CN114312467A - Battery power exchange cabinet with automatic replacement function and control method - Google Patents

Battery power exchange cabinet with automatic replacement function and control method Download PDF

Info

Publication number
CN114312467A
CN114312467A CN202210196032.8A CN202210196032A CN114312467A CN 114312467 A CN114312467 A CN 114312467A CN 202210196032 A CN202210196032 A CN 202210196032A CN 114312467 A CN114312467 A CN 114312467A
Authority
CN
China
Prior art keywords
battery
cabinet
block
charged
rotating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202210196032.8A
Other languages
Chinese (zh)
Other versions
CN114312467B (en
Inventor
吴波
陈加杰
刘放
张雷
饶明
孙达
易新雄
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Compton Technology Co ltd
Original Assignee
Shenzhen Compton Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenzhen Compton Technology Co ltd filed Critical Shenzhen Compton Technology Co ltd
Priority to CN202210196032.8A priority Critical patent/CN114312467B/en
Publication of CN114312467A publication Critical patent/CN114312467A/en
Application granted granted Critical
Publication of CN114312467B publication Critical patent/CN114312467B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/12Electric charging stations
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/16Information or communication technologies improving the operation of electric vehicles

Landscapes

  • Secondary Cells (AREA)
  • Charge And Discharge Circuits For Batteries Or The Like (AREA)

Abstract

The invention relates to a battery power changing cabinet with an automatic changing function and a control method, belonging to the technical field of battery power changing cabinets, wherein the power changing cabinet comprises a power changing cabinet body, a changing mechanism and a rotating mechanism, the rotating mechanism comprises a ring gear arranged on a charging frame, the ring gear is meshed with a rotating gear, the rotating gear is connected with a first driving motor, the first driving motor is arranged on a cylindrical supporting block, a channel is arranged on the cylindrical supporting block, and the channel is used for placing an electrified wire for connecting the first driving motor; the rotating mechanism is arranged in the power exchange cabinet, the phenomenon that the wires are mutually wound is avoided in the rotating process, the first driving motor is prevented from being burnt, the fault points in the battery to be charged can be effectively judged, and therefore the battery power exchange cabinet control terminal is used for controlling the whole device to recover batteries with more fault position point types.

