Negative ion environment-friendly coating and preparation method thereof
Technical Field
The application relates to the technical field of building material coatings, in particular to an anion environment-friendly coating and a preparation method thereof.
Background
The negative ion coating contains negative ion powder, the negative ion powder is generally composite mineral powder synthesized by tourmaline powder and lanthanide according to a proportion, the negative ion powder can ionize air to generate negative oxygen ions, the sleeping quality of a resident is improved, and meanwhile, the negative oxygen ions also have the effect of purifying formaldehyde. Therefore, the anion paint is an environment-friendly paint which can improve the living environment. The negative ion coating can be coated on a wall body and can also be coated on furniture.
In the related technology, the patent with the publication number of CN105602401B discloses a water-based environment-friendly anion anticorrosive paint and a preparation method thereof, wherein the paint comprises, by mass, 20-40% of a water-based epoxy resin emulsion, 10-20% of a water-based polyurethane emulsion, 5-10% of a water-based fluororesin emulsion, 10-15% of a water-based nano anion slurry, 1-3% of a water-based wetting dispersant, 0.1-1% of a water-based defoaming agent, 1-3% of an adhesion promoter, 5-10% of a lead-free antirust pigment, 0.5-2.5% of an antifouling agent, 5-10% of a film-forming assistant and 5-25% of deionized water. The paint can generate negative oxygen ions and has an anti-corrosion function.
In view of the above-mentioned related arts, the inventors believe that formaldehyde in the air is in a free state, and the adsorption of the above-mentioned coating to free formaldehyde is weak, which is not favorable for improving the air purification effect of the coating.
Disclosure of Invention
In order to improve the purification effect of the coating on free formaldehyde in air, the application provides an anion environment-friendly coating and a preparation method thereof.
In a first aspect, the application provides an environment-friendly negative ion coating, which adopts the following technical scheme: an anion environment-friendly coating is prepared from the following raw materials in parts by weight: 40-70 parts of water-based epoxy resin, 5-15 parts of mixed cross-linking agent, 5-20 parts of anion powder, 5-10 parts of bismuth-based-activated carbon photocatalyst, 1-4 parts of dispersing agent and 50-100 parts of water.
By adopting the technical scheme, as the mixed cross-linking agent, the anion powder and the bismuth-based-activated carbon photocatalyst are adopted, and the mixed cross-linking agent cross-links the anion powder and the bismuth-based-activated carbon photocatalyst together, so that the bismuth-based-activated carbon photocatalyst is loaded on the negative ion powder to generate a bismuth-based-negative ion-activated carbon composite material, the activated carbon in the bismuth-based-negative ion-activated carbon composite material can adsorb free formaldehyde in the air, the negative oxygen ions generated by the bismuth-based-negative ion-activated carbon composite material promote the decomposition of the formaldehyde, meanwhile, the bismuth-based photocatalyst in the bismuth-based negative ion-activated carbon composite material accelerates the decomposition and adsorption of formaldehyde under visible light, and is beneficial to improving the continuous adsorption and decomposition capacity of the bismuth-based negative ion-activated carbon composite material;
in addition, the dosage of the water-based epoxy resin is far greater than that of the mixed cross-linking agent, which is beneficial to reducing the adverse effect of the mixed cross-linking agent on the corrosion resistance of the coating;
therefore, the negative ion environment-friendly coating not only has the effects of releasing negative oxygen ions and preventing corrosion, but also can continuously adsorb and decompose free formaldehyde in the air, and improves the air purification effect of the coating.
Preferably, the negative ion environment-friendly coating is prepared from the following raw materials in parts by weight: 50-60 parts of water-based epoxy resin, 9-11 parts of mixed cross-linking agent, 12-14 parts of anion powder, 6.5-8.5 parts of bismuth-based-activated carbon photocatalyst, 2-3 parts of dispersing agent and 70-80 parts of water.
By adopting the technical scheme, the prepared coating has higher adsorption and decomposition speeds on formaldehyde in the proportion, and the air purification effect of the coating is further improved.
Preferably, the bismuth-based-activated carbon photocatalyst is Bi2O3Activated carbon or Bi2O3-TiO2One or two of the compositions in the active carbon.
