CN114314713B - Lifting device of pure water generation system and use method - Google Patents
Lifting device of pure water generation system and use method Download PDFInfo
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- CN114314713B CN114314713B CN202210067198.XA CN202210067198A CN114314713B CN 114314713 B CN114314713 B CN 114314713B CN 202210067198 A CN202210067198 A CN 202210067198A CN 114314713 B CN114314713 B CN 114314713B
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- storage device
- pure water
- liquid storage
- deionized
- assembly
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 48
- 238000000034 method Methods 0.000 title claims abstract description 35
- 239000011347 resin Substances 0.000 claims abstract description 82
- 229920005989 resin Polymers 0.000 claims abstract description 82
- 238000003860 storage Methods 0.000 claims abstract description 73
- 230000007704 transition Effects 0.000 claims abstract description 41
- 239000007788 liquid Substances 0.000 claims abstract description 38
- 238000007789 sealing Methods 0.000 claims description 12
- 238000005520 cutting process Methods 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 3
- -1 polytetrafluoroethylene Polymers 0.000 claims description 3
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 3
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 3
- 230000008569 process Effects 0.000 abstract description 21
- 150000002500 ions Chemical class 0.000 description 7
- 229910001220 stainless steel Inorganic materials 0.000 description 7
- 239000010935 stainless steel Substances 0.000 description 7
- 230000009471 action Effects 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 230000010354 integration Effects 0.000 description 3
- 238000005457 optimization Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000002242 deionisation method Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Abstract
The application relates to the technical field of pure water generating systems, and solves the problems that a pure water generating device in the prior art is inconvenient in replacing deionized resin in the using process, occupies a large space range and is seriously wasted; the deionized resin storage device comprises a filter assembly inserted in the transition liquid storage device, an additional assembly is sleeved at the outer bottom end of the filter assembly, the additional assembly is welded with the filter assembly, and a fixing plate assembly is detachably connected to the bottom of the additional assembly through a screw. The application greatly increases the space utilization rate of the system, makes the replacement process of the deionized resin more convenient, increases the exchange area and capacity, and can be continuously and repeatedly used.
Description
Technical Field
The application relates to the technical field of pure water generation systems, in particular to a lifting device of a pure water generation system and a use method thereof.
Background
Because trace calcium, magnesium, aluminum and other ions can remain in the common tap water, the method plays a role in the chemical reaction process and influences the normal operation of the process. So that the water used in some specific occasions needs to be correspondingly treated, thereby meeting the process requirements of the whole system.
In the current use process, for the occasion needing to remove the ion impurities, the equipment is often required to be provided with a separate pure water generating system to remove the ion impurities in the aqueous solution, so that the requirements of the customer process are met.
As an apparatus for providing temperature control in semiconductor wafer processing, the overall apparatus requirements are particularly stringent. The pure water generating device is mainly prepared by adopting ion exchange, when raw water flows through the exchange resin, cations are replaced by active groups of positive resin, anions are replaced by active groups of negative resin, so that water is purified, and the water conductivity can reach 18MΩ cm.
The pure water generating system matched with the temperature control equipment has several modes at present:
1. disposable deionization device: the deionized resin is directly stored in a fixing device, the device is in a closed state, the resin cannot be replaced, and the device is connected with a system model through a fixing bracket;
2. custom deionization devices: the deionized resin is stored by adopting a stainless steel container, a special fixing support is arranged in the equipment, when the resin fails, the whole pure water system needs to be taken out from the equipment, the resin is replaced from the outside, the deionized water is assembled into the pure water generating system, and then the pure water generating system is installed in the equipment.
The above modes are troublesome to assemble and occupy a larger space, and particularly in the first mode, waste of matched parts is serious, and the deionized resin cannot be replaced conveniently.
Disclosure of Invention
(one) solving the technical problems
Aiming at the defects of the prior art, the application provides a lifting device of a pure water generating system and a use method thereof, which solve the problems that the pure water generating device in the prior art is inconvenient to replace deionized resin in the use process, occupies a large space range and wastes seriously.