Description

Battery power exchange cabinet with automatic replacement function and control method
Technical Field
The invention relates to the technical field of battery changing cabinets, in particular to a battery changing cabinet with an automatic changing function and a control method.
Background
With the development of science and technology and informatization, the valve-controlled sealed lead-acid storage battery is used as a backup power supply, is widely applied to places such as power systems, communication systems, railway systems, banking and financial industries, national defense and military and the like, and ensures the uninterrupted operation of the system. However, in reality, the accident caused by the capacity reduction and aging of the battery is not always the same. With the continuous occurrence of safety events, the replacement of lead acid by lithium batteries is an obvious trend, and the potential safety hazard is increased. In addition, the electric bicycle really brings great convenience, and is used by common people besides commercial expressors and takemen. Electric quadricycles are in fact also developed, and the demand for acquisition of charging facilities and charging services is increasing. In addition, along with the continuous popularization of electric vehicles, the charging cabinets have large quantity and large base number, some four-wheel vehicles have already met the charging problem when being popularized and found manufacturers, and the same problem can be met in the future when two-wheel electric vehicles are charged and replaced. In fact, the problem is also met by early centralization, and the place with electricity is difficult to find. And the operation cost is the operation cost, and after new energy comes in, the difficulty of finding a manufacturer can be greatly reduced, and the operation cost is reduced.
At present, in a battery charging facility of an electric vehicle, parameters during charging cannot be acquired in the charging process, so that a problematic battery in the charging process is continuously charged, the battery in the charging process is exploded, and the charging facility is easily damaged; on the other hand, the existing charging facilities cannot replace the battery in time after the fault point is found, so that the faulty battery is still used, and the explosion event of the battery is still high.
Disclosure of Invention
The invention overcomes the defects of the prior art and provides a battery power exchange cabinet with an automatic replacement function and a control method.
In order to achieve the purpose, the invention adopts the technical scheme that:
the invention provides a battery power changing cabinet with an automatic changing function, which comprises a power changing cabinet body, a changing mechanism and a rotating mechanism,
the battery replacing cabinet body is divided into a replacing area and a plurality of charging areas, the replacing mechanism is arranged on the replacing area, the rotating mechanism is arranged at the top of each charging area, a first rotating shaft is arranged in each charging area, the first rotating shaft is connected with a charging frame, the front end face and the rear end face of each charging frame are hollow, and the upper portion of each charging frame is connected with the corresponding rotating mechanism;
the rotating mechanism comprises a ring gear arranged on the charging frame, the ring gear is meshed with the rotating gear, the rotating gear is connected with a first driving motor, the first driving motor is arranged on a cylindrical supporting block, a channel is arranged on the cylindrical supporting block, and the channel is used for placing an electrified wire for connecting the first driving motor;
the replacing mechanism comprises a first guide rail sliding block arranged on the replacing area, a first moving block is arranged on the first guide rail sliding block, a second guide rail sliding block is arranged on the first moving block, a second moving block is arranged on the second guide rail sliding block, a moving cylinder is arranged on the second moving block, and a clamping mechanism is arranged on the moving cylinder.
Further, in a preferred embodiment of the present invention, a plurality of grooves are disposed on a bottom surface of the charging frame, the grooves are designed to form a predetermined angle therebetween, and a baffle is disposed on an end surface of the groove close to the replacing mechanism.
Further, in a preferred embodiment of the present invention, first cylinders arranged in parallel are disposed on two sides of the charging frame, the first cylinders are connected to a pushing block, and a first sensor is disposed on the pushing block.
Further, in a preferred embodiment of the present invention, the clamping mechanism includes a sheet metal part disposed on the second moving block, the sheet metal part is disposed on a supporting plate, fixed blocks are disposed around the supporting plate, the fixed blocks are connected to a rotating block, and the rotating block is driven to rotate by a second cylinder.
Further, in a preferred embodiment of the present invention, the rotating blocks are connected to each other in one direction by rectangular blocks, one surface of each rectangular block is penetrated by a plurality of T-shaped columns, and a plurality of L-shaped columns are disposed on one surface of each rectangular block.
Further, in a preferred embodiment of the present invention, a pressure sensor is disposed on the L-shaped pillar, so as to obtain a pressure value of the contact battery through the pressure sensor.
Further, in a preferred embodiment of the present invention, the support plate is further provided with a plurality of third cylinders, and output ends of the third cylinders are connected to the pressing block.
Further, in a preferred embodiment of the present invention, the charging frame is further provided with a telescopic rod, and one end of the telescopic rod is connected to the communication rod to communicate with the battery to be charged through the communication rod, so as to obtain a battery parameter value inside the battery to be charged.
The invention provides a control method of a battery power-changing cabinet with an automatic battery-changing function, which is characterized by being applied to any one battery power-changing cabinet with the automatic battery-changing function, and comprising the following steps:
acquiring a parameter value of a battery to be charged within a preset time; the parameter values comprise a pressure parameter value and a temperature change parameter value inside the battery;
calculating a parameter change rate based on the parameter value of the battery to be charged within the preset time;
judging whether the parameter change rate is smaller than a preset parameter change rate threshold value or not;
and if the voltage is smaller than the preset value, generating a starting signal, and transmitting the starting signal to the control terminal of the battery power exchange cabinet.
