CN114316653A - Superfine vanadium-titanium anticorrosive powder and preparation method thereof - Google Patents

Superfine vanadium-titanium anticorrosive powder and preparation method thereof Download PDF

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CN114316653A
CN114316653A CN202111477807.0A CN202111477807A CN114316653A CN 114316653 A CN114316653 A CN 114316653A CN 202111477807 A CN202111477807 A CN 202111477807A CN 114316653 A CN114316653 A CN 114316653A
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parts
titanium
vanadium
anticorrosive
powder
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那萨
何平
吴斌
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Panzhihua Rongxin Paint Co ltd
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Panzhihua Rongxin Paint Co ltd
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Abstract

The invention provides superfine vanadium-titanium anticorrosive powder and a preparation method thereof, wherein the superfine vanadium-titanium anticorrosive powder comprises the following components in parts by weight: 1-80 parts of vanadium-titanium byproduct, 1-5 parts of C5-C8 alcohol, 5-10 parts of dimethylbenzene, 12-20 parts of polyurethane resin and 5-15 parts of bentonite. The superfine vanadium-titanium anticorrosive powder is easy to disperse in the paint preparation process, and the prepared anticorrosive paint or primer has the advantages of good stability, difficulty in layering, excellent anticorrosive capability, high cost performance, no lead, chromium and other heavy metals, no toxicity, no pollution, no stimulation, low consumption, good anticorrosive performance and low preparation cost.

Description

Superfine vanadium-titanium anticorrosive powder and preparation method thereof
Technical Field
The invention relates to the technical field of anticorrosive products, in particular to ultrafine vanadium-titanium anticorrosive powder and a preparation method thereof.
Background
Chemical and electrochemical corrosion of metals brings great economic loss and social harm to human beings. The corrosion of ships in seawater is very complex, the corrosion environments of different ship body parts are different, and the corrosion conditions are different. In general, the corrosion of ships in seawater is mainly influenced by the salinity, temperature, pH value, atmospheric environment, microorganisms and other factors of the seawater. These factors interact to constitute corrosion of the vessel.
At present, the common surface coating protection for protecting the metal surface is to cover a layer of coating on the metal by electroplating or spraying and other methods to prevent the metal from contacting with corrosive media, thereby achieving the purpose of protecting the metal. It has been proven in long-term practice that coatings are the most economical, practical and widely used protection method. The anticorrosive coatings are classified into various types, and according to film forming substances, the anticorrosive coatings can be classified into epoxy resin anticorrosive coatings, acrylate anticorrosive coatings, fluororesin anticorrosive coatings, polyaniline anticorrosive coatings, polyimide anticorrosive coatings, chlorinated polypropylene anticorrosive coatings, organic silicon resin anticorrosive coatings and the like, and the anticorrosive coatings generally have a good protection effect.
Patent CN109181547A discloses an anticorrosive paint, which comprises propylene emulsion, propylene glycol, titanate coupling agent, preservative, adhesive and titanium dioxide, and the invention has the effect of purifying air, and in the preparation process of the functional paint, because illite functional powder is added, the use amount of titanium dioxide and thickening agent can be reduced, and the production cost of the functional paint is greatly reduced.
Along with the progress of industrialization and social progress, people have higher and higher requirements on anticorrosive coatings, so in order to prolong the service life of the coatings, protect ecological environment and save construction cost, the development of an environment-friendly, low-cost and excellent-performance anticorrosive coating is urgently needed.
Disclosure of Invention
The invention solves the technical problem of providing the ultrafine vanadium-titanium anticorrosive powder and the preparation method thereof, the ultrafine vanadium-titanium anticorrosive powder does not contain heavy metals such as lead, chromium and the like, has no toxicity, environmental protection and no stimulation, can achieve good performance when the dosage is less, and can be applied to various solvent-based or water-based base materials to prepare anticorrosive, antirust paint, primer and primer-primer combined antirust paint.
In order to solve the technical problems, the invention adopts the technical scheme that:
the invention provides superfine vanadium-titanium anticorrosive powder which is characterized by comprising the following components in parts by weight: 1-80 parts of vanadium-titanium by-product, 1-5 parts of C5-C8 alcohol, 5-10 parts of dimethylbenzene, 12-20 parts of polyurethane resin and 5-15 parts of bentonite.