(II) technical scheme
In order to solve the technical problems, the application provides the following technical scheme: the lifting device of the pure water generating system comprises a deionized resin storage device and a transition liquid storage device, wherein the deionized resin storage device is inserted into the transition liquid storage device, and the deionized resin storage device and the transition liquid storage device are detachably and fixedly connected;
the deionized resin storage device comprises a filter component inserted in the transition liquid storage device, an additional component is sleeved at the bottom end of the outer part of the filter component, the additional component is welded with the filter component, the bottom of the additional component is detachably connected with a fixed plate component through a screw, and a second sealing gasket is arranged between the fixed plate component and the additional component;
the additional assembly comprises a ring frame, an upper end and a lower end, the upper end is welded and fixed with the filter assembly, and the lower end is fixedly connected with the fixed plate assembly through a screw;
the upper end part is provided with a first smooth conical surface, the lower end part is provided with a second smooth conical surface, and the first smooth conical surface and the second smooth conical surface are in arc transition connection.
Further, the radian of the first smooth conical surface is 121 degrees, and the radian of the second smooth conical surface is 106 degrees.
Further, two horn-shaped structures which are vertically corresponding are formed among the first smooth conical surface, the second smooth conical surface and the ring frame.
Further, a plurality of uniformly distributed micro-voids are arranged on the outer surface of the filter component, the width of the micro-voids is 0.1-0.2mm, and the length of the micro-voids is 0.2-0.3mm.
Further, the top fixedly connected with first handle of filter component, the bottom fixedly connected with second handle of fixed plate subassembly.
Further, a first sealing gasket is arranged at the connecting part between the deionized resin storage device and the transition liquid storage device, the first sealing gasket is made of polytetrafluoroethylene materials, and an external cutting sleeve connector is connected to the deionized resin storage device through threads.
Further, the transition liquid storage device is of a hollow cylinder structure, an outflow hole is formed in the center of the bottom of the transition liquid storage device and used for being connected with a system water tank pipeline, and the inner diameter of the outflow hole is 50mm.
Further, the top of the transition liquid storage device is provided with a connecting flange extending outwards, and the flange on the transition liquid storage device is fixedly connected with the end part of the deionized resin storage device through four screws.
The application also provides another technical scheme, a use method of the lifting device of the pure water generation system, which comprises the following steps:
s1, when resin needs to be replaced, disassembling a screw between a deionized resin storage device and a transition liquid storage device, lifting a first handle, and placing the deionized resin storage device on a workbench;
s2, disassembling the screw on the end face of the fixed plate assembly, and downwards pulling and disassembling the lower fixed plate assembly through a second handle;
s3, lifting the filter assembly upwards, and replacing the failure resin to a designated position through the additional assembly;
s4, adding new resin into the deionized resin storage device through the additional assembly, and sequentially installing a second sealing gasket, a fixing plate assembly and screws to complete replacement of the deionized resin.
(III) beneficial effects
The application provides a lifting device of a pure water generation system and a use method thereof, which have the following beneficial effects:
1. the application greatly increases the space utilization rate of the system, and simultaneously carries out reasonable optimization design on the resin replacement method of the pure water system, so that the replacement process of the deionized resin is more convenient, the filter screen of the deionized resin is custom designed by stainless steel, the exchange area and the capacity are increased, and the deionized resin can be continuously and repeatedly used.
2. According to the application, the deionized resin storage device is optimally designed, the filter screen is manufactured by adopting stainless steel finish machining, the strength and the filtering precision are increased, the filter screen can be repeatedly utilized, the waste is reduced, the cost is saved, the upper end of the additional assembly is provided with a smooth conical surface of 121 degrees, the lower end of the additional assembly is provided with a smooth conical surface of 106 degrees, the two conical surfaces are in arc transition connection, and the additional assembly and the fixing assembly are connected by adopting end surfaces, so that the flow area can be increased, and the convenience and the efficiency for replacing the deionized resin are greatly improved.