Further, in a preferred embodiment of the present invention, the method for controlling a battery changing cabinet with an automatic changing function further includes the following steps:
acquiring a communication signal fed back by the communication rod;
judging whether the battery power-exchanging cabinet control terminal can receive a communication signal fed back by the communication rod within a preset time;
if not, indicating that the battery to be charged is in a fault state;
if so, obtaining the discontinuous times of the communication signals in the preset time, and judging whether the discontinuous times are more than the preset discontinuous times;
and if so, judging that the battery to be charged is in a fault state, generating a starting signal, and sending the starting signal to a control terminal of the battery power exchange cabinet.
The invention solves the defects in the background technology, and has the following beneficial effects:
according to the invention, the communication rod in the power exchange cabinet is used for detecting the rechargeable battery in the power exchange cabinet, and when the potential safety hazard is detected in the rechargeable battery, the battery in the power exchange cabinet is replaced in time to provide a brand-new battery, so that the accident rate of the rechargeable battery is favorably reduced, the problem that the battery is continuously used can be avoided, and the rechargeable battery can be used by a user more safely and safely. The power exchange cabinet is provided with the rotating mechanism, and the phenomenon that the wires are mutually wound is avoided in the rotating process, so that the situation of unstable power supply is avoided on one hand, and the first driving motor is prevented from being burnt out on the other hand. The invention obtains the communication signal fed back by the communication rod; judging whether the battery power-exchanging cabinet control terminal can receive a communication signal fed back by the communication rod within a preset time; if not, indicating that the battery to be charged is in a fault state; if so, obtaining the discontinuous times of the communication signals in the preset time, and judging whether the discontinuous times are more than the preset discontinuous times; and if so, judging that the battery to be charged is in a fault state, generating a starting signal, and sending the starting signal to a control terminal of the battery power exchange cabinet. The battery replacement cabinet control terminal can effectively judge the fault points in the battery to be charged, and can detect more fault positions when the battery replacement cabinet replaces the battery, so that the whole device is controlled to recover batteries with more fault position point types through the battery replacement cabinet control terminal.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings of the embodiments can be obtained according to the drawings without creative efforts.
Fig. 1 shows an overall structural schematic diagram of a battery changing cabinet with an automatic changing function.
Fig. 2 shows a schematic structural view of the replacement mechanism.
Fig. 3 shows a schematic structural view of the rotating mechanism.
Fig. 4 shows a perspective view of the clamping mechanism.
Fig. 5 shows a partial schematic structural view of the clamping mechanism.
Fig. 6 shows a schematic sectional view of the exchange mechanism.
Fig. 7 shows a partial schematic view of the replacement mechanism.
Fig. 8 shows a specific method flowchart of a control method of the battery changing cabinet with the automatic changing function.
Fig. 9 shows a method flowchart of a method for controlling a battery changing cabinet with an automatic changing function.
In the figure:
1. the device comprises a battery replacing cabinet body, 2. a replacing mechanism, 3. a rotating mechanism, 101. a replacing area, 102. a charging area, 103. a first rotating shaft, 104. a charging frame, 105. a first air cylinder, 106. a push block, 107. a telescopic rod, 108. a communication rod, 201. a first guide rail slide block, 202. a first moving block, 203. a second guide rail slide block, 204. a second moving block, 205. a clamping mechanism, 206. a baffle plate, 207. a moving air cylinder, 301. a ring gear, 302. a rotating gear, 303. a first driving motor, 304. a circular supporting block, 401. a sheet metal part, 402. a supporting plate, 403. a fixed block, 404. a rotating block, 405. a second air cylinder, 406. a rectangular block, a T-shaped cylinder, 408. an L-shaped cylinder, 409. a third air cylinder, 410. a pressing block 407.
Detailed Description
In order that the above objects, features and advantages of the present invention can be more clearly understood, the present invention will be further described in detail with reference to the accompanying drawings and the detailed description, wherein the drawings are simplified schematic drawings and only the basic structure of the present invention is illustrated schematically, so that only the structure related to the present invention is shown, and it is to be noted that the embodiments and features of the embodiments in the present application can be combined with each other without conflict.
In the description of the present application, it is to be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for convenience in describing the present application and for simplicity in description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated in a particular manner, and are not to be considered limiting of the scope of the present application. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the invention, the meaning of "a plurality" is two or more unless otherwise specified.
In the description of the present application, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art through specific situations.
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
The invention provides a battery replacing cabinet with an automatic replacing function, which comprises a replacing cabinet body 1, a replacing mechanism 2 and a rotating mechanism 3,
as shown in fig. 1, 2 and 3, the battery replacing cabinet 1 is divided into a replacing area 101 and a plurality of charging areas 102, the replacing mechanism 2 is arranged on the replacing area 101, the rotating mechanism 3 is arranged on the top of each charging area 102, a first rotating shaft 103 is arranged in each charging area 102, the first rotating shaft 103 is connected with a charging frame 104, the front and rear end surfaces of each charging frame 104 are hollow, and the upper part of each charging frame 104 is connected with the rotating mechanism 3;
further, in a preferred embodiment of the present invention, the charging frame 104 is further provided with an expansion link 107, and one end of the expansion link 107 is connected to a communication rod 108, so as to communicate with the battery to be charged through the communication rod 108, thereby obtaining a battery parameter value inside the battery to be charged.