By adopting the technical scheme, compared with TiO2Photocatalysts of uniform wide band gap, Bi2O3And Bi2O3-TiO2The band gaps are narrow, the response to visible light is good, and the photocatalysis effect can be better exerted indoors, so that Bi is adopted2O3Activated carbon or Bi2O3-TiO2Activated carbon, both contribute to the decomposition of formaldehyde indoors.
Preferably, said Bi2O3-TiO2The preparation method of the active carbon comprises the following steps,
(1) uniformly mixing 1-2 parts by weight of tetrabutyl titanate and 3-5 parts by weight of absolute ethyl alcohol to obtain a titanium-containing solution;
(2) under the condition of stirring, adding 1-2 parts by weight of nano activated carbon into a titanium-containing solution, and uniformly mixing to obtain a mixed solution;
(3) uniformly mixing 1-2 parts by weight of 2.5% nitric acid solution and 1-2 parts by weight of absolute ethyl alcohol to obtain a nitric acid alcohol solution;
(4) under the condition of stirring, adding nitric acid alcoholSolution and 1-2 parts by weight of Bi (NO)3)·5H2Adding O into the mixed solution, and stirring for 30-90min to obtain sol;
(5) adding the sol into a hydrothermal reaction kettle, heating the hydrothermal reaction kettle for 22-26h at the temperature of 110-2O3-TiO2Active carbon.
By adopting the technical scheme, tetrabutyl titanate, nano activated carbon and Bi (NO) are firstly added3)·5H2O is dispersed in the solution, which is beneficial to the uniform mixing of reactants at a molecular level and the chemical reaction; the hydrothermal reaction kettle is adopted to heat the sol, the reaction condition is mild, and the reaction process is safer.
Preferably, the mixed crosslinking agent comprises a crosslinking substance and ammonium persulfate, the weight ratio of the crosslinking substance to the ammonium persulfate is (4-5):1, and the crosslinking substance is one of toluene diisocyanate or titanium acetylacetonate.
By adopting the technical scheme, the ammonium persulfate is beneficial to initiating a crosslinking reaction, the toluene diisocyanate or the titanium acetylacetonate can load the bismuth-based-activated carbon photocatalyst on the anion powder, and meanwhile, as the waterborne epoxy resin contains secondary hydroxyl, the toluene diisocyanate or the titanium acetylacetonate and the secondary hydroxyl are subjected to the crosslinking reaction, the coating is beneficial to being attached on a base material, the scratch resistance of a coating film of the coating can be improved, and the damage of the coating after film forming is reduced.
Preferably, the negative ion environment-friendly coating also comprises 4-8 parts by weight of water-based acrylic acid.
By adopting the technical scheme, the water-based acrylic acid can increase the oxygen-containing group and the specific surface area on the surface of the activated carbon, is beneficial to enhancing the adsorbability of the bismuth-based activated carbon photocatalyst and improving the adsorption effect of the coating on formaldehyde; and the waterborne acrylic acid contains carboxyl, toluene diisocyanate or titanium acetylacetonate can generate crosslinking reaction with the carboxyl, and the generated crosslinking product can enhance the weather resistance of the coating.
Preferably, the negative ion environment-friendly coating also comprises 3-6 parts by weight of epoxy-terminated organosilicon.
By adopting the technical scheme, the epoxy-terminated organosilicon has strong hydrophobic property, and part of the epoxy-terminated organosilicon is enriched on the surface of the coating layer, so that the contact angle between water and the coating layer is increased, the waterproof property of the coating is enhanced, corrosive media are reduced from invading into the coating layer, and the corrosion resistance of the coating is further enhanced.
In a second aspect, the application provides a preparation method of an anion environment-friendly coating, which adopts the following technical scheme:
the preparation method of the negative ion environment-friendly coating comprises the following preparation steps
S1, uniformly mixing the anion powder, the bismuth-based activated carbon photocatalyst and water according to the proportion to obtain a suspension;
s2, adding the mixed cross-linking agent into the suspension, reacting for 5-8h at 65-75 ℃, and filtering to obtain the bismuth-based-anion-activated carbon composite material;
s3, adding the bismuth-based negative ion-activated carbon composite material and the dispersing agent into the water-based epoxy resin, and uniformly mixing to obtain the negative ion environment-friendly coating.