3. According to the application, the lifting device of the pure water generation system is optimally designed, the process of replacing the ineffective deionized resin is more convenient, and the convenience of the replacement process is further improved by adopting a smooth conical surface and arc transition design on the upper line surface of the additional assembly.
4. The bottom of the transition liquid storage device is directly welded and communicated with the liquid storage system of the temperature control system, so that the whole temperature control system is smaller in design occupation space and is highly integrated in the system, the equipment space is more reasonably utilized, meanwhile, the connection of related pipelines is reduced, and the energy loss is reduced.
5. The application has the functions of high system integration, convenient replacement and cost saving, and solves the problems of low reuse rate, large installation occupation space and complicated replacement process of the pure water generating system in the prior art.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the application and do not constitute a limitation on the application. In the drawings:
FIG. 1 is an exploded view of a lifting device of the present application;
FIG. 2 is an exploded view of the structure of the deionized resin storage device of the present application;
FIG. 3 is a cross-sectional view of the attachment assembly of the present application;
FIG. 4 is a schematic illustration of the sizing of the attachment assembly of the present application.
In the figure: 100. externally connected with a clamping sleeve joint; 200. a deionized resin storage device; 210. a filter assembly; 220. adding an assembly; 211. a first handle; 241. a second handle; 221. a ring frame; 222. an upper end portion; 2221. a first smooth conical surface; 223. a lower end portion; 2231. a second smooth conical surface; 230. a second gasket; 240. a fixed plate assembly; 300. a first gasket; 400. and a transitional liquid storage device.
Detailed Description
The following detailed description of embodiments of the present application will be given with reference to the accompanying drawings and examples, by which the implementation process of how the present application can be applied to solve the technical problems and achieve the technical effects can be fully understood and implemented.
Fig. 1-4 illustrate one embodiment of the present application: the utility model provides a hoisting device of pure water generation system, includes deionized resin storage device 200 and transition reservoir device 400, and deionized resin storage device 200 peg graft in transition reservoir device 400, and deionized resin storage device 200 and transition reservoir device 400 are detachable fixed connection.
The application greatly increases the space utilization rate of the system, and simultaneously carries out reasonable optimization design on the resin replacement method of the pure water system, so that the replacement process of the deionized resin is more convenient, the filter screen of the deionized resin is custom designed by stainless steel, the exchange area and the capacity are increased, and the deionized resin can be continuously and repeatedly used.
When the system needs to perform ion filtration on circulating liquid, raw water flows into the external cutting ferrule connector 100 through a pipeline, then flows into the deionized resin storage device 200, the deionized resin in the deionized resin storage device 200 is used for replacing ions in the raw water, the circulating liquid after the ions are replaced flows into the transition liquid storage device 400 through a micro gap on the side wall of the deionized resin storage device 200, and the circulating liquid enters a system water tank through an outflow hole below the transition liquid storage device 400, so that a complete process from raw water to pure water is completed.
The connecting part between the deionized resin storage device 200 and the transition liquid storage device 400 is provided with a first sealing gasket 300, the first sealing gasket 300 is made of polytetrafluoroethylene materials, the deionized resin storage device 200 is connected with an external cutting sleeve joint 100 through threads, the transition liquid storage device 400 is of a hollow cylinder structure, the center position of the bottom of the transition liquid storage device 400 is provided with an outflow hole, the outflow hole is used for connecting a system water tank pipeline, the inner diameter of the outflow hole is 50mm, the top of the transition liquid storage device 400 is provided with a connecting flange extending outwards, and the flange on the transition liquid storage device 400 is fixedly connected with the end part of the deionized resin storage device 200 through four screws.
The application directly connects the bottom of the transition liquid storage device 400 with the liquid storage system of the temperature control system by welding, so that the whole temperature control system occupies smaller space, is highly integrated in the system, has more reasonable utilization of equipment space, simultaneously reduces the connection of related pipelines and reduces energy loss.
