CN114314181A - Ceramic conversion mechanism for pay-off machine - Google Patents
Ceramic conversion mechanism for pay-off machine Download PDFInfo
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- CN114314181A CN114314181A CN202210021850.4A CN202210021850A CN114314181A CN 114314181 A CN114314181 A CN 114314181A CN 202210021850 A CN202210021850 A CN 202210021850A CN 114314181 A CN114314181 A CN 114314181A
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- photoelectric sensor
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- infrared photoelectric
- guide
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- 230000007246 mechanism Effects 0.000 title claims abstract description 51
- 239000000919 ceramic Substances 0.000 title claims abstract description 17
- 238000006243 chemical reaction Methods 0.000 title claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims abstract description 27
- 230000000694 effects Effects 0.000 claims description 11
- 239000003638 chemical reducing agent Substances 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 6
- 229920000742 Cotton Polymers 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 6
- 230000009191 jumping Effects 0.000 abstract description 3
- 238000004140 cleaning Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 238000004132 cross linking Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The invention discloses a ceramic conversion mechanism for a pay-off machine, which comprises a base, wherein a guide mechanism for guiding and reversing wires is arranged on the base, a transmission mechanism is also arranged on the base, the guide mechanism is movably arranged on the base through the transmission mechanism, the guide mechanism comprises a guide wheel movably arranged on one side of the base, clamping components for clamping the wires are arranged at the bottom and the side edges of the guide wheel, an infrared photoelectric sensor is arranged on the clamping components and used for detecting the positions of the wires, a PLC (programmable logic controller) is arranged on the base, the ceramic conversion mechanism for the pay-off machine is used for detecting the positions of the wires through the infrared photoelectric sensor, and further the guide mechanism is driven by the transmission mechanism to move along with the wires in the pay-off process, so that friction among the wires is prevented, and appearance damage is avoided, and the deflector roll sets up to the # -shaped, can prevent that the wire rod from jumping out of the leading wheel.
Description
Technical Field
The invention relates to the technical field of paying-off machines, in particular to a ceramic conversion mechanism for a paying-off machine.
Background
In the production process of the cable, a cross-linking irradiation processing technology is provided, which enables the cable to pass through high-energy particle beams, so that cross-linking net structures are formed among high polymer materials, the binding force among high polymers can be greatly enhanced, and the physicochemical indexes of the material, such as chemical stability, flame retardance, strength and the like, are further enhanced.
In the irradiation processing process, a paying-off machine is required to pay off the cable, but the paying-off machine is compatible with a 1400mm wire coil at most, and the cable can be made into a 50mm wire coil2However, the width of the 1400mm disc reaches 1200mm, when the wires are paid off from the left side and the right side of the disc, an overlarge included angle is formed between the wires and the wire guide wheel, so that the wires are forced to the middle, and when the wires are paid off, the wires and the wires are rubbed due to the stress of the wires in the horizontal direction, so that appearance quality accidents are caused. Therefore, a ceramic conversion mechanism for a pay-off machine is provided.
Disclosure of Invention
The invention aims to provide a ceramic conversion mechanism for a pay-off machine, which solves the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a ceramic conversion mechanism for a pay-off machine comprises a base, wherein a guide mechanism for guiding and reversing wires is arranged on the base, a transmission mechanism is also arranged on the base, and the guide mechanism is movably arranged on the base through the transmission mechanism;
the utility model discloses a wire rod deviation, including the wire rod deviation, guiding mechanism sets up the leading wheel in base one side including the activity, leading wheel bottom and side all are provided with the centre gripping subassembly that carries out the centre gripping to the wire rod, be provided with infrared photoelectric sensor on the centre gripping subassembly, infrared photoelectric sensor detects the position of wire rod, be provided with the PLC controller on the base, work as when infrared photoelectric sensor detects the wire rod deviation, the PLC controller control drive mechanism orders about the guiding mechanism and removes.
Preferably, drive mechanism is including setting up the bearing frame at the base both ends, it is provided with the lead screw to rotate on the bearing frame, be provided with the slide rail on the base, the activity is provided with the slider on the slide rail, the lead screw thread runs through the slider, works as when the lead screw rotates, the lead screw orders about the slider and removes on the slide rail, base one end is provided with driving motor, driving motor and PLC controller electric connection, the driving motor output is provided with the speed reducer, the speed reducer passes through the shaft coupling and is connected with the lead screw transmission.