Further, the composition comprises the following components in parts by weight: 5-50 parts of vanadium-titanium byproducts, 1-3 parts of C5-C8 alcohol, 5-8 parts of dimethylbenzene, 12-15 parts of polyurethane resin and 5-10 parts of bentonite.
Further, the composition comprises the following components in parts by weight: 20-40 parts of vanadium-titanium byproducts, 2-3 parts of C5-C8 alcohol, 7-8 parts of xylene, 12-14 parts of polyurethane resin and 5-7 parts of bentonite.
Further, the superfine vanadium-titanium anticorrosive powder comprises the following components in parts by weight: 22 parts of vanadium-titanium by-product, 2 parts of C5-C8 alcohol, 8 parts of xylene, 12 parts of polyurethane resin and 5 parts of bentonite.
The invention utilizes the byproducts, the waste slag and the like generated in the steelmaking production process as raw materials to prepare the anticorrosive powder, can realize the comprehensive utilization of resources and reduce the production cost in the steelmaking process.
The bentonite is used as one of raw materials for improving the adhesive force of the coating.
Further, the vanadium-titanium by-product comprises one or more of a vanadium extraction by-product, titanium ore tailings powder and a vanadium-titanium containing secondary resource;
further, the vanadium-titanium byproduct comprises TiO2 20%、Fe3O41.5%、V2O5 0.3%。
In a specific embodiment of the invention, the particle size D50 of the anticorrosive powder is 2-4 μm.
Further, the pH value of the water suspension of the anticorrosive powder is 6-7.
Further, the density of the anticorrosive powder is 2-3.5 g/cm3The water soluble matter is less than or equal to 5 percent, and the volatile matter is less than or equal to 1 percent.
The invention also provides a preparation method of the superfine vanadium-titanium anticorrosive powder, which comprises the following steps: calcining all the raw materials and grinding to obtain the finished product.
The invention also provides application of the superfine vanadium-titanium anticorrosive powder in preparing anticorrosive paint.
The invention has the following beneficial effects:
(1) the superfine vanadium-titanium anticorrosive powder forms an extraordinary compact paint film through small-size effect and surface effect generated among components, can enhance the binding force of pigment and base material, promote the paint film performance, and can effectively prevent the corrosion of oxygen, water and other harmful substances to the surface of steel, thereby protecting the steel and playing a role in long-acting anticorrosion.
(2) The ultrafine vanadium-titanium anticorrosive powder is easy to disperse in the paint preparation process, and the prepared antirust anticorrosive paint or primer has good stability, is not easy to delaminate, has excellent anticorrosive capability and high cost performance, can achieve good antirust performance when the using amount is less, and can be used in paints of various base materials and used for preparing various anticorrosive paints, such as: phenolic aldehyde, alkyd, acrylic acid, epoxy, water-based resin paint and the like, and can also be widely applied to anticorrosive paint in the aspects of ships, automobiles, industrial machinery, color steel plates, household appliances, metal containers for food and the like.
(3) The superfine vanadium-titanium anticorrosive powder does not contain heavy metals such as lead, chromium and the like, has no toxicity, pollution or irritation, and is low in preparation cost, so that waste resources are effectively utilized.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Example 1
Mixing the vanadium extraction byproduct, titanium ore tailings powder and secondary vanadium and titanium containing resource, calcining at 1300 deg.C, and finely grinding to obtain powder with particle diameter D50 of 2.0 μm, wherein TiO in the powder2 20%、Fe3O41.5%、 V2O50.3 percent of the raw materials, mixing 22 parts of the raw materials with 2 parts of amyl alcohol, 8 parts of dimethylbenzene, 12 parts of polyurethane resin and 5 parts of bentonite, drying and grinding to obtain the superfine vanadium-titanium anticorrosive powder, wherein the pH value of the aqueous suspension of the anticorrosive powder is 6-7, and the density is 2-3.5 g/cm3The water-soluble substance is less than or equal to 0.5 percent, and the volatile matter at 105 ℃ is less than or equal to 1 percent.
