fan is started, and the dust removing fan sucks air and filth on one side of a mounting plate into a dust collecting box;
S5: cutting the scalded cloth by cutting equipment;
S6: the edge covering equipment is used for covering edges of the cut cloth.
The beneficial effects of the invention are as follows:
1. The four stretching mechanisms are arranged, the four servo cylinders are started, the piston rods of the four servo cylinders retract to drive the mounting frame to move, the mounting frame drives the squeeze roller to move, meanwhile, the connecting block is enabled to descend around the axial direction of the rotating shaft, meanwhile, the connecting plate is driven to descend, the surface tension of cloth can be regulated, the fiber can be completely contacted with the ironing roller, and the ironing effect is improved;
2. Be provided with two coupling mechanism, when the connecting block drove the connecting plate and descends, the connecting plate drove four connecting rods and descends, and four connecting rods drive limiting plate and descend, and then extrude four springs, and the spring provides the buffering to limiting plate and connecting plate, can prevent to scald smooth roll and cloth contact too closely, can prevent simultaneously that the connecting plate from dropping, has improved the practicality.
Drawings
FIG. 1 is a schematic diagram of a processing flow of a flexible customized digital blanket processing device according to the present invention;
FIG. 2 is a schematic diagram of a front perspective view of a polishing device of a flexible customized digital blanket processing device according to the present invention;
FIG. 3 is a schematic perspective view of a connection mechanism and two stretching mechanisms of a flexible customized digital blanket processing device according to the present invention;
FIG. 4 is a schematic side view of a connection mechanism and two stretching mechanisms of a flexible customized digital blanket processing device according to the present invention;
FIG. 5 is a schematic drawing showing a drawing mechanism of a flexible customized digital blanket processing apparatus according to the present invention;
FIG. 6 is a schematic view of a schematic perspective cross-sectional structure of a ironing roll of a flexible customized digital blanket processing apparatus according to the present invention;
FIG. 7 is a schematic view of a schematic cross-sectional perspective structure of a mounting frame of a flexible customized digital blanket processing apparatus according to the present invention;
FIG. 8 is an enlarged schematic view of the structure of FIG. 7A according to the present invention;
FIG. 9 is a schematic perspective view of a dust removing mechanism of a flexible customized digital blanket processing device according to the present invention;
FIG. 10 is a schematic view of a dust box in a cross-sectional perspective view of a flexible customized digital blanket processing apparatus according to the present invention;
fig. 11 is a schematic diagram of another embodiment of the polishing mechanism according to the present invention.
In the figure: 1 bottom plate, 2 support columns, 3 mounting frames, 4 connecting mechanisms, 401 connecting rods, 402 springs, 403 limiting plates, 404 connecting plates, 5 stretching mechanisms, 501 connecting blocks, 502 mounting frames, 503 rotating shafts, 504 squeeze rolls, 505 servo cylinders, 6 polishing mechanisms, 601 mounting seats, 602 rotating rods, 603 reduction boxes, 604 servo motors, 605 polishing rolls, 606 heating rods, rotating pieces 61, dead weight telescopic pieces 62, connecting pieces 621, executing pieces 622, containing pieces 63, 7 mounting grooves, 8 comb teeth, 9 conveying mechanisms, 901 fixing seats, 902 mounting rods, 903 conveying rolls, 10 mounting plates, 11 dust removing mechanisms, 1101 conveying pipes, 1102 dust collecting boxes, 1103 dust screens, 1104 bases, 1105 dust removing fans and 1106 connecting pipes.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
1, Referring to fig. 1-8, a flexible customized digital blanket processing device, which comprises a double needle bar warp knitting machine, a fabric dividing machine, a digital printing machine, a ironing device, a cutting device and an edge covering machine, wherein the ironing device comprises a bottom plate 1, support columns 2 are welded on the outer walls of four corners at the top of the bottom plate 1, a mounting frame 3 is arranged above the bottom plate 1, four corners at the bottom of the mounting frame 3 are respectively welded on the outer walls of the top ends of the four support columns 2, connecting mechanisms 4 are respectively arranged on the inner walls at the top and the bottom of the mounting frame 3, each connecting mechanism 4 comprises four connecting rods 401, springs 402 sleeved on the outer walls at the upper parts of the four connecting rods 401, limiting plates 403 respectively welded on the outer walls at the top ends of the four connecting rods 401, connecting plates 404 respectively welded on the outer walls at the bottom ends of the four connecting rods 401, stretching mechanisms 5 are respectively arranged on the outer walls at the two sides of the two connecting