CN114316692A - Oxygen high-barrier coating, preparation method and coating method - Google Patents

Oxygen high-barrier coating, preparation method and coating method Download PDF

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Publication number
CN114316692A
CN114316692A CN202111569747.5A CN202111569747A CN114316692A CN 114316692 A CN114316692 A CN 114316692A CN 202111569747 A CN202111569747 A CN 202111569747A CN 114316692 A CN114316692 A CN 114316692A
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acrylate
barrier coating
oxygen
shellac
coating
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白永平
钟文
邓超
殷晓芬
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Wuxi Haite New Material Research Institute Co Ltd
Harbin Institute of Technology of Wuxi Research Institute of New Materials
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Wuxi Haite New Material Research Institute Co Ltd
Harbin Institute of Technology of Wuxi Research Institute of New Materials
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Publication of CN114316692A publication Critical patent/CN114316692A/en
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Abstract

The invention discloses an oxygen high-barrier coating, a preparation method and a coating method, wherein the oxygen high-barrier coating is prepared by compounding an acrylate high-barrier coating and shellac. In the invention, a crosslinking agent is subsequently added to a post-functional monomer in the acrylic polymer to form a compact reticular crosslinking structure in the curing process, so that the movement of molecular chain segments is greatly limited, and gaps among the chain segments are reduced, so that the thermal movement of the molecular chain segments of the coating polymer is limited, the free volume fraction is reduced, and the permeation path of oxygen is reduced or blocked. Meanwhile, the shellac is rich in hydroxyl and carboxyl, active groups on molecules can react with intermolecular, intramolecular and acrylate active groups in the high-temperature process and react with an added cross-linking agent, so that the molecular chain segments can form a crossed three-dimensional network structure, and the limiting effect on the molecular chain segments is enhanced. The difficulty of oxygen molecule penetration is further increased, and the oxygen barrier property is further improved.