The deionized resin storage device 200 comprises a filter component 210 inserted in a transition liquid storage device 400, an additional component 220 is sleeved at the outer bottom end of the filter component 210, the additional component 220 is welded with the filter component 210, a fixing plate component 240 is detachably connected to the bottom of the additional component 220 through a screw, a second sealing gasket 230 is arranged between the fixing plate component 240 and the additional component 220, a first handle 211 is fixedly connected to the top of the filter component 210, a second handle 241 is fixedly connected to the bottom of the fixing plate component 240, lifting actions during deionized resin replacement are facilitated, a plurality of uniformly distributed micro gaps are formed in the outer surface of the filter component 210, the width of each micro gap is 0.1-0.2mm, and the length of each micro gap is 0.2-0.3mm.
According to the application, the lifting device of the pure water generation system is optimally designed, the process of replacing the ineffective deionized resin is more convenient, and the convenience of the replacement process is further improved by adopting a smooth conical surface and arc transition design on the upper line surface of the additional assembly 220.
The additional assembly 220 comprises a ring frame 221, an upper end 222 and a lower end 223, wherein the upper end 222 is welded and fixed with the filter assembly 210, the lower end 223 is fixedly connected with the fixed plate assembly 240 through a screw, a first smooth conical surface 2221 is arranged on the upper end 222, a second smooth conical surface 2231 is arranged on the lower end 223, the first smooth conical surface 2221 and the second smooth conical surface 2231 are in arc transition connection, the radian of the first smooth conical surface 2221 is 121 degrees, the radian of the second smooth conical surface 2231 is 106 degrees, and two horn-shaped structures which correspond to each other up and down are formed among the first smooth conical surface 2221, the second smooth conical surface 2231 and the ring frame 221, so that the additional assembly of deionized resin is facilitated.
The additional assembly 220 is processed by stainless steel, and the upper end 222 is processed with a smooth conical surface with an angle of 121 degrees, so that the replacement of failure ions is facilitated; a smooth taper of 106 ° is machined into the lower end 223 to facilitate the loading of the deionized resin.
The application optimizes the design of the deionized resin storage device 200, the filter screen is manufactured by adopting stainless steel finish machining, the strength and the filtering precision are increased, the filter screen can be repeatedly utilized, the waste is reduced, the cost is saved, the upper end of the additional assembly 220 is provided with a smooth conical surface of 121 degrees, the lower end of the additional assembly 220 is provided with a smooth conical surface of 106 degrees, the two conical surfaces are connected through arc transition, and the additional assembly 220 and the fixing assembly are connected through end surfaces, so that the flow area can be increased, and the convenience and the efficiency for replacing the deionized resin are greatly improved.
The application has the functions of high system integration, convenient replacement and cost saving, and solves the problems of low reuse rate, large installation occupation space and complicated replacement process of the pure water generating system in the prior art.
The application also provides another embodiment, a use method of the lifting device of the pure water generating system, which comprises the following steps:
s1, when resin needs to be replaced, disassembling a screw between a deionized resin storage device and a transition liquid storage device, lifting a first handle, and placing the deionized resin storage device on a workbench;
s2, disassembling the screw on the end face of the fixed plate assembly, and downwards pulling and disassembling the lower fixed plate assembly through a second handle;
s3, lifting the filter assembly upwards, and replacing the failure resin to a designated position through the additional assembly;
s4, adding new resin into the deionized resin storage device through the additional assembly, and sequentially installing a second sealing gasket, a fixing plate assembly and screws to complete replacement of the deionized resin.
The application greatly increases the space utilization rate of the system, and simultaneously carries out reasonable optimization design on the resin replacement method of the pure water system, so that the replacement process of the deionized resin is more convenient, the filter screen of the deionized resin is custom designed by stainless steel, the exchange area and the capacity are increased, and the deionized resin can be continuously and repeatedly used.