plates 404, each stretching mechanism 5 comprises a connecting block 501 respectively hinged on the outer walls at the two sides of the connecting plates, a mounting frame 502 with a U-shaped structure, two ends are respectively connected on the outer walls at the two opposite sides of the two connecting blocks 501 through bearings, and two connecting frames 502 respectively connected on the outer walls at the two opposite sides of the two sides of the connecting frame through bearings and two shafts through bearings respectively connected with the rotating shafts through two shafts 503, respectively, and one side of a cylinder is respectively connected with the connecting frame through two connecting shafts and a compression roller, respectively, and the connecting frame is respectively, and is connected with the two connecting frames through the two connecting frames and the two frames respectively, and is connected by respectively;
The outer walls of two opposite sides of the connecting plates 404 are respectively provided with a polishing mechanism 6, each polishing mechanism 6 comprises two mounting seats 601 welded on the outer walls of the connecting plates 404 respectively, a rotating rod 602 with one end connected to one side outer wall of one mounting seat 601 through a bearing, a reduction gearbox 603 connected to one side outer wall of the mounting seat 601 through a bolt, a servo motor 604 connected to the outer wall of the top of the reduction gearbox 603 through a bolt, polishing rollers 605 with two ends connected to the outer walls of the two ends of the rotating rod 602 through bearings respectively, and heating rods 606 with two ends connected to the inner walls of the two sides of the polishing rollers 605 through bolts respectively, wherein the outer walls of the two polishing rollers 605 are provided with equidistant mounting grooves 7, comb teeth 8 are clamped in the mounting grooves 7, and conveying mechanisms 9 are arranged on the inner walls of the two ends of the bottom of the mounting frame 3 respectively.
Further, all fixedly connected with blotter on the four corners outer wall of bottom plate 1 bottom, all be equipped with equidistant distributed's non-slip joint on four blotter bottom outer walls, all open the mounting hole on the inner wall of mounting frame 3 top and bottom, four connecting rods 401 sliding mounting respectively in four mounting holes, the rubber circle has been cup jointed on the squeeze roll 504 outer wall, the equidistant distributed's non-slipping block has been cup jointed on the rubber circle outer wall, four mounting holes have all been opened on the mounting frame 3 both sides outer wall, servo cylinder 505 piston rod slidable mounting respectively in four mounting holes, two servo cylinder 505 piston rods weld respectively on mounting frame 502 one side outer wall, rotary rod 602 one end is connected on mounting seat 601 one side outer wall through the bearing, rotary rod 602 passes through the shaft coupling and is connected with the reducing gear box 603, the electric slip ring has been cup jointed on rotary rod 606 one end outer wall, the heating rod 606 is connected with the electric slip ring through the wire, threaded opening has all been opened on the inner wall on the mounting groove 7 both sides, equal spiro union has fastening bolt in two threaded openings, two fastening bolt form the fastening fit with broach 8 respectively, conveying mechanism 9 includes two mounting frame 3 bottom inner walls, install on the outer wall position and two opposite mounting frame 902 through the bearing position and two opposite mounting frame 902, two opposite mounting frame positions are connected with the outer wall 902, two opposite mounting frame positions are equipped with the two outer wall 902, and two opposite mounting frame positions are equipped with the conveying roller 902, and the conveying mechanism is equipped with the opposite mounting frame 902.
Can adjust the surface tension of cloth for the fibre can be comparatively complete with scalding the smooth roller contact, has improved and scalds smooth effect, can prevent to scalding smooth roller and cloth contact too closely, can prevent simultaneously that the connecting plate from dropping, has improved the practicality.
Referring to fig. 1 and 9-10, in embodiment 2, a flexible customized digital blanket processing device is provided, wherein an outer wall of one side of a mounting frame 3 is connected with a mounting plate 10 by bolts, a dust removing mechanism 11 is arranged on an outer wall of the top of a base plate 1, the dust removing mechanism 11 comprises a conveying pipe 1101 sleeved on an outer wall of one side of the mounting plate 10 close to the mounting frame 3, a dust collecting box 1102 connected to the outer wall of the top of the base plate 1 by bolts, a dust screen 1103 connected to an inner wall of one end of the bottom of the dust collecting box 1102 by bolts, a base 1104 connected to the outer wall of the top of the base plate 1 by bolts, an ear dust removing fan 1105 connected to the outer wall of the top of the base 1104 by bolts, and a connecting pipe 1106 sleeved on an inner wall of the dust collecting box 1102 close to the dust screen 1103.