Example 2
Mixing the vanadium extraction byproduct, titanium ore tailings powder and secondary vanadium and titanium containing resource, calcining at 1300 deg.C, and finely grinding to obtain powder with particle diameter D50 of 2.0 μm, wherein TiO in the powder2 20%、Fe3O41.5%、 V2O50.3 percent of the raw materials, mixing 30 parts of the raw materials with 1 part of hexanol, 5 parts of dimethylbenzene, 15 parts of polyurethane resin and 8 parts of bentonite, drying and grinding to obtain the superfine vanadium-titanium anticorrosive powder, wherein the pH value of the aqueous suspension of the anticorrosive powder is 6-7, and the density is 2-3.5 g/cm3The water-soluble substance is less than or equal to 0.5 percent, and the volatile matter at 105 ℃ is less than or equal to 1 percent.
Example 3
Mixing the vanadium extraction byproduct, titanium ore tailings powder and secondary vanadium and titanium containing resource, calcining at 1300 deg.C, and finely grinding to obtain powder with particle diameter D50 of 2.0 μm, wherein TiO in the powder2 20%、Fe3O41.5%、 V2O50.3 percent of the raw materials, mixing 50 parts of the raw materials with 4 parts of hexanol, 5 parts of dimethylbenzene, 20 parts of polyurethane resin and 15 parts of bentonite, drying and grinding to obtain the superfine vanadium-titanium anticorrosive powder, wherein the pH value of the aqueous suspension of the anticorrosive powder is 6-7, and the density is 2-3.5 g/cm3The water-soluble substance is less than or equal to 0.5 percent, and the volatile matter at 105 ℃ is less than or equal to 1 percent.
Example 4
Mixing the vanadium extraction byproduct, titanium ore tailings powder and secondary vanadium and titanium containing resource, calcining at 1300 deg.C, and finely grinding to obtain powder with particle diameter D50 of 2.0 μmOf TiO 22 20%、Fe3O41.5%、 V2O50.3 percent of the raw materials, and mixing 35 parts of the raw materials with 4 parts of hexanol, 8 parts of dimethylbenzene, 20 parts of polyurethane resin and 10 parts of bentonite, drying and grinding to obtain the superfine vanadium-titanium anticorrosive powder, wherein the pH value of the aqueous suspension of the anticorrosive powder is 6-7, and the density is 2-3.5 g/cm3The water-soluble substance is less than or equal to 0.5 percent, and the volatile matter at 105 ℃ is less than or equal to 1 percent.
Example 5
Mixing the vanadium extraction byproduct, titanium ore tailings powder and secondary vanadium and titanium containing resource, calcining at 1300 deg.C, and finely grinding to obtain powder with particle diameter D50 of 2.0 μm, wherein TiO in the powder2 20%、Fe3O41.5%、 V2O50.3 percent of the raw materials, mixing 25 parts of the raw materials with 4 parts of amyl alcohol, 10 parts of dimethylbenzene, 15 parts of polyurethane resin and 5 parts of bentonite, drying and grinding to obtain the superfine vanadium-titanium anticorrosive powder, wherein the pH value of the aqueous suspension of the anticorrosive powder is 6-7, and the density is 2-3.5 g/cm3The water-soluble substance is less than or equal to 0.5 percent, and the volatile matter at 105 ℃ is less than or equal to 1 percent.
Example 6
Mixing the vanadium extraction byproduct, titanium-selecting tailing powder and secondary vanadium-titanium-containing resource, calcining at 1300 ℃, and finely grinding to obtain powder with the particle size D50 of 4.0 mu m, wherein TiO in the powder2 20%、Fe3O41.5%、 V2O50.3 percent of the raw materials, mixing 22 parts of the raw materials with 2 parts of amyl alcohol, 8 parts of dimethylbenzene, 12 parts of polyurethane resin and 5 parts of bentonite, drying and grinding to obtain the superfine vanadium-titanium anticorrosive powder, wherein the pH value of the aqueous suspension of the anticorrosive powder is 6-7, and the density is 2-3.5 g/cm3The water-soluble substance is less than or equal to 0.5 percent, and the volatile matter at 105 ℃ is less than or equal to 1 percent.
Example 7
Mixing the vanadium extraction byproduct, titanium ore tailings powder and secondary vanadium and titanium containing resource, calcining at 1300 deg.C, and finely grinding to obtain powder with particle diameter D50 of 3.0 μm, wherein TiO in the powder2 20%、Fe3O41.5%、 V2O50.3 percent of the raw materials, mixing 25 parts of amyl alcohol 4 parts, dimethylbenzene 10 parts, polyurethane resin 15 parts and bentonite 5 parts, drying and grinding to obtain the superfine vanadium-titanium anticorrosive paintThe pH value of the powder and the antiseptic powder aqueous suspension is 6-7, and the density is 2-3.5 g/cm3The water-soluble substance is less than or equal to 0.5 percent, and the volatile matter at 105 ℃ is less than or equal to 1 percent.