Description

Oxygen high-barrier coating, preparation method and coating method
Technical Field
The invention relates to the field of coating preparation, in particular to an oxygen high-barrier coating, a preparation method and a coating method.
Background
Polyethylene terephthalate (PET) films are known for their excellent sealability, clarity, high temperature resistance and tensile strength, and can meet most packaging requirements. In recent years, it has become an important packaging material in the fields of food, medicine and cosmetics. Thus, there is an increasing demand for high performance and new functionality of PET, in particular oxygen barrier properties. Coatings are the most rapid and practical way to improve PET films due to their simple synthesis process, uncomplicated equipment requirements, versatile functionality and good adhesion to the substrate.
The invention aims to provide an oxygen high-barrier coating and a preparation method thereof, which can obviously improve the barrier of a PET film to oxygen.
Disclosure of Invention
In order to achieve the technical purpose, the first aspect of the invention provides an oxygen high-barrier coating, which comprises the following technical scheme:
an oxygen-resistant coating is prepared from acrylate and shellac through compounding.
In some embodiments, the shellac has a molecular weight of 500-.
In some embodiments, the shellac resin in the shellac is 80-92% by weight.
In some embodiments, the mass ratio of the solid matter of shellac to the solid matter of acrylic high oxygen barrier coating is 1/10-1/4.
In some embodiments, the acrylate high oxygen barrier coating is polymerized from the following monomers in weight percent: 25-75% of acrylate hard monomer; 4% -46% of acrylate soft monomer; 1-10% of pre-crosslinking monomer; the post-crosslinking monomer accounts for 5-25%.
In some embodiments, the acrylate hard monomer is one or more of methyl methacrylate, styrene, isobornyl acrylate, vinyl acetate, isobornyl methacrylate; the acrylic acid soft monomer is one or more of methyl acrylate, ethyl acrylate, butyl acrylate, isooctyl acrylate and the like; the pre-crosslinking monomer is one or more of divinylbenzene, tetramethylcyclotetrasiloxane and diallyl maleate; the post-crosslinking monomer is one or more of acrylic acid, methacrylic acid, hydroxyethyl acrylate and hydroxyethyl methacrylate.
The second aspect of the present invention provides a method for preparing an oxygen high barrier coating, which comprises:
according to the weight percentage, polymerizing an acrylate hard monomer, an acrylate soft monomer, a pre-crosslinking monomer and a post-crosslinking monomer into the acrylate high-oxygen-resistance coating;
grinding shellac into powder, and sieving with 200 mesh sieve;
placing the acrylate high oxygen resistant coating into a high-speed dispersion machine, dispersing for 30min, setting the rotating speed to be 300-600/min and the temperature to be 40-55 ℃;
adding the sampled shellac, and continuously dispersing for 1-2h to obtain the oxygen high barrier coating.
In some embodiments, the split shellac is pre-made into a solution and then placed in a high speed disperser.
The third aspect of the invention provides a coating method of an oxygen high-barrier coating, wherein before coating, a curing agent is added into the oxygen high-barrier coating, and the curing agent is one or more of metal acid ester, metal chelate, metal salt, isocyanate, organosilane, polycarbodiimide, ethylene imine, propylene imine, epoxy resin and amino resin.
The invention has the beneficial effects that:
the subsequent addition of a cross-linking agent to the post-functional monomer in the acrylic polymer forms a compact network cross-linking structure in the curing process, greatly limits the movement of molecular chain segments and reduces gaps among the chain segments, so that the thermal movement of the molecular chain segments of the coating polymer is limited, the free volume fraction is reduced, and the permeation path of oxygen is reduced or blocked.
Meanwhile, the shellac is rich in hydroxyl and carboxyl, active groups on molecules can react with intermolecular, intramolecular and acrylate active groups in the high-temperature process and react with an added cross-linking agent, so that the molecular chain segments can form a crossed three-dimensional network structure, and the limiting effect on the molecular chain segments is enhanced. The difficulty of oxygen molecule penetration is further increased, and the oxygen barrier property is further improved.
Detailed Description
The description is further elucidated with reference to specific examples. The description is to be regarded as illustrative and explanatory only and should not be taken as limiting the scope of the invention in any way.
Example 1
75g of styrene, 12.5g of ethyl acrylate, 7.5g of diallyl maleate and 5g of methacrylic acid are synthesized by free radical polymerization to obtain the acrylate high-barrier coating. Grinding 25g of shellac with molecular weight of 2000 and shellac resin content of 80% into powder, and sieving with 200 mesh sieve. Adding the acrylate high-barrier coating into a high-speed dispersion machine, dispersing for 30min at the rotating speed of 300r/min and the temperature of 55 ℃. Adding the ground shellac, and continuing to disperse for 2 hours to obtain the oxygen high barrier coating.
Adding metal chelate before coating, and stirring for 30 min.
Example 2
58g of vinyl acetate, 16g of butyl acrylate, 1g of divinylbenzene and 25g of hydroxyethyl acrylate are synthesized into the acrylate high-barrier coating through free radical polymerization. 10g of shellac with molecular weight of 500 and shellac resin content of 92% is ground into powder and sieved with 200 mesh. Adding the acrylate high-barrier coating into a high-speed dispersion machine, dispersing for 30min at the rotating speed of 600r/min and the temperature of 40 ℃. Adding the ground shellac, and continuing to disperse for 1.5h to obtain the oxygen high barrier coating.
Isocyanate was added before coating and stirred for 15 min.
Example 3
70g of methyl methacrylate, 5g of ethyl acrylate, 10g of tetravinyl cyclotetrasiloxane and 15g of maleic acid are synthesized by free radical polymerization to obtain the acrylate high-barrier coating. 15g of shellac having a molecular weight of 500 and a shellac resin content of 92% was dissolved in an ethanol solvent. Adding the acrylate high-barrier coating into a high-speed dispersion machine, dispersing for 30min at the rotating speed of 500r/min and the temperature of 50 ℃. Adding the shellac solution, and continuously dispersing for 1h to obtain the oxygen high-barrier coating.
No curing agent was added prior to coating.
Example 4
25g of styrene, 46g of isooctyl acrylate, 8g of diallyl maleate and 21g of acrylic acid are synthesized into the acrylate high-barrier coating through free radical polymerization. 14g of shellac with molecular weight of 800 and shellac resin content of 84% was ground into powder and sieved through 200 mesh. Adding the acrylate high-barrier coating into a high-speed dispersion machine, dispersing for 30min at 480r/min and at 44 ℃. Adding the ground shellac, and continuing to disperse for 1.2h to obtain the oxygen high barrier coating.
Adding metal chelate before coating, and stirring for 30 min.
Example 5
By means of free radical polymerization, 45g of vinyl acetate, 40g of butyl acrylate, 5g of divinyl benzene and 10g of hydroxyethyl methacrylate are synthesized to obtain the acrylate high-barrier coating. 18g of shellac with molecular weight of 1200 and shellac resin content of 86% was ground into powder and sieved through 200 mesh. Adding the acrylate high-barrier coating into a high-speed dispersion machine, dispersing for 30min at the rotating speed of 420r/min and the temperature of 48 ℃. Adding the ground shellac, and continuing to disperse for 1.6h to obtain the oxygen high barrier coating.
Isocyanate was added before coating and stirred for 15 min.
Example 6
60g of methyl methacrylate, 25g of methyl acrylate, 2.5g of tetravinyl cyclotetrasiloxane and 12.5g of maleic acid are synthesized into the acrylate high-barrier coating through free radical polymerization. 22g of shellac with a molecular weight of 1750 and a shellac resin content of 88% were dissolved in an ethanol solvent. Adding the acrylate high-barrier coating into a high-speed dispersion machine, dispersing for 30min at the rotating speed of 520r/min and the temperature of 52 ℃. Adding the shellac solution, and continuously dispersing for 2 hours to obtain the oxygen high-barrier coating.
No curing agent was added prior to coating.
And (3) performance testing:
comparative example 1: PET basement membrane.
Comparative example 2: common acrylate coatings.
Comparative example 3: 75g of styrene, 12.5g of ethyl acrylate, 7.5g of diallyl maleate and 5g of acrylic acid are synthesized by free radical polymerization to obtain the acrylate high-barrier coating. Adding metal acid ester before coating, and stirring for 30 min.
The test method comprises the following steps:
the coating materials of the examples of the present invention and comparative examples 2 and 3 were poured into a specific container and dried to a coating layer of a designated thickness. The oxygen transmission rate is then measured by pressing through the apparatus, the oxygen transmission rate having the unit e-15cm3·cm/cm2S.Pa. Lower test values indicate higher oxygen barrier efficiency.
The test results are shown in the following table:
Figure BDA0003422990820000041
Figure BDA0003422990820000051
the foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims (9)