Further, connecting flanges are fixedly connected to the outer walls of the top end and the bottom end of the conveying pipe 1101, the two connecting flanges are respectively connected to one side outer wall of the mounting plate 10 and the dust collection box 1102 through bolts, the bottom end of the conveying pipe 1101 is communicated with the inside of the dust collection box 1102, and the connecting pipe 1106 is connected to the outer wall of the air inlet end of the dust removal fan 1105 through a flange plate.
Example 2
The main differences between this embodiment and embodiment 1 are shown in fig. 11:
In the polishing mechanism 6 of the embodiment, a reduction gearbox 603 and a servo motor 604 are matched to drive a rotating piece 61, and two ends of the rotating piece 61 are arranged on a mounting seat 601; the rotating member 61 is of a hollow structure, and dead weight telescopic members 62 are uniformly distributed along the circumference of the rotating member 61; the outer wall of the rotating member 61 is provided with accommodating members 63 surrounding the heating rod 606 at equal intervals, and a guide channel of a dead weight telescopic member is formed between two adjacent accommodating members 63; the automatic telescopic member is provided with a connecting member 621 extending into the rotary member 61 and an executing member 622 contacting with the blanket to be processed along the radial direction of the rotary member 61; when each of the dead weight telescoping members 62 is in a contracted state, the plurality of actuators 622 are in contact and form a tubular structure surrounding the plurality of receiving members 63; as the rotating member 61 rotates, the actuator 622 rotated to the vertical direction protrudes from the rotating member 61 due to the own weight of the dead weight telescoping member 62 until the protruding dead weight telescoping member 62 rotates to the vertical position toward the upper side and falls back into the rotating member 61; accordingly, the dead weight telescoping member 62 heated by the heating rod 606 protrudes downward or has a tendency to protrude as it rotates to the side toward the blanket to be processed, ensuring that contact with the blanket is maintained sufficiently with a certain pressure during contact.
The contact between the ironing mechanism 6 and the blanket is a contact surface which is changed by the extension of the dead weight telescopic piece, so that the contact is ensured to be full, and the tension adjustment of the blanket to be processed is formed in a matched mode.
Example 3
The embodiment discloses a processing method of a flexible customized digital blanket, which comprises the following steps:
S1: feeding the yarns into a double needle bar warp knitting machine, and knitting the yarns by using the double needle bar warp knitting machine, wherein the knitting speed is 650r/min, the number of warping processes is 385 x 4, and the width of the fabric is 208+/-2 cm;
S2: after knitting is completed, the grey cloth is sent into a fabric dividing machine for cutting down, the wool height is set to be 105mm, and the wool height error is set to be 0.1mm;
S3: feeding the cut grey cloth into a digital printing machine, printing a pattern drawn on a computer in advance on the grey cloth by the digital printing machine, and drying the grey cloth without platemaking and proofing;
S4: the printed cloth is sent into a polishing device, four servo cylinders 505 are started at the same time, piston rods of the four servo cylinders 505 retract to drive a mounting frame 502 to move, the mounting frame 502 drives a connecting block 501 to descend around the axial direction of a rotating shaft 503, a connecting plate 404 is driven to descend to adjust the surface tension of the cloth, two servo motors 604 and six heating rods 606 are started, the output shafts of the servo motors 604 rotate to drive a polishing roller 605 to rotate, the heating rods 606 polish the cloth at the temperature of between 170 and 180 ℃ through polishing rollers 605 and comb teeth 8, a dust removing fan 1105 is started, and the dust removing fan 1105 sucks air and burrs on one side of a mounting plate 10 into a dust collecting box 1102;
S5: cutting the scalded cloth by cutting equipment;
S6: the edge covering equipment is used for covering edges of the cut cloth.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (8)
1. A flexible customized digital blanket processing device comprises a double needle bar warp knitting machine, a fabric dividing machine, a digital printing machine, a polishing device, a cutting device and a taping machine, and is characterized in that,
The ironing device comprises an ironing mechanism (6) and a stretching mechanism which is shifted relative to the ironing mechanism (6) and is used for adjusting the tension of the blanket to be processed;