The application has the functions of high system integration, convenient replacement and cost saving, and solves the problems of low reuse rate, large installation occupation space and complicated replacement process of the pure water generating system in the prior art.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the application, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. A lifting device of a pure water generating system, comprising a deionized resin storage device (200) and a transitional liquid storage device (400), characterized in that: the deionized resin storage device (200) is inserted into the transition liquid storage device (400), and the deionized resin storage device (200) is detachably and fixedly connected with the transition liquid storage device (400);
the deionized resin storage device (200) comprises a filter component (210) inserted in the transition liquid storage device (400), an additional component (220) is sleeved at the bottom end of the outside of the filter component (210), the additional component (220) is welded with the filter component (210), a fixing plate component (240) is detachably connected to the bottom of the additional component (220) through a screw, and a second sealing gasket (230) is arranged between the fixing plate component (240) and the additional component (220);
the additional assembly (220) comprises a ring frame (221), an upper end (222) and a lower end (223), wherein the upper end (222) is welded and fixed with the filter assembly (210), and the lower end (223) is fixedly connected with the fixed plate assembly (240) through a screw;
the upper end (222) is provided with a first smooth conical surface (2221), the lower end (223) is provided with a second smooth conical surface (2231), the first smooth conical surface (2221) and the second smooth conical surface (2231) are in arc transition connection, the radian of the first smooth conical surface (2221) is 121 degrees, and the radian of the second smooth conical surface (2231) is 106 degrees.
2. The lifting device of the pure water generating system according to claim 1, wherein: two horn-shaped structures which are vertically corresponding are formed among the first smooth conical surface (2221), the second smooth conical surface (2231) and the ring frame (221).
3. The lifting device of the pure water generating system according to claim 1, wherein: the outer surface of the filter component (210) is provided with a plurality of uniformly distributed micro-voids, the width of the micro-voids is 0.1-0.2mm, and the length of the micro-voids is 0.2-0.3mm.
4. The lifting device of the pure water generating system according to claim 1, wherein: the top of filtering component (210) is fixedly connected with first handle (211), and the bottom of fixed plate subassembly (240) is fixedly connected with second handle (241).
5. The lifting device of the pure water generating system according to claim 1, wherein: the connecting part between the deionized resin storage device (200) and the transition liquid storage device (400) is provided with a first sealing gasket (300), the first sealing gasket (300) is made of polytetrafluoroethylene materials, and the deionized resin storage device (200) is connected with an external cutting sleeve connector (100) through threads.
6. The lifting device of the pure water generating system according to claim 1, wherein: the transition liquid storage device (400) is of a hollow cylinder structure, an outflow hole is formed in the center of the bottom of the transition liquid storage device (400), the outflow hole is used for being connected with a system water tank pipeline, and the inner diameter of the outflow hole is 50mm.
7. The lifting device of the pure water generating system according to claim 1, wherein: the top of the transition liquid storage device (400) is provided with a connecting flange which extends outwards, and the flange on the transition liquid storage device (400) is fixedly connected with the end part of the deionized resin storage device (200) through four screws.
8. A method of using the lifting device of the pure water generating system according to any one of claims 1 to 7, comprising the steps of:
s1, when resin needs to be replaced, disassembling a screw between a deionized resin storage device and a transition liquid storage device, lifting a first handle, and placing the deionized resin storage device on a workbench;
s2, disassembling the screw on the end face of the fixed plate assembly, and downwards pulling and disassembling the lower fixed plate assembly through a second handle;
s3, lifting the filter assembly upwards, and replacing the failure resin to a designated position through the additional assembly;
s4, adding new resin into the deionized resin storage device through the additional assembly, and sequentially installing a second sealing gasket, a fixing plate assembly and screws to complete replacement of the deionized resin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210067198.XA CN114314713B (en) | 2022-01-20 | 2022-01-20 | Lifting device of pure water generation system and use method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210067198.XA CN114314713B (en) | 2022-01-20 | 2022-01-20 | Lifting device of pure water generation system and use method |
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| CN114314713A CN114314713A (en) | 2022-04-12 |
| CN114314713B true CN114314713B (en) | 2023-12-01 |
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| CN114314713A (en) | 2022-04-12 |
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