By adopting the technical scheme, the anion powder and the bismuth-based-activated carbon photocatalyst are dispersed in water, which is beneficial to carrying out crosslinking reaction; the method has the advantages of mild reaction conditions, simple operation, safety and high efficiency.
Preferably, in the step of S1, 4-8 parts by weight of aqueous acrylic acid is also added, and the mixture is reacted for 1.5-2.5h at 50-70 ℃ to obtain a suspension.
By adopting the technical scheme, the water-based acrylic acid is added firstly, and then the mixed cross-linking agent is added, which is beneficial to reducing the consumption of the water-based acrylic acid.
Preferably, in the step of S3, 3 to 6 parts by weight of epoxy-terminated silicone is further added.
By adopting the technical scheme, the epoxy-terminated organic silicon and the water-based epoxy resin are uniformly mixed, so that the epoxy-terminated organic silicon is uniformly distributed in the coating, and the corrosion resistance of the coating is improved.
In summary, the present application has the following beneficial effects:
1. because the mixed cross-linking agent, the anion powder and the bismuth-based-activated carbon photocatalyst are adopted, the bismuth-based-anion-activated carbon composite material is generated, free formaldehyde in air can be continuously adsorbed and decomposed, and the air purification effect of the coating is improved;
2. bi is preferably used in the present application2O3Activated carbon or Bi2O3-TiO2Activated carbon due to Bi2O3And Bi2O3-TiO2The photocatalyst has good light response to visible light, and is favorable for better photocatalysis indoors;
3. according to the method, the bismuth-based-anion-activated carbon composite material is formed through a crosslinking reaction, and then the bismuth-based-anion-activated carbon composite material is mixed with the water-based epoxy resin, so that the consumption of the mixed crosslinking agent in the water-based epoxy resin is reduced.
Detailed Description
The starting materials in the examples of the present application are all commercially available. Wherein tetrabutyl titanate is purchased from Nantong Runfeng petrochemical company, anion powder is purchased from Hebei Wao Peak mineral products, Inc., toluene diisocyanate is purchased from Shandong Liang New Material science and technology, Inc., the dispersing agent is 5040 purchased from Nantong Runfeng petrochemical company, titanium acetylacetonate is purchased from Yunnan Lilian biology, Inc., and epoxy-terminated organosilicon is purchased from Shanghai Chuyi good organosilicon materials, Inc.
The present application will be described in further detail with reference to examples.
Preparation examples of raw materials
Preparation example 1
Bi2O3Activated carbon prepared according to the following steps: 1.5kg of 2.5% nitric acid solution and 1.5kg of anhydrous ethanol were added to a stirrer, and after stirring at 300r/min for 30min, 1.5kg of Bi (NO) was added3)·5H2Adding O into a stirrer, stirring for 50min at the speed of 400r/min to obtain transparent sol, putting the transparent sol into a polytetrafluoroethylene inner container of a hydrothermal reaction kettle, putting the polytetrafluoroethylene inner container into the hydrothermal reaction kettle, moving the hydrothermal reaction kettle into an oven, reacting for 24h at the temperature of 120 ℃, taking out the reaction kettle, centrifugally separating liquid in the polytetrafluoroethylene inner container to obtain a solid product, putting the solid product into an oven, drying for 6h at the temperature of 80 ℃, grinding the solid product to obtain Bi2O3Active carbon.
Preparation example 2
Bi2O3-TiO2Activated carbon prepared according to the following steps:
(1) adding 1.5kg of tetrabutyl titanate and 4kg of absolute ethyl alcohol into a stirrer, and stirring for 15min at 200r/min to obtain a titanium-containing solution;
(2) adding 1.5kg of nano activated carbon into the titanium-containing solution at 300r/min, and stirring for 15min to obtain a mixed solution;
(3) uniformly mixing 1.5kg of 2.5% nitric acid solution and 1.5kg of absolute ethyl alcohol to obtain a nitric acid alcohol solution;
(4) adding alcohol nitrate solution and 1.5kg of Bi (NO) under stirring at 400r/min3)·5H2Adding O into the mixed solution, and stirring for 60min to obtain sol;
(5) adding the sol into a polytetrafluoroethylene inner container of a hydrothermal reaction kettle, filling the polytetrafluoroethylene inner container into the hydrothermal reaction kettle, moving the hydrothermal reaction kettle into a drying oven, heating the hydrothermal reaction kettle for 24 hours at 120 ℃, taking out the polytetrafluoroethylene inner container, separating liquid in the polytetrafluoroethylene inner container to obtain a solid product, drying and grinding the solid product to obtain Bi2O3-TiO2Active carbon.