Preferably, the slider is provided with a connecting piece, the guide wheel is arranged on the connecting piece, the connecting piece comprises a fixed sleeve arranged on the slider, a movable rod is movably arranged in the fixed sleeve, and the guide wheel is rotatably arranged at the end part of the movable rod;
the movable rod is arranged at one end in the fixed sleeve and is provided with a rack, a transmission shaft is arranged in the fixed sleeve in a rotating mode, one end of the transmission shaft rotates to penetrate through one side of the fixed sleeve, a gear meshed with the rack is arranged on the outer side of the transmission shaft, a knob is arranged at the end of the transmission shaft, a positioning piece is arranged on the knob, and the knob is positioned by the positioning piece.
Preferably, the setting element includes that the screw thread runs through the bolt of knob, and the bolt is close to the one end of fixed cover and is provided with the locating plate, orders about the fixed cover lateral wall of locating plate butt and then fixes a position the knob when the bolt is screwed up.
Preferably, the centre gripping subassembly includes that two settings are at the bracing piece of movable rod tip, two bracing piece mutually perpendicular, all be provided with mutually perpendicular's curb plate, every on the bracing piece all rotate on the curb plate and be provided with two deflector rolls, just be the well style of calligraphy between the deflector roll, infrared photoelectric sensor sets up on the curb plate that is located the movable rod bottom, just infrared photoelectric sensor is located between two deflector rolls of bottommost.
Preferably, the movable groove has been seted up on the curb plate, be provided with the deflector roll axostylus axostyle in the movable groove, the deflector roll cover is established in the deflector roll axostylus axostyle outside, the screw thread has been seted up to deflector roll axostylus axostyle tip, the activity of deflector roll axostylus axostyle thread end sets up in the movable groove and outside threaded connection has the nut.
Preferably, the infrared photoelectric sensor is mounted on the side plate through a bolt.
Preferably, any one be provided with clean subassembly on the bracing piece, clean subassembly includes two mounting panels of setting on the bracing piece, two mounting panel mutually perpendicular, all be provided with the installation piece on the mounting panel, the arc wall has been seted up on the installation piece, be provided with the arc board in the arc wall, be provided with clean cotton on the arc board.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, the position of the wire is detected by arranging the infrared photoelectric sensor, the guide mechanism is driven by the transmission mechanism to move along with the wire in the paying-off process, so that friction between the wires is prevented, appearance damage is avoided, and the guide roller is arranged in a # -shape, so that the wire can be prevented from jumping out of the guide wheel.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of another orientation of the present invention shown in FIG. 1;
FIG. 3 is a schematic view of another embodiment of the present invention;
FIG. 4 is a partial cross-sectional structural schematic of the present invention;
FIG. 5 is a schematic view of a clamping assembly according to the present invention;
FIG. 6 is a schematic view of a cleaning assembly according to the present invention.
In the figure: 1-a base; 2-a guiding mechanism; 3-a transmission mechanism; 31-a bearing seat; 32-a screw rod; 33-a slide rail; 34-a slide block; 35-a drive motor; 36-a speed reducer; 4-a guide wheel; 5-a clamping assembly; 51-a support bar; 52-side plate; 53-guide rollers; 54-a movable slot; 55-guide roller shaft lever; 56-a nut; 6-connecting piece; 61-fixing the sleeve; 62-a movable rod; 63-a rack; 64-a drive shaft; 65-gear; 66-a knob; 7-a positioning member; 71-a positioning plate; 8-a cleaning component; 81-mounting plate; 82-a mounting block; 83-arc-shaped groove; 84-arc plate; 85-cleaning cotton; 9-infrared photoelectric sensor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1-6, the present invention provides a technical solution: a ceramic conversion mechanism for a pay-off machine comprises a base 1, wherein the base 1 is installed above the pay-off machine, a guide mechanism 2 for guiding and reversing wires is arranged on the base 1, a transmission mechanism 3 is further arranged on the base 1, and the guide mechanism 2 is movably arranged on the base 1 through the transmission mechanism 3;
guiding mechanism 2 sets up leading wheel 4 in base 1 one side including the activity, 4 bottoms of leading wheel and side all are provided with the centre gripping subassembly 5 that carries out the centre gripping to the wire rod, the wire rod passes through the paying out machine unwrapping wire, then on the centre gripping subassembly 5 of bottom to leading wheel 4, again from leading wheel 4 go up to the leading wheel 4 of side, be provided with infrared photoelectric sensor 9 on the centre gripping subassembly 5, infrared photoelectric sensor 9 detects the position of wire rod, it does not draw in the PLC controller picture to be provided with on the base 1, when infrared photoelectric sensor 9 detects the wire rod skew, PLC controller control drive mechanism 3 orders about guiding mechanism 2 and removes, and then drive leading wheel 4 and follow the wire rod and remove, prevent that the wire rod from turning too big at unwrapping wire in-process, and then lead to producing the friction between the wire rod.