It should be noted that, when a user places a battery to be charged in a charging area, the telescopic rod 107 is used to drive the communication rod 108, so that the communication rod 108 connects the positive electrode and the negative electrode of the battery to be charged, and then the performance of the battery to be charged is detected and charged, wherein the battery parameters at least include the battery with abnormal internal temperature within a preset time, short battery life, the battery with changed service cycle, and the replacement mechanism 2 can be started at this time according to the charging times, abnormal internal pressure parameter values of the battery, and the like. In addition, especially in the charging process, since the communication rod 108 can communicate with each component inside the battery to be charged, if the current signal is abnormal in the charging process, the abnormal phenomenon may be that the current signal is not detected within a preset time, which indicates that the current communication system inside the battery to be charged is faulty, and such a fault point easily causes that the internal current change condition cannot be detected in the charging process of the battery, so that the possibility of burning out the battery easily exists, and the detection can be increased to effectively recycle the battery to be charged with various fault points. When the conditions are all in accordance with the fault condition, the rotating mechanism 3 is used for driving the charging frame 104 to rotate to 180 degrees, a problem-free battery placing area can be arranged in the battery replacing cabinet, and a problem battery is placed at a position of the battery storing position in the battery replacing cabinet by the replacing mechanism 2, so that the replacing process is completed.
As shown in fig. 3, the rotating mechanism 3 includes a ring gear 301 disposed on the charging frame 104, the ring gear 301 is engaged with a rotating gear 302, the rotating gear 302 is connected to a first driving motor 303, the first driving motor 303 is disposed on a cylindrical supporting block 304, and a channel is disposed on the cylindrical supporting block 304 and used for placing a power line for connecting the first driving motor 303;
further, in a preferred embodiment of the present invention, as shown in fig. 6, a plurality of grooves are disposed on the bottom surface of the charging frame 104, the grooves are designed to form a predetermined angle therebetween, and a baffle 206 is disposed on an end surface of the groove near the replacing mechanism 2.
It should be noted that, a plurality of grooves are arranged on the bottom surface of the charging frame 104, and the grooves are designed to form a preset angle, so that when the battery is placed in the charging area, the battery can be positioned in the front and back directions each time, and by arranging the baffle 206 on one end surface of each groove, a certain surface of the battery can be in contact with the baffle 206, so that the battery can adapt to batteries with different sizes, and the position point of the baffle can be used as a reference point each time, thereby realizing positioning, improving the efficiency of replacing the battery, simplifying the movement program of the replacement mechanism, and also being capable of effectively positioning the rechargeable battery in the battery rotation process of the rotating mechanism 3.
It should be noted that, the first driving motor 303 is utilized to drive the rotating gear 302, so as to drive the ring gear 301, so that the ring gear 301 drives the charging frame 104, so that the charging frame 104 can rotate to a certain angle, and the first driving motor 303 is arranged on the cylindrical supporting block 304, a channel is arranged on the cylindrical supporting block 304, and the channel is used for placing a power line for connecting the first driving motor 303, so that the phenomenon that the wires are wound each other in the rotating process can be avoided, and therefore, on one hand, the situation that the power supply is unstable is avoided, and therefore, the first driving motor 303 is prevented from being burnt.
As shown in fig. 6 and 7, the replacement mechanism 2 includes a first slideway 201 provided in the replacement area 101, a first moving block 202 is provided on the first slideway 201, a second slideway 203 is provided on the first moving block 202, a second moving block 204 is provided on the second slideway 203, a moving cylinder 207 is provided on the second moving block 204, and a clamping mechanism 205 is provided on the moving cylinder 207.
It should be noted that, an air cylinder may be disposed on the replacement area 101, so that the air cylinder drives the first guideway slider 201 to realize movement in one direction, an air cylinder disposed on the first moving block drives the second guideway slider 203 to realize movement in another direction, so that a moving air cylinder 207 may be disposed on the second moving block, so that the moving air cylinder 207 pushes the clamping mechanism 205, so that the clamping mechanism 205 moves in another direction, thereby realizing movement in three directions in a three-dimensional space, so that when a battery with a problem is replaced, the battery in the charging area 102 can be accurately replaced, and an alignment sensor may be disposed on the charging frame 104, so that when the communication rod 108 sends a replacement signal to the battery replacement control terminal, the battery to be replaced can be accurately positioned, therefore, the replacing mechanism can move to a specified position, and accurate replacement is realized.
Further, in a preferred embodiment of the present invention, two sides of the charging frame 104 are provided with first cylinders 105 arranged in parallel, the first cylinders 105 are connected to a pushing block 106, and a first sensor is arranged on the pushing block 106.
It should be noted that, the first cylinder 105 is used to drive the pushing block 106, so that the user can perform positioning again on the battery after placing the battery into the battery changing cabinet, so that the battery can be accurately positioned in the left and right direction, and the battery is in the same position during charging, so that the communication rod 108 can be accurately aligned with the battery to be charged each time, and thus intelligent charging can be achieved.
It should be noted that, in addition, a camera may be disposed on the charging frame 104, and image information of the battery, which may be a brand of the battery, a date of manufacture of the battery, and the like, is obtained through the camera, so as to determine a type of the replaced battery according to the image information. On the other hand, the battery that has been replaced in the replacement cycle may also be replaced, the number of times of charging the battery to be charged is obtained by using the communication rod 108, and since the number of times of charging exceeds the preset number of times set by the manufacturer, the replacement mechanism 2 may also be activated to replace the battery at this time.