The utility model provides a scalding device includes bottom plate (1), all weld support column (2) on the four corners outer wall at bottom plate (1) top, bottom plate (1) top is equipped with installing frame (3), and all be equipped with coupling mechanism (4) on the inner wall of installing frame (3) top and bottom on four support column (2) top outer walls respectively in four corners of installing frame (3) bottom, coupling mechanism (4) include four connecting rod (401), cover locate spring (402) on four connecting rod (401) upper portion outer walls, the four corners of bottom weld limiting plate (403) on four connecting rod (401) top outer walls respectively, the top welds connecting plate (404) on four connecting rod (401) bottom outer walls respectively, two all be equipped with stretching mechanism (5) on connecting plate (404) both sides outer wall, stretching mechanism (5) are including two top respectively articulated connecting block (501) on connecting plate (404) both sides outer wall, both sides respectively through bearing connection frame (502) of "U" shape structure on two opposite side outer walls, both ends are connected through bearing connection frame (503) on opposite side inner wall (503) on opposite side connecting block (502) respectively A squeeze roller (504) sleeved on the outer wall of the rotating shaft (503) and two servo cylinders (505) respectively connected with the outer wall of one side of the mounting frame (3) through bolts;
The two polishing mechanisms (6) are arranged on the outer walls of one opposite side of the connecting plates (404), each polishing mechanism (6) comprises two mounting seats (601) welded on the outer walls of the connecting plates (404) respectively, a rotating rod (602) with one end connected to one side outer wall of one mounting seat (601) through a bearing, a reduction gearbox (603) connected to one side outer wall of the mounting seat (601) through a bolt, a servo motor (604) connected to the outer wall of the top of the reduction gearbox (603) through a bolt, a polishing roller (605) with two ends connected to the outer walls of the two ends of the rotating rod (602) through bearings respectively, and heating rods (606) with two ends connected to the inner walls of the two sides of the polishing roller (605) through bolts respectively, wherein the outer walls of the two polishing rollers (605) are provided with mounting grooves (7) distributed at equal distances, comb teeth (8) are clamped in the mounting grooves (7), and conveying mechanisms (9) are arranged on the inner walls of the two ends of the bottom of the mounting frame (3);
The dust collection device is characterized in that the mounting plate (10) is connected to one side outer wall of the mounting frame (3) through bolts, the dust collection mechanism (11) is arranged on the top outer wall of the bottom plate (1), the dust collection mechanism (11) comprises a conveying pipe (1101) which is sleeved on one side outer wall of the mounting plate (10) close to the mounting frame (3) and is of a U-shaped structure, a dust collection box (1102) which is connected to the top outer wall of the bottom plate (1) through bolts, a dust screen (1103) which is connected to one end inner wall of the bottom of the dust collection box (1102) through bolts, a base (1104) which is connected to the top outer wall of the bottom plate (1) through bolts, and a connecting pipe (1106) which is sleeved on the inner wall which is close to the dust collection box (1102) through bolts.
2. The flexible customized digital blanket processing apparatus according to claim 1, wherein the ironing mechanism (6) comprises a rotating member (61) driven by a reduction gearbox (603) and a servo motor (604), and two ends of the rotating member (61) are mounted on a mounting seat (601); the rotating piece (61) is of a hollow structure, and dead weight telescopic pieces (62) are uniformly distributed along the circumference of the rotating piece (61); the outer wall of the rotating piece (61) is provided with accommodating pieces (63) surrounding the heating rod (606) at equal intervals, and a guide channel of a dead weight telescopic piece (62) is formed between two adjacent accommodating pieces (63); the dead weight telescopic piece (62) is provided with a connecting piece (621) extending into the rotary piece (61) along the radial direction of the rotary piece (61) and an executing piece (622) contacting with the blanket to be processed.
3. The flexible customized digital blanket processing device according to claim 1, wherein a rubber ring is sleeved on the outer wall of the squeeze roller (504), anti-slip blocks distributed at equal intervals are sleeved on the outer wall of the rubber ring, four mounting openings are formed in the outer walls of two sides of the mounting frame (3), piston rods of the servo cylinders (505) are respectively and slidably mounted in the four mounting openings, and the piston rods of the two servo cylinders (505) are respectively welded on the outer wall of one side of the mounting frame (502).
4. The flexible customized digital blanket processing device according to claim 1, wherein one end of the rotating rod (602) is connected to one side outer wall of the mounting seat (601) through a bearing, the rotating rod (602) is connected with the reduction gearbox (603) through a coupler, an output shaft of the servo motor (604) is connected with the reduction gearbox (603) through a coupler, an electric slip ring is sleeved on one end outer wall of the rotating rod (602), and the heating rod (606) is connected with the electric slip ring through a wire.