Examples
Examples 1 to 7
As shown in Table I, examples 1-7 differ mainly in the ratios of the raw materials.
The following description will be given by taking example 1 as an example.
Example 1
An anion environment-friendly coating is prepared by the following steps:
s1, adding the anion powder, the bismuth-based activated carbon photocatalyst and water into a stirrer according to the proportion, and stirring for 15min at 200r/min to obtain a suspension;
s2, adding the mixed cross-linking agent into the suspension, reacting for 6.5h at a constant temperature under the condition of 70 ℃ oil bath, and then filtering the liquid to obtain the bismuth-based-anion-activated carbon composite material;
s3, adding the bismuth-based negative ion-activated carbon composite material, the dispersing agent and the water-based epoxy resin into a stirrer, and stirring for 30min at 200r/min to obtain the negative ion environment-friendly coating.
Wherein the mixed cross-linking agent comprises toluene diisocyanate and ammonium persulfate, and the bismuth-based-activated carbon photocatalyst is Bi2O3-TiO2Active carbon.
TABLE proportioning of the raw materials of examples 1-7
Example 8
This example is different from example 5 in that Bi is added2O3-TiO2Replacement of activated carbon by equal amount of Bi2O3Active carbon.
Example 9
This example is different from example 5 in that the bismuth-based-activated carbon photocatalyst of this example is 3.75/kg Bi2O3Activated carbon and 3.75/kg Bi2O3-TiO2Activated carbon mixture.
Example 10
This example differs from example 5 in that toluene diisocyanate was replaced with an equal amount of titanium acetylacetonate.
Example 11
This example differs from example 5 in that in step S1, 6kg of aqueous acrylic acid was simultaneously added to a stirrer, stirred at 200r/min for 15min and heated at 60 ℃ for 2h to give a suspension.
Example 12
This example is different from example 5 in that 4.5kg of epoxy-terminated silicone was simultaneously added to a stirrer and stirred at 200r/min for 30min in step S3 to obtain an anionic eco-friendly coating.
Example 13
This example is different from example 11 in that 4.5kg of epoxy-terminated silicone was simultaneously added to a stirrer and stirred at 200r/min for 30min in step S3 to obtain an anionic eco-friendly coating.
Comparative example
Comparative example 1
An aqueous environment-friendly negative ion anticorrosive paint is prepared by the following steps of dripping aqueous epoxy resin emulsion into aqueous polyurethane emulsion according to the proportion of table two, stirring and dispersing for 5-10min, then dripping aqueous fluororesin emulsion, stirring and dispersing for 5-10min, dripping the prepared aqueous nano negative ion slurry, stirring and dispersing for 15-30min, then adding deionized water accounting for 5-10% of the total mass of the deionized water into a dispersion cylinder, stirring for 20-30min at the rotation speed of 400-600rpm, adding the lead-free antirust pigment and the rest deionized water component, adding the aqueous defoaming agent, the aqueous wetting dispersant and the antifouling agent, adding the film-forming assistant at the rotation speed of 1000 plus one and 1200rpm, continuously dispersing for 25-40 min, measuring the viscosity to be (40 +/-2) s, filtering and discharging to obtain the water-based environment-friendly negative ion anticorrosive paint.
TABLE two compounding ratio of ingredients of comparative example 1
Composition (I)
|
Proportioning
|
Aqueous epoxy resin emulsion
|
40%
|
Aqueous polyurethane emulsion
|
10%
|
Aqueous fluororesin emulsion
|
5%
|
Aqueous nano negative ion slurry
|
13%
|
Aqueous wetting dispersant
|
1%
|
Aqueous defoaming agent
|
0.5%
|
Lead-free rust-proof pigment
|
10%
|
Antifouling agent
|
0.5%
|
Film forming aid
|
5%
|
Deionized water
|
14% |
Comparative examples 2 to 3
As shown in Table III, comparative examples 2 to 3 are different from example five in the ratio of raw materials.