It should be noted that, a first sensor is arranged on the push block 106, the first sensor may be a pressure sensor, since the communication rod 108 can communicate with the battery to be charged, the battery can obtain the critical pressure value of the external material type of the battery to be charged corresponding to the critical pressure value of the generation plastic deformation through the big data network at the moment, so that the thrust of the push block 106 does not exceed the critical pressure value of the generation plastic deformation, the thrust can be obtained by the pressure sensor, and the thrust can be regulated and controlled in real time, so that in the positioning process, the damage of the battery to be charged is avoided, and the mechanical damage in the positioning process is avoided.
It should be noted that, in the charging process, the first cylinder 105 can be used to drive the push block 106 so that the battery to be charged can be fixed, and thus, when a foreign object collides with the power exchange cabinet, the communication rod 108 is prevented from moving in a dislocation manner, so that the charging process is prevented from being affected.
As shown in fig. 4 and fig. 5, in a preferred embodiment of the present invention, the clamping mechanism 205 includes a sheet metal part 401 disposed on the second moving block 204, the sheet metal part 401 is disposed on a supporting plate 402, fixing blocks 403 are disposed around the supporting plate 402, the fixing blocks 403 are connected to a rotating block 404, and the rotating block 404 is driven by a second cylinder 405 to rotate.
Further, in a preferred embodiment of the present invention, the rotating blocks 404 and 404 are connected by a rectangular block 406 in one direction, one side of the rectangular block 406 is penetrated by a plurality of T-shaped posts 407, and a plurality of L-shaped posts 408 are disposed on one side of the rectangular block 406.
It should be noted that, the second cylinder 405 is used to drive the rotating block 406, so that the T-shaped pillar 407 and the L-shaped pillar 408 on the rectangular block 406 are in contact with the battery to be charged, in the contact process, the plane where the positive and negative electrodes of the battery to be charged are located is taken as the upper surface, the T-shaped pillar 407 is in contact with the side surface of the battery to be charged, and the L-shaped pillar 408 can be joined with the front surface of the battery to be charged. In the clamping process, the T-shaped column 407 contacts with the side surface of the battery to be charged, the L-shaped column 408 contacts with the battery to be charged sufficiently, and the T-shaped column and the L-shaped column can be made of flexible materials, so that the friction force can be effectively increased when the battery is in contact with the battery to be charged, and the stability of the device is improved.
Further, in a preferred embodiment of the present invention, a pressure sensor is disposed on the L-shaped cylinder 408, so as to obtain a pressure value of the contact battery through the pressure sensor.
It should be noted that, by acquiring the pressure value when contacting the battery through the pressure sensor, the maintenance personnel can set a range of the clamping force, so that by controlling the clamping force of the clamping mechanism 205, the clamping force does not exceed the threshold range, which can avoid the occurrence of mechanical damage when replacing a new battery.
Further, in a preferred embodiment of the present invention, the supporting plate 402 is further provided with a plurality of third air cylinders 409, and output ends of the third air cylinders 409 are connected to the pressing block 410.
It should be noted that, the third cylinder 409 is used to drive the pressing block 410, so that the pressing block acts on the surface of the battery to be charged, and acts on the surface of the battery to be charged in the other direction, which can increase the stability of the device.
As shown in fig. 8, a second aspect of the present invention provides a method for controlling a battery changing cabinet with an automatic battery changing function, which is applied to any one of the battery changing cabinets with an automatic battery changing function, and includes the following steps:
s102, acquiring a parameter value of a battery to be charged within a preset time; the parameter values comprise a pressure parameter value and a temperature change parameter value inside the battery;
s104, calculating a parameter change rate based on the parameter value of the battery to be charged within the preset time;
s106, judging whether the parameter change rate is smaller than a preset parameter change rate threshold value or not;
and S108, if the voltage is smaller than the preset voltage, generating a starting signal, and transmitting the starting signal to the control terminal of the battery power exchange cabinet.
It should be noted that many factors of fire explosion of lithium batteries are involved, but the main reasons are high temperature and high pressure inside the batteries, which are directly related to heat generation factors. The heat generation factors inside the battery are numerous, and if the heat generation rate inside the lithium battery is greater than the heat dissipation rate, the reaction temperature in the system will rise continuously. The result may be two extremes: the temperature of the reaction mass reaches its ignition temperature and a fire occurs; because the lithium battery is a closed system, the reaction speed is accelerated along with the temperature rise in the system, and the vapor pressure of reactants rises rapidly. Meanwhile, a certain amount of gas is generated by decomposition of the active material and reaction of the active material and the electrolyte, and the internal pressure of the battery can be rapidly increased to cause explosion of the battery under the condition of lack of protection of a safety valve or failure of the safety valve. The communication rod can communicate with the parts in the battery to be charged, whether the internal control valve is damaged or not is determined by determining whether the parameter change rate is smaller than a preset parameter change rate threshold value or not in the charging process, when the parameter change rate is smaller than the preset parameter change rate threshold value, the safety valve has a certain range value in design, and when the range value is smaller than the preset range change value in preset time, the internal safety valve is damaged, the event possibly causes explosion and belongs to the safety valve fault.
As shown in fig. 9, in a preferred embodiment of the present invention, the method for controlling a battery changing cabinet with an automatic changing function further includes the following steps:
s202, acquiring a communication signal fed back by the communication rod;
s204, judging whether the battery power-exchanging cabinet control terminal can receive a communication signal fed back by the communication rod within a preset time;
s206, if not, indicating that the battery to be charged is in a fault state;
s208, if yes, obtaining the discontinuous times of the communication signals in the preset time, and judging whether the discontinuous times are more than the preset discontinuous times;
and S210, if the voltage is larger than the preset voltage, judging that the battery to be charged is in a fault state, generating a starting signal, and sending the starting signal to a control terminal of the battery power exchange cabinet.
The method includes the steps that a battery change cabinet control terminal is used for obtaining a communication signal fed back by a battery to be charged during charging through a communication rod, the battery change cabinet control terminal can be an intelligent terminal such as a computer and a touch screen, and the communication signal can be a communication signal fed back by an air pressure sensor in the battery to be charged, a communication signal fed back by a heat-sensitive sensor in the battery to be charged, a communication signal fed back by a current sensor in the battery to be charged and the like; in the communication process, if the current sensor has a fault, one mode is that a pressure parameter communication signal in the battery can be received intermittently and a signal of a certain number of times can be received in a preset time, which indicates that the communication signal can be communicated but has potential safety hazards and small faults; further judging through the mode, the fault point in the battery to be charged can be effectively judged, more fault positions can be detected when the battery is replaced by the battery replacing cabinet, and therefore the whole device is controlled to recover batteries with more fault position point types through the battery replacing cabinet control terminal.
In addition, the method can further comprise the following steps:
acquiring image information of a battery to be charged in a charging frame through a camera, and extracting a charging voltage range value from the image information;
acquiring a real-time charging voltage value within a preset time of the current communication rod;
judging whether the real-time charging voltage value is within the charging voltage range value;
if not, the communication rod is disconnected from the battery to be charged, and the replacement mechanism is started.
In general, when a battery is overcharged, there is a protection device for overcharge in the battery. Taking a mobile phone battery as an example, the principle of the protection device is that a voltage detection protection circuit IC is installed in the battery, and when the internal voltage of the battery is detected to exceed 4.25V, the protection circuit starts a protection system to stop the battery from continuing charging. However, in practical applications, the protected IC may be disabled due to various reasons such as design, management, and process, and at this time, the battery may continue to be charged, and when the charging voltage exceeds 4.5V, if the lithium intercalation capability of the negative electrode is poor, lithium ions may be deposited on the surface of the negative electrode. The deposited lithium crystals form dendrites that penetrate the separator and form dendrite shorts. At the moment, the battery core can be rapidly discharged, a large amount of heat is emitted, the electrolyte can also generate irreversible exothermic chemical reaction under the action of high temperature, and the series of reactions can cause the temperature inside the lithium battery to rise and the internal pressure to rise, so that fire explosion occurs. The image information is an image of a signboard of a battery to be charged, so that a charging voltage value can be obtained from the image, when the voltage value within the preset time exceeds the charging voltage range value, the internal protection circuit IC is in fault, and the charging is stopped at this time, so that the phenomenon that a diaphragm is gradually melted under the double conditions of temperature rise due to overcharging and incapability of dissipating heat, and once the diaphragm is melted, the internal part of the battery is in short circuit can be avoided; at the moment, the battery core can be rapidly discharged, the temperature is rapidly increased, the material of the battery is ignited, finally, fire explosion occurs, the rechargeable battery is timely powered off and the replacement mechanism is started to replace a new battery by utilizing the detection of the fault point, and thus, more accidents can be avoided.
According to the invention, the communication rod in the power exchange cabinet is used for detecting the rechargeable battery in the power exchange cabinet, and when the potential safety hazard is detected in the rechargeable battery, the battery in the power exchange cabinet is replaced in time to provide a brand-new battery, so that the accident rate of the rechargeable battery is favorably reduced, the problem that the battery is continuously used can be avoided, and the rechargeable battery can be used by a user more safely and safely. The power exchange cabinet is provided with the rotating mechanism, and the phenomenon that the wires are mutually wound is avoided in the rotating process, so that the situation of unstable power supply is avoided on one hand, and the first driving motor is prevented from being burnt out on the other hand. The invention obtains the communication signal fed back by the communication rod; judging whether the battery power-exchanging cabinet control terminal can receive a communication signal fed back by the communication rod within a preset time; if not, indicating that the battery to be charged is in a fault state; if so, obtaining the discontinuous times of the communication signals in the preset time, and judging whether the discontinuous times are more than the preset discontinuous times; and if so, judging that the battery to be charged is in a fault state, generating a starting signal, and sending the starting signal to a control terminal of the battery power exchange cabinet. The battery replacement cabinet control terminal can effectively judge the fault points in the battery to be charged, and can detect more fault positions when the battery replacement cabinet replaces the battery, so that the whole device is controlled to recover batteries with more fault position point types through the battery replacement cabinet control terminal.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
In light of the foregoing description of the preferred embodiment of the present invention, it is to be understood that various changes and modifications may be made by one skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and the technology must be determined in accordance with the scope of the claims.