Comparative example 1
Mixing the vanadium extraction byproduct, titanium ore tailings powder and secondary vanadium and titanium containing resource, calcining at 1300 deg.C, and finely grinding to obtain powder with particle diameter D50 of 2.0 μm, wherein TiO in the powder2 20%、Fe3O41.5%、 V2O50.3 percent of the raw materials, mixing 22 parts of the raw materials with 2 parts of butanol, 8 parts of dimethylbenzene, 12 parts of polyurethane resin and 5 parts of bentonite, drying and grinding to obtain the superfine vanadium-titanium anticorrosive powder, wherein the pH value of the aqueous suspension of the anticorrosive powder is 6-7, and the density is 2-3.5 g/cm3The water-soluble substance is less than or equal to 0.5 percent, and the volatile matter at 105 ℃ is less than or equal to 1 percent.
Comparative example 2
Mixing the vanadium extraction byproduct, titanium ore tailings powder and secondary vanadium and titanium containing resource, calcining at 1300 deg.C, and finely grinding to obtain powder with particle diameter D50 of 2.0 μm, wherein TiO in the powder2 20%、Fe3O41.5%、 V2O50.3 percent of the raw materials, mixing 22 parts of the raw materials with 2 parts of amyl alcohol, 8 parts of dimethylbenzene, 12 parts of acrylic resin and 5 parts of bentonite, drying and grinding to obtain the superfine vanadium-titanium anticorrosive powder, wherein the pH value of the aqueous suspension of the anticorrosive powder is 6-7, and the density is 2-3.5 g/cm3The water-soluble substance is less than or equal to 0.5 percent, and the volatile matter at 105 ℃ is less than or equal to 1 percent.
Comparative example 3
Mixing the vanadium extraction byproduct, titanium ore tailings powder and secondary vanadium and titanium containing resource, calcining at 1300 deg.C, and finely grinding to obtain powder with particle diameter D50 of 2.0 μm, wherein TiO in the powder2 20%、Fe3O41.5%、 V2O50.3 percent of the raw materials, mixing 22 parts of the raw materials with 2 parts of amyl alcohol, 8 parts of dimethylbenzene, 12 parts of epoxy acrylic resin and 5 parts of bentonite, drying and grinding to obtain the superfine vanadium-titanium anticorrosive powder, wherein the pH value of the aqueous suspension of the anticorrosive powder is 6-7, and the density is 2-3.5 g/cm3The water-soluble substance is less than or equal to 0.5 percent, and the volatile matter at 105 ℃ is less than or equal to 1 percent.
Comparative example 4
By-product of vanadium extractionMixing the product, the selected titanium tailing powder and the vanadium-titanium-containing secondary resource, calcining at 1300 ℃, and finely grinding to obtain powder with the particle size D50 of 2.0 mu m and TiO in the powder2 20%、Fe3O41.5%、 V2O50.3 percent of the raw materials, mixing 22 parts of the raw materials with 2 parts of butyl acetate, 8 parts of dimethylbenzene, 12 parts of polyurethane resin and 5 parts of bentonite, drying and grinding to obtain the superfine vanadium-titanium anticorrosive powder, wherein the pH value of the aqueous suspension of the anticorrosive powder is 6-7, and the density is 2-3.5 g/cm3The water-soluble substance is less than or equal to 0.5 percent, and the volatile matter at 105 ℃ is less than or equal to 1 percent.
After 5% of the superfine vanadium-titanium anticorrosive powder prepared in the example 1 and 10% of the anticorrosive powder in the comparative examples 1-4 are respectively prepared into the coating according to a conventional method, the performance of the coating is detected, and the detection results are shown in table 1:
TABLE 1
Figure BDA0003394175000000061
The superfine vanadium-titanium anticorrosive powder forms an extraordinary compact paint film through small-size effect and surface effect generated among components, can enhance the binding force of pigment and base material, promote the performance of the paint film, and effectively prevent the corrosion of oxygen, water and other harmful substances to the surface of steel, thereby protecting the steel, playing a role in long-acting anticorrosion, and being used in paints of various base materials and preparing various anticorrosion paints such as: phenolic aldehyde, alkyd, acrylic acid, epoxy, water-based resin paint and the like, and can also be widely applied to anticorrosive paint in the aspects of ships, automobiles, industrial machinery, color steel plates, household appliances, metal containers for food and the like.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The ultrafine vanadium-titanium anticorrosive powder is characterized by comprising the following components in parts by weight: 1-80 parts of vanadium-titanium byproduct, 1-5 parts of C5-C8 alcohol, 5-10 parts of dimethylbenzene, 12-20 parts of polyurethane resin and 5-15 parts of bentonite.