The slider 34 is provided with a connecting piece 6, the guide wheel 4 is arranged on the connecting piece 6, the connecting piece 6 comprises a fixed sleeve 61 arranged on the slider 34, a movable rod 62 is movably arranged in the fixed sleeve 61, and the guide wheel 4 is rotatably arranged at the end part of the movable rod 62;
one end that movable rod 62 is located fixed cover 61 is provided with rack 63, the internal rotation of fixed cover 61 is provided with transmission shaft 64, transmission shaft 64 one end is rotated and is run through fixed cover 61 one side, the transmission shaft 64 outside is provided with the gear 65 with rack 63 meshing, transmission shaft 64 tip is provided with knob 66, be provided with setting element 7 on the knob 66, setting element 7 fixes a position knob 66, drum when on the paying out machine changes to different sizes, can carry out corresponding adjustment to the extension length of leading wheel 4 according to actual conditions, drive gear 65 and rack 63 meshing through wrench movement knob 66, and then make rack 63 drive movable rod 62 remove in fixed cover 61.
The positioning member 7 comprises a bolt threaded through the knob 66, and a positioning plate 71 is disposed at an end of the bolt adjacent to the fixing sleeve 61, and when the bolt is tightened, the positioning plate 71 is urged against a side wall of the fixing sleeve 61 to position the knob 66.
The clamping assembly 5 comprises two supporting rods 51 arranged at the end part of the movable rod 62, the two supporting rods 51 are perpendicular to each other, side plates 52 perpendicular to each other are arranged on the supporting rods 51, two guide rollers 53 are rotatably arranged on each side plate 52, the guide rollers 53 are in a well shape, the infrared photoelectric sensor 9 is arranged on the side plate 52 at the bottom of the movable rod 62, the infrared photoelectric sensor 9 is arranged between the two bottommost guide rollers 53, when the wire is paid off, the wire is arranged between the guide rollers 53, and the guide rollers 53 are in the well shape, so that the wire can be stably positioned, the wire is prevented from jumping out of the guide wheel 4, the stability of wire transmission is ensured, meanwhile, when the wire moves on a disc along with the paying off, the infrared photoelectric sensor 9 can detect the deviation of the wire, and then the infrared photoelectric sensor 9 transmits signals to the PLC, the PLC controller controls the driving motor 35 to start, then the driving motor 35 drives the screw rod 32 to rotate through the speed reducer 36 and the coupler, and the screw rod 32 drives the sliding block 34 to move towards the moving direction of the wire rod, so as to drive the guide wheel 4 to move.
The activity groove 54 has been seted up on the curb plate 52, be provided with the guide roller axostylus axostyle 55 in the activity groove 54, the guide roller 53 cover is established in the guide roller axostylus axostyle 55 outside, the screw thread has been seted up to guide roller axostylus axostyle 55 tip, the activity of guide roller axostylus axostyle 55 thread end sets up in activity groove 54 and outside threaded connection has nut 56, the size of the wire rod that needs to process is different, can be through unscrewing nut 56, then carry out corresponding removal with guide roller axostylus axostyle 55, rethread nut 56 is fixed to this is applicable to the wire rod of different models.
The infrared photoelectric sensor 9 is mounted on the side plate 52 through bolts, so that the infrared photoelectric sensor is convenient to mount and dismount.