1. The oxygen high-barrier coating is characterized by being prepared by compounding acrylate high-barrier coating and shellac.
2. The oxygen high barrier coating of claim 1, wherein the shellac has a molecular weight of 500-.
3. The oxygen high barrier coating of claim 1, wherein the weight percentage of shellac resin in the shellac is 80-92%.
4. The oxygen high barrier coating of claim 1, wherein the mass ratio of the solid matter of shellac to the solid matter of acrylic high barrier coating is 1/10-1/4.
5. The oxygen high barrier coating of claim 1, wherein the acrylate high barrier coating is polymerized from the following monomers in weight percent:
25-75% of acrylate hard monomer;
4% -46% of acrylate soft monomer;
1-10% of pre-crosslinking monomer;
the post-crosslinking monomer accounts for 5-25%.
6. The oxygen high barrier coating of claim 5, wherein:
the acrylate hard monomer is one or more of methyl methacrylate, styrene, isobornyl acrylate, vinyl acetate and isobornyl methacrylate;
the acrylic acid soft monomer is one or more of methyl acrylate, ethyl acrylate, butyl acrylate, isooctyl acrylate and the like;
the pre-crosslinking monomer is one or more of divinylbenzene, tetramethylcyclotetrasiloxane and diallyl maleate;
the post-crosslinking monomer is one or more of acrylic acid, methacrylic acid, hydroxyethyl acrylate and hydroxyethyl methacrylate.
7. A method for preparing the oxygen high barrier coating according to any one of claims 1 to 6, comprising:
according to the weight percentage, polymerizing an acrylate hard monomer, an acrylate soft monomer, a pre-crosslinking monomer and a post-crosslinking monomer into the acrylate high-oxygen-resistance coating;
grinding shellac into powder, and sieving with 200 mesh sieve;
placing the acrylate high oxygen resistant coating into a high-speed dispersion machine, dispersing for 30min, setting the rotating speed to be 300-600/min and the temperature to be 40-55 ℃;
adding the sampled shellac, and continuously dispersing for 1-2h to obtain the oxygen high barrier coating.
8. The method for preparing oxygen high-barrier coating according to claim 7, wherein the shellac after sample separation is prepared into a solution and then put into a high-speed dispersion machine.
9. A method for coating an oxygen high-barrier coating according to any one of claims 1 to 6, wherein a curing agent is added to the oxygen high-barrier coating before coating, wherein the curing agent is one or more of a metal acid ester, a metal chelate, a metal salt, an isocyanate, an organosilane, a polycarbodiimide, an ethylene imine, a propylene imine, an epoxy resin and an amino resin.
CN202111569747.5A 2021-12-21 2021-12-21 Oxygen high-barrier coating, preparation method and coating method Pending CN114316692A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4710228A (en) * 1985-10-16 1987-12-01 General Mills, Inc. Edible coating composition and method of preparation
US20190062565A1 (en) * 2017-08-25 2019-02-28 Ppg Industries Ohio, Inc. Metal cans coated with shellac-containing coatings
CN113698652A (en) * 2021-09-09 2021-11-26 哈尔滨工业大学无锡新材料研究院 High-oxygen barrier coating film and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4710228A (en) * 1985-10-16 1987-12-01 General Mills, Inc. Edible coating composition and method of preparation
US20190062565A1 (en) * 2017-08-25 2019-02-28 Ppg Industries Ohio, Inc. Metal cans coated with shellac-containing coatings
CN113698652A (en) * 2021-09-09 2021-11-26 哈尔滨工业大学无锡新材料研究院 High-oxygen barrier coating film and preparation method thereof

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