2. The ultrafine vanadium-titanium anticorrosive powder according to claim 1, characterized by comprising the following components in parts by weight: 5-50 parts of vanadium-titanium byproducts, 1-3 parts of C5-C8 alcohol, 5-8 parts of dimethylbenzene, 12-15 parts of polyurethane resin and 5-10 parts of bentonite.
3. The ultrafine vanadium-titanium anticorrosive powder according to claim 1, characterized by comprising the following components in parts by weight: 20-40 parts of vanadium-titanium byproducts, 2-3 parts of C5-C8 alcohol, 7-8 parts of xylene, 12-14 parts of polyurethane resin and 5-7 parts of bentonite.
4. The ultrafine vanadium-titanium anticorrosive powder according to claim 1, characterized by comprising the following components in parts by weight: 22 parts of vanadium-titanium by-product, 2 parts of C5-C8 alcohol, 8 parts of xylene, 12 parts of polyurethane resin and 5 parts of bentonite.
5. The ultrafine vanadium-titanium anticorrosive powder according to claim 4, wherein the vanadium-titanium by-products comprise one or more of vanadium extraction by-products, titanium ore tailings powder, and vanadium-titanium containing secondary resources;
further, the vanadium-titanium byproduct comprises TiO2 20%、Fe3O41.5%、V2O5 0.3%。
6. The ultrafine composite vanadium-titanium anticorrosive powder according to any one of claims 1 to 5, wherein the particle size D50 of the anticorrosive powder is 2 to 4 μm.
7. The ultrafine vanadium-titanium anticorrosive powder according to any one of claims 1 to 5, wherein the pH of an aqueous suspension of the anticorrosive powder is 6 to 7.
8. According to any one of claims 1 to 5The superfine vanadium-titanium anticorrosive powder is characterized in that the density of the anticorrosive powder is 2-3.5 g/cm3The water-soluble substance is less than or equal to 0.5 percent, and the volatile matter at 105 ℃ is less than or equal to 1 percent.
9. The method for preparing the ultrafine vanadium-titanium anticorrosive powder according to any one of claims 1 to 8, characterized by comprising the following steps: calcining all the raw materials and grinding to obtain the catalyst.
10. Use of the ultrafine vanadium-titanium anticorrosive powder according to any one of claims 1 to 8 in the preparation of anticorrosive coatings.
CN202111477807.0A 2021-12-06 2021-12-06 Superfine vanadium-titanium anticorrosive powder and preparation method thereof Pending CN114316653A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1504516A (en) * 2002-11-28 2004-06-16 万达科技(无锡)有限公司 Antirust pigment for improving antirust property of antirust paint
CN106833092A (en) * 2015-12-04 2017-06-13 上海中冶环境工程科技有限公司 A kind of chemical filler prepared using metallurgical byproduct
CN109321103A (en) * 2018-09-28 2019-02-12 天津美士邦涂料化工有限公司 Water-based alkyd anti-corrosion primer
CN112457697A (en) * 2020-11-27 2021-03-09 攀枝花环业冶金渣开发有限责任公司 Superfine slag micro powder antirust primer and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1504516A (en) * 2002-11-28 2004-06-16 万达科技(无锡)有限公司 Antirust pigment for improving antirust property of antirust paint
CN106833092A (en) * 2015-12-04 2017-06-13 上海中冶环境工程科技有限公司 A kind of chemical filler prepared using metallurgical byproduct
CN109321103A (en) * 2018-09-28 2019-02-12 天津美士邦涂料化工有限公司 Water-based alkyd anti-corrosion primer
CN112457697A (en) * 2020-11-27 2021-03-09 攀枝花环业冶金渣开发有限责任公司 Superfine slag micro powder antirust primer and preparation method thereof

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