5. The flexible customized digital blanket processing device according to claim 1, wherein threaded openings are formed in inner walls of two sides of the mounting groove (7), fastening bolts are screwed into the threaded openings, and the fastening bolts are respectively in fastening fit with the comb teeth (8).
6. The flexible customized digital blanket processing device according to claim 1, wherein the conveying mechanism (9) comprises two fixing seats (901) welded on the inner walls of the bottoms of the mounting frames (3), two mounting rods (902) with two ends connected to the outer walls of the opposite sides of the two fixing seats (901) through bearings, and conveying rollers (903) sleeved on the outer walls of the mounting rods (902), channels are formed in the outer walls of the two sides of the mounting frames (3), and the positions of the channels are matched with the positions of the conveying rollers (903).
7. The flexible customized digital blanket processing device according to claim 1, wherein connecting flanges are fixedly connected to the outer walls of the top end and the bottom end of the conveying pipe (1101), the two connecting flanges are respectively connected to one side outer wall of the dust collection box (1102) through bolts, the bottom end of the conveying pipe (1101) is communicated with the inside of the dust collection box (1102), and the connecting pipe (1106) is connected to the outer wall of the air inlet end of the dust removal fan (1105) through a flange plate.
8. A method of processing a flexible customized digital blanket using the processing apparatus of claim 1, comprising the steps of:
S1: feeding the yarns into a double needle bar warp knitting machine, and knitting the yarns by using the double needle bar warp knitting machine, wherein the knitting speed is 650r/min, the number of warping processes is 385 x 4, and the width of the fabric is 208+/-2 cm;
S2: after knitting is completed, the grey cloth is sent into a fabric dividing machine for cutting down, the wool height is set to be 105mm, and the wool height error is set to be 0.1mm;
s3: feeding the cut grey cloth into a digital printing machine, printing a pattern drawn on a computer in advance on the grey cloth by the digital printing machine, drying the grey cloth, and performing plate making and proofing;
S4: feeding printed cloth into a polishing device, simultaneously starting four servo cylinders (505), retracting piston rods of the four servo cylinders (505) to drive a mounting frame (502) to move, driving a connecting block (501) to axially descend around a rotating shaft (503) by the mounting frame (502), simultaneously driving a connecting plate (404) to descend, adjusting the surface tension of the cloth, starting two servo motors (604) and six heating rods (606), rotating an output shaft of each servo motor (604) to drive a polishing roller (605) to rotate, enabling the polishing rollers (605) to polish the cloth at 170-180 ℃, starting a dust removing fan (1105), and sucking air and burrs on one side of a mounting plate (10) into a dust collecting box (1102) by the dust removing fan (1105);
S5: cutting the scalded cloth by cutting equipment;
S6: the edge covering equipment is used for covering edges of the cut cloth.
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| CN204039742U (en) * | 2014-07-23 | 2014-12-24 | 临沂市百花源毛毯制造有限公司 | With the natural lustre finishing machine of Novel unsoldering smooth roll |
| WO2016078277A1 (en) * | 2014-11-18 | 2016-05-26 | 江苏鹰游纺机有限公司 | Two-roller four-time natural luster finishing machine |
| CN213086359U (en) * | 2020-08-20 | 2021-04-30 | 烟台金辉汽车内饰件有限公司 | Heat transfer natural luster finishing machine for automobile fabric |
| CN213652950U (en) * | 2020-10-13 | 2021-07-09 | 诸暨市维纳斯针纺有限公司 | Knitted fabric ironing device |
| CN113249918A (en) * | 2021-07-12 | 2021-08-13 | 南通卡芬迪家用纺织品有限公司 | Natural luster finishing machine for flexible fabric |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204039742U (en) * | 2014-07-23 | 2014-12-24 | 临沂市百花源毛毯制造有限公司 | With the natural lustre finishing machine of Novel unsoldering smooth roll |
| WO2016078277A1 (en) * | 2014-11-18 | 2016-05-26 | 江苏鹰游纺机有限公司 | Two-roller four-time natural luster finishing machine |
| CN213086359U (en) * | 2020-08-20 | 2021-04-30 | 烟台金辉汽车内饰件有限公司 | Heat transfer natural luster finishing machine for automobile fabric |
| CN213652950U (en) * | 2020-10-13 | 2021-07-09 | 诸暨市维纳斯针纺有限公司 | Knitted fabric ironing device |
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