Claims (10)

1. A battery power-exchanging cabinet with automatic replacing function, which comprises a power-exchanging cabinet body, a replacing mechanism and a rotating mechanism, is characterized in that,
the battery replacing cabinet body is divided into a replacing area and a plurality of charging areas, the replacing mechanism is arranged on the replacing area, the rotating mechanism is arranged at the top of each charging area, a first rotating shaft is arranged in each charging area, the first rotating shaft is connected with a charging frame, the front end face and the rear end face of each charging frame are hollow, and the upper portion of each charging frame is connected with the corresponding rotating mechanism;
the rotating mechanism comprises a ring gear arranged on the charging frame, the ring gear is meshed with the rotating gear, the rotating gear is connected with a first driving motor, the first driving motor is arranged on a cylindrical supporting block, a channel is arranged on the cylindrical supporting block, and the channel is used for placing an electrified wire for connecting the first driving motor;
the replacing mechanism comprises a first guide rail sliding block arranged on the replacing area, a first moving block is arranged on the first guide rail sliding block, a second guide rail sliding block is arranged on the first moving block, a second moving block is arranged on the second guide rail sliding block, a moving cylinder is arranged on the second moving block, and a clamping mechanism is arranged on the moving cylinder.
2. The battery changing cabinet with the automatic changing function as claimed in claim 1, wherein a plurality of grooves are formed on the bottom surface of the charging frame, the grooves are designed to form a predetermined angle therebetween, and a baffle is disposed on an end surface of each groove close to the changing mechanism.
3. The battery changing cabinet with the automatic changing function according to claim 1, wherein first air cylinders are arranged on two sides of the charging frame in parallel, the first air cylinders are connected with a pushing block, and a first sensor is arranged on the pushing block.
4. The battery power distribution cabinet with the automatic replacement function as claimed in claim 1, wherein the clamping mechanism comprises a sheet metal part arranged on the second moving block, the sheet metal part is arranged on a supporting plate, fixed blocks are arranged around the supporting plate, the fixed blocks are connected with a rotating block, and the rotating block is driven to rotate by a second air cylinder.
5. The battery changing cabinet with the automatic changing function according to claim 4, wherein the rotating block is connected with the rotating block through a rectangular block in one direction, one surface of the rectangular block is penetrated by a plurality of T-shaped columns, and a plurality of L-shaped columns are arranged on one surface of the rectangular block.
6. The battery power-changing cabinet with the automatic changing function as claimed in claim 5, wherein a pressure sensor is arranged on the L-shaped column body, so as to obtain the pressure value of the contact battery through the pressure sensor.
7. The battery power changing cabinet with the automatic changing function as claimed in claim 4, wherein a plurality of third air cylinders are further arranged on the supporting plate, and output ends of the third air cylinders are connected with the pressing block.
8. The battery changing cabinet with the automatic changing function according to claim 1, wherein a telescopic rod is further arranged on the charging frame, and one end of the telescopic rod is connected with a communication rod so as to communicate with the battery to be charged through the communication rod, so that a battery parameter value inside the battery to be charged is obtained.
9. A control method of a battery changing cabinet with an automatic changing function, which is applied to the battery changing cabinet with the automatic changing function of any one of claims 1 to 8, comprising the steps of:
acquiring a parameter value of a battery to be charged within a preset time; the parameter values comprise a pressure parameter value and a temperature change parameter value inside the battery;
calculating a parameter change rate based on the parameter value of the battery to be charged within the preset time;
judging whether the parameter change rate is smaller than a preset parameter change rate threshold value or not;
and if the voltage is smaller than the preset value, generating a starting signal, and transmitting the starting signal to the control terminal of the battery power exchange cabinet.
10. The method for controlling a battery changing cabinet with an automatic changing function according to claim 9, further comprising the steps of:
acquiring a communication signal fed back by the communication rod;
judging whether the battery power-exchanging cabinet control terminal can receive a communication signal fed back by the communication rod within a preset time;
if not, indicating that the battery to be charged is in a fault state;
if so, obtaining the discontinuous times of the communication signals in the preset time, and judging whether the discontinuous times are more than the preset discontinuous times;
and if so, judging that the battery to be charged is in a fault state, generating a starting signal, and sending the starting signal to a control terminal of the battery power exchange cabinet.
CN202210196032.8A 2022-03-02 2022-03-02 Battery power exchange cabinet with automatic replacement function and control method Active CN114312467B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210196032.8A CN114312467B (en) 2022-03-02 2022-03-02 Battery power exchange cabinet with automatic replacement function and control method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210196032.8A CN114312467B (en) 2022-03-02 2022-03-02 Battery power exchange cabinet with automatic replacement function and control method