Example 2
In this embodiment, the structure is the same as that in embodiment 1, its difference lies in that add on bracing piece 51 and established a clean subassembly 8, clean subassembly 8 includes two mounting panels 81 that set up on bracing piece 51, two mounting panels 81 mutually perpendicular, all be provided with installation piece 82 on the mounting panel 81, arc 83 has been seted up on the installation piece 82, be provided with arc 84 in the arc 83, be provided with cleaning cotton 85 on the arc 84, when carrying out the unwrapping wire, the surface of wire rod may have greasy dirt or other dirts, can influence the irradiation operation, lead to the wire rod quality to worsen, consequently, pass in the arc 83 on two mounting blocks 82 with the wire rod when the unwrapping wire, two arc 83 splice into the circular slot promptly, and be provided with the cleaning layer in the arc 83, can clean the surface of wire rod, guarantee the quality of product.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a ceramic shifter for unwrapping wire machine, includes base (1), its characterized in that: the wire rod reversing device is characterized in that a guide mechanism (2) for guiding and reversing a wire rod is arranged on the base (1), a transmission mechanism (3) is further arranged on the base (1), and the guide mechanism (2) is movably arranged on the base (1) through the transmission mechanism (3);
guiding mechanism (2) are including activity setting leading wheel (4) in base (1) one side, leading wheel (4) bottom and side all are provided with and carry out centre gripping subassembly (5) to the wire rod, be provided with infrared photoelectric sensor (9) on centre gripping subassembly (5), infrared photoelectric sensor (9) detect the position of wire rod, be provided with the PLC controller on base (1), work as when infrared photoelectric sensor (9) detect the wire rod skew, PLC controller control drive mechanism (3) order about guiding mechanism (2) and remove.
2. The ceramic conversion mechanism for a payoff machine as claimed in claim 1, wherein: drive mechanism (3) are including setting up bearing frame (31) at base (1) both ends, it is provided with lead screw (32) to rotate on bearing frame (31), be provided with slide rail (33) on base (1), the activity is provided with slider (34) on slide rail (33), lead screw (32) screw thread runs through slider (34), works as when lead screw (32) rotate, lead screw (32) order about slider (34) and move on slide rail (33), base (1) one end is provided with driving motor (35), driving motor (35) and PLC controller electric connection, driving motor (35) output is provided with speed reducer (36), speed reducer (36) are connected through shaft coupling and lead screw (32) transmission.
3. The ceramic conversion mechanism for a payoff machine as claimed in claim 2, wherein: the connecting piece (6) is arranged on the sliding block (34), the guide wheel (4) is arranged on the connecting piece (6), the connecting piece (6) comprises a fixed sleeve (61) arranged on the sliding block (34), a movable rod (62) is movably arranged in the fixed sleeve (61), and the guide wheel (4) is rotatably arranged at the end part of the movable rod (62);
one end that movable rod (62) are located fixed cover (61) is provided with rack (63), fixed cover (61) internal rotation is provided with transmission shaft (64), transmission shaft (64) one end is rotated and is run through fixed cover (61) one side, the transmission shaft (64) outside is provided with gear (65) with rack (63) meshing, transmission shaft (64) tip is provided with knob (66), be provided with setting element (7) on knob (66), setting element (7) are fixed a position knob (66).
4. The ceramic conversion mechanism for a payoff machine as claimed in claim 3, wherein: the positioning piece (7) comprises a bolt with a thread penetrating through the knob (66), a positioning plate (71) is arranged at one end, close to the fixed sleeve (61), of the bolt, and the positioning plate (71) is driven to abut against the side wall of the fixed sleeve (61) when the bolt is screwed down so as to position the knob (66).
5. The ceramic conversion mechanism for a payoff machine as claimed in claim 4, wherein: centre gripping subassembly (5) are including two settings bracing pieces (51) at movable rod (62) tip, two bracing piece (51) mutually perpendicular, all be provided with mutually perpendicular's curb plate (52) on bracing piece (51), every all rotate on curb plate (52) and be provided with two deflector rolls (53), just be the well style of calligraphy between deflector roll (53), infrared photoelectric sensor (9) set up on curb plate (52) that are located movable rod (62) bottom, just infrared photoelectric sensor (9) are located between two deflector rolls (53) of bottommost.
6. The ceramic conversion mechanism for a payoff machine as claimed in claim 5, wherein: the guide roller is characterized in that a movable groove (54) is formed in the side plate (52), a guide roller shaft lever (55) is arranged in the movable groove (54), the guide roller (53) is sleeved on the outer side of the guide roller shaft lever (55), the end part of the guide roller shaft lever (55) is provided with a thread, and the thread end of the guide roller shaft lever (55) is movably arranged in the movable groove (54) and is in threaded connection with a nut (56) on the outer side.
7. The ceramic conversion mechanism for the pay-off machine as claimed in claim 6, wherein: the infrared photoelectric sensor (9) is mounted on the side plate (52) through a bolt.
8. The ceramic conversion mechanism for a payoff machine as claimed in claim 7, wherein: any one be provided with clean subassembly (8) on bracing piece (51), clean subassembly (8) are including two mounting panel (81) of setting on bracing piece (51), two mounting panel (81) mutually perpendicular, all be provided with installation piece (82) on mounting panel (81), arc wall (83) have been seted up on installation piece (82), be provided with arc board (84) in arc wall (83), be provided with clean cotton (85) on arc board (84).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210021850.4A CN114314181A (en) | 2022-01-10 | 2022-01-10 | Ceramic conversion mechanism for pay-off machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210021850.4A CN114314181A (en) | 2022-01-10 | 2022-01-10 | Ceramic conversion mechanism for pay-off machine |
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| Publication Number | Publication Date |
|---|---|
| CN114314181A true CN114314181A (en) | 2022-04-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210021850.4A Pending CN114314181A (en) | 2022-01-10 | 2022-01-10 | Ceramic conversion mechanism for pay-off machine |
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Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102765635A (en) * | 2012-06-30 | 2012-11-07 | 大连伯新特钢制品有限公司 | Chip take-up guide device |
| CN110240011A (en) * | 2019-07-05 | 2019-09-17 | 东莞市傲森电子科技有限公司 | A kind of axis row's formula active paying out machine with deviation correcting device |
| CN111807159A (en) * | 2020-06-30 | 2020-10-23 | 江苏中利集团股份有限公司 | Wire arranging equipment for taking up cable |
| CN212953565U (en) * | 2020-07-29 | 2021-04-13 | 泰兴诺得亚麻纺织有限公司 | Guider is used in production of wet-spinning flax yarn |
| CN212981983U (en) * | 2020-06-30 | 2021-04-16 | 安徽瑞莱尔仪表有限公司 | Cable paying-off device |
| CN113460791A (en) * | 2021-07-09 | 2021-10-01 | 张梦 | Cable winding equipment with cleaning function |
| CN214610848U (en) * | 2020-12-21 | 2021-11-05 | 宿州市胜夏工贸有限公司 | Braided wire draw gear |
| CN215326082U (en) * | 2021-08-12 | 2021-12-28 | 常州艾可特机电科技有限公司 | Diamond wire paying-off mechanism for rewinder |
| CN215402250U (en) * | 2021-09-02 | 2022-01-04 | 无锡市中鼎电工机械有限公司 | Paying-off device |
-
2022
- 2022-01-10 CN CN202210021850.4A patent/CN114314181A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102765635A (en) * | 2012-06-30 | 2012-11-07 | 大连伯新特钢制品有限公司 | Chip take-up guide device |
| CN110240011A (en) * | 2019-07-05 | 2019-09-17 | 东莞市傲森电子科技有限公司 | A kind of axis row's formula active paying out machine with deviation correcting device |
| CN111807159A (en) * | 2020-06-30 | 2020-10-23 | 江苏中利集团股份有限公司 | Wire arranging equipment for taking up cable |
| CN212981983U (en) * | 2020-06-30 | 2021-04-16 | 安徽瑞莱尔仪表有限公司 | Cable paying-off device |
| CN212953565U (en) * | 2020-07-29 | 2021-04-13 | 泰兴诺得亚麻纺织有限公司 | Guider is used in production of wet-spinning flax yarn |
| CN214610848U (en) * | 2020-12-21 | 2021-11-05 | 宿州市胜夏工贸有限公司 | Braided wire draw gear |
| CN113460791A (en) * | 2021-07-09 | 2021-10-01 | 张梦 | Cable winding equipment with cleaning function |
| CN215326082U (en) * | 2021-08-12 | 2021-12-28 | 常州艾可特机电科技有限公司 | Diamond wire paying-off mechanism for rewinder |
| CN215402250U (en) * | 2021-09-02 | 2022-01-04 | 无锡市中鼎电工机械有限公司 | Paying-off device |
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