Table three raw material ratios of comparative examples 2 to 3
Comparative example 4
This comparative example differs from example 5 in that Bi is added2O3-TiO2The activated carbon is replaced by nano activated carbon with the same quantity.
Comparative example 5
This comparative example differs from example 5 in that the mixed crosslinker was replaced with the same amount of silane crosslinker KH-201.
Comparative example 6
This comparative example differs from example 5 in that it does not contain a hybrid crosslinker.
Comparative example 7
This comparative example differs from example 5 in that it does not contain a bismuth-based-activated carbon photocatalyst.
Comparative example 8
This comparative example differs from example 5 in that it does not contain a negative ion powder.
Performance test
For the samples provided in examples 1 to 13 and comparative examples 1 to 8, the formaldehyde purification efficiency of the samples was examined according to JC/T1074-2008 "indoor air purification function coating material purification performance"; volatile organic compounds of the sample are detected according to GB18582-2008 'Limited amount of harmful substances in interior wall paint of interior decoration and finishing materials', the anticorrosion performance of the sample is detected according to JG/T224-2007 'Steel structure anticorrosion paint for buildings', and the detection results are shown in the fourth table.
TABLE IV Performance test data for examples 1-13 and comparative examples 1-7
By combining examples 1-5 and comparative example 1 and combining table four, it can be seen that compared with comparative example 1, the formaldehyde purification efficiency of examples 1-5 is significantly improved, the volatile organic compounds are reduced to the undetectable level, and the anticorrosive performance is better, which indicates that the anticorrosive paint prepared under the experimental conditions of examples 1-5 has better air purification effect.
As can be seen by combining examples 5-7 and Table IV, the formaldehyde purification efficiency of examples 5-7 is 99% or more, no volatile organic compound can be detected, and the change of the corrosion resistance is small, which indicates that the anticorrosive coatings prepared by the weight ratio of the toluene diisocyanate and the ammonium persulfate in examples 5-7 have good air purification effect.
As can be seen by combining example 5, examples 8 to 9 and comparative example 1 with Table IV, compared with comparative example 1, examples 5 and examples 8 to 9, each had higher formaldehyde purification efficiency and little change in volatile organic compounds and corrosion preventing properties, which indicates that Bi2O3-TiO2Activated carbon and Bi2O3The activated carbon is beneficial to improving the formaldehyde purification efficiency of the anticorrosive paint.
Combining example 5, example 10 and comparative example 1 with table four, it can be seen that the formaldehyde purification efficiency of example 5 and example 10 is higher than that of comparative example 1, which shows that toluene diisocyanate and titanium acetylacetonate both contribute to the improvement of formaldehyde purification efficiency of the anticorrosive coating.
Combining examples 5, 11-13 and table four, it can be seen that examples 11-13 all have better corrosion protection performance than example 5, and example 13 is better, which shows that both the waterborne acrylic and epoxy-terminated silicone contribute to further improving the corrosion protection performance of the corrosion protective coating.
Combining example 5 and comparative examples 2-3 with table four, it can be seen that comparative examples 2-3 have lower formaldehyde purification efficiency and higher volatile organic compounds than example 5, which indicates that the anticorrosive coatings prepared under the conditions of example 5 have better air purification effect.
As can be seen by combining example 5 and comparative examples 4-5, and combining Table IV, the nail of comparative example 4 is comparable to example 5The aldehyde purification efficiency is lower and the volatile organic compounds are higher, which shows that Bi is compared with nano activated carbon2O3-TiO2The air purification effect of the anticorrosive coating is improved better by the activated carbon; the anticorrosive property of comparative example 5 was worse, which shows that the anticorrosive property of the anticorrosive coating was improved better by the mixed crosslinking agent than by the silane crosslinking agent KH-201.
Combining example 5 and comparative examples 6-8 with the fourth table, it can be seen that the formaldehyde purification efficiency of comparative examples 6-8 is lower, the volatile organic compound is higher, and the corrosion resistance is worse than that of example 5, which shows that, when the anion powder, the mixed cross-linking agent and the bismuth-based-activated carbon photocatalyst are simultaneously present, the air purification effect and the corrosion resistance of the prepared corrosion-resistant coating are better.