Publications (2)

Publication Number Publication Date
CN114312467A true CN114312467A (en) 2022-04-12
CN114312467B CN114312467B (en) 2022-05-24

Family

ID=81029722

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210196032.8A Active CN114312467B (en) 2022-03-02 2022-03-02 Battery power exchange cabinet with automatic replacement function and control method

Country Status (1)

Country Link
CN (1) CN114312467B (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105667465A (en) * 2016-04-05 2016-06-15 广州道动新能源有限公司 Clip type battery change system
CN106374589A (en) * 2016-11-23 2017-02-01 吴华锋 Battery charging and swapping station system
US20180104829A1 (en) * 2016-10-14 2018-04-19 IAM Robotics, LLC Field replaceable battery pack and lift counterbalance for a mobile manipulation robot
CN208172213U (en) * 2018-06-14 2018-11-30 宜宾深港智能科技有限公司 A kind of charging cabinet for testing battery
CN111845434A (en) * 2020-07-16 2020-10-30 浙江吉智新能源汽车科技有限公司 Station-direction-changeable power exchanging station and assembling method thereof
CN112165835A (en) * 2020-10-12 2021-01-01 广州艺鸣电容器有限公司 Electric bicycle power battery fast power changing cabinet

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105667465A (en) * 2016-04-05 2016-06-15 广州道动新能源有限公司 Clip type battery change system
US20180104829A1 (en) * 2016-10-14 2018-04-19 IAM Robotics, LLC Field replaceable battery pack and lift counterbalance for a mobile manipulation robot
CN106374589A (en) * 2016-11-23 2017-02-01 吴华锋 Battery charging and swapping station system
CN208172213U (en) * 2018-06-14 2018-11-30 宜宾深港智能科技有限公司 A kind of charging cabinet for testing battery
CN111845434A (en) * 2020-07-16 2020-10-30 浙江吉智新能源汽车科技有限公司 Station-direction-changeable power exchanging station and assembling method thereof
CN112165835A (en) * 2020-10-12 2021-01-01 广州艺鸣电容器有限公司 Electric bicycle power battery fast power changing cabinet

Also Published As

Publication number Publication date
CN114312467B (en) 2022-05-24

Similar Documents

Publication Publication Date Title
CN111542759B (en) Abnormality detection device for secondary battery, abnormality detection method, and program
US10604027B2 (en) Electric vehicle automatic charging station
EP3540822B1 (en) Battery module, and battery pack and automobile including same
JP6177776B2 (en) Battery system, vehicle including battery system, and power storage device
JP2004273139A (en) Lithium secondary battery
WO2014117711A1 (en) Breaker for actively cutting off circuit
CN109923695B (en) Battery module, and battery pack and vehicle including the same
KR20160111241A (en) Battery condition confirmation system for electromobile
CN115622204A (en) Vehicle-mounted charger and method for lithium battery automobile
CN114312467B (en) Battery power exchange cabinet with automatic replacement function and control method
EP4333163A2 (en) Battery cell, battery module, battery pack, energy storage system, and electric vehicle
EP3872889A1 (en) A battery system, a method for leakage detection inside a battery system and a vehicle including a battery system
EP4354590A1 (en) Battery, electrical device, detection method, and detection module
EP3799156A1 (en) Battery module with improved safety, battery pack comprising battery module, and vehicle comprising battery pack
KR20120136826A (en) Apparatus for preventing from over-charging battery
CN113777508B (en) Testing device and testing method for storage battery
KR20190036245A (en) Battery module, battery pack and vehicle comprising the same
CN213341681U (en) Charging system of battery pack
CN116235381A (en) Circuit control method, battery, controller and management system thereof and power utilization device
CN209169322U (en) Cover plate assembly for battery core and the battery core with it
EP4071961A1 (en) Device for charging/?discharging battery cell, and method for charging/discharging battery cell by using same
CN216389606U (en) Explosion-proof battery device
CN219959358U (en) Automatic power-off protection structure of lithium iron phosphate battery
EP4258443A1 (en) Sampling assembly, manufacturing method therefor, battery, and electrical device
KR20210108153A (en) Battery apparatus including current interruption structure

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant